CN112502992B - Modular chemical pump - Google Patents

Modular chemical pump Download PDF

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Publication number
CN112502992B
CN112502992B CN202011344207.2A CN202011344207A CN112502992B CN 112502992 B CN112502992 B CN 112502992B CN 202011344207 A CN202011344207 A CN 202011344207A CN 112502992 B CN112502992 B CN 112502992B
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China
Prior art keywords
plate
pump body
fixedly connected
motor
fine adjustment
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CN202011344207.2A
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Chinese (zh)
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CN112502992A (en
Inventor
王磊
郭学云
张峰
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Dongming CITIC Guoan Ruihua New Materials Co Ltd
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Dongming CITIC Guoan Ruihua New Materials Co Ltd
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Publication of CN112502992A publication Critical patent/CN112502992A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/02Units comprising pumps and their driving means
    • F04D13/06Units comprising pumps and their driving means the pump being electrically driven
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D15/00Control, e.g. regulation, of pumps, pumping installations or systems
    • F04D15/0077Safety measures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D15/00Control, e.g. regulation, of pumps, pumping installations or systems
    • F04D15/0088Testing machines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/007Details, component parts, or accessories especially adapted for liquid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/60Mounting; Assembling; Disassembling
    • F04D29/605Mounting; Assembling; Disassembling specially adapted for liquid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16MFRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M5/00Engine beds, i.e. means for supporting engines or machines on foundations
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/26Means for adjusting casings relative to their supports
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Power Engineering (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

The invention relates to a modular chemical pump, which comprises a lifting base platform, fine adjustment mechanisms, a centrifugal motor, a pump body and a leveling detection mechanism, wherein the two ends of the upper layer of the lifting base platform are respectively provided with the two fine adjustment mechanisms; the fine adjustment mechanism is sequentially provided with an inclined moving device, a left-right moving device and a plane rotating device from bottom to top; the centrifugal motor and the pump body are respectively arranged in the matching clamping seats at the two ends, and the shaft extending ends of the centrifugal motor and the pump body are in transmission connection through a coupling. The invention has the beneficial effects that: reduced manufacturing cost, can match the motor and the pump body of all size models on the market, the adjustment pump body that can be accurate quick and the axiality of centrifugal motor, greatly reduced the levelling degree of difficulty before the installation shaft coupling, can continuously carry out the axiality monitoring, can carry out the axiality adjustment at any time, prolonged the life of equipment, can avoid all kinds of problems because of the axiality changes and brings simultaneously.

Description

Modular chemical pump
Technical Field
The invention relates to the technical field of chemical production equipment, in particular to a modular chemical pump.
Background
In the chemical production process, a chemical pump is often used for applying work to liquid, so that the liquid has kinetic energy to carry out material conveying. Taking a centrifugal pump as an example, before the centrifugal pump is started, the pump is filled with materials to be conveyed, then a motor is started, a pump shaft drives an impeller and the materials to rotate at a high speed, and the materials are thrown to the outer edge of the impeller under the action of centrifugal force and flow into an outlet pipeline of the centrifugal pump through a flow channel of a volute pump shell. At the center of the pump impeller, the material to be conveyed is thrown out under the action of centrifugal force to form vacuum, the material at the inlet of the pump is pressed into the pump shell under the action of gravity, and the impeller continuously rotates to enable the material to continuously flow in and discharge under the action of the impeller, so that the purpose of conveying the material is achieved.
The existing chemical centrifugal pump is generally formed by connecting a pump body and a motor through a coupling, and the existing chemical centrifugal pump for production has the following problems:
1. the chemical centrifugal pump is integrally manufactured, so that the weight and the volume are huge, the purchase cost is very high, when the chemical centrifugal pump breaks down, a manufacturer is often required to overhaul the chemical centrifugal pump, the whole chemical production line is required to be stopped and stopped for waiting for the completion of overhaul regardless of the damage of a pump body or a motor, and the chemical production efficiency is seriously influenced;
2. the motor and the pump body are in transmission connection through the coupler, so that the occurrence of vibration and even damage of the whole machine can be effectively reduced only by ensuring that the error of coaxiality of the motor shaft and the impeller shaft of the shed body is extremely small, when the damage is caused and the maintenance is carried out, the pump body and the motor need to be disassembled, when the maintenance is finished and the installation is carried out, the coupler can be installed only after the leveling is finished, and the pump body and the motor are integrally installed on the base, so that the leveling is time-consuming and labor-consuming;
3. chemical centrifugal pump is in daily practicality, and the state that constantly ages is in every day, for example the bearing is ageing, casing wearing and tearing, stator and rotor wearing and tearing, and these all can lead to the axiality of impeller shaft and rotor shaft to appear the deviation, for solving this problem among the prior art, use the limiting plate to come the shaft coupling to stabilize on the base, but this kind of method index does not cure the cause, still can cause the complete machine vibration, can appear the limiting plate even and take exercise the phenomenon that leads to disconnected axle, seriously influence production safety.
4. The chemical centrifugal pump needs to be replaced by the whole machine after being damaged, the equipment depreciation cost is too high, and the control of the chemical production cost is not facilitated.
Therefore, the invention designs a brand-new chemical pump to solve the problems.
Disclosure of Invention
The invention provides a modular chemical pump in order to make up for various defects of the chemical pump in the prior art.
The invention is realized by the following technical scheme:
the utility model provides a modular chemical pump, includes lift base platform, fine-tuning, matches cassette, centrifugal motor, the pump body, levelling detection mechanism and PLC controller, its characterized in that:
the lifting bottom table is horizontally placed on the ground, two fine adjustment mechanisms are respectively installed at two ends of the upper layer of the lifting bottom table, and the middle position of the upper layer of the lifting bottom table is movably connected with a leveling detection mechanism;
the fine adjustment mechanism comprises an inclined moving device, a left-right moving device and a plane rotating device from bottom to top in sequence;
the matching clamping seat is fixedly arranged above the fine adjustment mechanism;
the centrifugal motor and the pump body are respectively arranged in the matching clamping seats at the two ends, and the shaft extension ends of the centrifugal motor and the pump body are in transmission connection through a coupling;
and the PLC is communicated with all electrical elements in the chemical pump and is communicated with the PC equipment.
Furthermore, in order to better realize the invention, the lifting base platform comprises a base at the bottom, main lifting platforms are respectively arranged at the front part and the rear part of the base, an auxiliary lifting platform is arranged between the two main lifting platforms, the auxiliary lifting platform is hinged with a leveling detection mechanism through an ear plate, and the main lifting platform is fixedly connected with a fine adjustment mechanism.
Furthermore, in order to better realize the invention, the fine adjustment mechanism comprises a supporting plate arranged at the bottom, four corners of the bottom of the supporting plate are respectively hinged with four hydraulic telescopic rods, the bottom of each hydraulic telescopic rod is fixedly connected with a lifting base platform, a dovetail sliding groove is formed in the top of the supporting plate, a left moving plate and a right moving plate are connected through the dovetail sliding groove in a sliding mode, a power source of the left moving plate and the right moving plate is a linear module arranged on the supporting plate, the top of the left moving plate and the top of the right moving plate are fixedly connected with an inner ring of a slewing bearing, an outer ring of the slewing bearing is fixedly connected with a matching clamping seat and is meshed with an outer ring of the slewing bearing to transmit a slewing bearing driving motor arranged on the left shifting plate and the right shifting plate.
Furthermore, in order to better realize the invention, the four hydraulic telescopic rods are divided into a front group and a rear group, and a straight rod is fixedly connected between the telescopic parts of the hydraulic telescopic rods in each group and is used as a synchronous rod; the linear module comprises a servo motor arranged on the supporting plate and a lead screw driven by the servo motor, and the lead screw is in transmission connection with the left and right moving plates.
Furthermore, in order to better realize the invention, the matching clamping seat is in a structure that the section of the groove is in an inverted T shape, a plurality of through holes are arranged on two sides of the matching clamping seat to be used as clamping seat fixing holes, and a centrifugal motor or a pump body is detachably connected in the matching clamping seat.
Furthermore, in order to better realize the invention, the bottom of the motor base of the centrifugal motor is fixedly connected with a fixture block through bolts, and a plurality of through holes are arranged on two sides of the fixture block and used as fixture block fixing holes; the bottom of the pump body base of the pump body is fixedly connected with another clamping block through a bolt; the clamping block is inserted into the matching clamping seat, and the bolt penetrates through the clamping seat fixing hole and the clamping block fixing hole to fixedly connect the clamping seat and the clamping block.
Furthermore, in order to better realize the invention, the leveling detection mechanism is composed of an open-close type two part which is respectively a left detector and a right detector, and the left detector and the right detector are respectively hinged with the lifting bottom platform through a supporting arm.
Furthermore, in order to better realize the invention, a U-shaped left detection plate is fixedly connected above the supporting arm of the left detector, a U-shaped right detection plate is fixedly connected above the supporting arm of the right detector, the length of the right detection plate is greater than that of the left detection plate, a magnet is installed at the splicing position of the right detection plate and the left detection plate, four distance detection sensors are distributed on the vertical wall side of the left detection plate side by side, four distance detection sensors are distributed on the vertical wall side of the right detection plate side by side, and four distance detection sensors are respectively distributed on the upper and lower transverse arm sides of the right detection plate side by side.
The invention has the beneficial effects that:
the modular chemical pump adopts a modular design, reduces the production cost, can independently purchase the centrifugal motor and the pump body in a chemical plant, can automatically produce or purchase the base part, and can be independently replaced after a certain part is damaged, thereby greatly reducing the depreciation cost of equipment. In addition, the pump can be matched with motors and pump bodies of all sizes and models in the market, and the production and use cost is further reduced. Most importantly, the modular chemical pump can accurately and quickly adjust the coaxiality of the pump body and the centrifugal motor, greatly reduces the leveling difficulty before the shaft coupler is installed, and can continuously monitor the coaxiality and adjust the coaxiality at any time in daily production, thereby prolonging the service life of equipment and simultaneously avoiding various problems caused by the change of the coaxiality.
Drawings
FIG. 1 is a schematic perspective view of a modular chemical pump according to the present invention;
FIG. 2 is a schematic diagram of a modular chemical pump according to the present invention;
FIG. 3 is an exploded perspective view of the modular chemical pump of the present invention;
FIG. 4 is a schematic perspective view of the modular chemical pump of the present invention with the adjustment portion removed;
FIG. 5 is a schematic perspective view of a lifting platform of the modular chemical pump of the present invention;
FIG. 6 is a schematic perspective view of the fine adjustment mechanism of the modular chemical pump according to the present invention;
FIG. 7 is a schematic view of the bottom perspective of the fine adjustment mechanism of the modular chemical pump according to the present invention;
FIG. 8 is a schematic perspective view of a mating cassette of the modular chemical pump of the present invention;
FIG. 9 is a schematic perspective view of the centrifugal motor portion of the modular chemical pump of the present invention;
FIG. 10 is a schematic perspective view of a pump body portion of the modular chemical pump of the present invention;
FIG. 11 is a perspective view of the leveling detection mechanism of the modular chemical pump of the present invention;
fig. 12 is a schematic view of the internal structure of the leveling detection mechanism of the modular chemical pump of the present invention.
In the figure, the position of the upper end of the main shaft,
1. lifting base platform 101, base 102, main lifting platform 103, auxiliary lifting platform 104 and ear plate
2. A fine adjustment mechanism 201, a support plate 202, a hydraulic telescopic rod 203, a synchronous rod 204, a linear module 205, a left and right moving plate 206, a rotary support 207, a rotary support driving motor,
3. matching the clamping seat 301 and the clamping seat fixing hole,
4. a centrifugal motor 401, a motor base 402, a fixture 403, a fixture fixing hole,
5. a pump body 501, a pump body base,
6. leveling detection mechanism 601, left detector, 602, right detector, 603, support arm, 604, left detection plate, 605, right detection plate, 606, magnet, 607, distance detection sensor.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It is to be understood that the described embodiments are merely a few embodiments of the invention, and not all embodiments. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined or explained in subsequent figures.
In the description of the present invention, it should be noted that the terms "middle", "upper", "lower", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings or orientations or positional relationships conventionally laid out when products of the present invention are used, and are only used for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal", "vertical" and the like do not imply that the components are required to be absolutely horizontal or pendant, but rather may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present invention, it should be noted that the terms "disposed," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected unless otherwise specifically stated or limited. Either mechanically or electrically. They may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Some embodiments of the invention are described in detail below with reference to the accompanying drawings. The embodiments and features of the embodiments described below can be combined with each other without conflict.
Fig. 1-12 show an embodiment of the present invention, which is a modular chemical pump, and the embodiment is composed of a lifting base platform 1, a fine adjustment mechanism 2, a matching clamping seat 3, a centrifugal motor 4, a pump body 5, a leveling detection mechanism 6 and a PLC controller. The lifting base platform 1 is horizontally placed on the ground, two fine adjustment mechanisms 2 are respectively installed at two ends of the upper layer of the lifting base platform 1, and a leveling detection mechanism 6 is movably connected to the middle position of the upper layer of the lifting base platform 1; the fine adjustment mechanism 2 is sequentially provided with an inclined moving device, a left-right moving device and a plane rotating device from bottom to top; the matching clamping seat 3 is fixedly arranged above the fine adjustment mechanism 2; the centrifugal motor 4 and the pump body 5 are respectively arranged in the matching clamping seats 3 at the two ends, and the shaft extension ends of the centrifugal motor and the pump body are in transmission connection through a coupling; the PLC is communicated with all the electrical elements in the chemical pump and is communicated with the PC equipment.
In this embodiment, the lifting base 1 includes a base 101 at the bottom, the base 101 is made of cast iron and is flatly placed on the ground, main lifting platforms 102 are respectively arranged at two front and rear positions on the base 101, an auxiliary lifting platform 103 is arranged between the two main lifting platforms 102, the auxiliary lifting platform 103 is hinged to the leveling detection mechanism 6 through an ear plate 104, and a fine adjustment mechanism 2 is fixedly connected to the main lifting platform 102. The three lifting platforms are all lifted by hydraulic pressure, and the electromagnetic valves for controlling the hydraulic pressure are communicated with the PLC.
The fine adjustment mechanism 2 in this embodiment includes a support plate 201 disposed at the bottom, four corners of the bottom of the support plate 201 are respectively hinged with four hydraulic telescopic rods 202, the bottom of the hydraulic telescopic rods 202 is fixedly connected with a lifting base 1, a dovetail sliding groove is disposed at the top of the support plate 201, a left and right moving plate 205 is slidably connected through the dovetail sliding groove, a power source of the left and right moving plate 205 is a linear module 204 disposed on the support plate 201, the top of the left and right moving plate 205 is fixedly connected with an inner ring of a slewing bearing 206, an outer ring of the slewing bearing 206 is fixedly connected with a matching cassette 3, and an outer ring is meshed with a slewing bearing driving motor 207 disposed on the left and right shifting plate 205 in a transmission manner. The supporting plate 201 and the bottom hydraulic telescopic rod 202 form an inclined moving device, the supporting plate 201, the left-right moving plate 205 and the linear module 204 form a left-right moving device, and the slewing bearing 206, the slewing bearing driving motor 207 and the matching clamping seat 3 form a plane rotating device.
In the embodiment, the four hydraulic telescopic rods 202 are divided into a front group and a rear group, a straight rod is fixedly connected between the telescopic parts of each group of hydraulic telescopic rods 202 to serve as a synchronous rod 203, and the synchronous rod can ensure that the two telescopic rods are synchronously telescopic, so that the damage caused by one high rod and one low rod is avoided; the linear module 204 includes a servo motor and a lead screw driven by the servo motor, which are disposed on the supporting plate 201, and the lead screw is connected to the left and right moving plate 205 in a transmission manner.
The matching clamping seat 3 of the embodiment is a structure with an inverted T-shaped groove section, a plurality of through holes are formed in two sides of the structure to serve as clamping seat fixing holes 301, and the matching clamping seat 3 is detachably connected with the centrifugal motor 4 or the pump body 5. The matching clamping seat 3 is used for connecting the centrifugal motor 4 or the pump body 5 with the fine adjustment mechanism 2, and also has the function of adapting to the centrifugal motors 4 or the pump bodies 5 with different sizes and models. The bottom of a motor base 401 of the centrifugal motor 4 is fixedly connected with a fixture block 402 through bolts, and a plurality of through holes are formed in two sides of the fixture block 402 and serve as fixture block fixing holes 403; the bottom of the pump body base 501 of the pump body 5 is fixedly connected with another fixture block 402 through a bolt; the latch 402 is inserted into the mating latch holder 3, and a bolt passes through the latch holder fixing hole 301 and the latch fixing hole 403 to fixedly connect the two. In order to adapt to centrifugal motors 4 or pump bodies 5 of all sizes and models on the market, the fixture block 402 may be pre-provided with relatively dense mounting holes.
The leveling detection mechanism 6 in this embodiment is composed of two parts, namely a left detector 601 and a right detector 602, which are opened and closed, respectively, the left detector 601 and the right detector 602 are hinged to the lifting base 1 through a support arm 603, and when the left detector 601 and the right detector 602 are closed, the shaft extension ends of the centrifugal motor 4 and the pump body 5 can be coated in all directions. The U-shaped left probe plate 604 is fixedly connected to the upper portion of the support arm 603 of the left probe 601, the U-shaped right probe plate 605 is fixedly connected to the upper portion of the support arm 603 of the right probe 602, the length of the right probe plate 605 is larger than that of the left probe plate 604, a magnet 606 is installed at the position where the right probe plate 605 and the left probe plate 604 are spliced, four distance detection sensors 607 are distributed on the vertical wall side of the left probe plate 604 side by side, four distance detection sensors 607 are distributed on the vertical wall side of the right probe plate 605 side by side, and four distance detection sensors 607 are distributed on the upper and lower cross arm sides of the right probe plate 605 side by side. Thus, a total of 16 distance detection sensors 607, up, down, left, right, and the like, constitute a leveling detection net, wherein half of the distance detection sensors 607 detect the shaft extension end of the centrifugal motor 4; the other half of the distance detection sensor 607 detects the shaft extension end of the pump body 5.
The specific use of this example is as follows:
for the condition that damage needs to be maintained and replaced
No matter the centrifugal motor 4 or the pump body 5 is damaged, only the damaged part needs to be detached for independent maintenance, and the spare part is quickly installed on the whole machine, so that the chemical production cannot be influenced.
The following description will be made in detail, taking the centrifugal motor 4 damaged as an example, of the whole procedure of installing the standby centrifugal motor 4:
firstly, breaking off and placing a left detector and a right detector of a leveling detection mechanism 6 at two sides, and then detaching a damaged centrifugal motor 4;
then, fixing the motor base 401 of the standby centrifugal motor 4 at the center position of the fixture block 402, and then inserting and fixing the fixture block 402 into the matching fixture seat 3;
then, the left and right detectors of the leveling detection mechanism 6 are folded, the leveling step is performed, the 8 distance detection sensors 607 in the first half of the leveling detection mechanism 6 detect the horizontal degree of the shaft extension of the pump body 5, the 8 distance detection sensors 607 in the second half detect the horizontal degree of the shaft extension of the newly installed centrifugal motor 4, and when the shaft extension of the newly installed centrifugal motor 4 is detected to be higher or lower than the shaft extension of the pump body 5, the PLC controller controls the main lifting platform 102 at the bottom of the centrifugal motor 4 to lift to the nearest position, so that the two shaft extensions are aligned up and down;
similarly, the distance detection sensor 607 of the leveling detection mechanism 6 can also detect whether the shaft extension of the pump body 5 is level with the shaft extension of the centrifugal motor 4 from left to right, and when the shaft extension is not level from left to right, the PLC controller controls the linear module 204 to drive the left and right moving plates 205 to drive the centrifugal motor 4, so that the two shaft extensions are level from left to right;
if the pump body 5 and the back-up centrifugal motor 4 are not subject to other problems or if they are not seriously aged, then the leveling is substantially completed by the above steps, and the coupling can be installed, but if the pump body 5 or the back-up centrifugal motor 4 are aged or otherwise damaged, and the rotating shafts of the pump body and the back-up centrifugal motor have coaxiality deviation, then the inclined moving device and the plane rotating device in the fine adjustment mechanism 2 are required to intervene for further leveling;
for example, after leveling through the above steps, when the up-and-down 8 distance detection sensors 607 of the rear half part of the leveling detection mechanism 6 detect that the shaft extension of the newly installed centrifugal motor 4 has a condition that one end is tilted up and down, the one set of hydraulic telescopic rods 202 will extend and retract, and the shaft extension is made horizontal by tilting the machine body;
for another example, when the left and right 8 distance detection sensors 607 at the rear half of the leveling detection mechanism 6 detect that one end of the shaft extension of the newly installed centrifugal motor 4 is deviated left and right, the pivoting support driving motor 207 drives the motor to rotate in a plane through the pivoting support 206, so that the shaft extension is flush with the left and right sides.
Through the steps, the two shaft extensions can be leveled accurately, and the shaft coupling can be continuously used after being installed.
Secondly, for monitoring and maintaining in daily practical use
The coaxiality of the two shaft extensions can be continuously monitored by the leveling detection mechanism 6, when deviation occurs, an alarm can be given at once, or the angle position of the centrifugal motor 4 or the pump body 5 can be automatically adjusted through the PLC according to the principle, so that the coaxiality of the shaft extensions is consistent all the time.
In addition, in this embodiment, the PLC controller may be preset with an automatic adjustment algorithm, or may be manually adjusted by an external PC device.
Finally, the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting, and other modifications or equivalent substitutions made by the technical solutions of the present invention by those of ordinary skill in the art should be covered within the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solutions of the present invention.

Claims (6)

1. The utility model provides a modular chemical pump, includes lift base frame (1), fine-tuning (2), matches cassette (3), centrifugal motor (4), the pump body (5), levelling detection mechanism (6) and PLC controller, its characterized in that:
the lifting base (1) is horizontally placed on the ground, two fine adjustment mechanisms (2) are respectively installed at two ends of the upper layer of the lifting base (1), and a leveling detection mechanism (6) is movably connected to the middle position of the upper layer of the lifting base (1);
the fine adjustment mechanism (2) is sequentially provided with an inclined moving device, a left-right moving device and a plane rotating device from bottom to top;
the matching clamping seat (3) is fixedly arranged above the fine adjustment mechanism (2);
the centrifugal motor (4) and the pump body (5) are respectively arranged in the matching clamping seats (3) at the two ends, and the shaft extension ends of the centrifugal motor and the pump body are in transmission connection through a coupling;
the leveling detection mechanism (6) is composed of an open-close type two part, namely a left detector (601) and a right detector (602), and the left detector (601) and the right detector (602) are respectively hinged with the lifting base platform (1) through supporting arms (603); a U-shaped left detection plate (604) is fixedly connected above a supporting arm (603) of the left detector (601), a U-shaped right detection plate (605) is fixedly connected above the supporting arm (603) of the right detector (602), the length of the right detection plate (605) is greater than that of the left detection plate (604), a magnet (606) is installed at the splicing position of the right detection plate (605) and the left detection plate (604), four distance detection sensors (607) are distributed on the vertical wall side of the left detection plate (604) side by side, four distance detection sensors (607) are distributed on the vertical wall side of the right detection plate (605) side by side, and four distance detection sensors (607) are distributed on the upper and lower transverse arm sides of the right detection plate (605) side by side respectively;
and the PLC is communicated with all electrical elements in the chemical pump and is communicated with the PC equipment.
2. The modular chemical pump according to claim 1, characterized in that:
the lifting base (1) comprises a base (101) at the bottom, main lifting tables (102) are arranged on the base (101) at the front and back parts respectively, an auxiliary lifting table (103) is arranged between the two main lifting tables (102), the auxiliary lifting table (103) is hinged with a leveling detection mechanism (6) through an ear plate (104), and the main lifting table (102) is fixedly connected with a fine adjustment mechanism (2).
3. The modular chemical pump according to claim 1, characterized in that:
the fine adjustment mechanism (2) comprises a supporting plate (201) arranged at the bottom, four corners of the bottom of the supporting plate (201) are respectively hinged with four hydraulic telescopic rods (202), the bottom of each hydraulic telescopic rod (202) is fixedly connected with a lifting base (1), a dovetail sliding groove is formed in the top of the supporting plate (201), a left moving plate and a right moving plate (205) are connected through the dovetail sliding groove in a sliding mode, a power source of the left moving plate and the right moving plate (205) is a linear module (204) arranged on the supporting plate (201), the top of the left moving plate and the top of the right moving plate (205) are fixedly connected with inner rings of slewing bearings (206), and outer rings of the slewing bearings (206) are fixedly connected with matched with clamping seats (3) and are meshed with outer rings to drive slewing bearing driving motors (207) arranged on the left moving plate and the right moving plate (205).
4. The modular chemical pump according to claim 3, characterized in that:
the four hydraulic telescopic rods (202) are divided into a front group and a rear group, and a straight rod is fixedly connected between the telescopic parts of the hydraulic telescopic rods (202) in each group to be used as a synchronous rod (203);
the linear module (204) comprises a servo motor arranged on the support plate (201) and a lead screw driven by the servo motor, and the lead screw is in transmission connection with the left and right moving plate (205).
5. The modular chemical pump according to claim 1, characterized in that:
the matching clamping seat (3) is of a structure with an inverted T-shaped groove section, a plurality of through holes are formed in the two sides of the matching clamping seat to serve as clamping seat fixing holes (301), and the matching clamping seat (3) is detachably connected with the centrifugal motor (4) or the pump body (5).
6. The modular chemical pump according to claim 1, characterized in that:
the bottom of a motor base (401) of the centrifugal motor (4) is fixedly connected with a fixture block (402) through bolts, and a plurality of through holes are formed in the two sides of the fixture block (402) and serve as fixture block fixing holes (403); the bottom of a pump body base (501) of the pump body (5) is fixedly connected with another clamping block (402) through a bolt;
the clamping block (402) is inserted into the matching clamping seat (3), and a bolt penetrates through the clamping seat fixing hole (301) and the clamping block fixing hole (403) to fixedly connect the clamping seat and the clamping block.
CN202011344207.2A 2020-11-26 2020-11-26 Modular chemical pump Active CN112502992B (en)

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