CN112509753A - A even rubber coating device of mica tape for production of H level calcination mica tape electromagnetism line - Google Patents
A even rubber coating device of mica tape for production of H level calcination mica tape electromagnetism line Download PDFInfo
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- CN112509753A CN112509753A CN202011301817.4A CN202011301817A CN112509753A CN 112509753 A CN112509753 A CN 112509753A CN 202011301817 A CN202011301817 A CN 202011301817A CN 112509753 A CN112509753 A CN 112509753A
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- mica tape
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- rolling
- box
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- 239000010445 mica Substances 0.000 title claims abstract description 117
- 229910052618 mica group Inorganic materials 0.000 title claims abstract description 117
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000010073 coating (rubber) Methods 0.000 title claims abstract description 15
- 238000001354 calcination Methods 0.000 title claims abstract description 7
- 238000005096 rolling process Methods 0.000 claims abstract description 49
- 239000003292 glue Substances 0.000 claims abstract description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 claims 8
- 238000000576 coating method Methods 0.000 claims 8
- 238000004026 adhesive bonding Methods 0.000 abstract description 15
- 241000883990 Flabellum Species 0.000 abstract description 4
- 238000004804 winding Methods 0.000 description 6
- 230000007547 defect Effects 0.000 description 3
- 239000011435 rock Substances 0.000 description 3
- 238000007605 air drying Methods 0.000 description 2
- 239000003673 groundwater Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000003851 corona treatment Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/16—Insulating conductors or cables by passing through or dipping in a liquid bath; by spraying
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/30—Drying; Impregnating
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Coating Apparatus (AREA)
- Manufacturing Of Electric Cables (AREA)
Abstract
The invention discloses a mica tape uniform gluing device for producing an electromagnetic wire of an H-grade calcined mica tape, which comprises a base body, a supporting plate, an unreeling roller and an escalator, wherein an adjustable supporting seat is arranged at the lower end of the base body, anti-skid grains of a base are arranged at the lower end of the adjustable supporting seat, a control console is arranged in the middle of the upper end of the base body, a box body supporting seat is arranged on the right side of the upper end of the base body, and a first box body is fixed at the upper end of. This a mica tape even rubber coating device for production of H level calcination mica tape electromagnetism line is provided with motor fixing base, first motor and flabellum, therefore the device can air-dry fast to the glue solution in the mica tape outside, avoids the glue solution to subside, and its theory of operation is: the second motor drives the rolling roller to rotate, the rolling roller rolls the mica tape, the first motor is started, the first motor drives the fan blades to rotate, the mica tape is air-dried through the fan blades, the glue solution outside the mica tape is prevented from settling, the quality performance of the mica tape is improved, and the practicability is improved.
Description
Technical Field
The invention relates to the technical field of gluing devices, in particular to a mica tape uniform gluing device for production of an electromagnetic wire of an H-level calcined mica tape.
Background
The H-grade calcined mica tape is a mica tape using a polyester film as a substrate, has higher heat resistance, but has the problems of easy powder falling, reverse adhesion and the like when the calcined mica tape is used for producing the electromagnetic wire, and finally the performance of the electromagnetic wire is seriously reduced. Through the process of overcoming the problems, when the electromagnetic wire of the calcined mica tape is produced, the H-grade calcined mica tape is subjected to corona treatment, secondary online gluing and other treatment, so that the electromagnetic wire of the H-grade calcined mica tape is stable in performance, and a gluing device is required to be used during production of the mica tape, but the gluing device of the mica tape in the current market has many defects, such as:
1. the mica tape gluing device in the current market can not glue uniformly, and due to the defect of the structure of the mica tape gluing device in the current market, the mica tape can not be glued uniformly, so that glue outside the mica tape is not uniform enough, the processing quality of the mica tape is reduced, and the performance of the mica tape is influenced, so that the mica tape gluing device in the current market is not practical;
2. the mica tape rubber coating device in the existing market does not have the function of quick air drying, and because the structure of the mica tape rubber coating device in the existing market has defects, the mica tape rubber coating device lacks a mechanism which can quickly air-dry the mica tape outside rubber coating, so that the rubber coating outside the mica tape cannot be quickly air-dried, the mica tape is easy to settle, the production quality of the mica tape is seriously affected, and the mica tape rubber coating device in the existing market is not practical.
Therefore, we propose a mica tape uniform gluing device for the production of electromagnetic wires of H-grade calcined mica tapes so as to solve the problems proposed in the above.
Disclosure of Invention
The invention aims to provide a mica tape uniform gluing device for producing an H-grade calcined mica tape electromagnetic wire, which aims to solve the problems that the prior art provides the prior art that the mica tape uniform gluing device cannot uniformly glue and does not have a quick air drying function.
In order to achieve the purpose, the invention provides the following technical scheme: a mica tape uniform gluing device for H-level calcination mica tape electromagnetic wire production comprises a base body, a support plate, an unreeling roller and an escalator, wherein an adjustable support seat is arranged at the lower end of the base body, anti-skid base grains are arranged at the lower end of the adjustable support seat, a control console is arranged in the middle of the upper end of the base body, a box body support seat is arranged on the right side of the upper end of the base body, a first box body is fixed at the upper end of the box body support seat, a second box body is connected at the upper end of the first box body, an adjustable brush roller seat is arranged at the bottom of the inner wall of the second box body, the adjustable brush roller seat and a brush roller form a rolling mechanism, the brush roller is connected with a mica tape, glue solution is arranged in the first box body, a threaded hole is formed in the upper end of, and lead to inside the groove and be provided with the fixed pulley, first box and second box openly are provided with the drain valve, and the second box top is provided with the motor fixing base to the motor fixing base is connected with first motor, first motor is connected with the flabellum, the backup pad passes through the support column setting in the base member upper end, and the backup pad upper end is fixed with the rolling fixing base to rolling fixing base and rolling roller constitute rolling mechanism, unreel roller and rolling roller about backup pad longitudinal symmetry setting, and the rolling roller outside is provided with the pulley to the pulley passes through the belt and connects the second motor, the staircase sets up at the base member left end, and the staircase bottom is provided with the universal wheel, second box right-hand member below is provided with the outside fixing base, and outside fixing base and outside fixed pulley constitute rolling mechanism.
Preferably, the number of the base bodies is 1, the appearance of the base bodies is a cuboid mechanism, and the base bodies are parallel to the horizontal plane.
Preferably, there are 4 adjustable supporting seats, the adjustable supporting seats are symmetrically arranged around the center of the base body in a front-back and left-right manner, and the height of each adjustable supporting seat is greater than that of the base body.
Preferably, the number of the first box bodies is 1, the size of the first box body is consistent with that of the second box body, and the first box body and the second box body are of rectangular parallelepiped structures.
Preferably, the number of the brush rollers is 2, the length of the brush rollers is larger than the width of the mica tape, and the size of the brush rollers is smaller than that of the first box body and the second box body.
Preferably, the number of the threaded holes is 2, the diameter of each threaded hole is larger than that of the threaded rod, and the length of each threaded rod is larger than the depth of each threaded hole.
Preferably, there are 4 through grooves, and the length of the through groove is greater than the width of the mica tape, and the through grooves are on the same horizontal line.
Preferably, the drain valves have 2, and the drain valves are arranged below the front surfaces of the first box body and the second box body respectively, and the connecting lines of the 2 drain valves are vertical to the horizontal direction.
Preferably, the number of the rolling rollers is 1, the size specification of the rolling rollers is consistent with that of the unwinding rollers, and the length of the rolling rollers and the length of the unwinding rollers are larger than the width of the mica tape.
Compared with the prior art, the invention has the beneficial effects that:
1. this a mica tape evenly rubber coating device for production of H level calcination mica tape electromagnetism line is provided with first box, second box, brush gyro wheel, rolling roller, unreels roller and second motor, therefore the device can be to mica tape rubber coating evenly, and its theory of operation is: a section of mica tape is drawn out from the unwinding roller and passes through the through grooves in the first box body and the second box body, the mica tape is fixed on the winding roller, the second motor is started, the second motor drives the winding roller to rotate through a belt and a belt pulley, the winding roller winds the mica tape, the unwinding roller conveys the mica tape, the mica tape passes through the through grooves and contacts with the brush roller, the brush roller is smeared outside the mica tape after being stained with glue solution, the mica tape is evenly smeared and is finally wound on the winding roller, the mica tape winding device is very convenient, and the practicability is improved;
2. this a mica tape even rubber coating device for production of H level calcination mica tape electromagnetism line is provided with motor fixing base, first motor and flabellum, therefore the device can air-dry fast to the glue solution in the mica tape outside, avoids the glue solution to subside, and its theory of operation is: the second motor drives the rolling roller to rotate, the rolling roller rolls the mica tape, the first motor is started, the first motor drives the fan blades to rotate, the mica tape is air-dried through the fan blades, the glue solution outside the mica tape is prevented from settling, the quality performance of the mica tape is improved, and the practicability is improved.
Drawings
FIG. 1 is a schematic front view of a partial cross-sectional structure of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is a schematic top view of the present invention;
FIG. 4 is a schematic bottom view of the present invention;
FIG. 5 is an enlarged view of the structure at A in FIG. 1 according to the present invention;
FIG. 6 is an enlarged view of the structure at B in FIG. 1 according to the present invention.
In the figure: 1. a substrate; 2. an adjustable support seat; 3. base anti-skid lines; 4. a console; 5. a box body supporting seat; 6. a first case; 7. a second case; 8. an adjustable brush roller seat; 9. a brush roller; 10. mica tapes; 11. glue solution; 12. a threaded hole; 13. a threaded rod; 14. a water inlet valve; 15. a through groove; 16. a fixed pulley; 17. a drain valve; 18. a motor fixing seat; 19. a first motor; 20. a fan blade; 21. a support plate; 22. a support pillar; 23. a winding fixing seat; 24. rolling the roller; 25. unwinding the roller; 26. a belt; 27. a belt pulley; 28. a second motor; 29. an escalator; 30. a universal wheel; 31. an outer fixed seat; 32. and an outer fixed pulley.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: a mica tape uniform gluing device for producing an H-level calcined mica tape electromagnetic wire comprises a base body 1, an adjustable supporting seat 2, base anti-skid grains 3, a control console 4, a box supporting seat 5, a first box 6, a second box 7, an adjustable brush roller seat 8, a brush roller 9, a mica tape 10, glue solution 11, a threaded hole 12, a threaded rod 13, a water inlet valve 14, a through groove 15, a fixed pulley 16, a drain valve 17, a motor fixing seat 18, a first motor 19, a fan blade 20, a supporting plate 21, a supporting column 22, a rolling fixing seat 23, a rolling roller 24, an unreeling roller 25, a belt 26, a belt disc 27, a second motor 28, an escalator 29, a universal wheel 30, an outer side fixing seat 31 and an outer side fixed pulley 32, wherein the adjustable supporting seat 2 is arranged at the lower end of the base body 1, the base anti-skid grains 3 are arranged at the lower end of the adjustable supporting seat 2, a box body supporting seat 5 is arranged on the right side of the upper end of the basal body 1, a first box body 6 is fixed on the upper end of the box body supporting seat 5, the upper end of the first box body 6 is connected with a second box body 7, an adjustable brush roller seat 8 is arranged at the bottom of the inner wall of the second box body 7, the adjustable brush roller seat 8 and a brush roller 9 form a rolling mechanism, the brush roller 9 is connected with a mica tape 10, glue solution 11 is arranged in the first box body 6, a threaded hole 12 is arranged at the upper end of the left side of the first box body 6, the threaded hole 12 and a threaded rod 13 form a threaded connection, the left side of the threaded rod 13 is connected with a water inlet valve 14, the lower end of the threaded rod 13 is provided with a through groove 15, a fixed pulley 16 is arranged in the through groove 15, drain valves 17 are arranged on the front sides of the, first motor 19 is connected with flabellum 20, backup pad 21 passes through support column 22 and sets up in base member 1 upper end, and the backup pad 21 upper end is fixed with rolling fixing base 23, and rolling fixing base 23 constitutes rolling mechanism with rolling roller 24, unreel roller 25 and rolling roller 24 and set up about backup pad 21 longitudinal symmetry, and the rolling roller 24 outside is provided with pulley 27, and pulley 27 passes through belt 26 and connects second motor 28, staircase 29 sets up in base member 1 left end, and staircase 29 bottom is provided with universal wheel 30, second box 7 right-hand member below is provided with outside fixing base 31, and outside fixing base 31 and outside fixed pulley 32 constitute rolling mechanism.
The brush gyro wheel 9 has 2, and the length of brush gyro wheel 9 is greater than the width of mica tape 10 to the size of brush gyro wheel 9 is less than the size of first box 6 and second box 7, guarantees that brush gyro wheel 9 can be to mica tape 10 rubber coating, and mica tape 10 can be totally by the rubber coating, makes the device stable in structure reasonable, has increased the practicality.
Threaded hole 12 has 2, and the diameter of threaded hole 12 is greater than the diameter of threaded rod 13 to the length of threaded rod 13 is greater than the degree of depth of threaded hole 12, guarantees during threaded rod 13 can place into threaded hole 12 smoothly, and threaded rod 13 can pass threaded hole 12, makes the device stable in structure reasonable, has increased the practicality.
Lead to groove 15 and have 4, and lead to the length of groove 15 and be greater than the width of mica tape 10 to lead to groove 15 on same water flat line, guarantee that mica tape 10 can pass and lead to groove 15, and mica tape 10 can not make the device stable in structure reasonable with leading to groove 15 friction, increased the practicality.
The drain valve 17 has 2, and the drain valve 17 sets up respectively in the front below of first box 6 and second box 7 to 2 drain valves 17's line is perpendicular with the horizontal direction, guarantees that drain valve 17 can discharge out glue solution 11 completely, and drain valve 17 can fix stably in the first box 6 and the second box 7 outside, makes the device stable in structure reasonable, has increased the practicality.
The rolling roller 24 has 1, and the specification of the rolling roller 24 is unanimous with the specification of the size of unreeling the roller 25 to the rolling roller 24 is greater than the width of mica tape 10 with the length that unreels the roller 25, guarantees that the rolling roller 24 can carry out the rolling to mica tape 10, and unreels the roller 25 and can emit mica tape 10, makes the device stable in structure reasonable, has increased the practicality.
The working principle is as follows: when the mica tape uniform gluing device for the production of the H-level calcined mica tape electromagnetic wire is used, the device is firstly transported to a working place to be placed, the height of the adjustable supporting seat 2 at the lower end of the base body 1 is adjusted by a wrench, the lower end of the base body 1 is ensured not to be contacted with ground water, the oxidation corrosion of the ground water to the base body 1 is prevented, the service life of the device is further influenced, then, the preparation work is started, a section of mica tape 10 is pulled out from the unreeling roller 25 at the lower end of the supporting plate 21 at the upper end of the base body 1, the mica tape 10 passes through the through grooves 15 in the first box body 6 and the second box body 7, then, the mica tape 10 is fixed on the reeling roller 24 at the left side at the upper end of the supporting plate 21, the control console 4 at the upper end of the base body 1 is controlled to start the second motor 28 at the left side at the upper end of the supporting plate, the rolling roller 24 rolls the mica tape 10, the rolling roller 25 conveys the mica tape 10 under the transmission of the rolling roller 24, the mica tape 10 passes through the through grooves 15 in the first box 6 and the second box 7 and contacts the brush roller 9, the brush roller 9 is smeared outside the mica tape 10 by being stained with the glue solution 11, the mica tape 10 is evenly smeared and finally rolled on the rolling roller 24, because the second motor 28 drives the rolling roller 24 to rotate, the rolling roller 24 rolls the mica tape 10, the console 4 at the upper end of the base body 1 is controlled to start the first motor 19, the first motor 19 drives the fan blades 20 to rotate, the mica tape 10 is air-dried by the fan blades 20, the glue solution 11 at the outer side of the mica tape 10 is prevented from settling, the quality performance of the mica tape 10 is improved, to thereby carry out a series of tasks, the contents of which are not described in detail in the present specification are prior art well known to those skilled in the art.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (9)
1. The utility model provides an even rubber coating device of mica tape for production of H level calcination mica tape electromagnetism line, includes base member (1), backup pad (21), unreels roller (25) and staircase (29), its characterized in that: the adjustable support base is characterized in that an adjustable support base (2) is arranged at the lower end of the base body (1), base anti-skid grains (3) are arranged at the lower end of the adjustable support base (2), a control console (4) is arranged in the middle of the upper end of the base body (1), a box body support base (5) is arranged on the right side of the upper end of the base body (1), a first box body (6) is fixed at the upper end of the box body support base (5), a second box body (7) is connected at the upper end of the first box body (6), an adjustable brush roller base (8) is arranged at the bottom of the inner wall of the second box body (7), a rolling mechanism is formed by the adjustable brush roller base (8) and a brush roller (9), the brush roller (9) is connected with a mica tape (10), glue solution (11) is arranged in the first box body (6), a threaded hole (12), the water inlet valve (14) is connected to the left side of the threaded rod (13), the lower end of the threaded rod (13) is provided with a through groove (15), a fixed pulley (16) is arranged inside the through groove (15), the first box body (6) and the second box body (7) are provided with a drain valve (17) in the front, the top end of the second box body (7) is provided with a motor fixing seat (18), the motor fixing seat (18) is connected with a first motor (19), the first motor (19) is connected with fan blades (20), the supporting plate (21) is arranged at the upper end of the base body (1) through a supporting column (22), a rolling fixing seat (23) is fixed at the upper end of the supporting plate (21), the rolling fixing seat (23) and the rolling roller (24) form a rolling mechanism, the rolling roller (25) and the roller (24) are arranged in an up-down symmetrical mode relative to the rolling roller (21, and the belt pulley (27) is connected with a second motor (28) through a belt (26), the escalator (29) is arranged at the left end of the base body (1), the bottom end of the escalator (29) is provided with a universal wheel (30), an outer side fixing seat (31) is arranged below the right end of the second box body (7), and the outer side fixing seat (31) and an outer side fixed pulley (32) form a rolling mechanism.
2. The device for uniformly coating mica tapes for the production of the electromagnetic wire of the H-grade calcined mica tapes according to claim 1, is characterized in that: the number of the base bodies (1) is 1, the appearance of each base body (1) is a cuboid mechanism, and the base bodies (1) are parallel to the horizontal plane.
3. The device for uniformly coating mica tapes for the production of the electromagnetic wire of the H-grade calcined mica tapes according to claim 1, is characterized in that: the number of the adjustable supporting seats (2) is 4, the adjustable supporting seats (2) are symmetrically arranged around the center of the base body (1), and the height of each adjustable supporting seat (2) is larger than that of the base body (1).
4. The device for uniformly coating mica tapes for the production of the electromagnetic wire of the H-grade calcined mica tapes according to claim 1, is characterized in that: the number of the first box bodies (6) is 1, the size of the first box bodies (6) is consistent with that of the second box bodies (7), and the first box bodies (6) and the second box bodies (7) are of cuboid structures.
5. The device for uniformly coating mica tapes for the production of the electromagnetic wire of the H-grade calcined mica tapes according to claim 1, is characterized in that: the number of the brush rollers (9) is 2, the length of each brush roller (9) is larger than the width of the mica tape (10), and the size of each brush roller (9) is smaller than that of the first box body (6) and that of the second box body (7).
6. The device for uniformly coating mica tapes for the production of the electromagnetic wire of the H-grade calcined mica tapes according to claim 1, is characterized in that: the number of the threaded holes (12) is 2, the diameter of each threaded hole (12) is larger than that of each threaded rod (13), and the length of each threaded rod (13) is larger than the depth of each threaded hole (12).
7. The device for uniformly coating mica tapes for the production of the electromagnetic wire of the H-grade calcined mica tapes according to claim 1, is characterized in that: the number of the through grooves (15) is 4, the length of each through groove (15) is larger than the width of each mica tape (10), and the through grooves (15) are on the same horizontal line.
8. The device for uniformly coating mica tapes for the production of the electromagnetic wire of the H-grade calcined mica tapes according to claim 1, is characterized in that: the drain valve (17) have 2, and drain valve (17) set up respectively in the front below of first box (6) and second box (7) to the line of 2 drain valves (17) is perpendicular with the horizontal direction.
9. The device for uniformly coating mica tapes for the production of the electromagnetic wire of the H-grade calcined mica tapes according to claim 1, is characterized in that: the number of the rolling rollers (24) is 1, the size specification of the rolling rollers (24) is consistent with that of the unreeling rollers (25), and the lengths of the rolling rollers (24) and the unreeling rollers (25) are larger than the width of the mica tape (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011301817.4A CN112509753B (en) | 2020-11-19 | 2020-11-19 | A even rubber coating device of mica tape for H level calcination mica tape electromagnetic wire production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011301817.4A CN112509753B (en) | 2020-11-19 | 2020-11-19 | A even rubber coating device of mica tape for H level calcination mica tape electromagnetic wire production |
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| Publication Number | Publication Date |
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| CN112509753A true CN112509753A (en) | 2021-03-16 |
| CN112509753B CN112509753B (en) | 2024-05-31 |
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| CN202011301817.4A Active CN112509753B (en) | 2020-11-19 | 2020-11-19 | A even rubber coating device of mica tape for H level calcination mica tape electromagnetic wire production |
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| CN209406701U (en) * | 2018-12-25 | 2019-09-20 | 平江县岳峰云母新材料有限公司 | A kind of mica tape glue spreader convenient for cleaning |
| CN209591672U (en) * | 2019-04-23 | 2019-11-05 | 安徽国威线缆集团有限公司 | A kind of twisted core fire-resistant isinglass belt coating unit |
| WO2020220509A1 (en) * | 2019-04-29 | 2020-11-05 | 佛山隆深机器人有限公司 | Dual-station automated glue-applying production line |
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