CN112534028A - Grease composition, complex base oil type grease composition, lubricant composition, and polypropylene resin member - Google Patents

Grease composition, complex base oil type grease composition, lubricant composition, and polypropylene resin member Download PDF

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Publication number
CN112534028A
CN112534028A CN201980050650.8A CN201980050650A CN112534028A CN 112534028 A CN112534028 A CN 112534028A CN 201980050650 A CN201980050650 A CN 201980050650A CN 112534028 A CN112534028 A CN 112534028A
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China
Prior art keywords
grease composition
grease
weight
base oil
alcohol
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CN201980050650.8A
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Chinese (zh)
Inventor
藤井正人
畑中彻
泽口雅弘
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Harvey Co ltd
Harves Co Ltd
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Harvey Co ltd
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M105/00Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
    • C10M105/50Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing halogen
    • C10M105/54Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing halogen containing carbon, hydrogen, halogen and oxygen
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M107/00Lubricating compositions characterised by the base-material being a macromolecular compound
    • C10M107/20Lubricating compositions characterised by the base-material being a macromolecular compound containing oxygen
    • C10M107/30Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M107/32Condensation polymers of aldehydes or ketones; Polyesters; Polyethers
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M107/00Lubricating compositions characterised by the base-material being a macromolecular compound
    • C10M107/38Lubricating compositions characterised by the base-material being a macromolecular compound containing halogen
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M117/00Lubricating compositions characterised by the thickener being a non-macromolecular carboxylic acid or salt thereof
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M119/00Lubricating compositions characterised by the thickener being a macromolecular compound
    • C10M119/22Lubricating compositions characterised by the thickener being a macromolecular compound containing halogen
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M119/00Lubricating compositions characterised by the thickener being a macromolecular compound
    • C10M119/24Lubricating compositions characterised by the thickener being a macromolecular compound containing nitrogen
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/02Mixtures of base-materials and thickeners
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M115/00Lubricating compositions characterised by the thickener being a non-macromolecular organic compound other than a carboxylic acid or salt thereof
    • C10M115/08Lubricating compositions characterised by the thickener being a non-macromolecular organic compound other than a carboxylic acid or salt thereof containing nitrogen

Abstract

The grease composition of the present invention is characterized by containing a compound having a kinematic viscosity of 100mm at 40 DEG C2A polyalkyl alcohol or polyalkylene alcohol having a viscosity of at most s, hereinafter referred to as a multimolecular hydrocarbon alcohol, and a thickener. Thus, a grease composition or the like is provided which, even if it is a synthetic oil grease, has material compatibility with a crystalline resin such as polypropylene or the like, can be used in a wide temperature range from high temperatures to low temperatures, and has excellent low-temperature characteristics.

Description

Grease composition, complex base oil type grease composition, lubricant composition, and polypropylene resin member
Technical Field
The present invention relates to a grease composition and the like for imparting an optimum lubricating effect to a sliding portion of a resin material, particularly a polypropylene resin member.
Background
In general, as a lubricant used for a resin sliding portion of an in-vehicle component, grease containing various base oils has been proposed. For example, greases using a metal soap such as a lithium soap or a lithium complex soap, a solid lubricant such as polytetrafluoroethylene as a thickener, synthetic hydrocarbon oil, mineral oil, fluorine oil, silicone oil, or the like as a base oil, and optionally an antioxidant, a rust preventive, or the like are often used.
In particular, as a grease for resin having a low friction coefficient or a low torque, a grease containing various waxes has been proposed. For example, a grease which is excellent in low friction at a lubrication part and high durability by blending a mineral oil or a hydrocarbon-based synthetic oil as a base oil, a urea-based thickener and montan wax as a thickener in the base oil has been proposed (see japanese unexamined patent publication (kokai) No. 2002 371290). The grease is preferably used for a resin having an acid or acid derivative group and a polar group, such as a polyamide resin (nylon) or a polybutylene terephthalate resin. Although there is a concern that the grease using mineral oil or synthetic hydrocarbon oil as the base oil may cause swelling or cracking of the resin member, the synthetic oil grease of patent document 1 eliminates the risk of the above-mentioned partial resin.
On the other hand, when an ester or ether oil is used as the base oil, there is a risk of affecting the resin member, and it is preferable not to use it as the base oil or the main component (for example, refer to japanese patent application laid-open No. 2002-363589).
Neither of jp 2002-371290 and jp 2002-363589 describes whether or not there is an influence on a polypropylene resin as a representative crystalline resin, and does not eliminate the concern about the resin compatibility (swelling/dissolution, etc.) of the synthetic oil grease with respect to polypropylene. In addition, synthetic oil greases are generally sensitive to temperature changes, and in many cases have poor physical stability in low temperature environments. Therefore, improvements are also desired in this regard.
On the other hand, as the grease excellent in resin resistance and temperature characteristics, a fluorine oil grease is exemplified. Although the fluorine oil grease can be used for all resins and can be used in a wide temperature range, it is difficult to impart various functions (e.g., rust preventive function) by additives. Therefore, the rust inhibitive performance is inferior to that of a synthetic oil grease to which the additive can impart a function. But also expensive.
Next, as a grease excellent in resin resistance and temperature characteristics, a silicone oil grease is also exemplified. However, in the case of silicone oil, it is inherently difficult to obtain a low friction purified product, and it is also difficult to impart a rust-preventive function because a liquid petroleum additive is hardly dissolved. In particular, when the low molecular weight component of the silicone oil contained in the silicone oil grease volatilizes and adheres to the contact portion, there is a risk of poor current conduction due to formation of an insulator. As a result, it is difficult to apply the present invention to vehicle-mounted components requiring electrical safety.
Disclosure of Invention
Problems to be solved by the invention
The purpose of the present invention is to provide a grease composition or the like which has material compatibility with a crystalline resin such as polypropylene or the like even in the case of a synthetic oil grease, can be used in a wide temperature range from high temperatures to low temperatures, and has excellent low-temperature characteristics.
Means for solving the problems
As a result of intensive studies to solve the above problems, the present inventors have found that the kinematic viscosity at 40 ℃ is 100mm2When a polyalkyl alcohol or a polyalkylene alcohol (hereinafter referred to as "multimolecular hydrocarbon alcohol") having a viscosity of at most s is used as the base oil, the synthetic oil grease containing the thickener has material compatibility with a crystalline resin such as polypropylene, can be used in a wide temperature range from high temperatures to low temperatures, and has excellent low-temperature characteristics. Thus, in the present grease composition, the shear stress at-40 ℃ is less than 9000Pa, and low torque properties can be achieved. When the shear stress at-40 ℃ in a low-temperature environment exceeds 9000Pa, an increase in torque at the time of actual use is unavoidable, and energy loss due to friction increases, and thus the steel is not suitable for actual use.
Further, by using the above-mentioned polyhydric hydrocarbon alcohol as the base oil, functions can be imparted by various additives used in the synthetic oil grease, and in particular, a rust preventive agent can be added, so that it can be used in combination with a metal member, a metal contact, or the like. The present invention has been completed based on such findings, and includes the following contents.
To achieve the above object, the grease composition of the present invention comprises a grease composition having a kinematic viscosity of 100mm at 40 ℃2A polyalkyl alcohol or polyalkylene alcohol (hereinafter referred to as a "multimolecular hydrocarbon alcohol") having a viscosity of at most s, and a thickener.
The grease composition is characterized in that the number of alkyl or alkylene main chains in the multi-molecular hydrocarbon alcohol is 2 to 5.
The grease composition is characterized in that the number of carbon atoms in the main chain of the alkyl or alkylene group of the monomer in the multi-molecular hydrocarbon alcohol is 2 to 5, and the number average molecular weight (Mn) of the composite molecular hydrocarbon alcohol is 200 to 2000.
Based on the above grease composition, characterized in that the shear rate at-40 ℃ is 30s-1The shear stress at that time is 9000Pa or less.
The grease composition is characterized in that the thickener contains at least one of a metal soap, melamine cyanurate, and a fluororesin.
The grease composition is characterized in that the fluororesin is used as the thickener, and the weight ratio of the fluororesin to the multi-molecular hydrocarbon alcohol is in the range of 2: 8-5: 5, in the above range.
The grease composition is characterized in that the melamine cyanurate is used as the thickener, and the content weight of the melamine cyanurate is equal to or less than the content weight of the multimolecular hydrocarbon alcohol.
The grease composition is characterized in that the metal soap is used as the thickener, and the weight ratio of the metal soap to the multi-molecular hydrocarbon alcohol is 5: 95-50: 50, or less.
The grease composition is characterized in that the fluororesin and the melamine cyanurate are used as the thickening agent, and the weight ratio of the total weight of the fluororesin and the melamine cyanurate to the weight of the multi-molecular hydrocarbon alcohol is in the range of 2: 8-5: 5, in the above range.
The grease composition is characterized in that the weight ratio of the total weight of the fluororesin and the metal soap to the macromolecular hydrocarbon alcohol is 1: 9-5: 5, in the above range.
The grease composition is characterized in that the metal soap and the melamine cyanurate are used as the thickening agents, and the weight ratio of the total weight of the metal soap and the melamine cyanurate to the weight of the multi-molecular hydrocarbon alcohol is 1: 9-5: 5, in the above range.
The grease composition is characterized by having a consistency standard number 1 (325. + -. 15) to a consistency standard number 3 (235. + -.15) in the American National Lubricating Grease Institute (NLGI) scale.
The grease composition is characterized by being added with an antioxidant.
In order to achieve the above object, the complex base oil type grease composition of the present invention is characterized by comprising any of the grease compositions described above and a fluorine oil grease composition.
In order to achieve the above object, a lubricant composition of the present invention is characterized in that the above arbitrary grease composition or the above plural base oil type grease composition is dissolved in a hydrocarbon solvent or a fluorine compound solvent.
The grease composition is characterized by being used as a grease for a polypropylene resin.
The complex base oil type grease composition is characterized by being used as grease for polypropylene resin.
The lubricant composition is characterized by being used as a lubricant for polypropylene resin.
To achieve the above object, the polypropylene resin member of the present invention is characterized in that at least one of the grease composition, the plural base oil type grease composition and the lubricant composition is coated.
In order to achieve the above object, a composite member of a metal member and a polypropylene resin member according to the present invention is characterized in that at least one of the grease composition, the plurality of base oil type grease compositions, and the lubricant composition is coated.
ADVANTAGEOUS EFFECTS OF INVENTION
For the grease composition of the present invention and the like, it was found that the kinematic viscosity at 40 ℃ was 100mm by selecting2As the base oil, a polyalkyl alcohol or polyalkylene alcohol having a viscosity of not more than s can be provided, and an optimum grease which is low in the influence of swelling or dissolution with respect to a crystalline resin such as polypropylene or the like can be provided. In addition, the shear rate is 30s at-40 DEG C-1A polyalkyl alcohol or polyalkylene alcohol having excellent low-temperature characteristics with a shear stress of 9000Pa or less was used as a base oil, and it was found that a grease composition which can be used in a wide temperature range comparable to that of a fluorine grease even in the case of a synthetic oil grease.
Further, by using synthetic oil such as alkyl alcohol as base oil, various additives such as antioxidant, extreme pressure agent, rust preventive, metal deactivator, metal cleaner, oiliness improver, friction and wear reducing agent, viscosity index improver, pour point depressant, surfactant, conductive agent, defoaming agent, colorant, etc., which are generally used for synthetic oil, can impart functions to the base oil.
Detailed Description
A grease composition according to an embodiment of the present invention will be described. In the present grease composition, a multimolecular hydrocarbon alcohol is used as the base oil. The term "multimolecular hydrocarbon alcohol" is specifically defined as at least one of a polyalkyl alcohol and a polyalkylene alcohol. For example, it can be produced by polymerizing an alkyl alcohol or an alkylene alcohol. The alkyl group or alkylene group in the polyhydric hydrocarbon alcohol may be optionally straight-chain or branched, and the number of main chains (carbon number) n is preferably 2 to 5. For example, the representative examples include an ethyl group, a propyl group, a butyl group, and a pentyl group in the case of a linear alkyl group, and an ethylene group, a propylene group, a butylene group, and a pentylene group in the case of a linear alkylene group. In the case of a branched chain, one or more hydrogen atoms of the above-mentioned linear alkyl group or alkylene group are typically substituted with an alkyl group such as a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, or a tert-butyl group.
In addition, the alkyl group or alkylene group as the main chain of the multimolecular hydrocarbon alcohol used as the base oil in the grease composition has a polymer (low molecular polymer or high molecular polymer such as dimer, trimer or oligomer), and more preferably has a low molecular polymer structure. Examples thereof include a monohydric alcohol type having one alcohol group at the end of the main chain of the polyhydric hydrocarbon alcohol, a dihydric alcohol type having two alcohol groups, a polyhydric alcohol type having three or more alcohol groups, and the like, and the number thereof may be any. The number of the multi-molecular hydrocarbon-based alcohols is not limited to one, and a plurality of kinds may be used in combination.
The used multi-molecular hydrocarbon alcohol has a kinematic viscosity of 100mm at 40 deg.C2The ratio of the water to the water is less than s. The grease composition is produced by adding a thickener to the multimolecular hydrocarbon alcohol.
The grease composition can be adjusted so that it has a shear rate of 30s at-40 deg.C-1The shear stress at that time is 9000Pa or less.
Specific examples of the multi-molecular hydrocarbon-based alcohol as the base oil satisfying the above-mentioned conditions include Adeka carbopol (アデカカーポール) (registered trademark) M-30, homo M-60, homo MH-20, homo MH-50, homo MH-70, homo DL-50, homo DL-80, homo HT-65S, homo MBF-100, homo ML-250, homo M-2, homo XL-100 (manufactured by Asahi electro-chemical Co., Ltd. (ADEKA)/polyalkylene glycol-type oil agent), Adeka polyether (アデカポリエーテル) P-400, homo P-700 (manufactured by Asahi electro-chemical Co., Ltd. (ADEKA)/polyether glycol-type oil agent), NEWPOL (ニューポール) (registered trademark) LB-65, homo LB-185, homo LB-385, homo LB-300X, and, The same LB-400XY (see above, Sanyo chemical industry Co., Ltd./polyoxypropylene butyl ether type oil), the same 50HB-55, the same 50HB-100, the same 50BH-260, the same 50HB-400 (see above, Sanyo chemical industry Co., Ltd./polyoxyethylene polyoxypropylene butyl ether type oil), Unilube (ユニルーブ) (registered trademark) MB-7, the same MB-11, the same MB-14, the same 50MB-2, the same 50MB-5, the same 50MB-11, the same MB-7X (see above, Nichisu oil Co., Ltd./polyalkylene glycol derivative type oil), Plurasafe (プルラセーフ) (registered trademark) WS-55, the same WS-100, the same WS-170, the same WS-260, the same WS-330B, the same WS-600B, the same WI-135, the same WI-165, the same WI-250, the same, The same WI-285, the same WI-385 and the same WI-600D (see above, manufactured by BASF Japan Ltd./WS: ethylene oxide propylene oxide random copolymer, WI: propylene oxide homopolymer), etc.
As the thickener used in the grease composition of the present embodiment, a known thickener can be used. For example, fluororesin systems, melamine cyanurate, metal soaps, and the like can be used. As the fluororesin, any one or two of PTFE, PVDF, PVF (homopolymer group), and a fluororesin copolymer (e.g., PTFE copolymer, PFA, FEP, ETFE, ECTFE) are preferable. PTFE or PTFE as the main component is particularly preferable. When used in the present embodiment, the average particle size is preferably 0.1 to 30 μm. In this case, the weight ratio of the fluororesin to the multimolecular hydrocarbon alcohol as the base oil is preferably in the range of 2: 8-5: 5, in the above range. The amount of the fluororesin contained in the grease obtained by using the grease composition is preferably 5 to 50% by mass, more preferably 10 to 40% by mass. Examples of the fluorine resins include commercially available KTL, KT-300M of KT series, KTL-400M, KTL-600M, KTL-450, KTL-610, KTL-620, KTL-20N, KTL-10N, KTL-8N, KTL-4N, KTL-2N, KTL-8F, KTL-500F (manufactured by Xyomura corporation), Dry film RA, RA/IPA, RA/W, RA/IPA, 2000/IPA, LW-1200 (manufactured by Kemmo corporation, ケマーズ), DYNEON (registered trademark) 1700, TF1705, TF1750, TF9201Z, TF9205, TF9207Z (manufactured by 3M Japan Co., Ltd.), Ceal Lufbe (セフラルルーブ) (registered trademark) I, TF (manufactured by Japan Kagaku corporation, セントラル), Alpolynitro (アルゴフロン) (registered trademark) I, Katsubishi (manufactured by Japan Katsui corporation, Kogyoki Katsuba Kaisha), Katsuba (Katsuba (Katsuba (Ka, The same examples as those of L101-1, L106, L203, L206, L600, Polymist (ポリミスト) (registered trademark) F284, F5A, F5AEX, XPP511, XPP515, XPP535, XPP538, XPP552 (manufactured by Nippon Seisakusho K.K. (ソルベイスペシャリティポリマーズジャパン)), LUBRON (ルブロン) (registered trademark) L-2, L-5F, LDW-410 (manufactured by Daiko Co., Ltd. (ダイキン)), Zonyl (ゾニール) TLP-10F-1, MP1300, MP1500-J (manufactured by Mitsui Du fluoride Co., Ltd. (Mitsui デュポンフロロケミカル)), and the like.
Note that a part of the fluororesin may contain perfluorooctanoic acid (PFOA) and its salt and a PFOA-related substance (hereinafter referred to as perfluorooctanoic acid or the like). Due to the revision of the REACH (chemical registration, evaluation, approval, and restriction) restricted subject matter by EC (european commission), the production and marketing of perfluorooctanoic acid and the like may be prohibited in the future. As a method for producing the perfluorooctanoic acid-free product, for example, there are polymerization methods such as bulk polymerization, suspension polymerization, precipitation polymerization, emulsion polymerization, and solution polymerization, and methods for removing the perfluorooctanoic acid by treatment after the polymerization, but in the present embodiment, the perfluorooctanoic acid-free product can be used regardless of whether it contains PFOA or not.
The melamine cyanurate is a white powder composed of an addition product of melamine and cyanuric acid. In the case of use in the present embodiment, the average particle diameter is preferably 30 μm or less. Specifically, melamine cyanurate ProFlame-MC15, MC25 (manufactured by Novista corporation, ノヴィスタ), MC-4000, MC-4500, MC-6000 (manufactured by Nissan chemical industries), MELAPUR (registered trademark) MC25, and melamine cyanurate 200/70 (manufactured by Pasteur corporation) can be cited.
As the metal soap-based thickener, a thickener comprising a metal carboxylate can be used. As the carboxylic acid, a carboxylic acid derivative having a hydroxyl group or the like can be used. The carboxylic acid may be an aliphatic carboxylic acid such as stearic acid or azelaic acid, or an aromatic carboxylic acid such as terephthalic acid. Preferably a monovalent aliphatic carboxylic acid having 12 to 20 carbon atoms or a divalent aliphatic carboxylic acid having 6 to 14 carbon atoms. Most preferred are monovalent aliphatic carboxylic acids containing one hydroxyl group. The metal is preferably an alkali metal such as lithium or sodium; alkaline earth metals such as calcium; amphoteric metals such as aluminum. In particular, lithium is preferably used.
The content of these thickeners can be arbitrarily adjusted. For example, when melamine cyanurate is used, the content weight of the melamine cyanurate is the same as or less than the weight of the base oil, i.e., the weight of the base oil. Specifically, when the total weight of the polyvalent hydrocarbon alcohol and the melamine cyanurate is 100% by weight, the amount of the melamine cyanurate is preferably 5 to 50% by weight, more preferably 10 to 40% by weight. When both a fluororesin and melamine cyanurate are used as the thickener, the total content of both is the same as or less than that of the base oil, i.e., the base oil. Specifically, when the total weight of the multimolecular hydrocarbon alcohol and the thickener (melamine cyanurate and fluororesin) is 100% by weight, the amount of the thickener (melamine cyanurate and fluororesin) is preferably 5 to 50% by weight, more preferably 10 to 50% by weight, still more preferably 10 to 40% by weight, and still more preferably 20 to 40% by weight.
In addition, in the case where a metal soap is used as the thickener, the weight ratio of the metal soap to the polyhydric hydrocarbon-based alcohol as the base oil is preferably 5: 95-50: 50, or less. When the total amount of the grease composition is 100 wt%, it is preferably 5 to 20 wt%. Further, in the case where both a fluororesin and a metal soap are used as the thickener, the weight ratio of the total weight of the thickener (the fluororesin and the metal soap) to the multi-molecular hydrocarbon-based alcohol as the base oil is in the range of 1: 9-5: 5, in the above range. In addition, in the case where both melamine cyanurate and a metal soap are used as the thickener, the weight ratio of the total weight of the thickener (melamine cyanurate and metal soap) to the multi-molecular hydrocarbon-based alcohol as the base oil is in the range of 1: 9-5: 5, in the above range.
When the amount of these thickeners added is too small, the resulting grease-like material tends to be unable to obtain a predetermined consistency. If too much, the low temperature characteristics of the grease tend to deteriorate.
In the present embodiment, it is desirable that the range of consistency be, in the NLGI scale, the range of consistency No. 2 (280 ± 15) from consistency No. 1 (325 ± 15) to consistency No. 3 (235 ± 15). When the consistency is too low, an increase in viscous resistance and an increase in torque cannot be avoided. In addition, when the consistency is too high, it becomes difficult to stably fix the grease to the coated surface.
The grease composition of the present embodiment is a composition in which the base oil of each component described above is blended with a thickener, and various additives can be appropriately blended as necessary. For example, antioxidants, extreme pressure agents, rust inhibitors, metal deactivators, metal detergents, oiliness improvers, friction and wear reducers, viscosity index improvers, pour point depressants, surfactants, conductive agents, antifoaming agents, colorants, and the like.
For example, as the antioxidant, a phenol compound, an aromatic amine compound, or the like can be used.
As the extreme pressure agent, olefin sulfide, sulfurized fats and oils, methyl trichlorostearate, naphthalene chloride, benzyl iodide, fluoroalkyl polysiloxane, lead naphthenate, and the like can be used.
Examples of the rust inhibitor include carboxylic acids such as stearic acid, dicarboxylic acids, metal soaps, amine carboxylates, metal salts of heavy sulfonic acids, and carboxylic acid partial esters of polyhydric alcohols.
As the metal deactivator, benzotriazole, benzimidazole, or the like can be used, and as the metal detergent, alkaline earth metal sulfonate, alkaline earth metal phenol ester, alkaline earth metal salicylate, or the like can be used.
As the oiliness improver, fatty acid, aliphatic alcohol, ester, fat and oil, and the like can be used.
As the friction wear reducing agent, zinc, sulfur, phosphorus, amine, ester, or the like can be used.
As the viscosity index improver, a polymethacrylate, an ethylene-propylene copolymer, a styrene-isoprene copolymer, a hydrogenated product of a styrene-isoprene copolymer, polyisobutylene, or the like can be used.
As the pour point depressant, polyalkylacrylate, polybutene, polyalkylstyrene, polyvinyl acetate, etc. can be used.
As the surfactant, a sulfonate, an amine sulfate salt, an aliphatic amine salt, an aliphatic ammonium salt, a sorbitan fatty acid ester, a polyoxyethylene glycol ester, or the like can be used.
As the conductive agent, graphite, metal powder, or the like can be used. As the defoaming agent, silicone oil or the like can be used. As the colorant, various pigments, dyes, and the like can be used.
The grease composition of the present embodiment may further contain a known solid lubricant. As the solid lubricant, various substances such as boron nitride, molybdenum disulfide, graphite, fluorine-containing copolymer, and the like can be used. These may be used alone or in combination of two or more. The average particle size of these solid lubricants is preferably about 30 μm as in the case of the thickener.
In addition to the solid lubricant, an inorganic filler, an organic filler, or the like may be added to impart functions such as conductivity and vibration-proof effect. As the inorganic filler, known ones such as metal oxides, metal sulfides, sulfur oxides, carbon oxides, nitrides, carbides, corundum, and artificial diamond can be used. As the organic filler, fine particles of various resin or rubber components can be used. In addition, a hybrid of inorganic and organic materials or a complex structure can also be suitably used.
The grease composition of the present embodiment can be obtained as a complex base oil type grease composition by mixing and using a fluorine grease according to the use. The "plural base oil type" refers to a hybrid type grease composition containing a multimolecular hydrocarbon alcohol and a base oil of a type other than the multimolecular hydrocarbon alcohol. The mixing ratio can be arbitrarily changed depending on the application. In particular, in the case of a complex base oil type grease composition, a better effect can be obtained by selecting a metal soap as a thickener thereof. This is because the metal soap is suitable as a thickener for both the grease composition of the present embodiment, which uses a multimolecular hydrocarbon alcohol as a base oil, and the fluorine grease.
The grease composition of the present embodiment or the complex base oil type grease composition can be produced by a usual method. For example, a method of adding a base oil, a thickener and appropriate additives, and kneading and dispersing the mixture as necessary is exemplified. The kneading and dispersion can be carried out by using a known roll MILL, colloid MILL, ball MILL, nano sand MILL (DYNO-MILL, ダイノーミル), or the like.
The grease composition or the multiple base oil type grease composition according to the present embodiment may be diluted with an appropriate organic solvent and used. In the present embodiment, this is defined as a lubricant composition (or a grease diluting liquid). As the organic solvent, general solvents can be widely used, and particularly, hydrocarbon-based or fluorine-based solvents are preferable.
Examples of the hydrocarbon solvent include acetone, methanol, ethanol, n-propanol, isopropanol, Petroleum naphtha (Petroleum benzin), Petroleum ether, ligroin (ligroin, リグロイン), methyl acetate, ethyl acetate, butyl acetate, isobutyl acetate, toluene, xylene, benzene, tetrahydrofuran, tetrachloroethylene, dichloroethane, 1,1, 1-trichloroethane, ethylene glycol monomethyl ether, methyl ethyl ketone, diethyl ether, dibutyl ether, and the like. One or a mixture of two or more of these solvents can be used for dilution.
Examples of the fluorine-based solvent include perfluorocarbon, hydrofluorocarbon, hydrofluorocarbonchlorocarbon, hydrofluoroether, perfluoropolyether, hydrofluoroolefin, and hydrofluorochloroolefin. One or a mixture of two or more of these solvents can be used for dilution.
The hydrocarbon-based solvent and the fluorine-based solvent may be mixed at an arbitrary ratio according to the application or the coating method. In addition, the solvent may be mixed with a water-soluble solvent such as alcohol or glycol.
The resin member to which the grease composition, the complex base oil type grease composition, or the grease diluting liquid of the present embodiment is applied is not particularly limited as long as it is a crystalline resin. Here, the crystalline resin means a resin having a large proportion of crystal sites in the resin component. The crystallized resin has a glass transition point and has a large molding shrinkage rate due to crystallization after molding. Specific examples thereof include polyethylene, polypropylene, polyamide, polyoxymethylene, polybutylene terephthalate, and polyphenylene sulfide. However, among these resins, a resin having a relatively large amount of a component which becomes a crystalline portion is more preferable, and a resin which is not a blend with a rubber component or an amorphous resin is preferable. The present embodiment is particularly preferably applied to polypropylene having high versatility as a crystalline resin member.
For example, the present invention is applicable to various members requiring self-lubrication, low-temperature characteristics, and the like, such as a slide rail sliding portion, a gear, a bearing, and an electrical contact of a precision device. The grease composition, the complex base oil type grease composition, or the grease diluting liquid according to the present embodiment can be applied to moving bodies such as automobiles, bicycles, and electric cars; crystalline resin parts such as audio/video equipment and information equipment; between the resin member and the metal member or the metal member; and a sliding portion of a member using ceramics. That is, although a general resin has weak resistance to an oil component in grease, the present invention can be applied to a sliding portion made of a crystalline resin.
The grease composition, the multiple base oil type grease composition, or the grease diluted solution according to the present embodiment can be formed into a lubricating film by a general method. Specifically, the lubricating film can be formed on the sliding member and the portion thereof by a method of coating the sliding member with a grease composition, a complex base oil type grease composition, or a grease diluting solution using a brush, a spray, or a dispenser, a method of immersing the sliding member in a grease composition, a complex base oil type grease composition, or a grease diluting solution, or the like.
The coating amount on the sliding member can be adjusted appropriately according to the position, and the thickness of the coating film is preferably about 0.1 to 3000 μm.
When the grease composition, the multiple base oil type grease composition or the grease diluted solution has a thick coating film or is applied in a large amount, these components exude from the sliding member, and adversely affect other members, which is not preferable. In addition, when the coating film is thin or the coating amount is small, these components are depleted, and an appropriate lubricating effect cannot be obtained.
The present invention will be specifically described below based on examples. However, the present invention is not limited thereto.
< example 1-1 >)
30 parts by weight of a PTFE resin (trade name: TLP-10F-1, manufactured by Sandhumura fluorochemical Co., Ltd.) having an average particle diameter of 0.3 μm was weighed as a thickener, and a kinematic viscosity at 40 ℃ was 20mm as a grease base oil270 parts by weight of a polyalkylene alcohol (trade name: Adeka carbopol (registered trademark)) MH-20 manufactured by Asahi Denka corporation, manufactured by Adeka corporation, was placed in a container and sufficiently stirred with a spatulaAfter the stirring, a pressure dispersion treatment was performed using a roller (three-roll mill) to prepare a grease composition.
The consistency of this sample was measured and the ratio of materials was fine-tuned to give a consistency of 280. + -.15 (consistency standard No. 2). For the obtained samples, the shear stress and torque were measured by the following rheometer, and the influence on the polypropylene resin was investigated.
The purpose of this example was to evaluate the ratio of the fluorine-based thickener TLP-10F-1 to the base oil MH-20 as 3: 7 in the above oil composition.
[ consistency measurement ]
The consistency was measured according to JIS 2220.7.
< determination of shear stress >
The measurements were performed using the rheometer described below.
The device comprises the following steps: PhysicaMCR302 (manufactured by AntonPaar corporation).
A clamp: parallel plates (. phi.25 mm).
The measurement conditions were as follows: shear rate (30 s)-1) (ii) a The temperature (-40 ℃ C.).
< Observation of Effect degree of Polypropylene resin Member >
The sample (about 10g) of the present example was applied to both surfaces of a polypropylene plate (size 100 mm. times.25 mm. times.2 mm), left at 80 ℃ for 24 hours, and the lubricant component was cleanly wiped off after the left, and the weight change rate of the polypropylene plate was determined by the following equation.
Formula (II): weight change rate (%) < 100X (B-A)/A
A: polypropylene quality before sample impregnation.
B: polypropylene quality after sample impregnation.
Here, the case where the weight change rate is less than. + -. 1.0% is indicated as "O", and the case where the weight change rate is not less than. + -. 1.0% is indicated as "X". Further, the surface state after the standing was observed, and when the influence of surface roughness or the like was confirmed, it was also referred to as "x".
< example 1-2 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 40 parts by weight of PTFE resin (TLP-10F-1) was weighed as a thickener and 60 parts by weight of polyalkylene alcohol (Adeka carbopol (registered trademark) MH-20) was weighed as a grease base oil.
The purpose of this example was to evaluate the ratio of fluororesin TLP-10F-1 to base oil MH-20 as 4: 6A grease composition.
< example 1-3 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 50 parts by weight of PTFE resin (TLP-10F-1) and 50 parts by weight of polyalkylene alcohol (Adeka carbopol (registered trademark) MH-20) were weighed out as thickening agents and grease base oils.
The purpose of this example was to evaluate the ratio of the fluorine-based resin TLP-10F-1 to the base oil MH-20 as 5: 5 in the above manner.
< example 1-4 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 20 parts by weight of PTFE resin (TLP-10F-1) was weighed as a thickener and 80 parts by weight of polyalkylene alcohol (Adeka carbopol (registered trademark) MH-20) was weighed as a grease base oil.
The purpose of this example was to evaluate the ratio of the fluorine-based resin TLP-10F-1 to the base oil MH-20 as 2: 8 in the form of a grease composition.
< example 1-5 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 20 parts by weight of melamine cyanurate was weighed as a thickener and 80 parts by weight of polyalkylene alcohol (Adeka carbopol (registered trademark) MH-20) was weighed as a grease base oil.
The purpose of this example was to evaluate the use of melamine cyanurate as a thickener, with a ratio of thickener to base oil of 2: 8 in the form of a grease composition.
< example 1-6 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 50 parts by weight of melamine cyanurate was weighed as a thickener and 50 parts by weight of polyalkylene alcohol (Adeka carbopol (registered trademark) MH-20) was weighed as a grease base oil.
The purpose of this example is to evaluate the ratio of the thickener melamine cyanurate to the base oil as 5: 5 in the above manner.
< examples 1 to 7 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 5 parts by weight of Li soap was weighed as a thickener and 95 parts by weight of polyalkylene alcohol (Adeka carbopol (registered trademark) MH-20) was weighed as a grease base oil.
The purpose of this example was to evaluate the use of Li soap in the thickener and the ratio to base oil was 5: 95 to the grease composition.
< example 1-8 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 50 parts by weight of Li soap was weighed as a thickener and 50 parts by weight of polyalkylene alcohol (Adeka carbopol (registered trademark) MH-20) was weighed as a grease base oil.
The purpose of this example was to evaluate the use of Li soap in the thickener and the ratio to base oil was 5: 5 in the above manner.
< example 1-9 >
24 parts by weight of PTFE resin (TLP-10F-1) and 6 parts by weight of melamine cyanurate were weighed as thickeners, and 70 parts by weight of polyalkylene alcohol (Adeka carbopol (registered trademark)) MH-20 was weighed as grease base oil, and a grease composition was prepared and evaluated in the same manner as in example 1-1.
The purpose of this example is to evaluate the ratio of fluorine to melamine cyanurate as a thickener as 8: 2, and the ratio of thickener to base oil is 3: 7A grease composition.
< examples 1 to 10 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 32 parts by weight of PTFE resin (TLP-10F-1) and 8 parts by weight of melamine cyanurate were weighed as thickeners, and 60 parts by weight of polyalkylene alcohol (Adeka carbopol (registered trademark) MH-20) was weighed as a grease base oil.
The purpose of this example is to evaluate the ratio of fluorine to melamine cyanurate as a thickener as 8: 2, and the ratio of thickener to base oil is 4: 6A grease composition.
< example 1-11 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 40 parts by weight of PTFE resin (TLP-10F-1) and 10 parts by weight of melamine cyanurate were weighed as thickeners, and 50 parts by weight of polyalkylene alcohol (Adeka carbopol (registered trademark) MH-20) was weighed as a grease base oil.
The purpose of this example is to evaluate the ratio of fluorine to melamine cyanurate as a thickener as 8: 2, and the ratio of thickener to base oil is 5: 5 in the above manner.
< example 1-12 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 64 parts by weight of PTFE resin (TLP-10F-1) and 16 parts by weight of melamine cyanurate were weighed as thickeners, and 20 parts by weight of polyalkylene alcohol (Adeka carbopol (registered trademark) MH-20) was weighed as a grease base oil.
The purpose of this example is to evaluate the ratio of fluorine to melamine cyanurate as a thickener as 8: 2, and the ratio of thickener to base oil is 2: 8 in the form of a grease composition.
< examples 1 to 13 >
27 parts by weight of PTFE resin (TLP-10F-1) and 3 parts by weight of melamine cyanurate were weighed as thickeners, and 70 parts by weight of polyalkylene alcohol (Adeka carbopol (registered trademark)) MH-20 was weighed as grease base oil, and a grease composition was prepared and evaluated in the same manner as in example 1-1.
The purpose of this example is to evaluate the ratio of fluorine to melamine cyanurate as a thickener as 9: 1, and the ratio of thickener to base oil is 3: 7A grease composition.
< examples 1 to 14 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 21 parts by weight of PTFE resin (TLP-10F-1) and 9 parts by weight of melamine cyanurate were weighed as thickeners, and 70 parts by weight of polyalkylene alcohol (Adeka carbopol (registered trademark) MH-20) was weighed as a grease base oil.
The purpose of this example is to evaluate the ratio of fluorine to melamine cyanurate as a thickener as 7: 3, and the ratio of thickener to base oil is 3: 7A grease composition.
< example 1-15 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 15 parts by weight of PTFE resin (TLP-10F-1) and 15 parts by weight of melamine cyanurate were weighed as thickeners, and 70 parts by weight of polyalkylene alcohol (Adeka carbopol (registered trademark) MH-20) was weighed as a grease base oil.
The purpose of this example is to evaluate the ratio of fluorine to melamine cyanurate as a thickener as 5: 5, and the ratio of thickener to base oil is 3: 7A grease composition.
< example 1-16 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 5 parts by weight of PTFE resin (TLP-10F-1) and 5 parts by weight of Li soap were weighed as thickeners and 90 parts by weight of polyalkylene alcohol (Adeka carbopol (registered trademark) MH-20) was weighed as a grease base oil.
The purpose of this example is to evaluate the ratio of fluorine-based to Li soap as a thickener to be 5: 5, and the ratio of thickener to base oil is 1: 9A grease composition.
< example 1-17 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 25 parts by weight of PTFE resin (TLP-10F-1) and 25 parts by weight of Li soap were weighed as thickeners and 50 parts by weight of polyalkylene alcohol (Adeka carbopol (registered trademark) MH-20) was weighed as a grease base oil.
The purpose of this example is to evaluate the ratio of fluorine-based to Li soap as a thickener to be 5: 5, and the ratio of thickener to base oil is 5: 5 in the above manner.
< example 1-18 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 5 parts by weight of melamine cyanurate and 5 parts by weight of Li soap were weighed as thickeners and 90 parts by weight of polyalkylene alcohol (Adeka carbopol (registered trademark) MH-20) was weighed as grease base oil.
The purpose of this example is to evaluate the ratio of melamine cyanurate to Li soap as thickener to be 5: 5, and the ratio of thickener to base oil is 1: 9A grease composition.
< examples 1 to 19 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 25 parts by weight of melamine cyanurate and 25 parts by weight of Li soap were weighed as thickeners and 50 parts by weight of polyalkylene alcohol (Adeka carbopol (registered trademark) MH-20) was weighed as grease base oil.
The purpose of this example is to evaluate the ratio of melamine cyanurate to Li soap as thickener to be 5: 5, and the ratio of thickener to base oil is 5: 5 in the above manner.
< examples 1 to 20 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 12 parts by weight of PTFE resin (TLP-10F-1), 12 parts by weight of melamine cyanurate, and 6 parts by weight of Li soap were weighed as thickeners, and 70 parts by weight of polyalkylene alcohol (Adeka carbopol (registered trademark) MH-20) was weighed as a grease base oil.
The purpose of this example is to evaluate the ratio of fluorine to melamine cyanurate to Li soap as thickener as 4: 4: 2, and the ratio of thickener to base oil is 3: 7A grease composition.
< example 1-21 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 30 parts by weight of a PTFE resin (trade name LUBRON (registered trademark) L-2, manufactured by Dajin Co., Ltd.) having an average particle size of 3.5 μm was weighed as a thickener and 70 parts by weight of a polyalkylene alcohol (Adeka carbopol (registered trademark) MH-20) was weighed as a grease base oil.
The purpose of this example was to evaluate that the ratio of the fluorine-based resin L-2 to the base oil, which is different from that of example 1-1, was 3: 7A grease composition.
< examples 1 to 22 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 30 parts by weight of a PTFE resin (product name: DYNEON TF9207Z, 3M) having an average particle size of 4 μ M was weighed as a thickener and 70 parts by weight of a polyalkylene alcohol (Adeka carbopol (registered trademark) MH-20) was weighed as a grease base oil.
The purpose of this example was to evaluate that the ratio of the fluorine-based resin TF9207Z to the base oil, which is different from that of example 1-1, was 3: 7A grease composition.
< example 1-23 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 30 parts by weight of a PTFE resin (trade name: Dry film RA, manufactured by Chemours, Coromas) having an average particle size of 4 μm was weighed as a thickener and 70 parts by weight of a polyalkylene alcohol (Adeka carbopol (registered trademark) MH-20) was weighed as a grease base oil.
The purpose of this example was to evaluate that the ratio of the fluorine-based resin dry film RA to the base oil, which is different from that of example 1-1, was 3: 7A grease composition.
< example 1-24 >
24 parts by weight of PTFE resin (TLP-10F-1) and 6 parts by weight of PTFE resin (dry film RA) were weighed as thickeners, and 70 parts by weight of polyalkylene alcohol (Adeka carbopol (registered trademark) MH-20) was weighed as grease base oil, and a grease composition was prepared and evaluated in the same manner as in example 1-1.
The purpose of this example was to evaluate the ratio of two fluorine-based resins to the base oil as 3: 7A grease composition.
< examples 1 to 25 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 6 parts by weight of PTFE resin (TLP-10F-1) and 6 parts by weight of PTFE resin (trade name KTL-2N, manufactured by Xdocura) having an average particle diameter of 2.5 μm were weighed as thickeners and 70 parts by weight of polyalkylene alcohol (Adeka carbopol (registered trade name) MH-20) was weighed as a grease base oil.
The purpose of this example was to evaluate that the ratio of two fluorine-based resins to the base oil, which are different from those of examples 1 to 24, was 3: 7A grease composition.
< examples 1 to 26 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 6 parts by weight of PTFE resin (TLP-10F-1) and 6 parts by weight of PTFE resin (trade name KTL-10N, manufactured by Xyomura corporation) having an average particle diameter of 10 μm were weighed as thickeners and 70 parts by weight of polyalkylene alcohol (Adeka carbopol (registered trademark) MH-20) was weighed as a grease base oil.
The purpose of this example was to evaluate that the ratio of two fluorine-based resins to the base oil, which are different from those of examples 1 to 24, was 3: 7A grease composition.
< examples 1 to 27 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 30 parts by weight of a PTFE-PFPE copolymer was weighed as a thickener and 70 parts by weight of a polyalkylene alcohol (Adeka carbopol (registered trademark) MH-20) was weighed as a grease base oil.
The purpose of this example was to evaluate the ratio of the fluorine-based copolymer to the base oil as 3: 7A grease composition.
< examples 1 to 28 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 29 parts by weight of PTFE resin (TLP-10F-1) was weighed as a thickener, 1 part by weight of graphite was weighed as a solid lubricant, and 70 parts by weight of polyalkylene alcohol (Adeka carbopol (registered trademark) MH-20) was weighed as a grease base oil.
The purpose of this example was to evaluate a grease composition containing graphite as a solid lubricant.
< example 1-29 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 29 parts by weight of PTFE resin (TLP-10F-1) was weighed as a thickener, 1 part by weight of molybdenum disulfide was weighed as a solid lubricant, and 70 parts by weight of polyalkylene alcohol (Adeka carbopol (registered trademark) MH-20) was weighed as a grease base oil.
The purpose of this example was to evaluate a grease composition in which molybdenum disulfide was added as a solid lubricant.
< example 1-30 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 29 parts by weight of PTFE resin (TLP-10F-1) was weighed as a thickener, 1 part by weight of calcium stearate was weighed as a solid lubricant, and 70 parts by weight of polyalkylene alcohol (Adeka carbopol (registered trademark) MH-20) was weighed as a grease base oil.
The purpose of this example was to evaluate a grease composition in which calcium stearate was added as a solid lubricant.
< examples 1 to 31 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 30 parts by weight of PTFE resin (TLP-10F-1) was weighed as a thickener, 0.3 part by weight of Vanlube704S (Vanderbilt Chemicals) was weighed as an anticorrosive agent, and 70 parts by weight of polyalkylene alcohol (Adeka carbopol (registered trademark) MH-20) was weighed as a grease base oil.
The purpose of this example is to evaluate a grease composition to which a rust inhibitor is added.
< example 2-1 >)
30 parts by weight of PTFE resin (TLP-10F-1) was weighed as a thickener, and the kinematic viscosity at 40 ℃ was 33mm as a grease base oil2A grease composition was prepared and evaluated in the same manner as in example 1-1, using polyalkylene alcohol/s (trade name: Adeka carbopol (registered trademark)) M-30 (manufactured by Asahi Denka Co., Ltd. (ADEKA)).
The purpose of this example was to evaluate a grease composition different from the base oil of example 1-1.
< example 2-2 >
30 parts by weight of PTFE resin (TLP-10F-1) was weighed as a thickener, and the kinematic viscosity at 25 ℃ was 70mm as a grease base oil2A grease composition was prepared and evaluated in the same manner as in example 1-1, using 70 parts by weight of a polyalkylene polyol (polyether glycol type oil agent) (trade name: Adeka polyether P-400, manufactured by Asahi Denka Kogyo Co., Ltd. (ADEKA)).
The purpose of this example was to evaluate a grease composition different from the base oil of example 1-1.
< example 2-3 >
30 parts by weight of PTFE resin (TLP-10F-1) was weighed as a thickener, and the kinematic viscosity at 40 ℃ was 105mm as a grease base oil270 parts by weight of polyalkylene alcohol (trade name: Adeka carbopol (registered trade name): M-110, manufactured by Asahi Denka Co., Ltd. (ADEKA)) was prepared and evaluated in the same manner as in example 1-1.
The purpose of this example was to evaluate a grease composition different from the base oil of example 1-1.
< example 2-4 >
30 parts by weight of PTFE resin (TLP-10F-1) was weighed as a thickener, and the kinematic viscosity at 40 ℃ was 9mm as a grease base oil270 parts by weight of polyalkylene alcohol (trade name: NEWPOL (registered trade name): LB-65, manufactured by Sanyo chemical Co., Ltd.) per s was prepared and evaluated in the same manner as in example 1-1.
The purpose of this example was to evaluate a grease composition different from the base oil of example 1-1.
< example 2-5 >
30 parts by weight of PTFE resin (TLP-10F-1) was weighed as a thickener, and the kinematic viscosity at 40 ℃ was 56mm as a grease base oil270 parts by weight of polyalkylene alcohol (trade name: Unilube (registered trade name) MB-11, manufactured by Nichikoku corporation) per second A grease composition was prepared and evaluated in the same manner as in example 1-1.
The purpose of this example was to evaluate a grease composition different from the base oil of example 1-1.
< example 2-6 >
30 parts by weight of PTFE resin (TLP-10F-1) was weighed as a thickener, and the kinematic viscosity at 40 ℃ was 24mm as a grease base oil270 parts by weight of a polyalkylene alcohol (trade name: Plurasafe (registered trade name): WI-135, manufactured by BASF Japan) per s was prepared and evaluated in the same manner as in example 1-1.
The purpose of this example was to evaluate a grease composition different from the base oil of example 1-1.
< example 2-7 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 10 parts by weight of Li soap was weighed as a thickener and 90 parts by weight of polyalkylene polyol (trade name: Adeka polyether P-400) was weighed as a grease base oil.
The purpose of this example was to evaluate grease compositions of Li soaps with different base oils.
< example 2-8 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 10 parts by weight of Al complex soap was weighed as a thickener and 90 parts by weight of polyalkylene polyol (trade name: Adeka polyether P-400) was weighed as a grease base oil.
The purpose of this example was to evaluate a grease composition having 10 parts by weight of Al complex soap.
< example 2-9 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 30 parts by weight of a PTFE resin (TLP-10F-1) was weighed as a thickener, 35 parts by weight of a polyalkylene alcohol (trade name Adeka carbopol (registered trademark) MH-20) and 35 parts by weight of a polyalkylene alcohol (trade name Adeka carbopol (registered trademark) M-30) were weighed as a grease base oil.
The purpose of this example was to evaluate grease compositions using two base oils in the category of multimolecular hydrocarbon alcohols.
< example 2-10 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 30 parts by weight of a PTFE resin (TLP-10F-1) was weighed as a thickener, 35 parts by weight of a polyalkylene alcohol (trade name: Adeka carbopol (registered trade name)) MH-20 and 35 parts by weight of a polyalkylene polyol (trade name: Adeka polyether P-400) were weighed as a grease base oil.
The purpose of this example was to evaluate grease compositions using two base oils in the category of multimolecular hydrocarbon alcohols.
< example 2-11 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 16 parts by weight of PTFE resin (TLP-10F-1) and 4 parts by weight of Li soap were weighed as thickeners, 40 parts by weight of polyalkylene alcohol (trade name Adeka carbopol (registered trade name)) and 40 parts by weight of polyalkylene polyol (trade name Adeka polyether P-400) were weighed as grease base oils.
The purpose of this example is to evaluate greases using two thickeners and two base oils within the category of multimolecular hydrocarbon alcohols.
< example 2-12 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 30 parts by weight of a PTFE resin (TLP-10F-1) was weighed as a thickener, 23.3 parts by weight of a polyalkylene alcohol (trade name Adeka carbopol (registered trademark) MH-20), 23.3 parts by weight of a polyalkylene alcohol (trade name Adeka carbopol (registered trademark) M-30) and 23.3 parts by weight of a polyalkylene polyol (trade name Adeka polyether P-400) were weighed as a grease base oil.
The purpose of this example was to evaluate greases using three base oils in the category of multimolecular hydrocarbon alcohols.
< example 3-1 >)
A fluorine grease composition was prepared by weighing 15 parts by weight of PTFE resin (TLP-10F-1) as a thickener and 35 parts by weight of perfluoropolyether (Demnum (デムナム) (registered trademark) S-65, available from Dajin industries, Ltd.) as a grease base oil, and fine-adjusting the consistency to 280 by the same procedure as in example 1-1. To this fluorine grease composition, 50 parts by weight of the grease composition prepared in example 1-1 was added, and again mixed in the same manner as in example 1-1 to prepare a complex base oil type grease composition and evaluate it.
The purpose of this example was to evaluate the properties of a grease composition containing a multimolecular hydrocarbon alcohol as a base oil and a fluorine grease composition in the following ratio of 5: 5a plurality of base oil type grease compositions to be mixed.
< example 3-2 >
27 parts by weight of PTFE resin (TLP-10F-1) and 63 parts by weight of perfluoropolyether (Demnum (registered trademark) S-65) were weighed as thickeners and adjusted to a consistency of 280 by the same procedure as in example 1-1 to prepare a fluorine grease composition. To this fluorine grease composition, 10 parts by weight of the grease composition prepared in example 1-1 was added, and again mixed in the same manner as in example 1-1 to prepare a complex base oil type grease composition and evaluate it.
The purpose of this example was to evaluate the properties of a grease composition containing a multimolecular hydrocarbon alcohol as a base oil and a fluorine grease composition in the following ratio of 1: 9 a plurality of base oil type grease compositions to be mixed.
< example 3-3 >
3 parts by weight of PTFE resin (TLP-10F-1) was weighed as a thickener, 7 parts by weight of perfluoropolyether (Demnum (registered trademark) S-65) was weighed as a grease base oil, and the consistency was adjusted to 280 by the same procedure as in example 1-1 to prepare a fluorine grease composition. To this fluorine grease composition, 90 parts by weight of the grease composition prepared in example 1-1 was added, and again mixed in the same manner as in example 1-1 to prepare a complex base oil type grease composition and evaluate it.
The purpose of this example was to evaluate the properties of a grease composition containing a multimolecular hydrocarbon alcohol as a base oil and a fluorine grease composition in the following ratio of 9: 1 a plurality of base oil type grease compositions to be mixed.
< example 4-1 >)
To 10 parts by weight of the grease composition prepared in example 1-1, 45 parts by weight of ethanol and 45 parts by weight of isopropyl alcohol were added, and homogenization treatment was performed to prepare a grease diluted solution (lubricant composition) containing 10% by weight of nonvolatile components, and evaluation was performed.
In the shear stress measurement of this sample, the nonvolatile components after the volatilization drying were collected and used as a sample. The degree of influence of polypropylene was observed by immersing it in a grease-diluted solution for coating, taking it out, drying it, and standing it at 80 ℃ for 24 hours to calculate the change in weight.
The purpose of this example was to evaluate the grease diluted solution of this example using an organic solvent.
< example 4-2 >
A grease diluted solution (lubricant composition) containing 10 wt% of nonvolatile components was prepared and evaluated in the same manner as in example 4-1 except that 45 parts by weight of hydrofluorochloroolefin and 45 parts by weight of hydrofluoroether were added to 10 parts by weight of the grease composition prepared in example 1-1.
The purpose of this example was to evaluate the grease diluted solution of this example using a fluorine-based solvent.
< example 5-1 >)
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 10 parts by weight of PTFE resin (TLP-10F-1) was weighed as a thickener and 90 parts by weight of polyalkylene alcohol (trade name: Adeka carbopol (registered trademark)) MH-20 was weighed as a grease base oil.
The purpose of this example was to evaluate the ratio of fluororesin to base oil as 1: 9A grease composition.
< example 5-2 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 60 parts by weight of PTFE resin (TLP-10F-1) was weighed as a thickener and 40 parts by weight of polyalkylene alcohol (trade name: Adeka carbopol (registered trademark)) MH-20 was weighed as a grease base oil.
The purpose of this example was to evaluate the ratio of fluororesin to base oil as 6: 4 in the form of a grease composition.
< example 5-3 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 8 parts by weight of PTFE resin (TLP-10F-1) and 2 parts by weight of melamine cyanurate were weighed as thickeners and 90 parts by weight of a polyalkylene alcohol (trade name: Adeka carbopol (registered trademark)) was weighed as a grease base oil.
The purpose of this example was to evaluate the ratio of the thickener mixed with fluororesin and melamine cyanurate to the base oil as 1: 9A grease composition.
< example 5-4 >
A grease composition was prepared and evaluated in the same manner as in example 1-1, except that 48 parts by weight of PTFE resin (TLP-10F-1) and 12 parts by weight of melamine cyanurate were weighed as thickeners, and 40 parts by weight of a polyalkylene alcohol (trade name: Adeka carbopol (registered trademark)) was weighed as a grease base oil.
The purpose of this example was to evaluate the ratio of the thickener mixed with fluororesin and melamine cyanurate to the base oil as 6: 4 in the form of a grease composition.
< comparative example 1 >
30 parts by weight of PTFE resin (TLP-10F-1) was weighed as a thickener, and 40 ℃ bars were weighed as grease base oilThe kinematic viscosity under the part was 220mm2A grease composition was prepared and evaluated in the same manner as in example 1-1, using 70 parts by weight of a polyalkylene alcohol/s (trade name: Adeka carbopol (registered trademark) M-250C manufactured by Asahi Denka corporation (manufactured by ADEKA)).
The purpose of this example is to evaluate a grease comprising a polyalkylene alcohol having a high kinematic viscosity as a base oil.
< comparative example 2 >
30 parts by weight of PTFE resin (TLP-10F-1) was weighed as a thickener, and the kinematic viscosity at 40 ℃ was 8mm as a grease base oil270 parts by weight of an ester oil (trade name: Sansocizer DOA (サンソサイザー DOA, manufactured by Nissian chemical Co., Ltd.)/s) A grease composition was prepared and evaluated in the same manner as in example 1-1. The purpose of this example is to evaluate a grease using an ester oil having a low kinematic viscosity as a base oil.
< comparative example 3 >
30 parts by weight of PTFE resin (TLP-10F-1) was weighed as a thickener, and the kinematic viscosity at 40 ℃ was 28mm as a grease base oil2A grease composition was prepared and evaluated in the same manner as in example 1-1, using 70 parts by weight of polyol ester (trade name: Priolube (registered trademark) 1800, manufactured by Daita corporation, クローダ Co., Ltd.).
The purpose of this example is to evaluate a grease using an ester oil having a low kinematic viscosity as a base oil.
< comparative example 4 >
30 parts by weight of PTFE resin (TLP-10F-1) was weighed as a thickener, and the kinematic viscosity at 40 ℃ was 19mm as a grease base oil270 parts by weight of polyalkylolefin (trade name: SpectraSyn (registered trade name): 4, manufactured by Exxon Mobil corporation, エクソンモービル) was prepared and evaluated in the same manner as in example 1-1.
The purpose of this example is to evaluate a grease containing a polyalkyl olefin having a low kinematic viscosity as a base oil.
The material compositions and ratios of the examples and comparative examples and the results are shown in tables 1 to 5.
[ Table 1]
Figure BDA0002923101550000241
[ Table 2]
Figure BDA0002923101550000251
[ Table 3]
Figure BDA0002923101550000252
[ Table 4]
Figure BDA0002923101550000253
[ Table 5]
Figure BDA0002923101550000261
(results and investigation)
From the above results, it is understood that in the grease composition and the grease diluted solution within the range of the present example, the shear stress at low temperature can be stably maintained at 9000Pa or less, and no adverse effect on the polypropylene resin is observed. Thus, a grease composition and a grease diluted solution which are suitable for use with crystalline resins such as polypropylene even in hydrocarbon-based greases and have excellent low-temperature characteristics can be provided.
On the other hand, as shown in the results of comparative examples, it was difficult to maintain the state of the grease at low temperature in the compositions and base oil materials other than those of the present examples, and the shear stress could not be measured. In addition, it is inevitable that base oils other than polyalkyl alcohols affect polypropylene.
The grease composition of the present invention can additionally exhibit various functions by adding any additives and the like. As an example, in the compositions of examples 1 to 31 in which the antioxidant was added, the rust preventive effect on iron in the brine immersion was further confirmed in addition to the sufficient effect. This makes it possible to use the lubricant for lubrication and rust prevention of metal parts, and to use the lubricant as a lubricant suitable for both resins and metals. Conventionally, in the case of using the present invention for a composite member of a metal and a crystalline resin, it is necessary to use a lubricant for each material or to coat the composite member with a mask separately. As described above, the present invention can be extended to a part, a new field, or a commercial product, which has been difficult to use, by providing a function.
Further, since the grease is derived from a synthetic oil, it can be diluted and dispersed in various general solvents, and can be used as a quick-drying lubricant and also for film coating.
As described above, the present invention can provide a grease composition and a grease dilution that can be widely used. The present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the scope of the present invention.

Claims (20)

1. A grease composition characterized by comprising, in a grease,
it comprises the following components:
kinematic viscosity at 40 ℃ of 100mm2A polyalkyl alcohol or polyalkylene alcohol having a viscosity of at most s, hereinafter referred to as a multimolecular hydrocarbon alcohol; and
a thickening agent.
2. The grease composition according to claim 1,
the number of alkyl or alkylene main chains in the above-mentioned multimolecular hydrocarbon alcohol is 2 to 5.
3. The grease composition according to claim 1,
the number of carbon atoms of the main chain of the alkyl or alkylene group of the monomer in the multi-molecular hydrocarbon alcohol is 2 to 5, and the number average molecular weight Mn of the composite molecular hydrocarbon alcohol is 200 to 2000.
4. A grease composition according to any one of claims 1 to 3,
the shear rate at-40 ℃ was 30s-1The shear stress at that time is 9000Pa or less.
5. A grease composition according to any one of claims 1 to 4,
the thickener comprises at least one of metal soap, melamine cyanurate, and fluororesin.
6. The grease composition according to claim 5,
the fluorine resin is used as the thickening agent,
the weight ratio of the fluororesin to the multi-molecular hydrocarbon alcohol is in the range of 2: 8-5: 5, in the above range.
7. The grease composition according to claim 5,
the melamine cyanurate is taken as the thickening agent,
the content weight of the melamine cyanurate is equal to or less than the content weight of the polyhydric hydrocarbon alcohol.
8. The grease composition according to claim 5,
the metal soap is taken as the thickening agent,
the weight ratio of the metal soap to the multimolecular hydrocarbon alcohol is 5: 95-50: 50, or less.
9. The grease composition according to claim 5,
the fluorine resin and the melamine cyanurate are used as the thickening agent,
the weight ratio of the total weight of the fluororesin and the melamine cyanurate to the macromolecular hydrocarbon-based alcohol is in the range of 2: 8-5: 5, in the above range.
10. The grease composition according to claim 5,
the fluorine resin and the metal soap are used as the thickening agent,
the weight ratio of the total weight of the fluororesin and the metal soap to the polyhydric hydrocarbon-based alcohol is in the range of 1: 9-5: 5, in the above range.
11. The grease composition according to claim 5,
the metal soap and the melamine cyanurate are used as the thickening agent,
the weight ratio of the total weight of the metal soap and the melamine cyanurate to the multi-molecular hydrocarbon-based alcohol is 1: 9-5: 5, in the above range.
12. A grease composition according to any one of claims 1 to 11,
in the American national institute of lubricating grease grade consistency Standard No. 1 325. + -. 15 to consistency Standard No. 3 235. + -. 15.
13. A grease composition according to any one of claims 1 to 12,
adding antioxidant.
14. A complex base oil type grease composition characterized in that,
it has the following components:
a grease composition as set forth in any one of claims 1 to 13; and
a fluorine oil grease composition.
15. A lubricant composition characterized by a lubricant composition comprising,
a grease composition according to any one of claims 1 to 13 or a complex base oil type grease composition according to claim 14, dissolved in a hydrocarbon solvent or a fluorine compound solvent.
16. A grease composition according to any one of claims 1 to 13,
used as a grease for polypropylene resins.
17. A plurality of base oil type grease composition according to claim 14,
used as a grease for polypropylene resins.
18. The lubricant composition of claim 15,
used as a lubricant for polypropylene resins.
19. A polypropylene resin member characterized in that,
coated with at least any one of the grease composition of claim 16, the multiple base oil grease composition of claim 17, and the lubricant composition of claim 18.
20. A composite structural member of a metal structural member and a polypropylene resin structural member,
coated with at least any one of the grease composition of claim 16, the multiple base oil grease composition of claim 17, and the lubricant composition of claim 18.
CN201980050650.8A 2018-07-31 2019-07-24 Grease composition, complex base oil type grease composition, lubricant composition, and polypropylene resin member Pending CN112534028A (en)

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