CN112495817A - Automatic detection system for turning of tapered roller bearing - Google Patents
Automatic detection system for turning of tapered roller bearing Download PDFInfo
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- CN112495817A CN112495817A CN202011128780.XA CN202011128780A CN112495817A CN 112495817 A CN112495817 A CN 112495817A CN 202011128780 A CN202011128780 A CN 202011128780A CN 112495817 A CN112495817 A CN 112495817A
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- fixedly arranged
- adjusting
- lifting
- detection
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- 238000001514 detection method Methods 0.000 title claims abstract description 111
- 210000000078 claw Anatomy 0.000 claims abstract description 25
- 238000007599 discharging Methods 0.000 claims abstract description 19
- 230000003028 elevating effect Effects 0.000 claims description 7
- 230000002146 bilateral effect Effects 0.000 claims description 3
- 238000005498 polishing Methods 0.000 description 6
- 230000001105 regulatory effect Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/10—Sorting according to size measured by light-responsive means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- Rolling Contact Bearings (AREA)
Abstract
The invention discloses an automatic detection system for turning of a tapered roller bearing, which relates to the technical field of bearing detection and comprises a base, a lifting mechanism, a detection table, a feeding and discharging mechanism, a detection mechanism and a containing mechanism, wherein the lifting mechanism is fixedly arranged at the middle position of the base, the detection table is fixedly arranged on the lifting mechanism, the feeding and discharging mechanism is fixedly arranged on one side of the detection table and comprises a moving assembly, a steering assembly, an adjusting assembly, a screw rod sliding table and a mechanical claw, the detection mechanism is fixedly arranged at one end of the detection table, and the containing mechanism is fixedly arranged at the other end of the detection table.
Description
Technical Field
The invention relates to the technical field of bearing detection, in particular to an automatic detection system for turning a tapered roller bearing.
Background
The bearing is one of the most critical basic parts in the rotary machine, the quality of the bearing is directly related to the working performance of the main machine, and the reliable data shows that 30% of faults in the rotary machine are related to the bearing. Therefore, in order to guarantee the bearing quality, ensure the smooth safe expansion of production activity, it is crucial to the detection of bearing key spare part, generally use in pairs, tapered roller bearing outer lane need carry out the turning to its both ends terminal surface in the course of working and polish, tapered roller bearing outer lane still need detect it after the grinding finishes, see whether there is the problem of processing turning that leaks in the tapered roller bearing outer lane, current detection mode is generally detected by manual work, it both can waste human resources and manual work detects and can have certain error to use manual work to detect, influence the quality of tapered roller bearing outer lane.
Disclosure of Invention
The invention aims to provide an automatic detection system for turning a tapered roller bearing, which aims to solve the technical problems in the background technology.
The invention provides an automatic detection system for turning a tapered roller bearing, which comprises a base, a lifting mechanism, a detection table, a feeding and discharging mechanism, a detection mechanism and a containing mechanism, wherein the lifting mechanism is fixedly arranged at the middle position of the base, the detection table is fixedly arranged on the lifting mechanism, the lifting mechanism can drive the detection table to carry out lifting operation, the feeding and discharging mechanism is fixedly arranged at one side of the detection table and comprises a moving assembly, a steering assembly, an adjusting assembly, a screw rod sliding table and a mechanical claw, the moving assembly is fixedly arranged at one side of the detection table along the length direction of the detection table, the steering assembly is fixedly arranged on the moving assembly, the moving assembly can drive the steering assembly to carry out position adjustment, the adjusting assembly is fixedly arranged on the rotating assembly, and the steering assembly can drive the adjusting assembly to carry out steering operation, the one end of lead screw slip table is fixed to be set up on adjusting part, the gripper is fixed to be set up on the removal end of lead screw slip table, the gripper work is on detection mechanism and splendid attire mechanism, detection mechanism is fixed to be set up the one end on examining the test table, the other end of fixed setting on examining the test table of splendid attire mechanism.
Further, elevating system includes bracing piece, lifter and lifter, the bracing piece is vertical fixed setting on the base, the bracing piece is hollow structure, the lifter sets up in the bracing piece, the lifter with sliding fit between the bracing piece, the one end of lifter extends to outside the bracing piece, two lift grooves have been seted up to bilateral symmetry on the bracing piece, the lifter is equipped with two sets ofly, and is two sets of the lifter sets up the one side of seting up the lift groove on the bracing piece respectively.
Furthermore, each group of lifting pieces comprises a lifting motor, an upper mounting seat, a lower mounting seat, a lifting screw rod, an auxiliary lifting rod and a lifting block, the upper mounting seat and the lower mounting seat are respectively and fixedly arranged at the upper side and the lower side of the lifting groove on the supporting rod, the lifting motor is fixedly arranged above the upper mounting seat, the lifting screw rod is rotatably arranged at the middle position of the upper mounting seat and the lower mounting seat, one end of the lifting screw rod is fixedly connected with an output shaft of the lifting motor, two auxiliary lifting rods are arranged, the two auxiliary lifting rods are arranged on the upper mounting seat and the lower mounting seat and are respectively positioned at two sides of the lifting screw rod, one end of the lifting block is arranged on the lifting screw rod and the two auxiliary lifting rods, and the other end of the lifting block penetrates through a lifting groove in the supporting rod and is fixedly connected with the lifting rods.
Further, the removal subassembly includes the shifting chute, removes slip table, moving motor, mobile gear and removes the frame, the shifting chute is followed the fixed setting of length direction who examines the test table is on examining the test table, the fixed removal rack that is provided with in one side on the shifting chute, remove the slip table setting on the shifting chute, remove the slip table with sliding fit between the shifting chute, the fixed setting of moving motor is on the intermediate position that removes the slip table, the fixed setting of moving gear is on moving motor's output shaft, the mobile gear with the rack meshes mutually, it is fixed to set up on removing the slip table to remove the frame.
Further, the steering assembly comprises a steering frame, a steering motor, steering bevel gears, linkage bevel gears, a steering shaft and a steering plate, the steering frame is fixedly arranged on the movable frame, the steering motor is fixedly arranged on the movable frame, the steering bevel gears are fixedly arranged on an output shaft of the steering motor, the steering shaft is rotatably arranged at the middle position of the steering frame, the linkage bevel gears are fixedly arranged at the lower end of the steering shaft, the steering plate is fixedly arranged at the upper end of the steering shaft, and the steering bevel gears are meshed with the linkage bevel gears.
Further, the adjusting part includes dead lever, regulation pole, adjusting push rod and regulating block, the dead lever is fixed to be set up on the rotor plate, the dead lever is hollow structure, the regulation pole sets up in the dead lever, adjust the pole with sliding fit between the dead lever, the one end of adjusting the pole extends to outside the dead lever, adjusting push rod with the regulating block all is equipped with two, two adjusting push rod symmetries set up the outer both sides of dead lever, two the one end of regulating block respectively with an adjusting push rod's output fixed connection, two the other end of regulating block all with adjust the pole and extend to one side fixed connection outside the dead lever, the fixed setting of one end of lead screw slip table is in adjusting the pole outer one is served.
Further, the detection mechanism comprises a placing table, a scale plate, a clamping assembly and a detection assembly, the placing table is fixedly arranged on the detection table, the scale plate is fixedly arranged on one side of the detection table, the clamping assembly comprises two groups of clamping pieces with the same structure, the two groups of clamping pieces are symmetrically arranged on two sides of the placing table, each group of clamping pieces comprises a clamping seat, a clamping cylinder and a clamping plate, the clamping seat is fixedly arranged on one side of the placing table, the clamping cylinder is fixedly arranged on the outer side of the clamping seat, the output end of the clamping cylinder penetrates through the clamping seat, and the clamping plate is fixedly arranged on the output end of the clamping cylinder.
Further, the detection component comprises a fixed plate, an electric push rod, an auxiliary push rod, a push seat, a portal frame, an adjusting cylinder, a detection plate and an infrared sensor, the fixing plate is fixedly arranged at one side of the placing table, the electric push rod is fixedly arranged at the middle position of the fixing plate, two groups of auxiliary push rods are arranged, the two groups of auxiliary push rods are fixedly arranged on the fixed plate and are respectively positioned at two sides of the electric push rod, the pushing seat is fixedly arranged on the output ends of the electric push rod and the two groups of auxiliary push rods, the portal frame is fixedly arranged on the pushing seat, the adjusting cylinder is fixedly arranged on the portal frame, the output end of the adjusting cylinder penetrates through the portal frame, the detection plate is fixedly arranged at the output end of the air-saving cylinder, the infrared inductor is fixedly arranged on the detection plate, and the infrared inductor corresponds to the scale plate.
Furthermore, the containing mechanism comprises a containing box and four limiting blocks, the four limiting blocks are distributed on the detection platform in a rectangular mode, the containing box is inserted into the four limiting blocks, and two containing cavities are formed in the containing box and used for containing qualified products and unqualified products respectively.
Compared with the prior art, the invention has the beneficial effects that:
when the outer ring of the tapered roller bearing needs to be turned and polished for detection operation, firstly, the lifting mechanism on the base works to adjust the height, so that an operator can detect the tapered roller bearing at a proper angle, after the height adjustment is finished, the feeding and discharging mechanism works to automatically feed and discharge the outer ring of the tapered roller bearing, manual feeding and discharging operation of the outer ring of the tapered roller bearing is not needed, a moving assembly in the feeding and discharging mechanism is used for driving a mechanical claw to move and adjust the position on a detection table, a steering assembly is arranged for driving the mechanical claw to adjust the direction, an adjusting assembly is arranged for driving the mechanical claw to lift and adjust, a screw rod sliding table is used for driving the mechanical claw to move, and finally, the mechanical claw carries out feeding and discharging operation on the outer ring of the tapered roller bearing between the detection mechanism and the containing mechanism, when the mechanical claw conveys the outer ring of the tapered roller bearing to the detection mechanism, the detection mechanism detects the thickness of the outer ring of the tapered roller bearing to see whether the outer ring of the tapered roller bearing is turned and polished or not, if the thickness during detection is larger than or smaller than the thickness during normal turning and polishing, the outer ring of the tapered roller bearing is unqualified to detect and needs to be re-processed, otherwise, if the thickness during detection is equal to the thickness during normal turning and polishing, the outer ring of the tapered roller bearing is qualified, and after the outer ring of the tapered roller bearing is detected, the outer ring of the tapered roller bearing is clamped into the containing mechanism through a mechanical arm to be contained in a classified mode.
Drawings
FIG. 1 is a schematic view of a first angular perspective structure of the present invention;
FIG. 2 is a schematic view of a second angular perspective structure according to the present invention;
FIG. 3 is a first partial schematic view of the present invention;
FIG. 4 is a second partial schematic view of the present invention;
FIG. 5 is a third schematic view of a partial structure of the present invention;
FIG. 6 is a schematic perspective view of the detecting mechanism of the present invention.
Reference numerals: the device comprises a base 1, a lifting mechanism 2, a support rod 21, a lifting groove 211, a lifting rod 22, a lifting piece 23, a lifting motor 231, an upper mounting base 232, a lower mounting base 233, a lifting screw rod 234, an auxiliary lifting rod 235, a lifting block 236, a detection table 3, a feeding and discharging mechanism 4, a moving assembly 41, a moving slide rail 411, a moving slide table 412, a moving motor 413, a moving gear 414, a moving frame 415, a moving rack 416, a steering assembly 42, a steering frame 421, a steering motor 422, a steering bevel 423, a linkage bevel 424, a steering shaft 425, a steering plate 426, an adjustment assembly 43, a fixed rod 431, an adjustment rod 432, an adjustment push rod 433, an adjustment block 434, a screw rod slide table 44, a mechanical claw 45, a detection mechanism 5, a placing table 51, a scale plate 52, a clamping assembly 53, a clamping piece 531, a clamping base 532, a clamping cylinder 533, a clamping plate 534, a detection assembly 54, a fixed plate 541, the pushing seat 544, the portal frame 548, the adjusting cylinder 545, the detection plate 546, the infrared inductor 547, the containing mechanism 6, the containing box 61, the limiting block 62 and the containing cavity 63.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.
All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 6, an embodiment of the present invention provides an automatic detection system for turning a tapered roller bearing, including a base 1, a lifting mechanism 2, a detection table 3, a loading and unloading mechanism 4, a detection mechanism 5 and a containing mechanism 6, where the lifting mechanism 2 is fixedly disposed at an intermediate position of the base 1, the detection table 3 is fixedly disposed on the lifting mechanism 2, the lifting mechanism 2 can drive the detection table 3 to perform lifting operation, the loading and unloading mechanism 4 is fixedly disposed at one side of the detection table 3, the loading and unloading mechanism 4 includes a moving assembly 41, a steering assembly 42, an adjusting assembly 43, a screw rod sliding table 44 and a mechanical claw 45, the moving assembly 41 is fixedly disposed at one side of the detection table 3 along a length direction of the detection table 3, the steering assembly 42 is fixedly disposed on the moving assembly 41, the moving assembly 41 can drive the steering assembly 42 to perform position adjustment, the adjusting component 43 is fixedly arranged on the rotating component, the steering component 42 can drive the adjusting component 43 to perform steering operation, one end of the screw rod sliding table 44 is fixedly arranged on the adjusting component 43, the mechanical claw 45 is fixedly arranged on the moving end of the screw rod sliding table 44, the mechanical claw 45 works on the detection mechanism 5 and the containing mechanism 6, the detection mechanism 5 is fixedly arranged at one end of the detection table 3, the containing mechanism 6 is fixedly arranged at the other end of the detection table 3, when the conical roller bearing outer ring is required to be turned and polished to perform detection operation, firstly, the lifting mechanism 2 on the base 1 works to perform height adjustment, so that an operator can perform detection operation on the conical roller bearing at a proper angle, and after the height adjustment is finished, the feeding and discharging mechanism 4 works to perform automatic feeding and discharging operation on the conical roller bearing outer ring, the loading and unloading operation of the outer ring of the tapered roller bearing is not required to be manually carried out, the moving assembly 41 in the loading and unloading mechanism 4 is used for driving the mechanical claw 45 to carry out position moving adjustment on the detection table 3, the steering assembly 42 is arranged for driving the mechanical claw 45 to carry out direction adjustment, the adjusting assembly 43 is arranged for driving the mechanical claw 45 to carry out lifting adjustment, the screw rod sliding table 44 is used for driving the mechanical claw 45 to carry out position movement, finally, the mechanical claw 45 carries out loading and unloading operation on the outer ring of the tapered roller bearing between the detection mechanism 5 and the containing mechanism 6, when the mechanical claw 45 conveys the outer ring of the tapered roller bearing to the detection mechanism 5, the detection mechanism 5 detects whether the outer ring of the tapered roller bearing is subjected to turning and polishing operation or not by detecting the thickness of the outer ring of the tapered roller bearing, if the thickness during detection is larger than or smaller than, the outer ring of the tapered roller bearing is clamped into the containing mechanism 6 through the mechanical arm to be contained in a classified mode after the outer ring of the tapered roller bearing is detected, the outer ring of the tapered roller bearing is clamped into the containing mechanism 6 through the mechanical arm to be contained in a classified mode, the outer ring of the tapered roller bearing is subjected to turning and polishing through the cooperation of all the components, the traditional manual detection is replaced, and the working efficiency and the practicability are improved.
Specifically, elevating system 2 includes bracing piece 21, lifter 22 and lifter 23, bracing piece 21 is vertical fixed setting on base 1, bracing piece 21 is hollow structure, lifter 22 sets up in the bracing piece 21, lifter 22 with sliding fit between the bracing piece 21, lifter 22's one end extends to outside the bracing piece 21, two lift grooves 211 have been seted up to bilateral symmetry on the bracing piece 21, lifter 23 is equipped with two sets ofly, and is two sets of lifter 23 sets up the one side of seting up lift groove 211 on bracing piece 21 respectively, and when the lifting unit during operation, two sets of lifters 23 synchronous working drive lifter 22 carry out the operation of going up and down, and lifter 22 slides in bracing piece 21 and goes up and down.
Specifically, each group of the lifting members 23 includes a lifting motor 231, an upper mounting base 232, a lower mounting base 233, a lifting screw 234, auxiliary lifting rods 235 and lifting blocks 236, the upper mounting base 232 and the lower mounting base 233 are respectively and fixedly disposed at the upper and lower sides of a lifting groove 211 on the support rod 21, the lifting motor 231 is fixedly disposed above the upper mounting base 232, the lifting screw 234 is rotatably disposed at the middle position of the upper mounting base 232 and the lower mounting base 233, one end of the lifting screw 234 is fixedly connected with an output shaft of the lifting motor 231, two auxiliary lifting rods 235 are disposed, two auxiliary lifting rods 235 are both disposed on the upper mounting base 232 and the lower mounting base 233 and are respectively located at the two sides of the lifting screw 234, one end of each lifting block 236 is disposed on the lifting screw 234 and the two auxiliary lifting rods 235, the other end of each lifting block 236 passes through the lifting groove 211 on the support rod 21 and is fixedly connected with the lifting rod 22, when the lifting member 23 works, the lifting motor 231 drives the lifting screw rod 234 to rotate, the lifting screw rod 234 rotates on the upper mounting seat 232 and the lower mounting seat 233, the lifting block 236 screwed with the lifting screw rod is adjusted, and the lifting block 236 drives the lifting rod 22 fixedly connected with the lifting screw rod to perform lifting adjustment on the lifting groove 211.
Specifically, the moving assembly 41 includes a moving slide rail 411, a moving slide table 412, a moving motor 413, a moving gear 414 and a moving rack 415, the moving slide rail 411 is fixedly disposed on the detection table 3 along the length direction of the detection table 3, a moving rack 416 is fixedly disposed on one side of the moving slide rail 411, the moving slide table 412 is disposed on the moving slide rail 411, the moving slide table 412 is in sliding fit with the moving slide rail 411, the moving motor 413 is fixedly disposed at the middle position of the moving slide table 412, the moving gear 414 is fixedly disposed on the output shaft of the moving motor 413, the moving gear 414 is engaged with the moving rack 416, the moving rack 415 is fixedly disposed on the moving slide table 412, when the moving assembly 41 works, the moving motor 413 works to drive the moving gear 414 fixedly connected thereto to rotate, and the moving gear 414 moves on the moving rack 416 engaged therewith, at this time, the moving gear 414 drives the moving motor 413 to move, the moving motor 413 drives the moving sliding table 412 to move, the moving sliding table 412 is movably adjusted on the moving slide rail 411, and the moving sliding table 412 drives the moving frame 415 to move and adjust.
Specifically, the steering assembly 42 includes a steering frame 421, a steering motor 422, a steering bevel 423, a linkage bevel 424, a steering shaft 425 and a steering plate 426, the steering frame 421 is fixedly disposed on the movable frame 415, the steering motor 422 is fixedly disposed on the movable frame 415, the steering bevel 423 is fixedly disposed on an output shaft of the steering motor 422, the steering shaft 425 is rotatably disposed at the middle position of the steering frame 421, the linkage bevel 424 is fixedly disposed at the lower end of the steering shaft 425, the steering plate 426 is fixedly disposed at the upper end of the steering shaft 425, the steering bevel 423 is engaged with the linkage bevel 424, when the steering assembly 42 is operated, the steering motor 422 is operated to drive the steering bevel 423 to rotate, the steering bevel 423 drives the linkage bevel 424 engaged therewith to rotate, the linkage bevel 424 drives the steering shaft 425 fixedly connected therewith to rotate, the steering shaft 425 rotates on the bogie 421 and also rotates the steering plate 426, thereby completing the rotating operation.
Specifically, the adjusting assembly 43 includes a fixing rod 431, an adjusting rod 432, an adjusting push rod 433 and an adjusting block 434, the fixing rod 431 is fixedly disposed on the rotating plate, the fixing rod 431 is of a hollow structure, the adjusting rod 432 is disposed in the fixing rod 431, the adjusting rod 432 is in sliding fit with the fixing rod 431, one end of the adjusting rod 432 extends out of the fixing rod 431, the adjusting push rod 433 and the adjusting block 434 are both provided with two adjusting push rods 433, the two adjusting push rods 433 are symmetrically disposed at two sides of the fixing rod 431, one end of each of the two adjusting blocks 434 is respectively fixedly connected with an output end of one adjusting push rod 433, the other end of each of the two adjusting blocks 434 is fixedly connected with one side of the adjusting rod 432 extending out of the fixing rod 431, one end of the lead screw sliding table 44 is fixedly disposed at one end of the adjusting rod 432 outside the fixing rod 431, when the, the two adjusting push rods 433 work to drive the two adjusting blocks 434 to perform adjusting operation, the adjusting blocks 434 drive the adjusting rods 432 to perform adjusting operation, and the adjusting rods 432 slide in the fixing rods 431 to perform adjusting operation.
Specifically, the detecting mechanism 5 includes a placing table 51, a scale plate 52, a clamping assembly 53 and a detecting assembly 54, the placing table 51 is fixedly disposed on the detecting table 3, the scale plate 52 is fixedly disposed on one side of the detecting table 3, the clamping assembly 53 includes two sets of clamping members 531 with the same structure, the two sets of clamping members 531 are symmetrically disposed on two sides of the placing table 51, each set of clamping members 531 includes a clamping seat 532, a clamping cylinder 533 and a clamping plate 534, the clamping seat 532 is fixedly disposed on one side of the placing table 51, the clamping cylinder 533 is fixedly disposed on the outer side of the clamping seat 532, the output end of the clamping cylinder 533 penetrates through the clamping seat 532, the clamping plate 534 is fixedly disposed on the output end of the clamping cylinder 533, the placing table 51 is disposed to place the outer ring of the tapered roller bearing, the scale plate 52 is disposed to display and record the thickness of the outer ring of the tapered roller bearing, the clamping assembly 53 is arranged to clamp the outer ring of the tapered roller bearing, the detection assembly 54 is arranged to detect the thickness of the outer ring of the tapered roller bearing, and when the clamping assembly 53 clamps the outer ring of the tapered roller bearing, the clamping cylinders 533 on the clamping bases 532 in the two groups of clamping members 531 work to drive the clamping plates 534 to move relatively, and the clamping plates 534 clamp the outer ring of the tapered roller bearing.
Specifically, the detecting assembly 54 includes a fixing plate 541, an electric push rod 542, auxiliary push rods 543, push seats 544, a gantry 548, an adjusting cylinder 545, a detecting plate 546 and an infrared sensor 547, the fixing plate 541 is fixedly disposed at one side of the placing table 51, the electric push rod 542 is fixedly disposed at a middle position of the fixing plate 541, two sets of the auxiliary push rods 543 are both fixedly disposed on the fixing plate 541 and respectively located at two sides of the electric push rod 542, the push seats 544 are fixedly disposed at output ends of the electric push rods 542 and the two sets of the auxiliary push rods 543, the gantry 548 is fixedly disposed on the push seats 544, the adjusting cylinder 545 is fixedly disposed on the gantry 548, an output end of the adjusting cylinder 545 penetrates through the gantry 548, the detecting plate 546 is fixedly disposed at an output end of the throttle cylinder 545, the infrared sensor 547 is fixedly disposed on the detecting plate 546, the infrared inductor 547 corresponds to the scale plate 52, when the detection assembly 54 works, the electric push rod 542 on the fixing plate 541 works to drive the push seat 544 to adjust, the auxiliary push rod 543 performs auxiliary adjustment, the push seat 544 drives the gantry 548 to push forward the tapered roller bearing outer ring clamped by the clamping assembly 53, when the detection assembly moves to a specified point, the adjusting cylinder 545 on the gantry 548 works to drive the detection plate 546 to adjust downward, the detection plate 546 adjusts downward to be attached to the tapered roller bearing outer ring, at this time, the infrared inductor 547 on the detection plate 546 lights up to irradiate the scale plate 52, and whether the tapered roller bearing outer ring performs turning and grinding operation is observed by observing scales on the scale plate 52.
Specifically, the containing mechanism 6 comprises a containing box 61 and four limiting blocks 62, the four limiting blocks 62 are distributed on the detection table 3 in a rectangular shape, the containing box 61 is inserted into the four limiting blocks 62, two containing cavities 63 are formed in the containing box 61 and used for containing qualified products and unqualified products respectively, the containing box 61 is limited and fixed through the arrangement of the four limiting blocks 62, the containing box 61 is conveniently taken out through the insertion of the containing box 61 into the four limiting blocks 62, and the two containing cavities 63 are used for containing the qualified products and the unqualified products respectively.
The working principle of the invention is as follows: when the outer ring of the tapered roller bearing needs to be turned and polished for detection operation, firstly, the lifting mechanism 2 on the base 1 works to perform height adjustment so that an operator can perform detection operation of the tapered roller bearing at a proper angle, after the height adjustment is completed, the feeding and discharging mechanism 4 works to perform automatic feeding and discharging operation on the outer ring of the tapered roller bearing, manual feeding and discharging operation on the outer ring of the tapered roller bearing is not needed, the moving component 41 in the feeding and discharging mechanism 4 is used for driving the mechanical claw 45 to perform position moving adjustment on the detection platform 3, the steering component 42 is used for driving the mechanical claw 45 to perform direction adjustment, the adjusting component 43 is used for driving the mechanical claw 45 to perform lifting adjustment, the screw rod sliding platform 44 is used for driving the mechanical claw 45 to perform position movement, and finally, the mechanical claw 45 performs feeding and discharging operation on the outer ring of the tapered roller bearing between the detection mechanism 5 and the containing mechanism, when the mechanical claw 45 conveys the outer ring of the tapered roller bearing to the detection mechanism 5, the detection mechanism 5 detects the thickness of the outer ring of the tapered roller bearing to see whether the outer ring of the tapered roller bearing is turned and polished or not, if the thickness during detection is larger than or smaller than the thickness during normal turning and polishing, the outer ring of the tapered roller bearing is unqualified to detect and needs to be re-processed, otherwise, if the thickness during detection is equal to the thickness during normal turning and polishing, the outer ring of the tapered roller bearing is qualified, and after the outer ring of the tapered roller bearing is detected, the outer ring of the tapered roller bearing is clamped into the containing mechanism 6 through a mechanical arm to be classified and contained.
Claims (9)
1. The utility model provides a tapered roller bearing car processing automatic check out system which characterized in that: comprises a base (1), an elevating mechanism (2), a detection platform (3), a feeding and discharging mechanism (4), a detection mechanism (5) and a containing mechanism (6), wherein the elevating mechanism (2) is fixedly arranged at the middle position of the base (1), the detection platform (3) is fixedly arranged on the elevating mechanism (2), the elevating mechanism (2) can drive the detection platform (3) to carry out lifting operation, the feeding and discharging mechanism (4) is fixedly arranged at one side of the detection platform (3), the feeding and discharging mechanism (4) comprises a moving component (41), a steering component (42), an adjusting component (43), a screw rod sliding table (44) and a mechanical claw (45), the moving component (41) is arranged along one side of the detection platform (3) which is fixedly arranged at the detection platform (3) in the length direction, the steering component (42) is fixedly arranged on the moving component (41), remove subassembly (41) and can drive and turn to subassembly (42) and carry out position control, adjusting part (43) are fixed to be set up on rotating assembly, turn to subassembly (42) and can drive adjusting part (43) and turn to the operation, the fixed setting on adjusting part (43) of one end of lead screw slip table (44), gripper (45) are fixed to be set up on the removal end of lead screw slip table (44), gripper (45) work is on detection mechanism (5) and splendid attire mechanism (6), detection mechanism (5) are fixed to be set up the one end on detecting platform (3), the fixed other end that sets up on detecting platform (3) of splendid attire mechanism (6).
2. The automatic detection system for turning of the tapered roller bearing according to claim 1, wherein: elevating system (2) are including bracing piece (21), lifter (22) and lift (23), bracing piece (21) are vertical fixed setting on base (1), bracing piece (21) are hollow structure, lifter (22) set up in bracing piece (21), lifter (22) with sliding fit between bracing piece (21), the one end of lifter (22) extends to outside bracing piece (21), two lift grooves (211) have been seted up to bilateral symmetry on bracing piece (21), lift (23) are equipped with two sets ofly, two sets of one side of seting up lift groove (211) on bracing piece (21) respectively is set up in lift (23).
3. The automatic detection system for turning of the tapered roller bearing according to claim 2, wherein: each group of lifting pieces (23) comprises a lifting motor (231), an upper mounting seat (232), a lower mounting seat (233), a lifting screw rod (234), auxiliary lifting rods (235) and lifting blocks (236), the upper mounting seat (232) and the lower mounting seat (233) are fixedly arranged on the upper side and the lower side of a lifting groove (211) in a support rod (21) respectively, the lifting motor (231) is fixedly arranged above the upper mounting seat (232), the lifting screw rod (234) is rotatably arranged at the middle positions of the upper mounting seat (232) and the lower mounting seat (233), one end of the lifting screw rod (234) is fixedly connected with an output shaft of the lifting motor (231), the two auxiliary lifting rods (235) are arranged on the upper mounting seat (232) and the lower mounting seat (233) and are respectively positioned on the two sides of the lifting screw rod (234), one end of the lifting block (236) is arranged on the lifting screw rod (234) and the two auxiliary lifting rods (235), and the other end of the lifting block (236) penetrates through a lifting groove (211) on the support rod (21) to be fixedly connected with the lifting rod (22).
4. The automatic detection system for turning of the tapered roller bearing according to claim 3, wherein: the moving component (41) comprises a moving slide rail (411), a moving sliding table (412), a moving motor (413), a moving gear (414) and a moving frame (415), the movable slide rail (411) is fixedly arranged on the detection platform (3) along the length direction of the detection platform (3), a movable rack (416) is fixedly arranged on one side of the movable sliding rail (411), the movable sliding table (412) is arranged on a movable sliding rail (411), the movable sliding table (412) is in sliding fit with the movable sliding rail (411), the moving motor (413) is fixedly arranged at the middle position of the moving sliding table (412), the moving gear (414) is fixedly arranged on the output shaft of the moving motor (413), the moving gear (414) is meshed with the moving rack (416), and the moving rack (415) is fixedly arranged on the moving sliding table (412).
5. The automatic detection system for turning of the tapered roller bearing according to claim 4, wherein: the steering assembly (42) comprises a steering frame (421), a steering motor (422), steering umbrella teeth (423), linkage umbrella teeth (424), a steering shaft (425) and a steering plate (426), wherein the steering frame (421) is fixedly arranged on a movable frame (415), the steering motor (422) is fixedly arranged on the movable frame (415), the steering umbrella teeth (423) are fixedly arranged on an output shaft of the steering motor (422), the steering shaft (425) is rotatably arranged at the middle position of the steering frame (421), the linkage umbrella teeth (424) are fixedly arranged at the lower end of the steering shaft (425), the steering plate (426) is fixedly arranged at the upper end of the steering shaft (425), and the steering umbrella teeth (423) are meshed with the linkage umbrella teeth (424).
6. The automatic detection system for turning of the tapered roller bearing according to claim 5, wherein: the adjusting assembly (43) comprises a fixing rod (431), an adjusting rod (432), adjusting push rods (433) and adjusting blocks (434), the fixing rod (431) is fixedly arranged on the rotating plate, the fixing rod (431) is of a hollow structure, the adjusting rod (432) is arranged in the fixing rod (431), the adjusting rod (432) is in sliding fit with the fixing rod (431), one end of the adjusting rod (432) extends out of the fixing rod (431), the adjusting push rods (433) and the adjusting blocks (434) are both provided with two, the two adjusting push rods (433) are symmetrically arranged at two sides outside the fixing rod (431), one end of each of the two adjusting blocks (434) is fixedly connected with the output end of one adjusting push rod (433), the other end of each of the two adjusting blocks (434) is fixedly connected with one side of the adjusting rod (432) extending out of the fixing rod (431), one end of the screw rod sliding table (44) is fixedly arranged at one end of the adjusting rod (432) which is positioned outside the fixing rod (431).
7. The automatic detection system for turning of the tapered roller bearing according to claim 6, wherein: the detection mechanism (5) comprises a placing table (51), a scale plate (52), a clamping assembly (53) and a detection assembly (54), the placing table (51) is fixedly arranged on the detection table (3), the scale plate (52) is fixedly arranged on one side of the detection table (3), the clamping assembly (53) comprises two groups of clamping pieces (531) with the same structure, the two groups of clamping pieces (531) are symmetrically arranged on two sides of the placing table (51), each group of clamping pieces (531) comprises a clamping seat (532), a clamping cylinder (533) and a clamping plate (534), the clamping seat (532) is fixedly arranged on one side of the placing table (51), the clamping cylinder (533) is fixedly arranged on the outer side of the clamping seat (532), the output end of the clamping cylinder (533) penetrates through the clamping seat (532), and the clamping plate (534) is fixedly arranged on the output end of the clamping cylinder (533).
8. The automatic detection system for turning of the tapered roller bearing according to claim 7, wherein: the detection assembly (54) comprises a fixing plate (541), electric push rods (542), auxiliary push rods (543), a push seat (544), a portal frame (548), adjusting cylinders (545), a detection plate (546) and an infrared sensor (547), wherein the fixing plate (541) is fixedly arranged on one side of the placement table (51), the electric push rods (542) are fixedly arranged at the middle position of the fixing plate (541), the auxiliary push rods (543) are provided with two groups, the two groups of auxiliary push rods (543) are fixedly arranged on the fixing plate (541) and are respectively positioned on two sides of the electric push rods (542), the push seat (544) is fixedly arranged on the output ends of the electric push rods (542) and the two groups of auxiliary push rods (543), the portal frame (548) is fixedly arranged on the push seat (544), the adjusting cylinders (545) are fixedly arranged on the portal frame (548), and the output ends of the adjusting cylinders (545) penetrate through the portal frame (548), the detection plate (546) is fixedly arranged at the output end of the adjusting cylinder (545), the infrared sensor (547) is fixedly arranged on the detection plate (546), and the infrared sensor (547) corresponds to the scale plate (52).
9. The automatic detection system for turning of the tapered roller bearing according to claim 1, wherein: the containing mechanism (6) comprises a containing box (61) and four limiting blocks (62), the limiting blocks (62) are distributed on the detection platform (3) in a rectangular mode, the containing box (61) is inserted into the four limiting blocks (62), and two containing cavities (63) are formed in the containing box (61) and used for containing qualified products and unqualified products respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202011128780.XA CN112495817A (en) | 2020-10-21 | 2020-10-21 | Automatic detection system for turning of tapered roller bearing |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011128780.XA CN112495817A (en) | 2020-10-21 | 2020-10-21 | Automatic detection system for turning of tapered roller bearing |
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| CN112495817A true CN112495817A (en) | 2021-03-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011128780.XA Pending CN112495817A (en) | 2020-10-21 | 2020-10-21 | Automatic detection system for turning of tapered roller bearing |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113311071A (en) * | 2021-07-26 | 2021-08-27 | 南通辰同智能科技有限公司 | Bearing ring detection platform capable of reducing damage |
| CN114192415A (en) * | 2021-12-13 | 2022-03-18 | 新昌县永强空调配件有限公司 | Surface quality detection device applied to air conditioner accessories and detection method thereof |
| CN117554070A (en) * | 2024-01-10 | 2024-02-13 | 山东瑞新轴承制造有限公司 | Roller bearing mechanical vibration measuring device |
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| CN113311071A (en) * | 2021-07-26 | 2021-08-27 | 南通辰同智能科技有限公司 | Bearing ring detection platform capable of reducing damage |
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| CN114192415A (en) * | 2021-12-13 | 2022-03-18 | 新昌县永强空调配件有限公司 | Surface quality detection device applied to air conditioner accessories and detection method thereof |
| CN114192415B (en) * | 2021-12-13 | 2024-01-23 | 新昌县永强空调配件有限公司 | Surface quality detection device and detection method applied to air conditioner accessories |
| CN117554070A (en) * | 2024-01-10 | 2024-02-13 | 山东瑞新轴承制造有限公司 | Roller bearing mechanical vibration measuring device |
| CN117554070B (en) * | 2024-01-10 | 2024-03-19 | 山东瑞新轴承制造有限公司 | Roller bearing mechanical vibration measuring device |
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Application publication date: 20210316 |