CN112495771A - Intelligent material screening system - Google Patents
Intelligent material screening system Download PDFInfo
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- CN112495771A CN112495771A CN202011269187.7A CN202011269187A CN112495771A CN 112495771 A CN112495771 A CN 112495771A CN 202011269187 A CN202011269187 A CN 202011269187A CN 112495771 A CN112495771 A CN 112495771A
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- 239000000463 material Substances 0.000 title claims abstract description 106
- 238000012216 screening Methods 0.000 title claims abstract description 62
- 238000004458 analytical method Methods 0.000 claims abstract description 48
- 230000000694 effects Effects 0.000 claims abstract description 27
- 239000002245 particle Substances 0.000 claims abstract description 12
- 238000011156 evaluation Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 6
- 238000005303 weighing Methods 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 2
- 238000012800 visualization Methods 0.000 abstract description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N15/00—Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
- G01N15/02—Investigating particle size or size distribution
- G01N15/0205—Investigating particle size or size distribution by optical means
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- General Health & Medical Sciences (AREA)
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Abstract
The invention discloses an intelligent material screening system which comprises a screening machine, an automatic material taking system for feeding, oversize and undersize materials, an intelligent analysis system for the particle sizes and weights of the feeding, oversize and undersize materials, an online intelligent screening effect analysis system and an intelligent dynamic regulation and control system. The invention has the advantages of high intelligent degree, high visualization level, strong working condition adaptability, large processing capacity, low failure rate, good screening effect and the like.
Description
Technical Field
The invention relates to an intelligent material screening system, and belongs to the field of material screening.
Background
In the technical field of screening, screening is a classification process of dividing loose materials with different particle sizes into two or more different size fractions according to the particle sizes of the materials by passing the loose materials through single-layer or multi-layer screen meshes. The screening technology is widely applied to industries such as metallurgy, mines, coal, chemical industry, electric power, construction, medicine, environmental protection and the like.
The traditional screening system cannot detect the particle size composition of the fed materials, the oversize materials and the undersize materials on line, calculate and display screening effect evaluation indexes in real time, cannot implement intelligent dynamic regulation and control of screening machine process parameters, has low intelligent degree, poor working condition adaptability and poor screening effect, has adverse effect on subsequent production operation, and cannot meet the requirement of modern screening industrial production.
Disclosure of Invention
In order to solve the problems of low intelligent degree, poor working condition adaptability, poor screening effect and the like in the prior art, the invention provides an intelligent material screening system which is suitable for various screening machines such as vibrating screens, relaxation screens, drum screens, roller screens, shaking screens and the like.
In order to achieve the purpose, the invention adopts the following technical scheme:
an intelligent material screening system comprises a screening machine, an automatic feeding material taking system, an automatic oversize material taking system, an automatic undersize material taking system, an intelligent feeding granularity and weight analyzing system, an intelligent oversize granularity and weight analyzing system, an intelligent undersize granularity and weight analyzing system, an online screening effect intelligent analyzing system and an intelligent dynamic regulating and controlling system;
the automatic material taking system for the material to be sieved is arranged on the chute for the material to be sieved or the belt, and the automatic material taking system for the material to be sieved is arranged on the chute for the material to be sieved or the belt;
the intelligent feeding granularity and weight analysis system is used for analyzing the feeding materials taken by the automatic feeding system to obtain feeding granularity composition data, the intelligent oversize material granularity and weight analysis system is used for analyzing the oversize materials taken by the automatic oversize material taking system to obtain oversize material granularity composition data, and the intelligent undersize material granularity and weight analysis system is used for analyzing the undersize materials taken by the automatic undersize material taking system to obtain undersize material granularity composition data;
the screening effect on-line intelligent analysis system is respectively connected with the feeding granularity and weight intelligent analysis system, the oversize material granularity and weight intelligent analysis system and the undersize material granularity and weight intelligent analysis system, and the screening effect evaluation index is calculated and displayed on line by automatically calculating and analyzing the composition data of the feeding granularity, the oversize material granularity and the undersize material granularity;
the intelligent dynamic regulation and control system is respectively connected with the screening effect online intelligent analysis system and the screening machine, and based on the screening effect evaluation index calculated by the screening effect online intelligent analysis system, the screening machine process parameter self-adaptive dynamic regulation and control is carried out, so that the high-efficiency screening of materials is realized.
Furthermore, the feeding granularity and weight intelligent analysis system, the oversize granularity and weight intelligent analysis system and the undersize granularity and weight intelligent analysis system respectively comprise a granularity vibrating sieve instrument or a granularity image analyzer, a weighing instrument and the like.
Compared with the prior art, the intelligent material screening system can detect the particle size composition of the fed materials, the oversize materials and the undersize materials on line, calculate and display the screening effect evaluation index in real time, realize intelligent dynamic regulation and control of the screening machine process parameters, and has the advantages of high intelligent degree, high visualization level, strong working condition adaptability, high processing capacity, low failure rate, good screening effect and the like.
Drawings
Fig. 1 is a schematic diagram of the structure of an intelligent screening system of the present invention.
In the figure: 1-screening machine; 2-1, a feeding automatic material taking system; 2-2, an automatic material taking system for oversize materials; 2-3 automatic taking system for undersize materials; 3-1, a material feeding granularity and weight intelligent analysis system; 3-2, an intelligent analysis system for granularity and weight of oversize products; 3-3 undersize particle size and weight intelligent analysis system; 4-screening effect on-line intelligent analysis system; 5-intelligent dynamic regulation and control system.
Detailed Description
As shown in figure 1, the invention provides an intelligent material screening system which comprises a screening machine 1, an automatic feeding material taking system 2-1, an automatic oversize material taking system 2-2, an automatic undersize material taking system 2-3, an intelligent feeding granularity and weight analyzing system 3-1, an intelligent oversize granularity and weight analyzing system 3-2, an intelligent undersize granularity and weight analyzing system 3-3, an online intelligent screening effect analyzing system 4 and an intelligent dynamic regulating and controlling system 5.
The automatic feeding material taking system 2-1 is arranged on a feeding chute or a belt, the automatic oversize material taking system 2-2 is arranged on an oversize material chute or a belt, and the automatic undersize material taking system 2-3 is arranged on an undersize material chute or a belt.
The feeding granularity and weight intelligent analysis system 3-1, the oversize granularity and weight intelligent analysis system 3-2 and the undersize granularity and weight intelligent analysis system 3-3 comprise granularity analysis equipment such as a granularity vibrating screen machine or a granularity image analyzer and weight analysis equipment such as a weighing instrument; the feeding granularity and weight intelligent analysis system 3-1 is used for analyzing feeding materials taken by the feeding automatic material taking system 2-1 to obtain feeding granularity composition data, the oversize material granularity and weight intelligent analysis system 3-2 is used for analyzing oversize materials taken by the oversize material automatic material taking system 2-2 to obtain oversize material granularity composition data, and the undersize material granularity and weight intelligent analysis system 3-3 is used for analyzing undersize materials taken by the undersize material automatic material taking system 2-3 to obtain undersize material granularity composition data.
The screening effect on-line intelligent analysis system 4 is respectively connected with the feeding granularity and weight intelligent analysis system 3-1, the oversize material granularity and weight intelligent analysis system 3-2 and the undersize material granularity and weight intelligent analysis system 3-3, and the screening effect evaluation index is calculated and displayed on line by analyzing the data formed by the feeding granularity, the oversize material granularity and the undersize material granularity.
The intelligent dynamic regulation and control system 5 is respectively connected with the screening effect online intelligent analysis system 4 and the screening machine 1, and based on the screening effect evaluation index calculated by the screening effect online intelligent analysis system 4, the process parameter self-adaptive dynamic regulation and control of the screening machine 1 are carried out, so that the high-efficiency screening of materials is realized.
The screening machine can be a screening machine such as a vibrating screen, a tension and relaxation screen, a drum screen, a roller screen, a shaking screen and the like.
The above description is only of the preferred embodiments of the present invention, and it should be noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the invention and these are intended to be within the scope of the invention.
Claims (2)
1. An intelligent material screening system comprises a screening machine (1), and is characterized by further comprising a feeding automatic material taking system (2-1), an oversize material automatic material taking system (2-2), an undersize material automatic material taking system (2-3), a feeding granularity and weight intelligent analysis system (3-1), an oversize material granularity and weight intelligent analysis system (3-2), an undersize material granularity and weight intelligent analysis system (3-3), a screening effect online intelligent analysis system (4) and an intelligent dynamic regulation and control system (5);
the feeding automatic material taking system (2-1) is arranged on a feeding chute or a belt, the oversize material automatic material taking system (2-2) is arranged on an oversize material chute or a belt, and the undersize material automatic material taking system (2-3) is arranged on an undersize material chute or a belt;
the feeding particle size and weight intelligent analysis system (3-1) is used for analyzing the feeding materials taken by the feeding automatic material taking system (2-1) to obtain feeding particle size composition data, the oversize material particle size and weight intelligent analysis system (3-2) is used for analyzing oversize materials taken by the oversize material automatic material taking system (2-2) to obtain oversize material particle size composition data, and the undersize material particle size and weight intelligent analysis system (3-3) is used for analyzing the undersize materials taken by the undersize material automatic material taking system (2-3) to obtain undersize material particle size composition data;
the screening effect on-line intelligent analysis system (4) is respectively connected with the feeding granularity and weight intelligent analysis system (3-1), the oversize product granularity and weight intelligent analysis system (3-2) and the undersize product granularity and weight intelligent analysis system (3-3), and the screening effect evaluation index is calculated and displayed on line by analyzing the data formed by the feeding granularity, the oversize product granularity and the undersize product granularity;
the intelligent dynamic regulation and control system (5) is respectively connected with the screening effect online intelligent analysis system (4) and the screening machine (1), and based on the screening effect evaluation index calculated by the screening effect online intelligent analysis system (4), the process parameter self-adaptive dynamic regulation and control of the screening machine (1) are carried out, so that the high-efficiency screening of materials is realized.
2. The intelligent material screening system according to claim 1, wherein the intelligent feed material granularity and weight analysis system (3-1), the intelligent oversize material granularity and weight analysis system (3-2) and the intelligent undersize material granularity and weight analysis system (3-3) comprise a granularity vibrating screen or a granularity image analyzer and a weighing instrument.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011269187.7A CN112495771A (en) | 2020-11-13 | 2020-11-13 | Intelligent material screening system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011269187.7A CN112495771A (en) | 2020-11-13 | 2020-11-13 | Intelligent material screening system |
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| CN112495771A true CN112495771A (en) | 2021-03-16 |
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| CN202011269187.7A Pending CN112495771A (en) | 2020-11-13 | 2020-11-13 | Intelligent material screening system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113155686A (en) * | 2021-04-14 | 2021-07-23 | 中国矿业大学 | Intelligent detection system and method for mineral granularity composition and screening efficiency |
| CN114345686A (en) * | 2021-12-30 | 2022-04-15 | 甘肃银光化学工业集团有限公司 | Automatic change explosive water sieve granularity screening plant |
| WO2024011872A1 (en) * | 2022-07-15 | 2024-01-18 | 江苏邦鼎科技有限公司 | Material particle sieving control method and system |
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| CN108176580A (en) * | 2017-12-27 | 2018-06-19 | 国电甘肃电力有限公司兰州范坪热电厂 | Intelligent full-automatic coal sieve test device |
| CN111595734A (en) * | 2019-09-01 | 2020-08-28 | 中国铁道科学研究院集团有限公司铁道建筑研究所 | Machine-made sand production quality informatization monitoring system based on image analysis |
-
2020
- 2020-11-13 CN CN202011269187.7A patent/CN112495771A/en active Pending
Patent Citations (3)
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| GB0907987D0 (en) * | 2009-05-08 | 2009-06-24 | Endecotts Ltd | Apparatus and method for particle size analysis |
| CN108176580A (en) * | 2017-12-27 | 2018-06-19 | 国电甘肃电力有限公司兰州范坪热电厂 | Intelligent full-automatic coal sieve test device |
| CN111595734A (en) * | 2019-09-01 | 2020-08-28 | 中国铁道科学研究院集团有限公司铁道建筑研究所 | Machine-made sand production quality informatization monitoring system based on image analysis |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113155686A (en) * | 2021-04-14 | 2021-07-23 | 中国矿业大学 | Intelligent detection system and method for mineral granularity composition and screening efficiency |
| CN114345686A (en) * | 2021-12-30 | 2022-04-15 | 甘肃银光化学工业集团有限公司 | Automatic change explosive water sieve granularity screening plant |
| WO2024011872A1 (en) * | 2022-07-15 | 2024-01-18 | 江苏邦鼎科技有限公司 | Material particle sieving control method and system |
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