CN112495892B - Intelligent sheet metal part production system - Google Patents
Intelligent sheet metal part production system Download PDFInfo
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- CN112495892B CN112495892B CN202011157707.5A CN202011157707A CN112495892B CN 112495892 B CN112495892 B CN 112495892B CN 202011157707 A CN202011157707 A CN 202011157707A CN 112495892 B CN112495892 B CN 112495892B
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- plate
- sheet metal
- metal mesh
- mesh cylinder
- baffle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
- F26B25/14—Chambers, containers, receptacles of simple construction
- F26B25/16—Chambers, containers, receptacles of simple construction mainly closed, e.g. drum
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
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Abstract
The invention belongs to the technical field of sheet metal part production, and particularly relates to an intelligent sheet metal part production system which comprises an inclined conveying plate and a drying chamber; the right side end of the inclined conveying plate faces downwards; a metal mesh cylinder is arranged on the upper surface of the inclined conveying plate close to the left end; sheet metal parts can be placed in the metal mesh cylinder; the size of the metal mesh cylinder is adapted to the size of the sheet metal part; according to the invention, the sheet metal part is fixed in the metal mesh cylinder matched with the size of the sheet metal part, and the sheet metal part is driven to rotate in all directions by rolling of the metal mesh cylinder, so that the sheet metal part can be fully contacted with water in the cleaning process, and the polished sheet metal part is washed more cleanly, compared with the traditional mode that the sheet metal part is clamped and fixed by a clamp, the sheet metal part is not washed at dead angles due to the fact that the metal mesh cylinder can roll; and the cleaned sheet metal part can be directly rolled into the drying chamber along with the metal mesh cylinder for drying without an additional transmission mechanism, so that the production cost can be saved.
Description
Technical Field
The invention belongs to the technical field of sheet metal part production, and particularly relates to an intelligent sheet metal part production system.
Background
The sheet metal is a comprehensive cold working process for sheet metal, including shearing, punching/cutting/compounding, folding, welding, riveting, splicing, forming (such as automobile body), and the like. The remarkable characteristic is that the thickness of the same part is consistent. The products processed by the sheet metal industry are called sheet metal parts. Sheet metal parts in different industries are generally different and are mostly used for the name of assembly timing; generally, the three most important steps of a sheet metal part factory are shearing, punching/cutting, folding.
Sheet metal is also sometimes used as a spanner, and generally some sheet metal is plastically deformed by hand or die stamping to form a desired shape and size, and further can be welded or machined in small quantities to form more complex parts, such as chimneys, sheet iron furnaces and automobile shells commonly used in homes.
After the sheet metal component processing among the prior art is accomplished, need polish in order to detach the greasy dirt and the welding defect that produce in the course of working to the surface of sheet metal component, and then be convenient for the operation of spraying paint in later stage more, make the cohesiveness of paint and sheet metal component base plate better, because sheet metal component can have the metal powder on the sheet metal component surface after polishing, at present, the mode of blowing is adopted to the processing of metal powder many times to detach, but obviously this kind of mode can not clear away the powder on sheet metal component surface completely, also there is the mode that some technologies adopted water washing certainly, but all adopt anchor clamps to carry out the centre gripping with the sheet metal component basically, at the fixed centre gripping of in-process anchor clamps of washing with the sheet metal component, because the scope of water washing is fixed, consequently, need the omnidirectional to set up the shower nozzle, increase the consumption of water resource, and the position by the anchor clamps centre gripping is difficult to be washd.
Therefore, the invention provides an intelligent production system of sheet metal parts to solve the problems.
Disclosure of Invention
In order to make up for the defects of the prior art, and solve the problems that metal scraps generated by polishing a sheet metal part are not easy to remove in a blowing mode, and the range of water washing is fixed in a water washing mode, so that nozzles need to be arranged in all directions, the consumption of water resources is increased, and the part clamped by a clamp is not easy to clean.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to an intelligent sheet metal part production system which comprises an inclined conveying plate, a water spraying disc, a metal mesh cylinder, an electric heating screen plate and a drying chamber, wherein the inclined conveying plate is arranged on the top of the drying chamber; the right side end of the inclined conveying plate faces downwards; a metal mesh cylinder is arranged on the upper surface of the inclined conveying plate close to the left end; sheet metal parts can be placed in the metal mesh cylinder; the size of the metal mesh cylinder is matched with that of the sheet metal part; the upper surface of the inclined conveying plate is provided with a first baffle and a second baffle which are positioned at the left side and the right side of the metal mesh cylinder and used for limiting the metal mesh cylinder respectively; a driving gear disc is arranged at the bottom of the inclined conveying plate between the first baffle and the second baffle; the rotating shaft of the driving gear disc is in transmission connection with a driving motor; the top edge of the driving gear disc extends into the rectangular through groove on the upper surface of the inclined conveying plate and is in meshed transmission with teeth on the outer edge of the metal mesh cylinder; a water spraying disc for spraying water to the sheet metal part in the metal net cylinder is arranged above the metal net cylinder; a water collecting tank corresponding to the water spraying disc is arranged below the inclined conveying plate; the bottom end of the second baffle plate is positioned in the first accommodating groove on the inclined conveying plate, and the bottom end of the second baffle plate is movably hinged with the inner wall of the first accommodating groove through a torsion spring; a second accommodating groove is formed in the right side end of the inclined conveying plate; the inner wall of the right side end of the second accommodating groove is movably hinged with an L-shaped sealing plate through a torsion spring; the surface of the L-shaped sealing plate facing the second baffle plate is fixedly connected with one end of the pull rope, and the other end of the pull rope penetrates through the bottom of the second accommodating groove and is fixedly connected with the right end of the upper pressing plate; the surface of the second baffle facing the L-shaped sealing plate is fixedly connected with one end of a pull rope, and the other end of the pull rope passes through the bottom of the first accommodating groove and bypasses the fixed pulley to be fixedly connected with the left end of the upper pressure plate; the bottom of the upper pressure plate is fixedly connected with the top of the electric push rod; when the electric push rod is in an extending state, the upper pressure plate is in contact with the bottom plate of the L-shaped sealing plate, and the bottom plate of the L-shaped sealing plate is in a horizontal state; a drying chamber is arranged at the right side end of the inclined conveying plate; the left side wall of the drying chamber is provided with an inlet for the metal mesh cylinder to enter; a swinging screen plate is arranged inside the drying chamber; an air pump is arranged at the top of the drying chamber; an electric heating screen plate is fixedly arranged in the drying chamber close to the top; guide plates for guiding the metal mesh cylinder are fixedly arranged on the front side and the rear side of the upper surface of the inclined conveying plate; the controller is arranged on the inclined conveying plate; the controller is electrically connected with the driving motor and the electric push rod;
when the metal mesh washing machine works, a sheet metal part is arranged in a metal mesh cylinder, the metal mesh cylinder which is adaptive to the size of the sheet metal part is selected, so that the sheet metal part can be stably clamped in the metal mesh cylinder, then a driving motor which is fixedly connected with a driving gear disc is started, the driving motor drives the driving gear disc to rotate back and forth, the metal mesh cylinder is driven to rotate back and forth by meshing with teeth on the metal mesh cylinder, the sheet metal part which is positioned in the metal mesh cylinder by rotating back and forth also rotates back and forth, water sprayed out of a water spraying disc can carry out all-directional washing on the sheet metal part in the metal mesh cylinder, the washed water leaks through a rectangular through groove at the bottom of the metal mesh cylinder and is collected by a water collecting groove, and when the sheet metal part positioned in the metal mesh cylinder is washed clean, a controller controls an electric push rod to shrink downwards through a program, the upper pressing plate positioned at the top of the electric push rod moves downwards, the second baffle is driven by the pull rope to contract towards the inside of the first accommodating groove while the upper pressing plate moves downwards, the L-shaped sealing plate is driven to contract towards the inside of the second accommodating groove, at the moment, the metal mesh cylinder rolls towards the lower right along the surface of the inclined conveying plate, enters the inside of the drying chamber through an inlet on the drying chamber and finally rolls on the surface of the swinging screen plate, and at the moment, the sheet metal parts in the metal mesh cylinder can be dried after the air blown out of the air pump is heated by the electric heating screen plate at the top of the drying chamber;
according to the invention, the sheet metal part is fixed in the metal mesh cylinder matched with the sheet metal part in size, and the sheet metal part is driven to rotate in all directions by rolling of the metal mesh cylinder, so that the sheet metal part can be fully contacted with water in the cleaning process, and the polished sheet metal part is cleaned more cleanly.
Preferably, a horizontal plate is fixedly arranged in the drying chamber below the swinging screen plate; the top of the horizontal plate is fixedly connected with the bottom of the swinging screen plate through a spring; a driving circular gear is movably arranged below the swinging screen plate; only the top edge of the driving circular gear is provided with teeth; a rotating shaft of the driving circular gear extends out of the front side wall of the drying chamber and is in transmission connection with a driving motor; driven circular gears are respectively arranged on two sides of the driving circular gear; the driving circular gear and the driven circular gear are in meshed transmission with each other; the rotating shafts of the two groups of driven circular gears are fixedly connected with the winding rods; the edge of the wire winding rod is fixedly connected with one end of a pull rope, and the other end of the pull rope is fixedly connected with the end part of the swinging screen plate; in the process of rotating the driving circular gear, the swinging screen plate can tilt back and forth;
when the swinging screen plate works, when the metal mesh cylinder rolls into the surface of the swinging screen plate, the controller controls the electric push rod to move upwards, the pull rope fixedly connected with the L-shaped sealing plate becomes loose, the L-shaped sealing plate rebounds under the action force of a torsional spring at the bottom of the L-shaped sealing plate and is in a vertical state, meanwhile, the bottom plate of the L-shaped sealing plate is positioned on the upper surface of the upper pressure plate, so that the L-shaped sealing plate firmly seals an inlet, then the driving motor drives the driving circular gear to swing back and forth, when the driving circular gear swings to the left side, the driving circular gear is meshed with the driven circular gear positioned on the left side of the driving circular gear and drives the driving circular gear to rotate, further, the winding rod on the driven circular gear on the left side is wound on one end of the pull rope, so that the left end of the swinging screen plate is inclined, and when the driving circular gear rotates to the right side, the driving circular gear is meshed with the driven circular gear positioned on the right side of the driving circular gear and drives the driving circular gear to rotate, and then be located the stay cord of will convoluteing on the driven circular gear on right side and make the right side end of swing otter board move down, at the in-process that initiative circular gear reciprocated, the swing otter board will make a round trip swing for the upset that the upper surface of metal mesh drum was made a round trip at the swing otter board, and then make the inside sheet metal component of metal mesh drum can be abundant with the hot-blast contact that the drying chamber top was blown, make the stoving effect better.
Preferably, the inner wall of the right side of the drying chamber and the right side surface of the L-shaped sealing plate are fixedly provided with buffer plates through springs; when the L-shaped sealing plate is in a horizontal state, the surface of the buffer plate fixedly connected with the L-shaped sealing plate through the spring is flush with the upper port of the second accommodating groove; the during operation, in the swing back and forth's about the metal mesh drum in-process, the metal mesh drum will take place the striking with the L shape closing plate that is located its left, also can take place the striking with the inner wall of the drying chamber that is located its right side simultaneously, because the right flank of drying chamber right side inner wall and L shape closing plate all is equipped with the buffer board through the spring is fixed, and then the buffer board can play the effect of buffering, avoid colliding the metal mesh drum and warp, avoid making its deformation for the too big impact force of the sheet metal component that is located the metal mesh drum inside simultaneously.
Preferably, second spring compression pipes are fixedly arranged between the buffer plate and the inner wall of the drying chamber and between the buffer plate and the L-shaped sealing plate; the buffer plate is uniformly provided with air outlet holes; the during operation, at swing otter board swing back and forth's in-process, when the metal mesh drum takes place the striking with the buffer board, the metal mesh drum will extrude the buffer board this moment, and then make the inside gas of second spring compression pipe extruded in the outlet port, can be used to carry out side position to the sheet metal component in the metal mesh drum and blow and dry, and when the buffer board was in non-extrusion state, the buffer board will kick-back under the effort of the spring that links firmly with it this moment, the inside extraction gas that the second spring compression pipe will follow the drying chamber is used for next time to blow.
Preferably, a lower bottom plate is fixedly arranged on the fixing rod of the electric push rod; a first spring compression pipe is fixedly arranged between the upper pressing plate and the lower bottom plate; the bottom end of the first spring compression pipe is fixedly connected with one end of the hollow rectangular groove body through an air pipe; the other end of the hollow rectangular groove body is fixedly arranged on the outer wall of the left side of the first baffle; the inner wall of the left side of the hollow rectangular groove body is fixedly connected with one side face of the piston plate through a spring, the other side face of the piston plate is fixedly connected with one end of the push rod, and the other end of the push rod penetrates through the first baffle plate; the during operation, when controller control electric putter drives the top board and moves down and open second baffle and L shape closing plate, the simultaneous control ware can make the driving motor stall who links firmly with the driving gear dish, the top board will extrude first spring compression pipe this moment, the inside gas of first spring compression pipe will pass through the left side end that the trachea got into hollow rectangle cell body, and then promote the piston plate and remove to the right side, the piston plate drives the push rod and will promote the metal mesh drum to the right side when removing to the right side, and then make the metal mesh drum roll along slope delivery board below to the right side, the tooth card of avoiding metal mesh drum edge can not break away from in the logical inslot of rectangle phenomenon takes place.
Preferably, a vertical plate is fixedly arranged at the outer side end of the horizontal plate; the swinging screen plate can be contacted with the vertical plate in the process of tilting back and forth; the top of the vertical plate is provided with a rubber layer; when the swinging screen plate swings back and forth, two ends of the swinging screen plate intermittently move downwards, the vertical plate can control the inclination of the swinging screen plate, and the inclination angle of the swinging screen plate is not too large due to the attenuation of the elasticity of the spring; simultaneously when the tip of swing otter board and vertical board take place the striking, the swing otter board will drive the slight vibrations of metal mesh drum this moment, and then make the water on the sheet metal component in the metal mesh drum can be trembled down, improves the drying efficiency of sheet metal component.
Preferably, the inner side walls of the first baffle plate and the second baffle plate are both provided with mounting grooves; a plurality of groups of rubber rollers are movably arranged in the mounting groove; during operation, because first baffle and second baffle play spacing effect to the rotation of metal mesh drum, therefore the metal mesh drum will contact with the inner wall of first baffle and second baffle at the tooth that the pivoted in-process is located metal mesh drum edge, tooth and first baffle can be caused with the friction that the inner wall of first baffle and second baffle was relapse to tooth on the metal mesh drum, the loss of second baffle, can produce great noise simultaneously, can drive the rotation of rubber drum when rubber drum's setting makes tooth and the rubber drum on the metal mesh drum contact, and then the frictional resistance between tooth on the metal mesh drum and the rubber drum is far less than tooth and first baffle on the metal mesh drum, the frictional resistance between the second baffle, the rotation of the metal mesh drum of being convenient for more, and can play the effect of making an uproar.
Preferably, the filter plate is detachably arranged in the water collecting tank; the inside of the water collecting tank is positioned below the filter plate and is provided with a water pump; the water outlet pipe of the water pump is communicated with the interior of the water spray disc through a water pipe; during operation, the cleaning water falling into the inside of the water collecting tank reaches the bottom of the water collecting tank after being filtered by the filter plate, and then is used for washing the sheet metal part by the inside of the water pump suction water spraying disc, so that the cyclic utilization of water resources is realized, and the effect of saving water resources is achieved.
Preferably, one end of the filter plate is clamped in the strip-shaped clamping groove in the inner wall of the water collecting tank, the other end of the filter plate penetrates through the rectangular slot in the other side wall of the water collecting tank and is fixedly connected with one end of the L-shaped inserting plate, and the other end of the L-shaped inserting plate extends out of an outer port of the rectangular slot; during operation, when the impurity of polishing that needs filter upper surface filtration filtered clears up, can directly take the filter out through L shape picture peg, and then realize the clearance of filter, convenient to use.
Preferably, the inner wall of the top of the rectangular slot is movably hinged with a rubber sealing plate through a torsion spring; the rubber sealing plate seals a gap between the rectangular slot and the L-shaped inserting plate; a handle is fixedly arranged on the rubber sealing plate; during operation, the rubber seal plate can play the effect in clearance between sealed rectangle slot and the L shape picture peg, make between L shape picture peg and the rectangle slot leakproofness good, avoid the inside water of water catch bowl to spill over from the clearance between L shape picture peg and the rectangle slot, and when needs pull down the filter and wash, can open the rubber seal plate earlier, then can take out L shape picture peg and the filter that links firmly with it easily, simultaneously because the upper surface of L shape picture peg and filter is not in contact with the inner wall of rectangle slot, and then the impurity that is located the filter can not be scraped the inside at the water catch bowl when the rectangle slot.
Preferably, the upper surface of the swing screen plate is provided with an arc-shaped limiting groove; during operation, the metal mesh cylinder rolls into the inside of drying chamber through the slope delivery board to roll the surface that falls the swing otter board and get into the inside of arc spacing groove, the arc spacing groove can play and carry out spacing effect to the metal mesh cylinder, makes when the swing otter board back and forth swing, the metal mesh cylinder finally can both get back to the inside of arc spacing groove.
The invention has the following beneficial effects:
1. according to the intelligent production system for the sheet metal parts, the sheet metal parts are fixed in the metal net cylinders matched with the sizes of the sheet metal parts through the arrangement of the metal net cylinders and the inclined conveying plates, the sheet metal parts are driven to rotate in all directions through rolling of the metal net cylinders, the sheet metal parts can be fully contacted with water in the cleaning process, and the polished sheet metal parts are washed more cleanly, compared with the traditional mode that the sheet metal parts are clamped and fixed by clamps, the sheet metal parts are free of cleaning dead corners due to the fact that the metal net cylinders can roll, and spray heads do not need to be arranged around the sheet metal parts in all directions; and the cleaned sheet metal part can be directly rolled into the drying chamber along with the metal mesh cylinder for drying without an additional transmission mechanism, so that the production cost can be saved.
2. The intelligent production system for the sheet metal parts, disclosed by the invention, has the advantages that the driving circular gear, the driven circular gear and the winding rod are arranged, the driving motor drives the driving circular gear to swing back and forth, when the driving circular gear swings to the left side, the driving circular gear is meshed with the driven circular gear positioned on the left side of the driving circular gear and drives the driven circular gear to rotate, so that the winding rod on the driven circular gear on the left side winds one end of the pull rope, the left end of the swinging screen plate is inclined, and similarly, when the driving circular gear rotates towards the right side, the right end of the swinging screen plate moves downwards, in the process of the back-and-forth swing of the driving circular gear, the swing screen plate can swing back and forth, so that the metal mesh cylinder can turn over on the upper surface of the swing screen plate back and forth, and then make inside sheet metal component of metal mesh drum can be abundant with the hot-blast contact that the drying chamber top was blown for the stoving effect is better.
3. According to the intelligent sheet metal part production system, the hollow rectangular groove body and the push rod are arranged, when the controller controls the electric push rod to drive the upper pressing plate to move downwards and open the second baffle and the L-shaped sealing plate, the upper pressing plate can extrude the first spring compression pipe, gas in the first spring compression pipe can enter the left end of the hollow rectangular groove body through the gas pipe to further push the piston plate to move towards the right side, the piston plate drives the push rod to move towards the right side and simultaneously pushes the metal net cylinder towards the right side, so that the metal net cylinder can roll towards the right lower side along the inclined conveying plate, and the phenomenon that teeth at the edge of the metal net cylinder are clamped in the rectangular through groove and cannot be separated is avoided.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a schematic view of a first perspective structure of the present invention;
FIG. 2 is a schematic diagram of a second perspective structure of the present invention;
FIG. 3 is an enlarged view of a portion of FIG. 1 at A;
FIG. 4 is an enlarged view of a portion of FIG. 1 at B;
FIG. 5 is an enlarged view of a portion of FIG. 1 at C;
FIG. 6 is an enlarged view of a portion of FIG. 2 at D;
in the figure: an inclined conveying plate 1, a first accommodating groove 2, a second accommodating groove 3, an L-shaped sealing plate 4, a water spray tray 5, a first baffle 6, a second baffle 7, a water pipe 8, a metal mesh cylinder 9, an air pipe 10, a driving gear tray 11, a filter plate 12, a water collecting tank 13, a water pump 14, an upper pressing plate 15, a first spring compression pipe 16, a lower bottom plate 17, an electric push rod 18, an electric heating screen plate 19, an air pump 20, a drying chamber 21 and a vertical plate 22, the device comprises a swing screen plate 23, an arc-shaped limiting groove 24, a mounting groove 25, a rubber roller 26, a hollow rectangular groove body 27, a piston plate 28, a push rod 29, a guide plate 30, a second spring compression pipe 31, a buffer plate 32, an air outlet hole 33, a driving circular gear 34, a driven circular gear 35, a winding rod 36, a circular through hole 37, a rectangular slot 38, a rubber sealing plate 39, an L-shaped inserting plate 40, a rectangular through groove 41, an inlet 42, a controller 43 and a horizontal plate 44.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 6, the intelligent production system for sheet metal parts comprises an inclined conveying plate 1, a water spraying disc 5, a metal mesh cylinder 9, an electric heating screen plate 19 and a drying chamber 21; the right side end of the inclined conveying plate 1 faces downwards; a metal mesh cylinder 9 is arranged on the upper surface of the inclined conveying plate 1 near the left end; sheet metal parts can be placed in the metal mesh cylinder 9; the size of the metal mesh cylinder 9 is adapted to that of the sheet metal part; the upper surface of the inclined conveying plate 1 is provided with a first baffle 6 and a second baffle 7 which are positioned at the left side and the right side of the metal mesh cylinder 9 and used for limiting the metal mesh cylinder 9 respectively; a driving gear disc 11 is arranged at the bottom of the inclined conveying plate 1 between the first baffle 6 and the second baffle 7; the rotating shaft of the driving gear disc 11 is in transmission connection with a driving motor; the top edge of the driving gear disc 11 extends into the rectangular through groove 41 on the upper surface of the inclined conveying plate 1 and is meshed with teeth on the outer edge of the metal mesh cylinder 9 for transmission; a water spraying disc 5 for spraying water to the sheet metal part in the metal net cylinder 9 is arranged above the metal net cylinder 9; a water collecting tank 13 corresponding to the water spraying disc 5 is arranged below the inclined conveying plate 1; the bottom end of the second baffle 7 is positioned inside the first accommodating groove 2 on the inclined conveying plate 1, and the bottom end of the second baffle 7 is movably hinged with the inner wall of the first accommodating groove 2 through a torsion spring; a second accommodating groove 3 is formed in the right side end of the inclined conveying plate 1; the inner wall of the right side end of the second accommodating groove 3 is movably hinged with an L-shaped sealing plate 4 through a torsion spring; the surface of the L-shaped sealing plate 4 facing the second baffle 7 is fixedly connected with one end of a pull rope, and the other end of the pull rope penetrates through the bottom of the second accommodating groove 3 and is fixedly connected with the right end of the upper pressing plate 15; the surface of the second baffle 7 facing the L-shaped sealing plate 4 is fixedly connected with one end of a pull rope, and the other end of the pull rope passes through the bottom of the first accommodating groove 2 and bypasses a fixed pulley to be fixedly connected with the left end of the upper pressure plate 15; the bottom of the upper pressure plate 15 is fixedly connected with the top of the electric push rod 18; when the electric push rod 18 is in an extended state, the upper pressure plate 15 is in contact with the bottom plate of the L-shaped sealing plate 4 and enables the bottom plate of the L-shaped sealing plate 4 to be in a horizontal state; a drying chamber 21 is arranged at the right side end of the inclined conveying plate 1; the left side wall of the drying chamber 21 is provided with an inlet 42 for the metal mesh cylinder 9 to enter; a swinging screen plate 23 is arranged in the drying chamber 21; an air pump 20 is arranged at the top of the drying chamber 21; an electric heating screen plate 19 is fixedly arranged at a position close to the top in the drying chamber 21; guide plates 30 for guiding the metal mesh cylinders 9 are fixedly arranged on the front side and the rear side of the upper surface of the inclined conveying plate 1; the controller 43 is arranged on the inclined conveying plate 1; the controller 43 is electrically connected with the driving motor and the electric push rod 18;
when the device works, a sheet metal part is arranged in the metal mesh cylinder 9, the metal mesh cylinder 9 with the size matched with that of the sheet metal part is selected, the sheet metal part can be stably clamped in the metal mesh cylinder 9, then a driving motor fixedly connected with a driving gear disc 11 is started, the driving motor drives the driving gear disc 11 to rotate back and forth, the metal mesh cylinder 9 is driven to rotate back and forth through mutual meshing with teeth on the metal mesh cylinder 9, the sheet metal part positioned in the metal mesh cylinder 9 in the back and forth rotation of the metal mesh cylinder 9 can also rotate back and forth, then water sprayed out of a water spraying disc 5 can carry out all-directional washing on the sheet metal part in the metal mesh cylinder 9, the washed water can leak down through a rectangular through groove 41 at the bottom of the metal mesh cylinder 9 and is collected by a water collecting groove 13, and when the sheet metal part positioned in the metal mesh cylinder 9 is washed clean, a controller can control an electric push rod 18 to shrink downwards through a program, then the upper pressing plate 15 on the top of the electric push rod 18 moves downwards, the upper pressing plate 15 moves downwards and simultaneously drives the second baffle 7 to contract towards the inside of the first accommodating groove 2 through the pull rope, and simultaneously drives the L-shaped sealing plate 4 to contract towards the inside of the second accommodating groove 3, at this time, the metal mesh cylinder 9 rolls towards the lower right along the surface of the inclined conveying plate 1, enters the inside of the drying chamber 21 through the inlet 42 on the drying chamber 21 and finally rolls on the surface of the swinging mesh plate 23, and at this time, the air blown out of the air pump 20 can dry the sheet metal parts in the metal mesh cylinder 9 after being heated by the electric heating mesh plate 19 on the top of the drying chamber 21;
according to the invention, the sheet metal part is fixed in the metal mesh cylinder 9 matched with the size of the sheet metal part, and the sheet metal part is driven to rotate in all directions by rolling of the metal mesh cylinder 9, so that the sheet metal part can be fully contacted with water in the cleaning process, and the polished sheet metal part is cleaned.
As an embodiment of the present invention, a horizontal plate 44 is fixedly disposed below the swing screen 23 in the drying chamber 21; the top of the horizontal plate 44 is fixedly connected with the bottom of the swinging screen plate 23 through a spring; a driving circular gear 34 is movably arranged below the swinging screen plate 23; the driving circular gear 34 is only provided with teeth at the top edge; the rotating shaft of the driving circular gear 34 extends out of the front side wall of the drying chamber 21 and is in transmission connection with a driving motor; driven circular gears 35 are respectively arranged on two sides of the driving circular gear 34; the driving circular gear 34 and the driven circular gear 35 are in meshed transmission with each other; the rotating shafts of the two groups of driven circular gears 35 are fixedly connected with the winding rods 36; the edge of the winding rod 36 is fixedly connected with one end of a pull rope, and the other end of the pull rope is fixedly connected with the end part of the swing net plate 23; in the process of rotating the driving circular gear 34, the swinging screen plate 23 can tilt back and forth;
when the metal mesh cylinder 9 rolls into the surface of the swinging screen plate 23, the controller controls the electric push rod 18 to move upwards, the pull rope fixedly connected with the L-shaped sealing plate 4 becomes loose, the L-shaped sealing plate 4 rebounds under the action of a torsion spring at the bottom of the L-shaped sealing plate 4 and is in a vertical state, meanwhile, the bottom plate of the L-shaped sealing plate 4 is positioned on the upper surface of the upper pressure plate 15, so that the L-shaped sealing plate 4 firmly seals the inlet 42, then the driving motor drives the driving circular gear 34 to swing back and forth, when the driving circular gear 34 swings to the left side, the driving circular gear 34 is meshed with the driven circular gear 35 positioned on the left side of the driving circular gear and drives the driving circular gear to rotate, the winding rod 36 on the driven circular gear 35 on the left side is further wound around one end of the pull rope, so that the left end of the swinging screen plate 23 inclines, and when the driving circular gear 34 rotates to the right side, the driving circular gear 34 is meshed with the driven circular gear 35 positioned on the right side of the driving circular gear and drives the driving circular gear to rotate, and then be located the stay cord of will coiling on the driven round gear 35 on right side and make the right side end of swing otter board 23 move down, at the in-process that initiative round gear 34 swung back and forth, swing otter board 23 will swing back and forth for the upset that metal mesh drum 9 made a round trip at the upper surface of swing otter board 23, and then the hot-blast contact that can be abundant with drying chamber 21 top blow of the inside sheet metal component of messenger metal mesh drum 9, make the stoving effect better.
As an embodiment of the present invention, the inner wall of the right side of the drying chamber 21 and the right side of the L-shaped sealing plate 4 are both fixedly provided with a buffer plate 32 through a spring; when the L-shaped sealing plate 4 is in a horizontal state, the surface of the buffer plate 32 fixedly connected with the L-shaped sealing plate 4 through the spring is flush with the upper port of the second accommodating groove 3; the during operation, in-process at metal mesh drum 9 back and forth swing, metal mesh drum 9 will take place the striking with being located its left L shape closing plate 4, also can take place the striking with the inner wall of the drying chamber 21 that is located its right side simultaneously, because the right flank of drying chamber 21 right side inner wall and L shape closing plate 4 all is equipped with buffer board 32 through the spring is fixed, and then buffer board 32 can play the effect of buffering, avoid bumping metal mesh drum 9 and warp, avoid making it warp for the too big impact force of the sheet metal component that is located metal mesh drum 9 inside simultaneously.
As an embodiment of the present invention, a second spring compression pipe 31 is fixedly disposed between the buffer plate 32 and the inner wall of the drying chamber 21 and between the buffer plate 32 and the L-shaped sealing plate 4; the buffer plate 32 is uniformly provided with air outlet holes 33; during operation, at swing otter board 23 swing back and forth's in-process, when metal mesh drum 9 and buffer board 32 take place the striking, metal mesh drum 9 will extrude buffer board 32 this moment, and then make the inside gas of second spring compression pipe 31 extruded from the venthole 33 in, can be used to carry out side position to the sheet metal component in the metal mesh drum 9 and blow and dry, and when buffer board 32 was in non-extrusion state, buffer board 32 will kick-back under the effort of the spring that links firmly with it this moment, second spring compression pipe 31 will be followed the inside extraction gas of drying chamber 21 and be used for next time to blow.
As an embodiment of the present invention, a lower bottom plate 17 is fixedly disposed on the fixing rod of the electric push rod 18; a first spring compression pipe 16 is fixedly arranged between the upper pressure plate 15 and the lower bottom plate 17; the bottom end of the first spring compression pipe 16 is fixedly connected with one end of a hollow rectangular groove body 27 through an air pipe 10; the other end of the hollow rectangular groove body 27 is fixedly arranged on the outer wall of the left side of the first baffle 6; the inner wall of the left side of the hollow rectangular groove 27 is fixedly connected with one side face of the piston plate 28 through a spring, the other side face of the piston plate 28 is fixedly connected with one end of the push rod 29, and the other end of the push rod 29 penetrates through the first baffle 6; during operation, when controller control electric putter 18 drove top board 15 and move down and open second baffle 7 and L shape closing plate 4, the simultaneous controller can make the driving motor stall who links firmly with driving gear dish 11, top board 15 will extrude first spring compression pipe 16 this moment, the inside gas of first spring compression pipe 16 will pass through the left end that trachea 10 got into hollow rectangle cell body 27, and then promote piston plate 28 and remove to the right side, piston plate 28 drives push rod 29 and will promote metal mesh drum 9 to the right side when removing to the right side, and then make metal mesh drum 9 roll along slope carriage apron 1 below to the right side, avoid the tooth card at metal mesh drum 9 edge can not break away from in the logical groove 41 phenomenon of rectangle to take place.
As an embodiment of the present invention, the outer side end of the horizontal plate 44 is fixedly provided with a vertical plate 22; the swinging screen plate 23 can be contacted with the vertical plate 22 in the process of back and forth inclination; the top of the vertical plate 22 is provided with a rubber layer; when the swinging screen plate 23 swings back and forth, two ends of the swinging screen plate 23 intermittently move downwards, the vertical plate 22 can control the inclination of the swinging screen plate 23, and the inclination angle of the swinging screen plate 23 cannot be too large due to the attenuation of the elasticity of the spring; simultaneously when the tip of swing otter board 23 and vertical board 22 take place the striking, swing otter board 23 will drive metal mesh drum 9 slight vibrations this moment, and then makes the water on the sheet metal component in metal mesh drum 9 can be trembled down, improves the drying efficiency of sheet metal component.
As an embodiment of the present invention, the inner side walls of the first baffle 6 and the second baffle 7 are both provided with mounting grooves 25; a plurality of groups of rubber rollers 26 are movably arranged in the mounting groove 25; when the device works, the first baffle 6 and the second baffle 7 play a limiting role in the rotation of the metal mesh cylinder 9, so that teeth at the edge of the metal mesh cylinder 9 in the rotating process of the metal mesh cylinder 9 can be in contact with the inner walls of the first baffle 6 and the second baffle 7, the repeated friction between the teeth on the metal mesh cylinder 9 and the inner walls of the first baffle 6 and the second baffle 7 can cause the loss of the teeth and the first baffle 6 and the second baffle 7, and simultaneously generate larger noise, the rubber roller 26 is arranged to drive the rubber roller 26 to rotate when the teeth on the metal mesh cylinder 9 are in contact with the rubber roller 26, and further the friction resistance between the teeth on the metal mesh cylinder 9 and the rubber roller 26 is far smaller than the friction resistance between the teeth on the metal mesh cylinder 9 and the first baffle 6 and the second baffle 7, thereby being more convenient for the rotation of the metal mesh cylinder 9, and the effect of noise reduction can be achieved.
As an embodiment of the present invention, the inside of the water collecting tank 13 is detachably provided with a filtering plate 12; a water pump 14 is arranged in the water collecting tank 13 and below the filter plate 12; the water outlet pipe of the water pump 14 is communicated with the interior of the water spray disk 5 through a water pipe 8; during operation, the cleaning water falling into the water collecting tank 13 reaches the bottom of the water collecting tank 13 after being filtered by the filter plate 12, and then is pumped into the water spraying disc 5 by the water pump 14 to wash the sheet metal parts, so that the water resource is recycled, and the effect of saving water resources is achieved.
As an embodiment of the present invention, one end of the filter plate 12 is clamped in the strip-shaped clamping groove on the inner wall of the water collecting tank 13, the other end of the filter plate 12 passes through the rectangular slot 38 on the other side wall of the water collecting tank 13 and is fixedly connected with one end of the L-shaped inserting plate 40, and the other end of the L-shaped inserting plate 40 extends out of the outer port of the rectangular slot 38; during operation, when the impurity of polishing that the upper surface of filter 12 was filtered needs is cleared up, can directly take filter 12 out through L shape picture peg 40, and then realize the clearance of filter 12, convenient to use.
As an embodiment of the present invention, the top inner wall of the rectangular slot 38 is movably hinged with a rubber sealing plate 39 through a torsion spring; the rubber sealing plate 39 seals a gap between the rectangular slot 38 and the L-shaped inserting plate 40; a handle is fixedly arranged on the rubber sealing plate 39; during operation, the rubber sealing plate 39 can play a role in sealing the gap between the rectangular slot 38 and the L-shaped inserting plate 40, so that the sealing performance between the L-shaped inserting plate 40 and the rectangular slot 38 is good, the water in the water collecting tank 13 is prevented from overflowing from the gap between the L-shaped inserting plate 40 and the rectangular slot 38, and when the filter plate 12 needs to be detached and cleaned, the rubber sealing plate 39 can be opened first, then the L-shaped inserting plate 40 and the filter plate 12 fixedly connected with the L-shaped inserting plate can be taken out easily, meanwhile, because the upper surfaces of the L-shaped inserting plate 40 and the filter plate 12 are not in contact with the inner wall of the rectangular slot 38, the impurities on the filter plate 12 cannot be scraped in the water collecting tank 13 when passing through the rectangular slot 38.
As an embodiment of the present invention, an arc-shaped limiting groove 24 is formed on the upper surface of the swing net plate 23; during operation, the metal mesh cylinder 9 rolls into the drying chamber 21 through the inclined conveying plate 1, and rolls down to the surface of the swing screen plate 23 to enter the arc-shaped limiting groove 24, the arc-shaped limiting groove 24 can play a role in limiting the metal mesh cylinder 9, and when the swing screen plate 23 swings back and forth, the metal mesh cylinder 9 can finally return to the inside of the arc-shaped limiting groove 24.
The specific working process of the invention is as follows:
when the device works, a sheet metal part is arranged in the metal mesh cylinder 9, the metal mesh cylinder 9 with the size matched with that of the sheet metal part is selected, the sheet metal part can be stably clamped in the metal mesh cylinder 9, then a driving motor fixedly connected with a driving gear disc 11 is started, the driving motor drives the driving gear disc 11 to rotate back and forth, the metal mesh cylinder 9 is driven to rotate back and forth through mutual meshing with teeth on the metal mesh cylinder 9, the sheet metal part positioned in the metal mesh cylinder 9 in the back and forth rotation of the metal mesh cylinder 9 can also rotate back and forth, then water sprayed out of a water spraying disc 5 can carry out all-directional washing on the sheet metal part in the metal mesh cylinder 9, the washed water can leak down through a rectangular through groove 41 at the bottom of the metal mesh cylinder 9 and is collected by a water collecting groove 13, and when the sheet metal part positioned in the metal mesh cylinder 9 is washed clean, a controller can control an electric push rod 18 to shrink downwards through a program, then the upper pressing plate 15 on the top of the electric push rod 18 moves downwards, the upper pressing plate 15 moves downwards and simultaneously drives the second baffle 7 to contract towards the inside of the first accommodating groove 2 through the pull rope, and simultaneously drives the L-shaped sealing plate 4 to contract towards the inside of the second accommodating groove 3, at this time, the metal mesh cylinder 9 rolls towards the lower right along the surface of the inclined conveying plate 1, enters the inside of the drying chamber 21 through the inlet 42 on the drying chamber 21 and finally rolls on the surface of the swinging mesh plate 23, and at this time, the air blown out of the air pump 20 can dry the sheet metal parts in the metal mesh cylinder 9 after being heated by the electric heating mesh plate 19 on the top of the drying chamber 21;
according to the invention, the sheet metal part is fixed in the metal mesh cylinder 9 matched with the size of the sheet metal part, and the sheet metal part is driven to rotate in all directions by rolling of the metal mesh cylinder 9, so that the sheet metal part can be fully contacted with water in the cleaning process, and the polished sheet metal part is cleaned.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (11)
1. The utility model provides a sheet metal component intelligence production system which characterized in that: comprises an inclined conveying plate (1), a water spraying disc (5), a metal mesh cylinder (9), an electric heating screen plate (19) and a drying chamber (21); the right side end of the inclined conveying plate (1) faces downwards; a metal mesh cylinder (9) is arranged on the upper surface of the inclined conveying plate (1) close to the left end; sheet metal parts can be placed in the metal mesh cylinder (9); the size of the metal mesh cylinder (9) is adapted to that of the sheet metal part; the upper surface of the inclined conveying plate (1) is positioned at the left side and the right side of the metal mesh cylinder (9) and is respectively provided with a first baffle (6) and a second baffle (7) for limiting the metal mesh cylinder (9); a driving gear disc (11) is arranged at the bottom of the inclined conveying plate (1) between the first baffle plate (6) and the second baffle plate (7); the rotating shaft of the driving gear disc (11) is in transmission connection with a driving motor; the top edge of the driving gear disc (11) extends into a rectangular through groove (41) on the upper surface of the inclined conveying plate (1) and is meshed with teeth on the outer edge of the metal mesh cylinder (9) for transmission; a water spraying disc (5) for spraying water to the sheet metal part in the metal mesh cylinder (9) is arranged above the metal mesh cylinder (9); a water collecting tank (13) corresponding to the water spraying disc (5) is arranged below the inclined conveying plate (1); the bottom end of the second baffle (7) is positioned in the first accommodating groove (2) on the inclined conveying plate (1), and the bottom end of the second baffle (7) is movably hinged with the inner wall of the first accommodating groove (2) through a torsion spring; a second accommodating groove (3) is formed in the right side end of the inclined conveying plate (1); the inner wall of the right side end of the second accommodating groove (3) is movably hinged with an L-shaped sealing plate (4) through a torsion spring; the surface of the L-shaped sealing plate (4) facing the second baffle (7) is fixedly connected with one end of a pull rope, and the other end of the pull rope penetrates through the bottom of the second accommodating groove (3) and is fixedly connected with the right end of the upper pressure plate (15); the surface of the second baffle (7) facing the L-shaped sealing plate (4) is fixedly connected with one end of a pull rope, and the other end of the pull rope passes through the bottom of the first accommodating groove (2) and is fixedly connected with the left end of the upper pressure plate (15) by bypassing a fixed pulley; the bottom of the upper pressure plate (15) is fixedly connected with the top of the electric push rod (18); when the electric push rod (18) is in an extending state, the upper pressure plate (15) is in contact with the bottom plate of the L-shaped sealing plate (4) and enables the bottom plate of the L-shaped sealing plate (4) to be in a horizontal state; a drying chamber (21) is arranged at the right side end of the inclined conveying plate (1); an inlet (42) for the metal mesh cylinder (9) to enter is formed in the left side wall of the drying chamber (21); a swinging screen plate (23) is arranged in the drying chamber (21); an air pump (20) is arranged at the top of the drying chamber (21); an electric heating screen plate (19) is fixedly arranged in the drying chamber (21) at a position close to the top; guide plates (30) for guiding the metal mesh cylinder (9) are fixedly arranged on the front side and the rear side of the upper surface of the inclined conveying plate (1); a controller (43) is arranged on the inclined conveying plate (1); the controller (43) is electrically connected with the driving motor and the electric push rod (18).
2. The intelligent production system of sheet metal parts of claim 1, characterized in that: a horizontal plate (44) is fixedly arranged below the swinging screen plate (23) in the drying chamber (21); the top of the horizontal plate (44) is fixedly connected with the bottom of the swinging screen plate (23) through a spring; a driving circular gear (34) is movably arranged below the swinging screen plate (23); the driving circular gear (34) is only provided with teeth at the top edge; a rotating shaft of the driving circular gear (34) extends out of the front side wall of the drying chamber (21) and is in transmission connection with a driving motor; driven circular gears (35) are respectively arranged on two sides of the driving circular gear (34); the driving circular gear (34) and the driven circular gear (35) are in meshed transmission with each other; the rotating shafts of the two groups of driven circular gears (35) are fixedly connected with a winding rod (36); the edge of the wire winding rod (36) is fixedly connected with one end of a pull rope, and the other end of the pull rope is fixedly connected with the end part of the swing screen plate (23); in the process of rotating the driving circular gear (34), the swinging screen plate (23) tilts back and forth.
3. The intelligent production system of sheet metal parts of claim 1, characterized in that: the inner wall of the right side of the drying chamber (21) and the right side surface of the L-shaped sealing plate (4) are fixedly provided with buffer plates (32) through springs; and when the L-shaped sealing plate (4) is in a horizontal state, the surface of the buffer plate (32) fixedly connected with the L-shaped sealing plate (4) through the spring is flush with the upper port of the second accommodating groove (3).
4. The intelligent production system of sheet metal parts of claim 3, characterized in that: second spring compression pipes (31) are fixedly arranged between the buffer plate (32) and the inner wall of the drying chamber (21) and between the buffer plate (32) and the L-shaped sealing plate (4); the buffer plate (32) is evenly provided with air outlet holes (33).
5. The intelligent production system of sheet metal parts of claim 1, characterized in that: a lower bottom plate (17) is fixedly arranged on a fixed rod of the electric push rod (18); a first spring compression pipe (16) is fixedly arranged between the upper pressure plate (15) and the lower bottom plate (17); the bottom end of the first spring compression pipe (16) is fixedly connected with one end of a hollow rectangular groove body (27) through an air pipe (10); the other end of the hollow rectangular groove body (27) is fixedly arranged on the outer wall of the left side of the first baffle plate (6); the left side inner wall of hollow rectangle cell body (27) links firmly through spring and one side of piston plate (28), and another side of piston plate (28) links firmly with the one end of push rod (29), and first baffle (6) are passed to the other end of push rod (29).
6. The intelligent production system of sheet metal parts of claim 2, characterized in that: a vertical plate (22) is fixedly arranged at the outer side end of the horizontal plate (44); the swinging screen plate (23) can be contacted with the vertical plate (22) in the process of tilting back and forth; the top of the vertical plate (22) is provided with a rubber layer.
7. The intelligent production system of sheet metal parts of claim 1, characterized in that: mounting grooves (25) are formed in the inner side walls of the first baffle plate (6) and the second baffle plate (7); a plurality of groups of rubber rollers (26) are movably arranged in the mounting groove (25).
8. The intelligent production system of sheet metal parts of claim 1, characterized in that: a filter plate (12) is detachably arranged in the water collecting tank (13); a water pump (14) is arranged in the water collecting tank (13) and below the filter plate (12); and the water outlet pipe of the water pump (14) is communicated with the inside of the water spraying disc (5) through a water pipe (8).
9. The intelligent sheet metal part production system of claim 8, wherein: the one end card of filter (12) is established in the bar draw-in groove of water catch bowl (13) inner wall, and the other end of filter (12) passes rectangle slot (38) of another lateral wall of water catch bowl (13) and links firmly with the one end of L shape picture peg (40), and the outer port of rectangle slot (38) is stretched out to the other end of L shape picture peg (40).
10. The intelligent sheet metal part production system of claim 9, wherein: the inner wall of the top of the rectangular slot (38) is movably hinged with a rubber sealing plate (39) through a torsion spring; the rubber sealing plate (39) seals a gap between the rectangular slot (38) and the L-shaped inserting plate (40); and a handle is fixedly arranged on the rubber sealing plate (39).
11. The intelligent production system of sheet metal parts of claim 2, characterized in that: the upper surface of the swing screen plate (23) is provided with an arc-shaped limiting groove (24).
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| CN202011157707.5A CN112495892B (en) | 2020-10-26 | 2020-10-26 | Intelligent sheet metal part production system |
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Effective date of registration: 20211209 Address after: 215100 Building 5, No. 7, beiguandu Road, Yuexi street, Wuzhong Economic Development Zone, Suzhou, Jiangsu Applicant after: SUZHOU SHENGYUAN ELECTRONIC TECHNOLOGY Co.,Ltd. Address before: 210000 Nanjing Forestry University, suojin village street, Xuanwu District, Nanjing City, Jiangsu Province Applicant before: Liu Yi |
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