CN112513475A - Connecting element and method for introducing a connecting element - Google Patents

Connecting element and method for introducing a connecting element Download PDF

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Publication number
CN112513475A
CN112513475A CN201980047638.1A CN201980047638A CN112513475A CN 112513475 A CN112513475 A CN 112513475A CN 201980047638 A CN201980047638 A CN 201980047638A CN 112513475 A CN112513475 A CN 112513475A
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CN
China
Prior art keywords
connecting element
longitudinal axis
cavity
base part
cavity member
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201980047638.1A
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Chinese (zh)
Inventor
迪特尔·基特尔
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Ejot GmbH and Co KG
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Ejot GmbH and Co KG
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Publication date
Application filed by Ejot GmbH and Co KG filed Critical Ejot GmbH and Co KG
Publication of CN112513475A publication Critical patent/CN112513475A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/12Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/12Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
    • B29C44/1228Joining preformed parts by the expanding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/12Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
    • B29C44/1228Joining preformed parts by the expanding material
    • B29C44/1242Joining preformed parts by the expanding material the preformed parts being concentric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/06Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding
    • B29C65/0672Spin welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/06Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding
    • B29C65/069Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding the welding tool cooperating with specially formed features of at least one of the parts to be joined, e.g. cooperating with holes or ribs of at least one of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/47Joining single elements to sheets, plates or other substantially flat surfaces
    • B29C66/474Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially non-flat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • B29C66/712General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined the composition of one of the parts to be joined being different from the composition of the other part
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/723General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
    • B29C66/7232General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer
    • B29C66/72321General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer consisting of metals or their alloys
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/725General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being hollow-walled or honeycombs
    • B29C66/7252General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being hollow-walled or honeycombs hollow-walled
    • B29C66/72525General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being hollow-walled or honeycombs hollow-walled comprising honeycomb cores
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B13/00Dowels or other devices fastened in walls or the like by inserting them in holes made therein for that purpose
    • F16B13/02Dowels or other devices fastened in walls or the like by inserting them in holes made therein for that purpose in one piece with protrusions or ridges on the shaft
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B37/00Nuts or like thread-engaging members
    • F16B37/04Devices for fastening nuts to surfaces, e.g. sheets, plates
    • F16B37/06Devices for fastening nuts to surfaces, e.g. sheets, plates by means of welding or riveting
    • F16B37/061Devices for fastening nuts to surfaces, e.g. sheets, plates by means of welding or riveting by means of welding
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B5/00Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them
    • F16B5/01Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of fastening elements specially adapted for honeycomb panels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00Use of polyalkenes or derivatives thereof as moulding material
    • B29K2023/10Polymers of propylene
    • B29K2023/12PP, i.e. polypropylene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2077/00Use of PA, i.e. polyamides, e.g. polyesteramides or derivatives thereof, as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2101/00Use of unspecified macromolecular compounds as moulding material
    • B29K2101/12Thermoplastic materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/04Condition, form or state of moulded material or of the material to be shaped cellular or porous
    • B29K2105/048Expandable particles, beads or granules
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/727Fastening elements
    • B29L2031/7278Couplings, connectors, nipples
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B2200/00Constructional details of connections not covered for in other groups of this subclass
    • F16B2200/97Constructional details of connections not covered for in other groups of this subclass having differing thermal expansion coefficients
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S411/00Expanded, threaded, driven, headed, tool-deformed, or locked-threaded fastener
    • Y10S411/90Fastener or fastener element composed of plural different materials
    • Y10S411/901Core and exterior of different materials
    • Y10S411/902Metal core
    • Y10S411/903Resinous exterior

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Standing Axle, Rod, Or Tube Structures Coupled By Welding, Adhesion, Or Deposition (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Connection Of Plates (AREA)
  • Insertion Pins And Rivets (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)

Abstract

The invention relates to a connecting element, in particular a thermal material locking projection, which is introduced into at least one component, in particular a plate-shaped cavity component having a cavity, under the action of pressure and rotation, comprising a base part which comprises a thermoplastic synthetic material, has a longitudinal axis and is designed to rotate about the longitudinal axis, has an upper side with a tool placement region and a lower side facing away from the upper side, and has an expansion section made of a thermally activatable expandable material on a circumferential surface of the base part extending between the upper side and the lower side.

Description

Connecting element and method for introducing a connecting element
Technical Field
The invention relates to a connecting element, in particular a thermobonded projection, for introduction under pressure and rotation into at least one component, in particular into a hollow-chamber component having a hollow chamber, in particular a plate-shaped hollow-chamber component, comprising a base part comprising a thermoplastic synthetic material, wherein the connecting element has a longitudinal axis and is designed to rotate about the longitudinal axis, wherein the connecting element has an upper side with a tool placement region and a lower side facing away from the upper side. The invention also relates to a method for introducing such a connecting element into a particularly plate-shaped cavity component having a cavity.
Background
Similar connecting elements are already known from the prior art. DE 102014204449 a1, for example, shows such a connecting element. Furthermore, DE 102015208671 a1 likewise shows a connecting element with the features of the preamble of claim 1.
Such connecting elements are used in particular in the aircraft industry in order to introduce these connecting elements into one or more cavity members. When introduced into a plurality of cavity members simultaneously, a connection of the cavity members to each other may be provided. When introduced into a single cavity member, the functional elements provided on the connecting element can be fastened to the cavity member. Thus, for example, connecting elements with a central channel are known, which can be used for cables or the like to pass through when the connecting element is introduced into the cavity component.
The cavity element here generally comprises a base layer, a cover layer and a honeycomb structure arranged between the base layer and the cover layer. The base layer and the cover layer are advantageously made of glass fibre mats impregnated in epoxy resin, the honeycomb structure being made of aramid fibres or paper impregnated in phenolic resin.
When introducing connecting elements known from the prior art, it has been shown that: their fastening in the cavity member is in some cases insufficient, so that the connecting element can be detached from the cavity member again. However, it is precisely in the aircraft industry that a permanent, secure fastening of the connecting element is absolutely necessary. On the other hand, due to the often large number of connections in the aircraft industry, cost-effective connection elements are required.
Disclosure of Invention
The invention is therefore based on the following object: a connecting element for introduction into a cavity member is provided, which can be permanently fastened securely in the cavity member and which should be inexpensive to produce.
This object is achieved by a connecting element having the features of claim 1. The connecting elements of this type are distinguished by: the connecting element has an expansion section made of a heat-activatable expandable material on a circumferential surface of the base element extending between the upper side and the lower side.
The connecting element is advantageously designed to be substantially rotationally symmetrical and has a tool seat for transmitting torque in the region of the base part on the upper side. What can be achieved thereby is: an axial force is applied in the direction of the longitudinal axis to the connecting element for introduction into the cavity member and simultaneously drives it in rotation about the longitudinal axis.
When introduced into the cavity member, the heat-activatable expandable material of the expansion segment can extend into the cavity of the honeycomb structure of the cavity member due to the heat generated by friction between the connecting element and the cavity member, so that an additional undercut can be created below the cover layer of the cavity member, by means of which undercut the connecting element can be securely fastened in the cavity member.
A first advantageous development of the connecting element provides for: a groove is provided in the base element, in which groove the expansion section is arranged. It has proven particularly advantageous here that: the groove is circumferential. Here, one can consider: the grooves are rectangular grooves or have a semicircular cross section. It goes without saying that other groove cross sections are conceivable which can be produced simply in terms of production technology. It has also proved advantageous: in the dispensing state, the surface of the expansion section is flush with the circumferential surface of the base piece. Advantageously, the grooves are arranged in the upper third or quarter in the direction of the longitudinal axis, i.e. in the upper third or quarter towards the upper side, so that undercuts made of expandable material can be introduced into the region of the cover layer of the cavity element.
According to a particularly preferred embodiment of the connecting element: the heat-activatable material is a thermoplastic which comprises, in particular, a heat-activatable blowing agent. Here, it is conceivable that: the blowing agent sublimes upon heating.
Advantageously, the heat activatable expandable material is configured to expand under the action of heat. Thus, the heat-activatable expandable material may expand into the cavity of the cavity member based on frictional heat generated upon introduction into the cavity member.
It is furthermore advantageous: a metal sleeve is provided which is arranged in the base part and is concentric to the longitudinal axis. Advantageously, the sleeve has a cylindrical opening or bore, so that in the event of a connection element being introduced into the component or cavity component, the cable can pass through the opening or bore. Advantageously, the connecting element has a length in the direction of the longitudinal axis, which length is selected such that the connecting element introduced into the cavity member penetrates the cavity member completely. Since partial melting of the connecting element occurs when it is introduced into the cavity member, it can be provided that: the original length of the connecting element is about 30% greater than the thickness of the cavity member.
The metal sleeve is advantageously made of aluminum or stainless steel.
A further particularly advantageous development of the connecting element is distinguished by the fact that: the metal sleeve has a plasma-treated surface and is at least partially injection-encapsulated by the thermoplastic synthetic material of the base piece. It is particularly preferred here that the surface of the sleeve is plasma nitrided. The adhesion of the thermoplastic composite material to the metal sleeve can thereby be improved. Alternatively or additionally, it is conceivable that: the sleeve has a non-cylindrical region which protects the sleeve in the thermoplastic synthetic material against torsion, for example a square or hexagonal head. However, knurling, ribbing, and/or grooving of the surface of the sleeve is also contemplated. However, the introduction of ribs, grooves or knurls and the use of square or hexagonal heads leads to overall larger connecting elements due to the necessary wall thickness of the sleeve and the size of the square or hexagonal head. Plasma treatment of the surface has thus proved to be particularly advantageous, since metal sleeves having a relatively thin wall thickness can be used.
The metal sleeve is advantageously closed by the base part in the region of the underside, or the base part has an opening in the region of the underside, which opening is arranged concentrically to the longitudinal axis of the connecting element. It has proven to be advantageous if the metal sleeve is closed by the base part in the region of the underside: the lower side of the base part is pierced by a tool, in particular by a tool that drives the connecting element, when it is introduced into the cavity component, thus creating an opening through the connecting element from the upper side to the lower side along the longitudinal axis. Accordingly, the cable may be passed through the metal sleeve of the connection element introduced into the cavity member.
It is furthermore advantageous: the thermoplastic synthetic material of the basic element is polyamide or polypropylene. Among the possibilities are: the basic element is composed entirely of thermoplastic synthetic material. However, it is also conceivable for the base part to consist of a thermoplastic synthetic material and a corresponding proportion of glass fibers. Advantageously, the thermoplastic synthetic material is polyamide 6, polyamide 66 or polyamide 666.
According to a further particularly advantageous development of the connecting element, it is provided that: the connecting element has a radius in the range of 1 mm to 2 mm at the transition between the lower side and the circumferential surface. Such radii have proven to be particularly advantageous for process engineering reasons.
The object mentioned at the outset is also achieved by a method having the features of claim 11 for introducing a connecting element according to one of claims 1 to 10 into a particularly plate-shaped cavity component having a cavity. The method is characterized in that: the connecting element is driven in rotation about its longitudinal axis and an axial force is applied by means of a tool in the direction of the cavity member along the longitudinal axis of the connecting element, so that the heat-activatable expandable material expands in particular into the cavity of the cavity member due to the heat generated by friction between the connecting element and the cavity member. Pre-punching of the cavity member can be avoided here.
A first advantageous development of the method provides for: the connecting element is introduced into the cavity component in such a way that it penetrates the cavity component completely after introduction in the direction of the longitudinal axis of the connecting element.
It has proven particularly preferred here that: the connecting element has a metal sleeve which is arranged in the base part and is concentric to the longitudinal axis, wherein the cable is guided through said sleeve after being introduced. Thus, the cable may pass through the cavity member. If a connecting element is used in which the metal sleeve is closed by the base part in the lower region, it is advantageously provided that: when the connecting element is introduced, the base part is pierced by a tool in the region of the lower side of the connecting element, so that an opening is produced through the connecting element along the longitudinal axis from the upper side to the lower side.
It is furthermore advantageous: the tool applies an axial force to the connection in the range of about 800 newtons to about 1200 newtons, preferably about 1000 newtons.
The coupling is advantageously driven by the tool at a rotational speed in the range of about 4000 rpm to about 6000 rpm, preferably about 5000 rpm.
Drawings
Further details and advantageous refinements can be found in the following description, with the aid of which different embodiments of the invention are explained and described in more detail.
In the drawings:
fig. 1 is a cross-sectional view through a first embodiment of a connecting element according to the invention, along the line a-a according to fig. 5;
fig. 2 is a cross-sectional view through a second embodiment of the connecting element according to the invention along the line a-a according to fig. 5;
fig. 3 is a cross-sectional view through a third embodiment of a connecting element according to the invention along the line a-a according to fig. 5;
fig. 4 is a cross-sectional view through a fourth embodiment of the connecting element according to the invention along the line a-a according to fig. 5;
fig. 5 is a top view of the connecting element according to the invention shown in fig. 1 to 4;
fig. 6 is a schematic view of a connecting element according to the prior art when introduced into a cavity member.
Detailed Description
Fig. 1 to 4 show cross-sectional views of various embodiments of a connecting element 10 according to the invention along the line a-a according to fig. 5. Corresponding elements are denoted by corresponding reference numerals herein.
Fig. 6 shows schematically a connecting element 10, also referred to as a thermal material locking projection, which is designed to be introduced under pressure and rotation into a plate-shaped cavity component 14 having a cavity 12.
The connecting element 10 is designed substantially rotationally symmetrical and has a base part 16 which comprises a thermoplastic synthetic material. The connecting element 10 also has a longitudinal axis 18 and is designed to rotate about this longitudinal axis 18. The connecting element 10 has an upper side 20 with a tool seat 22 for transmitting torque and an underside 24 facing away from the upper side 20.
Such connecting elements 10 are used in particular in the aircraft industry in order to introduce them into one or more cavity members 14 as shown in fig. 6. As can be clearly seen in fig. 6, the cavity member 14 generally comprises a base layer 26, a cover layer 28, and a honeycomb structure 30 disposed between the base layer 26 and the cover layer 28. The base layer 26 and the cover layer 28 are advantageously made of glass fibre mats impregnated in epoxy resin, wherein the honeycomb structure 30 is made of aramid fibres or paper impregnated in phenolic resin.
For introduction into the cavity member 14, the connecting element 10 is driven in rotation in the direction of the arrow 34 by means of a tool 32 at the tool placement location 22 and is loaded with an axial force acting along the longitudinal axis 18 in the direction of the cavity member 14, i.e. in the direction of the arrow 36. As can be clearly seen in fig. 5, the tool seat 22 of the connecting element 10 shown in fig. 1 to 5 comprises three eccentrically arranged blind holes 33.
When introducing the connecting element 10 known from the prior art shown in fig. 6, it has been shown that: their fastening in the cavity member 14 is insufficient to some extent, so that the connecting element 10 is partially detached again from the cavity member 14.
The connecting element 10 according to the invention shown in fig. 1 to 5 therefore has an expansion section 40 made of a heat-activatable expandable material on the circumferential surface 38 of the base part 16 extending between the upper side 20 and the lower side 24. For this purpose, a circumferential groove 42 is provided in the base part 16 in the region of the upper quarter facing the upper side 20, in which groove the expansion section 40 is arranged such that a surface 44 of the expansion section 40 is flush with the circumferential surface 38 of the base part 16 in the dispensing state.
The heat activatable expandable material is configured to expand under the action of heat. The heat-activatable material is a thermoplastic synthetic material comprising a heat-activatable blowing agent. Here, it is conceivable that: the blowing agent sublimes upon heating. The thermoplastic synthetic material of the base element 16 is polyamide (polyamide 6, polyamide 66 or polyamide 666) or polypropylene. Here, it is conceivable: the base part 16 consists entirely of thermoplastic synthetic material. However, it is also conceivable: the base part 16 consists of a thermoplastic synthetic material and a corresponding proportion of glass fibers.
When introduced into the cavity member 14, the heat-activatable expandable material of the expansion section 40 can expand into the cavities 12 of the honeycomb structure 30 of the cavity member 14 due to the heat generated by the friction between the connecting element 10 and the cavity member 14, so that an additional undercut is created below the cover layer 28 of the cavity member 14, by means of which the connecting element 10 can be securely fastened in the cavity member 14. Upon introduction into the cavity member 14, the coupling element 10 is applied by the tool 32 with an axial force in the range of about 800 newton to about 1200 newton, preferably about 1000 newton, and is driven at a rotational speed in the range of about 4000 rpm to about 6000 rpm, preferably about 5000 rpm.
The connecting element shown in fig. 1 to 5 has a length 46 (marked in fig. 6 for clarity) in the direction of the longitudinal axis 18, which is selected such that the connecting element 10 introduced into the cavity member 14 penetrates completely through the cavity member 14. Because partial melting of the connecting element 10 occurs when the connecting element 10 is introduced into the cavity member 14, the original length 46 of the connecting element 10 is about 30% greater than the thickness 48 of the cavity member 14.
For process-technical reasons, the connecting element shown in fig. 1 to 4 has a radius 50 in the range from 1 mm to 2 mm at the transition region between the underside 24 and the circumferential surface 38.
The connecting element 10 shown in fig. 1 has only one through-opening 52 in the base part 16, which opening is arranged concentrically to the longitudinal axis 18.
The connecting element shown in fig. 2 to 4 has a metal sleeve 54 which is arranged concentrically to the longitudinal axis 18 in the base part 16 and is at least partially encapsulated by the thermoplastic synthetic material of the base part 16. In the present case, the metal sleeve 54 is made of aluminum. However, it is also conceivable: the metal sleeve 54 is made of stainless steel.
To prevent twisting relative to the thermoplastic composite material of the base member 16, the metal sleeve 54 shown in fig. 2 has a square or hexagonal head 56. However, it is also conceivable: knurling, ribbing, and/or grooving may be provided on the surface 58 of the sleeve 54.
The metal sleeve 54 shown in fig. 3 and 4 has a surface 58 that is plasma treated by plasma nitriding. The adhesion of the thermoplastic composite material to the metal sleeve 54 can thereby be improved. The metal sleeve 54 of the connecting element shown in fig. 3 and 4 also has a cylindrical opening or bore 60, so that a cable can be passed through said opening or bore 60 when the connecting element 10 is introduced into the cavity member 14.
The base part 16 of the connecting element 10 shown in fig. 2 and 3 has an opening 62 which is arranged concentrically with the longitudinal axis 18 of the connecting element 10. In the connecting element 10 shown in fig. 4, the metal sleeve 54 is closed off by the base part 16 in the region of the underside 24. If the metal sleeve 54 is closed by the base part 16 in the region of the underside 24, the underside 24 of the base part 16 must be pierced by the tool 32 driving the connecting element 10 when being introduced into the cavity member 14, so that an opening extending through the connecting element 10 along the longitudinal axis 18 from the upper side 20 to the underside 24 is produced. Accordingly, the cable may then be passed through the cavity member 14 through the metal sleeve 54.
Overall, an inexpensive possibility for permanently fastening the connecting element 10 firmly in the cavity component 14 is provided.

Claims (15)

1. Connecting element (10), in particular a thermal material locking projection, for introduction under pressure and rotation into at least one component, in particular into a, in particular plate-shaped, cavity component (14) having a cavity (12), the connecting element comprises a basic piece (16) comprising a thermoplastic synthetic material, the connecting element (10) having a longitudinal axis (18) and being configured to rotate about the longitudinal axis (18), wherein the connecting element (10) has an upper side (20) with a tool placement area (22) and a lower side (24) facing away from the upper side (20), characterized in that the connecting element (10) has an expansion section (40) made of a heat-activatable expandable material on a circumferential surface (38) of the base part (16) extending between the upper side (20) and the lower side (24).
2. The connecting element (10) according to claim 1, wherein a groove (42) is provided in the base piece (16), in which groove the expansion section (40) is provided.
3. Connecting element (10) according to claim 1 or 2, wherein the heat-activatable material is a thermoplastic synthetic material comprising a foaming agent.
4. Connecting element (10) according to at least one of the preceding claims, wherein the heat-activatable expandable material is configured to expand under the action of heat.
5. Connecting element (10) according to at least one of the preceding claims, wherein a metal sleeve (54) is provided which is arranged in the base part (16) and concentrically to the longitudinal axis (18).
6. The connecting element (10) according to claim 5, wherein the metal sleeve (54) is made of aluminum or stainless steel.
7. The connecting element (10) according to claim 5 or 6, wherein the metal sleeve (54) has a plasma-treated surface (58) and is at least partially injection-encapsulated by the thermoplastic synthetic material of the base piece (16).
8. Connecting element (10) according to at least one of claims 5 to 7, wherein the metal sleeve (54) is closed by the base part (16) in the region of the underside (24) or the base part (16) has an opening (62) arranged concentrically to the longitudinal axis (18) of the connecting element (10) in the region of the underside (24).
9. Connecting element (10) according to at least one of the preceding claims, wherein the thermoplastic synthetic material of the basic piece (16) is polyamide or polypropylene.
10. The connecting element (10) according to at least one of the preceding claims, wherein the connecting element (10) has a radius (50) in the range of 1 to 2 mm at a transition region between the underside (24) and the circumferential surface (38).
11. Method for introducing a connecting element (10) according to at least one of the preceding claims into a, in particular plate-shaped, cavity member (14) having a cavity (12), characterized in that the connecting element (10) is driven in rotation about its longitudinal axis (18) and an axial force is applied by means of a tool (32) in the direction of the cavity member (14) along the longitudinal axis (18) of the connecting element (10) such that the heat-activatable expandable material expands, in particular into the cavity (12) of the cavity member (14), due to heat generated by friction between the connecting element (10) and the cavity member (14).
12. Method according to claim 11, wherein the connecting element (10) is introduced into the cavity member (14) in such a way that it penetrates completely through the cavity member (14) after introduction in the direction of the longitudinal axis (18) of the connecting element (10).
13. Method according to claim 11 or 12, wherein the connecting element (10) has a metal sleeve (54) which is arranged in the base part (16) and concentrically to the longitudinal axis (18), wherein the cable is passed through the sleeve (54) after the introduction.
14. The method according to at least one of the claims 11 to 13, wherein the tool (32) applies an axial force to the connection (10) in the range of about 800 newtons to about 1200 newtons, preferably about 1000 newtons.
15. Method according to at least one of the claims 11 to 14, wherein the tool drives the coupling (10) at a rotational speed in the range of about 4000 to about 6000 rpm, preferably about 5000 rpm.
CN201980047638.1A 2018-07-18 2019-07-01 Connecting element and method for introducing a connecting element Pending CN112513475A (en)

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DE102018117370.9A DE102018117370A1 (en) 2018-07-18 2018-07-18 Connecting element and method for introducing a connecting element
DE102018117370.9 2018-07-18
PCT/EP2019/067514 WO2020015987A1 (en) 2018-07-18 2019-07-01 Connection element and method for introducing a connection element

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EP3824194A1 (en) 2021-05-26
US11413797B2 (en) 2022-08-16
WO2020015987A1 (en) 2020-01-23
EP3824194B1 (en) 2023-10-04
JP7444522B2 (en) 2024-03-06
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DE102018117370A1 (en) 2020-01-23
EP3824194C0 (en) 2023-10-04

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Application publication date: 20210316