CN112518270B - Long-distance continuous roller way quick installation device and installation method - Google Patents
Long-distance continuous roller way quick installation device and installation method Download PDFInfo
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- CN112518270B CN112518270B CN202011335464.XA CN202011335464A CN112518270B CN 112518270 B CN112518270 B CN 112518270B CN 202011335464 A CN202011335464 A CN 202011335464A CN 112518270 B CN112518270 B CN 112518270B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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Abstract
The invention discloses a long-distance continuous roller way quick installation device and an installation method, which comprises rails, a roller way transport table, a roller way equipment foundation and a roller way transport mechanism, wherein a pair of rails are arranged at a roller way installation position at a certain interval, the roller way transport table is erected on the rails and moves on the rails, a plurality of pairs of roller way equipment foundations are uniformly distributed at the inner sides of the pair of rails at a certain interval, a plurality of backing plates are arranged at the top of the roller way foundation equipment, a group of inclined plates arranged at a certain interval are arranged at the topmost layer of the plurality of backing plates, the roller way transport mechanism comprises a roller way receiving table and a driving mechanism, the two roller way receiving tables are detachably arranged on the roller way transport table at a certain interval, the roller way receiving table is used for receiving the roller way, an adjusting hole is arranged on the roller way receiving table, the adjusting hole is inserted into a jackscrew to adjust the axial center line position of the roller way, the driving mechanism is arranged on the roller way transport table to drive the roller way transport table to move up and down, the roller way is installed instead of pure manpower, the use of traveling cranes in a workshop is reduced, and the construction efficiency is improved.
Description
Technical Field
The invention relates to the technical field of mechanical equipment installation, in particular to a device and a method for quickly installing a long-distance continuous roller way.
Background
The roller way is common large-scale equipment in equipment installation, and a large amount of roller ways are used in rolling lines, glass production lines and conveying equipment. Every group roll table all is a set of equipment, needs install alone, and in the face of the continuous roll table of long distance, a large amount of roll tables often consume long-time limit for a project, and every group roll table need alignment many times and reduce the error stack, needs the factory building driving and the long-time cooperation installation of construction team and team again simultaneously, influences other facility installation operations in the factory building.
Disclosure of Invention
According to the defects of the prior art, the invention aims to provide the device and the method for quickly installing the long-distance continuous roller way, which replace the pure manual roller way installation, reduce the use of traveling cranes in a factory building and improve the construction efficiency.
In order to solve the technical problems, the invention adopts the technical scheme that:
the long-distance continuous roller way quick installation device comprises a rail, a roller way transport table, a roller way equipment foundation and a roller way transport mechanism, wherein a pair of rails are arranged at a roller way installation position at a certain interval, the roller way transport table is erected on the rail and moves on the rail, a plurality of pairs of roller way equipment foundations are uniformly distributed at a certain interval on the inner sides of the pair of rails, a plurality of backing plates are arranged at the top of the roller way equipment foundation, the uppermost layer of the plurality of backing plates is provided with a set of inclined plates arranged at a certain interval, the roller way transport mechanism comprises a roller way bearing table and a driving mechanism, two roller way bearing tables are detachably arranged on the roller way transport table at a certain interval, the roller way bearing tables are used for bearing the roller way, adjusting holes are arranged on the roller way bearing tables, and the adjusting holes are used for adjusting the axial center line position of the roller way by inserting jackscrews, the driving mechanism is arranged on the roller way bearing table and drives the roller way transport table to move up and down.
Further, actuating mechanism includes positive lead screw and anti-lead screw, positive lead screw with anti-lead screw interval certain distance is installed on the roll table transport table, positive lead screw with the extending direction of anti-lead screw with orbital extending direction is unanimous, the cover is equipped with first drive wheel on the positive lead screw, the cover is equipped with the second drive wheel on the anti-lead screw, first drive wheel or be equipped with its pivoted operating handle of drive on the second drive wheel, first drive wheel with the cover is equipped with the drive belt on the second drive wheel, positive lead screw with all be equipped with the sleeve on the anti-lead screw, the sleeve can positive lead screw or remove on the anti-lead screw, roll table transport table detachable installs telescopic bottom.
Furthermore, the sleeve comprises a first sleeve and a second sleeve, the first sleeve and the second sleeve are symmetrical relative to the first driving wheel or the second driving wheel, a first lead screw nut is arranged in the first sleeve, a second lead screw nut is arranged in the second sleeve, the thread directions of the first lead screw nut and the second lead screw nut are opposite, the roller table bearing table is detachably mounted between the first sleeve and the second sleeve, and two positioning nuts which respectively limit the positions of the first sleeve and the second sleeve are arranged on the positive lead screw and the reverse lead screw.
Furthermore, a first connecting rod is hinged to the bottom of the first sleeve, a second connecting rod is hinged to the bottom of the second sleeve, one end of the roller way bearing table is hinged to the first connecting rod, and the other end of the roller way bearing table is hinged to the second connecting rod.
Furthermore, the first sleeve is hinged to the first connecting rod through a bolt, the second sleeve is hinged to the second connecting rod through a bolt, one end of the roller way bearing table is hinged to the first connecting rod through a bolt, and the other end of the roller way bearing table is hinged to the second connecting rod through a bolt.
Further, the operating handle comprises an operating barrel and operating rods, the operating barrel is sleeved on the positive lead screw or the negative lead screw, and the operating rods are distributed in central symmetry relative to the positive lead screw or the negative lead screw.
The method for quickly installing the long-distance continuous roller way comprises the following steps:
and 4, translating the device right above the foundation of the roller bed equipment, adjusting the position of the axial center line of the roller bed by inserting jackscrews into the adjusting holes, then adjusting the pre-arranged inclined plate to enable the upper part of the inclined plate to be tightly attached to the bottom of the roller bed, finally removing the roller bed bearing table, moving the device to the position near the next roller bed to be installed, repeating the installation steps, and further completing the installation work of all the roller beds of the long-distance continuous roller bed.
Compared with the prior art, the invention has the following advantages and beneficial effects:
1. the device and the method for quickly installing the long-distance continuous roller bed replace pure manual roller bed installation, reduce the use of traveling cranes in a factory building and improve the construction efficiency.
2. According to the device and the method for quickly installing the long-distance continuous roller way, the operation handle is used for operating the translation and lifting the roller way, so that the labor consumption is reduced.
3. According to the device and the method for quickly installing the long-distance continuous roller way, the roller way is always vertically lifted through the matched operation of the positive screw rod, the negative screw rod, the first connecting rod, the second connecting rod, the first sleeve, the second sleeve and the positioning nut, the elevation can be quickly positioned, and the installation efficiency is improved.
Drawings
FIG. 1 is a schematic structural view of a rail and roller way transportation rack of the present invention.
Fig. 2 is a schematic structural view of the driving mechanism and the sleeve connection of the present invention.
FIG. 3 is a schematic diagram of the operation of the apparatus of the present invention.
Wherein: 1. a track; 2. a roller bed transport table; 3. a roller bed equipment foundation; 31. a sloping plate; 4. a roller way conveying mechanism; 41. a roller bed receiving table; 411. an adjustment hole; 42. a drive mechanism; 421. a positive lead screw; 422. a counter-lead screw; 423. a first drive pulley; 424. a second transmission wheel; 425. an operating handle; 426. a transmission belt; 427. a sleeve; 4271. a first sleeve; 4272. a second sleeve; 428. a first link; 429. a second link.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
The invention provides a long-distance continuous roller way quick installation device, which comprises rails 1, a roller way transport table 2, a roller way equipment foundation 3 and a roller way transport mechanism 4, wherein a pair of rails 1 are arranged at a roller way installation position at a certain interval, the roller way transport table 2 is erected on the rails 1, rollers capable of moving on the rails 1 are arranged at the bottom of the roller way transport table 2, a plurality of pairs of roller way equipment foundations 3 are uniformly distributed at the inner sides of the pair of rails 1 at a certain interval, a plurality of backing plates are arranged at the top of the roller way equipment foundation, a group of inclined plates 31 arranged at a certain interval are arranged at the uppermost layer of the plurality of backing plates, the roller way transport mechanism 4 comprises a roller way receiving table 41 and a driving mechanism 42, the two roller way receiving tables 41 are detachably arranged on the roller way transport table 2 at a certain interval, the roller way receiving table 41 is used for receiving, the roller way receiving table 41 is provided with an adjusting hole 411, the adjusting hole 411 is used for adjusting the axial center line position of the roller way by inserting a jackscrew, and the driving mechanism 42 is arranged on the roller way transport table 2 and drives the roller way transport table 2 to move up and down.
In the use, use the factory building driving, hoist near corresponding roller equipment basis and a pair of track 1 middle zone with all roll tables on a production line, every roller table both ends are filled up, insert the roller table bottom after dismantling roller table bearing platform 41, install roller table bearing platform 41 on roller table transport mechanism 4 again, drive roller table bearing platform 41 and roller table through actuating mechanism 42 and reciprocate, make the roller table reach suitable position, through inserting the axial centerline position of jackscrew adjustment roller table in adjustment hole 411, adjust swash plate 31 arranged in advance afterwards, make swash plate 31 upper portion closely laminate roller table bottom. And finally, removing the roller way receiving table 41 and moving the roller way transport table 2 to the position near the next roller way to be installed.
Specifically, referring to fig. 2 and 3, in the driving mechanism 42, the driving mechanism 42 includes a positive screw 421 and a negative screw 422, the positive screw 421 and the negative screw 422 are installed on the roller way transportation table 2 through a rolling bearing at a certain distance, the extending direction of the positive screw 421 and the negative screw 422 is consistent with the extending direction of the track 1, a first driving wheel 423 is sleeved on the positive screw 421, a second driving wheel 424 is sleeved on the negative screw 422, an operating handle 425 for driving the first driving wheel 423 or the second driving wheel 424 to rotate is arranged on the first driving wheel 423 or the second driving wheel 424, a driving belt 426 is sleeved on the first driving wheel 423 and the second driving wheel 424, sleeves 427 are respectively arranged on the positive screw 421 and the negative screw 422, the sleeves 427 can move on the positive screw 421 and the negative screw 422, and the roller way receiving table 41 is detachably installed at the bottom of the sleeves 427. In the use process, the operating handle 425 is rotated to drive the first driving wheel 423 and the second driving wheel 424 to rotate, so that the positive lead screw 421 and the negative lead screw 422 rotate, the sleeves 427 on the positive lead screw 421 and the negative lead screw 422 move, and the roller way transport table 2 moves up and down.
In the embodiment of the invention, the middle parts of the positive screw 421 and the negative screw 422 are optical axes, the inner part of the first transmission wheel 423 or the second transmission wheel 424 is matched with the positive screw 421 or the negative screw 422 through keys, and when the first transmission wheel 423 and the second transmission wheel 424 rotate, the positive screw 421 and the negative screw 422 rotate.
Referring to fig. 2 and 3, the sleeve 427 includes a first sleeve 4271 and a second sleeve 4272, the first sleeve 4271 and the second sleeve 4272 are symmetrical with respect to the first driving wheel 423 or the second driving wheel 424, the positive lead screw 421 and the negative lead screw 422 are both bidirectional lead screws, a first lead screw nut is arranged in the first sleeve 4271, a second lead screw nut is arranged in the second sleeve 4272, the thread directions of the first lead screw nut and the second lead screw nut are opposite, the roller bearing table 41 is detachably mounted between the first sleeve 4271 and the second sleeve 4272, and the positive lead screw 421 and the negative lead screw 422 are both provided with two positioning nuts respectively defining the positions of the first sleeve 4271 and the second sleeve 4272. Due to the fact that the thread directions of the first lead screw nut and the second lead screw nut are opposite, and the positive lead screw 421 and the negative lead screw 422 are both bidirectional lead screws, when the operating table is rotated, the first sleeve 4271 and the second sleeve 4272 can be enabled to be close to the first driving wheel 423 or the second driving wheel 424 at the same time, or the first sleeve 4271 and the second sleeve 4272 can be enabled to be far away from the first driving wheel 423 or the second driving wheel 424 at the same time.
Referring to fig. 2 and 3, a first connecting rod 428 is hinged to the bottom of the first sleeve 4271, a second connecting rod 429 is hinged to the bottom of the second sleeve 4272, one end of the roller bearing table 41 is hinged to the first connecting rod 428, the other end of the roller bearing table is hinged to the second connecting rod 429, when the first sleeve 4271 and the second sleeve 4272 are close to the first driving wheel 423 or the second driving wheel 424 at the same time, the roller bearing table 41 moves downwards, and when the first sleeve 4271 and the second sleeve 4272 are far from the first driving wheel 423 or the second driving wheel 424 at the same time, the roller bearing table 41 moves downwards, and the roller bearing table 41 moves upwards.
The first sleeve 4271 is hinged with the first connecting rod 428 through a bolt, the second sleeve 4272 is hinged with the second connecting rod 429 through a bolt, one end of the roller way bearing table 41 is hinged with the first connecting rod 428 through a bolt, and the other end of the roller way bearing table is hinged with the second connecting rod 429 through a bolt.
The operating handle 425 comprises an operating cylinder and operating rods, the operating cylinder is sleeved on the positive screw 421 or the negative screw 422, and the operating rods are distributed in a central symmetry mode relative to the positive screw 421 or the negative screw 422, so that the operating handle 425 can be conveniently rotated to enable the first driving wheel 423 and the second driving wheel 424 to move.
The method for quickly installing the long-distance continuous roller way comprises the following steps:
step 3, moving the device to the position near a roller way which is placed in advance, rotating an operating handle 425 on a positive lead screw 421 and a reverse lead screw 422 to enable a roller way bearing table 41 to descend to a low position, removing the roller way bearing table 41 connected with a first connecting rod 428 and a second connecting rod 429, translating the device, placing the roller way bearing table 41 at the lower part of the roller way, connecting the roller way bearing table 41 with the first connecting rod 428 and the second connecting rod 429 and the roller way bearing table 41, then rotating the operating handle 425 in the opposite direction to vertically lift the roller way to an installation elevation, confirming the positions of a first sleeve 4271 and a second sleeve 4272 on the positive lead screw 421 and the reverse lead screw 422, respectively rotating two positioning nuts on the positive lead screw 421 and the reverse lead screw 422 to the two sides of the first sleeve 4271 and the second sleeve 4272, clamping and fixing the two positioning nuts to serve as confirmation points of the elevation positions of subsequent roller ways, installing each group of subsequent roller ways, and only needing to move the first sleeve 4271 or the second sleeve 4272 to the positioning nuts, namely, the elevation of the roller way is confirmed;
and 4, translating the device to a position right above the foundation 3 of the roller bed equipment, adjusting the position of the axial center line of the roller bed by inserting jackscrews into the adjusting holes 411, then adjusting the pre-arranged inclined plate 31 to enable the upper part of the inclined plate 31 to be tightly attached to the bottom of the roller bed, finally removing the roller bed bearing table 41, moving the device to a position near the next roller bed to be installed, repeating the installation steps, and further completing the installation work of all the roller beds of the long-distance continuous roller bed.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (6)
1. The quick installation device of long distance continuous roller way is characterized in that: including track, roll table transport table, roll table equipment foundation and roll table transport mechanism, a pair of the track is separated by a certain distance and is established at roll table mounted position, and roll table transport table erects on the track and move on the track, and is many to roll table equipment foundation separates by a certain distance evenly distributed and is in a pair of the track inboard, roll table equipment foundation top is equipped with a plurality of backing plates, a plurality of the backing plate the superiors are equipped with the swash plate that a set of interval certain distance set up, roll table transport mechanism includes roll table receiving table and actuating mechanism, two roll table receiving table separates by a certain distance detachable and installs on the roll table transport table, roll table receiving table is used for accepting the roll table, be equipped with the alignment hole on the roll table receiving table, the alignment hole is through inserting jackscrew adjustment roll table's axial center line position, actuating mechanism establishes drive on the roll table transport table the roll table receiving table reciprocates, actuating mechanism includes positive lead screw and anti-lead screw, positive lead screw with anti-lead screw interval certain distance is installed on the roll table transport table, positive lead screw with anti-lead screw the extending direction with orbital extending direction is unanimous, the cover is equipped with first drive wheel on the positive lead screw, the cover is equipped with the second drive wheel on the anti-lead screw, first drive wheel or be equipped with its pivoted operating handle of drive on the second drive wheel, first drive wheel with the cover is equipped with the drive belt on the second drive wheel, positive lead screw with all be equipped with the sleeve on the anti-lead screw, the sleeve can positive lead screw or move on the anti-lead screw, roll table accepting table detachable installs telescopic bottom.
2. The long-distance continuous roller way quick installation device according to claim 1, characterized in that: the sleeve comprises a first sleeve and a second sleeve, the first sleeve and the second sleeve are symmetrical relative to the first driving wheel or the second driving wheel, a first lead screw nut is arranged in the first sleeve, a second lead screw nut is arranged in the second sleeve, the thread directions of the first lead screw nut and the second lead screw nut are opposite, the roller table bearing table is detachably mounted between the first sleeve and the second sleeve, and the positive lead screw and the reverse lead screw are respectively provided with two positioning nuts which are used for limiting the position of the first sleeve and the position of the second sleeve.
3. The long-distance continuous roller way quick installation device according to claim 2, characterized in that: the bottom of the first sleeve is hinged with a first connecting rod, the bottom of the second sleeve is hinged with a second connecting rod, one end of the roller way bearing table is hinged with the first connecting rod, and the other end of the roller way bearing table is hinged with the second connecting rod.
4. The long-distance continuous roller way quick installation device according to claim 3, characterized in that: the roller way bearing table is characterized in that the first sleeve is hinged to the first connecting rod through a bolt, the second sleeve is hinged to the second connecting rod through a bolt, one end of the roller way bearing table is hinged to the first connecting rod through a bolt, and the other end of the roller way bearing table is hinged to the second connecting rod through a bolt.
5. The long-distance continuous roller way quick installation device according to claim 4, characterized in that: the operating handle comprises an operating barrel and operating rods, the operating barrel is sleeved on the positive lead screw or the negative lead screw, and the operating rods are distributed in a central symmetry mode relative to the positive lead screw or the negative lead screw.
6. The method for quickly installing the long-distance continuous roller way by using the device for quickly installing the long-distance continuous roller way according to any one of claims 4 to 5 is characterized by comprising the following steps of:
step 1, arranging a pair of tracks according to the size of a long-distance continuous roller bed foundation, wherein the distance between the pair of tracks is greater than the distance between foundations on two sides of a roller bed, arranging a plurality of pairs of roller bed equipment foundations between the pair of tracks, arranging a corresponding base plate on each roller bed foundation, and arranging a group of inclined plates on the uppermost layer;
step 2, using a factory building crane to hoist all roller ways on one production line to the vicinity of the corresponding roller way equipment foundation and the middle area of a pair of rails, and raising two ends of each roller way so that the roller way bearing table of the device can be inserted into the bottom of the roller way;
step 3, moving the device to the position near the roller way which is placed in advance, rotating the operating handles on the positive lead screw and the negative lead screw to enable the roller way bearing table to descend to a low position, dismounting the roller way bearing table connected with the first connecting rod and the second connecting rod, translating the device, placing the roller way bearing table at the lower part of the roller way, connecting the roller way bearing table with the first connecting rod and the second connecting rod, then rotating the operating handles in the opposite direction to vertically lift the roller way to an installation elevation, at the moment, confirming the positions of the first sleeve and the second sleeve on the positive lead screw and the negative lead screw, the two positioning nuts on the positive screw rod and the negative screw rod are respectively rotated to two sides of the first sleeve and the second sleeve, clamped and fixed to serve as confirmation points of the elevation positions of subsequent roller beds, and the first sleeve or the second sleeve is only required to be moved to the positioning nuts to complete the confirmation of the elevation of the roller beds when each subsequent roller bed is installed;
and 4, translating the device right above the foundation of the roller bed equipment, adjusting the position of the axial center line of the roller bed by inserting jackscrews into the adjusting holes, then adjusting the pre-arranged inclined plate to enable the upper part of the inclined plate to be tightly attached to the bottom of the roller bed, finally removing the roller bed bearing table, moving the device to the position near the next roller bed to be installed, repeating the installation steps, and further completing the installation work of all the roller beds of the long-distance continuous roller bed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011335464.XA CN112518270B (en) | 2020-11-25 | 2020-11-25 | Long-distance continuous roller way quick installation device and installation method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011335464.XA CN112518270B (en) | 2020-11-25 | 2020-11-25 | Long-distance continuous roller way quick installation device and installation method |
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| CN112518270A CN112518270A (en) | 2021-03-19 |
| CN112518270B true CN112518270B (en) | 2022-01-25 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20050105952A (en) * | 2005-10-17 | 2005-11-08 | 김정태 | The crisis system from overhead travelling crane waste trolley bar of copper rail |
| CN101352731A (en) * | 2008-09-23 | 2009-01-28 | 北京京诚之星科技开发有限公司 | Lower back-up roll extractor of cluster roll |
| CN101618504A (en) * | 2009-06-16 | 2010-01-06 | 扬州力创机床有限公司 | Supporting roll assembling and disassembling machine |
| CN105834231A (en) * | 2016-05-05 | 2016-08-10 | 重庆钢铁(集团)有限责任公司 | Conveying and turning adjustment method for steel plate roller way |
| CN211540171U (en) * | 2019-11-21 | 2020-09-22 | 迁西县嘉德金属结构制造有限公司 | Fan-shaped section roller assembly adjusting device |
-
2020
- 2020-11-25 CN CN202011335464.XA patent/CN112518270B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20050105952A (en) * | 2005-10-17 | 2005-11-08 | 김정태 | The crisis system from overhead travelling crane waste trolley bar of copper rail |
| CN101352731A (en) * | 2008-09-23 | 2009-01-28 | 北京京诚之星科技开发有限公司 | Lower back-up roll extractor of cluster roll |
| CN101618504A (en) * | 2009-06-16 | 2010-01-06 | 扬州力创机床有限公司 | Supporting roll assembling and disassembling machine |
| CN105834231A (en) * | 2016-05-05 | 2016-08-10 | 重庆钢铁(集团)有限责任公司 | Conveying and turning adjustment method for steel plate roller way |
| CN211540171U (en) * | 2019-11-21 | 2020-09-22 | 迁西县嘉德金属结构制造有限公司 | Fan-shaped section roller assembly adjusting device |
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| CN112518270A (en) | 2021-03-19 |
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