CN112537479A - Automatic bundling and packaging device of straw field briquetting and packaging machine for feed - Google Patents
Automatic bundling and packaging device of straw field briquetting and packaging machine for feed Download PDFInfo
- Publication number
- CN112537479A CN112537479A CN201910894806.2A CN201910894806A CN112537479A CN 112537479 A CN112537479 A CN 112537479A CN 201910894806 A CN201910894806 A CN 201910894806A CN 112537479 A CN112537479 A CN 112537479A
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- pull rod
- rolling cage
- strapping tape
- motor
- rolling
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- 239000010902 straw Substances 0.000 title claims abstract description 41
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 22
- 238000005096 rolling process Methods 0.000 claims abstract description 68
- 230000007246 mechanism Effects 0.000 claims abstract description 53
- 238000004804 winding Methods 0.000 claims abstract description 23
- 238000003825 pressing Methods 0.000 claims abstract description 18
- 238000005520 cutting process Methods 0.000 claims abstract description 16
- 230000000087 stabilizing effect Effects 0.000 claims abstract description 8
- 238000012856 packing Methods 0.000 claims description 14
- 238000001125 extrusion Methods 0.000 claims description 10
- 238000013016 damping Methods 0.000 claims description 9
- 244000208734 Pisonia aculeata Species 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims description 3
- 239000000428 dust Substances 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000008092 positive effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 238000012545 processing Methods 0.000 description 4
- 230000036541 health Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000002028 Biomass Substances 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 238000012271 agricultural production Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/02—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes
- B65B13/04—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes with means for guiding the binding material around the articles prior to severing from supply
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
- B65B13/22—Means for controlling tension of binding means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
An automatic bundling and packaging device of a straw field briquetting and packaging machine for feed comprises a supporting frame, a strapping tape winding mechanism, a winding mechanism driving and stabilizing mechanism, a strapping tape back-pulling clamping and cutting mechanism and a PLC control system; the strapping tape winding mechanism comprises a rolling cage and a tape roll mounting seat arranged on the rolling cage, a winding mechanism driving mechanism comprises a driving carrier roller and a carrier roller motor, a winding mechanism stabilizing mechanism comprises a shaft seat arranged on a frame, a support arm arranged on a hinge shaft seat, a shaft lever fixed at the end part of the support arm, a pressing wheel of the shaft lever and tension springs between the shaft levers at two sides. The strapping tape back-pulling clamping mechanism comprises a linear pull rod motor, a strapping tape hook pressing plate at the end of a motor pull rod, and the strapping tape cutting mechanism comprises a cutting knife and a cutting knife motor; the PLC control system comprises a sensor, an electromagnetic switch and a touch screen of the PLC. The invention has the positive effects that: and manual bagging is not needed, so that workers are prevented from working in environments with poor safety, large dust and large noise. The packaging is compact and loose, the bundling speed is high, and the production efficiency is high.
Description
Technical Field
The invention belongs to the field of agricultural machinery, and particularly relates to a field straw treatment harvester for feed.
Background
With the progress of agricultural technology, the crops are highly densely planted, the plants are increased in height and thickness, and the surplus of straws of the crops brings heavy pressure to the virtuous circle of natural environment protection and agricultural production. The processing and utilization of straw has been a concern in many aspects of society. The situation promotes the generation and development of field straw collecting and recycling machines. The prior field processing and packing machines are a briquetting bundling and packing machine which uses straws as paper making raw materials or biomass granular fuel and a briquetting bundling and packing machine which uses the straws as feed, and Chinese patent 201410086184.8 (traction type straw feed picking, kneading, bundling and packing machine) provides a technical scheme of a traction type briquetting and bagging packing machine which uses the straws as feed.
The straw feed picking and rubbing bagging machine is characterized in that the straw stacking blocks are bagged in a mode that workers arranged on the bagging machine hold packing bags to cover the outlet of the extrusion bin, and the straw stacking blocks are packaged and bagged in the process of being pushed out of the extrusion bin. The bagging method requires one worker, the frequency of pushing out the straw stacked blocks of the bagging machine by the bagging worker is synchronous, the labor intensity is high, and the bagging worker is in a high-noise and large-dust environment and has great harm to the health of the bagging worker. Meanwhile, neglected loading, irregular bagging and personal safety accidents are easy to happen.
Disclosure of Invention
The invention aims to provide an automatic bundling and packaging device of a field straw briquetting and packaging machine for feed, which is used for processing and recycling field straw used as feed and overcomes the defects of the existing similar straw processing machinery.
The invention discloses an automatic bundling and packaging device of a field straw briquetting and packaging machine for feed, which comprises: the device comprises a supporting frame, a rolling type strapping tape winding mechanism, a driving and rotating stabilizing mechanism of a strapping line winding mechanism, a pull-back clamping and cutting mechanism of a strapped strapping tape in the axial direction of a rolling cage, and a PLC control system for controlling the action program of the strapping and packaging device;
the supporting frame is fixedly arranged on the integral frame of the packer at the outlet end of the extrusion bin of the packer or on the bin wall of the extrusion bin;
the rolling strap winding mechanism includes: the two ends of the rolling cage are in a circular shape, and the strapping tape coil mounting seats are relatively fixed at the two ends of the rolling cage, and the axis of the rolling cage is in the direction of the outlet of the extrusion bin.
The strap winding mechanism drive mechanism includes: two rolling cage driving carrier rollers and carrier roller driving motors are arranged on two sides of a vertical symmetrical surface of a rolling cage on the lower portion of the frame through bearings, convex edges for preventing the rolling cage from moving axially are arranged at two ends of each driving carrier roller, the two driving carrier rollers are driven by two identical motors respectively or driven by a chain wheel and a chain mechanism between the same motor and the two driving carrier rollers, and the rolling cage is driven to rotate through friction force between the circumferential surface of the carrier roller and the circumferential surfaces of circles at two ends of the rolling cage;
the rotation stabilizing mechanism of the binding wire winding mechanism includes: two shaft comparing seats arranged on each side of two sides of the vertical symmetrical surface of the rolling cage on the upper part of the frame, support arms hinged on the hinge seats, shaft levers fixedly connected at the free ends of the two support arms on the same side, four pressing wheels respectively arranged at two ends of the two shaft levers and corresponding to the circles of the end parts of the rolling cage, and tension springs connected with the shaft levers on two sides or the support arms
The back-pulling clamping mechanism of the strapping tape in the axial direction of the rolling cage after the completion of bundle packing comprises: the binding belt device comprises a linear pull rod motor arranged on a frame, a binding belt hook pressing plate fixed at the end part of a pull rod of the linear pull rod motor, and an elastic pressing plate arranged on one side of the hook pressing plate close to a motor main body, wherein a pull rod of the linear pull rod motor slides along the axial direction of a rolling cage in the rolling cage, and the distance between the pull rod of the pull rod motor and the axis of the rolling cage is smaller than the distance from the maximum circumferential surface of a binding belt coil on a binding belt coil assembling seat to the axis of the rolling.
The strapping cutting mechanism for the packaged bundle comprises: the cutting knife is positioned near the pull rod motor, the pull rod motor and the cutting knife on the bundled straw bundle (stacked block) path after being packaged, and the cutting knife driving motor is arranged on the frame;
the PLC control system includes: the device comprises a push plate position sensor on a longitudinal hydraulic cylinder at the starting point, the stopping point and the midpoint between the starting point and the stopping point of a pushed straw briquetting, position sensors at two ends of the moving stroke of a pull rod of a linear pull rod motor, a rolling cage rotation sensor, electromagnetic switches of driving motors, a PLC and a touch screen with monitoring, starting, emergency stopping, fault display and operation functions.
In order to tighten the binding belt in the winding and binding process, the invention has the further perfection that: a bundling guide damping mechanism consisting of two parallel cylindrical rod pieces is arranged between the tape roll and the straw stacking block, a bundling tape passes through the gap between the two cylindrical rod pieces, and a damping sheet is arranged between the bundling tape reel and the tape roll mounting seat.
In order to improve the bundling and packaging efficiency, the invention preferably arranges two groups of bundling tape roll mounting seats, two linear pull rod motors, two bundling tape cutters and cutter driving motors and two bundling tape guide damping mechanisms consisting of two parallel cylindrical rod pieces on the same rolling cage.
The working steps of the invention are as follows:
the whole device transmits power to the self-used storage battery of the bundling and packaging device through the power supply of the tractor to achieve the power supply of the whole device. Manually loading a coil and clamping the outer end of a strapping tape (comprising a reticular tape, a membrane tape and a line tape) on the bag coil between a strapping line hook pressing plate at the end of the pull rod and a shoulder at the extending port of the pull rod on the motor shell of the pull rod. And through PLC control signal output, a device operation signal is given in the material pushing process, and a driving system starts to work. The carrier roller driving motor drives the carrier roller through the coupler, and the carrier roller drives the rolling cage. The coil on the rolling cage makes a circular motion around the straw stacking block, the strapping tape is pulled out from the coil and wound on the straw stacking block which is gradually pushed out of the pressurizing bin, and when the material is pushed to the middle position, the PLC control system for picking up the signal of the sensor enables the strapping line hook pressing plate to slightly loosen the clamped strapping tape. When the straw stacking blocks are to be completely pushed out of the extrusion bin, the sensor gives a PLC signal, the linear pull rod motor is started, the pull rod extends to the outlet end of the straw stacking block of the rolling cage, the PLC control rolling cage is controlled to continue rotating for 1 circle by a pickup signal after the pull rod extends in place, a strapping tape is put on the pull rod of the linear pull rod motor, the pull rod of the linear pull rod motor is pulled back, the strapping tape hooking pressure plate hooks the strapping tape and is clamped between the elastic sheet on the hooking pressure plate and a shoulder at the outlet of the pull rod motor pull rod, meanwhile, the cutter picks up the signal to operate and cut off the strapping tape, the tail end of the bundled straw stacking block is released, and the starting end of the next straw stacking block strapping tape is clamped. The bundled and packaged straw pressing blocks are continuously pushed out to land. The whole process of bundling and packaging the straw pressed blocks is completed. Thus, the operation is repeated.
The invention has the positive effects that: the manual bagging is not needed, the labor force is saved, and the operation of workers in the environment with poor safety, large dust and large noise and harming health is avoided. Meanwhile, the bundling and packing of the straw pressed blocks are compact, not loose, neat and consistent, the bundling and packing speed is high, and the production efficiency is high.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a side view of the present invention.
Fig. 3 is a top view of the present invention.
Fig. 4 is a perspective view of the present invention.
Detailed Description
The invention discloses an automatic bundling and packaging device of a field straw briquetting and packaging machine for feed, which comprises: the binding device comprises a supporting frame, a rolling type strapping tape winding mechanism, a driving and rotating stabilizing mechanism of a strapping line winding mechanism, a pull-back clamping and cutting mechanism of a strapped strapping tape in the axial direction of a rolling cage and a PLC control system for controlling the action program of the binding device, wherein the supporting frame is connected with the rolling type strapping tape winding mechanism;
referring to figures 1, 2, 3 and 4,
the supporting frame 1 is fixedly arranged on the whole frame of the packing machine at the outlet end of an extrusion bin (not shown) of the packing machine;
the rolling strap winding mechanism includes: the two ends of the rolling cage are circular rolling cages 2 and strapping tape coil mounting seats 3 which are oppositely fixed at the two ends of the rolling cage, and the axis of the rolling cage 2 is in the outlet direction of the pressing block packer extruding bin.
The strap winding mechanism drive mechanism includes: two rolling cage driving carrier rollers 4 and carrier roller driving motors 5 which are arranged on two sides of a vertical symmetrical plane of a rolling cage 2 at the lower part of a frame 1 through bearings, wherein convex edges 11 for preventing the rolling cage from moving axially are arranged at two ends of each driving carrier roller, the two driving carrier rollers 4 are respectively driven by two same motors, and the rolling cage 2 is driven to rotate through friction force between the circumferential surface of each carrier roller 4 and the circumferential surfaces of circles at two ends of the rolling cage 2;
the rotation stabilizing mechanism of the binding wire winding mechanism includes: two shaft comparing seats 7 arranged on each side of the vertical symmetrical surface of the rolling cage on the upper part of the frame, support arms 8 hinged on the hinge seats, shaft levers 9 fixedly connected at the free ends of the two support arms 8 on the same side, four pressing wheels 10 respectively arranged on the two shaft levers 9 and corresponding to the circles of the end parts of the rolling cage, and two tension springs 6 connected with the end parts of the shaft levers on the two sides or the support arms
The back-pulling clamping mechanism of the strapping tape in the axial direction of the rolling cage after the completion of bundle packing comprises: the binding belt device comprises a linear pull rod motor 18 arranged on a frame, a binding belt hooking pressure plate 19 fixed at the end part of a pull rod of the linear pull rod motor, and an elastic pressing plate (not shown) arranged at one side of the hooking pressure plate close to a motor main body, wherein a pull rod of the linear pull rod motor 18 slides along the axial direction of a rolling cage in the rolling cage 2, and the distance between the pull rod of the pull rod motor and the axis of the rolling cage is smaller than the distance between the maximum circumferential surface of a binding belt coil (not shown) on a binding belt coil assembling seat 3 and the axis of the rolling cage.
The strapping cutting mechanism for the packaged bundle comprises: a circular cutter 16, a cutter driving motor 15 installed on the frame, which is located near the linear pull rod motor 18, on the path of the pull rod motor 18 and the packed straw stacking block (not shown);
the PLC control system comprises: push plate position sensors (not shown) on a longitudinal hydraulic cylinder at the starting point, the stopping point and the midpoint between the starting point and the stopping point of the pushed straw briquetting are mounted on the sensor support 12, position sensors 20 at two ends of the moving stroke of a pull rod of a linear pull rod motor, electromagnetic switches (not shown) of each driving motor of a rolling cage rotation sensor 21 mounted on the sensor support 14, a PLC (not shown) and a touch screen (not shown) with monitoring, starting, emergency stopping, fault display and operation functions.
In order to tighten the binding belt in the winding and binding process, a binding guide damping mechanism consisting of two parallel cylindrical rod pieces 17 is arranged between the belt roll and the straw stacking block, and the two cylindrical rod pieces 17 are arranged on an assembly seat 13 fixed on the rolling cage 2. The binding band passes through the gap between the two cylindrical rods 17, and a damping plate (not shown) is provided between the binding band reel and the band roll mounting base 3.
Referring to fig. 1 to 4, in the present embodiment, two linear rod motors 15, two sets of strapping tape coil mounting seats 3, two strapping tape cutters 16 and cutter driving motors 15, and two sets of strapping tape guide damping mechanisms composed of two parallel cylindrical rod members 17 are mounted on the same roller cage 2.
Claims (3)
1. Straw field briquetting baling press automatic bundling packing apparatus for fodder, characterized by: the device comprises a supporting frame, a rolling type strapping tape winding mechanism, a driving and rotating stabilizing mechanism of a strapping line winding mechanism, a pull-back clamping and cutting mechanism of a strapped strapping tape in the axial direction of a rolling cage, and a PLC control system for controlling the action program of the strapping and packaging device;
the supporting frame is fixedly arranged on the integral frame of the packer at the outlet end of the extrusion bin of the packer or on the bin wall of the extrusion bin;
the rolling strap winding mechanism includes: the two ends of the rolling cage are in a circular shape, and the strapping tape coil mounting seats are relatively fixed at the two ends of the rolling cage, and the axis of the rolling cage is in the direction of the outlet of the extrusion bin;
the strap winding mechanism drive mechanism includes: two rolling cage driving carrier rollers and carrier roller driving motors are arranged on two sides of a vertical symmetrical surface of a rolling cage on the lower portion of the frame through bearings, convex edges for preventing the rolling cage from moving axially are arranged at two ends of each driving carrier roller, the two driving carrier rollers are driven by two identical motors respectively or driven by a chain wheel and a chain mechanism between the same motor and the two driving carrier rollers, and the rolling cage is driven to rotate through friction force between the circumferential surface of the carrier roller and the circumferential surfaces of circles at two ends of the rolling cage;
the rotation stabilizing mechanism of the binding wire winding mechanism includes: two shaft comparing seats arranged on two sides of the vertical symmetrical surface of the rolling cage on the upper part of the frame, support arms hinged on the hinge seats, shaft levers fixedly connected with the free ends of the two support arms on the same side, four pressing wheels respectively arranged on the two shaft levers and corresponding to the circles of the end parts of the rolling cage, and tension springs connected with the shaft levers on two sides or the support arms;
the back-pulling clamping mechanism of the strapping tape in the axial direction of the rolling cage after the completion of bundle packing comprises: the binding belt rolling device comprises a linear pull rod motor, a binding belt hook pressing plate and an elastic pressing plate, wherein the linear pull rod motor is installed on a frame, the binding belt hook pressing plate is fixed at the end part of a pull rod of the linear pull rod motor, the elastic pressing plate is installed on one side, close to a motor main body, of the hook pressing plate, a pull rod of the linear pull rod motor slides in a rolling cage along the axial direction of the rolling cage, and the distance between the pull rod of the pull rod motor and the axis of the rolling cage is smaller than the distance;
the strapping cutting mechanism for the packaged bundle comprises: the cutting knife is positioned near the pull rod motor, the pull rod motor is connected with a cutting knife on a strapping tape path of the packaged straw bundles, and the cutting knife driving motor is arranged on the frame;
the PLC control system comprises: the device comprises a push plate position sensor on a longitudinal hydraulic cylinder at the starting point, the stopping point and the midpoint between the starting point and the stopping point of a pushed straw briquetting, position sensors at two ends of the moving stroke of a pull rod of a linear pull rod motor, a rolling cage rotation sensor, electromagnetic switches of driving motors, a PLC and a touch screen with monitoring, starting, emergency stopping, fault display and operation functions.
2. The automatic bundling and packaging device of the field straw briquetting and packaging machine for feed as claimed in claim 1, is characterized in that: a bundling guide damping mechanism consisting of two parallel cylindrical rod pieces is arranged between the tape roll and the straw stacking block, a bundling tape passes through the gap between the two cylindrical rod pieces, and a damping sheet is arranged between the bundling tape reel and the tape roll mounting seat.
3. The automatic bundling and packaging device of the field straw briquetting and packaging machine for feed as claimed in claim 1, is characterized in that: two groups of strapping tape roll mounting seats, two linear pull rod motors, two strapping tape cutters and cutter driving motors, and two strapping tape guide damping mechanisms consisting of two parallel cylindrical rod pieces are arranged on the same rolling cage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910894806.2A CN112537479A (en) | 2019-09-20 | 2019-09-20 | Automatic bundling and packaging device of straw field briquetting and packaging machine for feed |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910894806.2A CN112537479A (en) | 2019-09-20 | 2019-09-20 | Automatic bundling and packaging device of straw field briquetting and packaging machine for feed |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112537479A true CN112537479A (en) | 2021-03-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910894806.2A Pending CN112537479A (en) | 2019-09-20 | 2019-09-20 | Automatic bundling and packaging device of straw field briquetting and packaging machine for feed |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113099826A (en) * | 2021-04-01 | 2021-07-13 | 贾春秋 | Livestock hay bundling device |
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| CN211391811U (en) * | 2019-09-20 | 2020-09-01 | 吉林纳海农业装备有限公司 | Automatic bundling and packaging device of straw field briquetting and packaging machine for feed |
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2019
- 2019-09-20 CN CN201910894806.2A patent/CN112537479A/en active Pending
Patent Citations (9)
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| CN1421358A (en) * | 2001-07-12 | 2003-06-04 | 伊利诺斯器械工程公司 | Improved modularized bundling machine |
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| CN105691689A (en) * | 2014-12-15 | 2016-06-22 | 克朗斯股份公司 | Strapping head and method of handling a strapping band |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113099826B (en) * | 2021-04-01 | 2022-08-19 | 辽宁海阔机械设备制造有限公司 | Livestock hay bundling device |
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