CN112495672A - Intelligent spraying equipment for automobile bumper - Google Patents
Intelligent spraying equipment for automobile bumper Download PDFInfo
- Publication number
- CN112495672A CN112495672A CN202011466409.4A CN202011466409A CN112495672A CN 112495672 A CN112495672 A CN 112495672A CN 202011466409 A CN202011466409 A CN 202011466409A CN 112495672 A CN112495672 A CN 112495672A
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- China
- Prior art keywords
- fixedly connected
- bumper
- rack
- collecting
- supporting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
Landscapes
- Spray Control Apparatus (AREA)
Abstract
The invention relates to the field of automobile manufacturing equipment, in particular to intelligent spraying equipment for an automobile bumper. Comprises the following steps of; a frame; the bumper conveying device is horizontally arranged below the rack; the cleaning device is arranged on the rack, the working end of the cleaning device is arranged above the bumper conveying device, and the cleaning device is fixedly connected with the rack; the automatic paint spraying device is arranged on the rack, the automatic paint spraying device is fixedly connected with the rack, and the output end of the automatic paint spraying device is arranged above the bumper conveying device; the working end of the waste paint collecting device is arranged below the working end of the automatic paint spraying device, and the working end of the waste paint collecting device is fixedly connected with the bumper conveying device; the baking device is sleeved on the bumper conveying device and fixedly connected with the rack, and the input end of the baking device is opposite to the output end of the automatic paint spraying device.
Description
Technical Field
The invention relates to the field of automobile manufacturing equipment, in particular to intelligent spraying equipment for an automobile bumper.
Background
With the development of the automobile industry and the extensive use of engineering plastics in the automobile industry, automobile bumpers have also been revolutionized as an important safety device. At present, the front and rear bumpers of the automobile not only keep the original protection function, but also pursue harmony and unity with the shape of the automobile body and pursue the light weight of the automobile. The front and rear bumpers of a car are all made of plastic and are called plastic bumpers. The front end and the rear end of the automobile are provided with bumpers which not only have the decoration function, but also are more important to be safety devices which absorb and buffer the external impact force and protect the automobile body and passengers. In the production of automobile bumpers, the spraying of anti-corrosive paints on the bumper body is of great importance. However, the position of the spray head is stirred by the workers during production to spray the surface of the automobile bumper, so that the spraying is too concentrated, the spraying thickness is different, the spraying is not uniform, and the workers who spray paint can work for a long time to cause the health of the workers and cannot ensure the health of the workers, so that the intelligent spraying equipment for the automobile bumper is needed.
Disclosure of Invention
For solving the technical problem, the intelligent spraying equipment for the automobile bumper is provided, the technical scheme improves the production quality and ensures the health of workers.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
an intelligent spraying device for an automobile bumper comprises;
a frame;
the bumper conveying device is horizontally arranged below the rack;
the cleaning device is arranged on the rack, the working end of the cleaning device is arranged above the bumper conveying device, and the cleaning device is fixedly connected with the rack;
the automatic paint spraying device is arranged on the rack, the automatic paint spraying device is fixedly connected with the rack, and the output end of the automatic paint spraying device is arranged above the bumper conveying device;
the working end of the waste paint collecting device is arranged below the working end of the automatic paint spraying device, and the working end of the waste paint collecting device is fixedly connected with the bumper conveying device;
the baking device is sleeved on the bumper conveying device and fixedly connected with the rack, and the input end of the baking device is opposite to the output end of the automatic paint spraying device.
Preferably, the bumper conveying device comprises;
the linear conveyor is horizontally arranged below the rack;
the placing base is provided with a plurality of groups which are uniformly distributed on the linear conveyor, and the non-working part of the placing base is fixedly connected with the linear conveyor;
the first supporting devices are uniformly distributed at the upper end of the placing base, the first supporting devices are fixedly connected with the placing base, and the working ends of the first supporting devices are vertically arranged upwards;
the second supporting devices are uniformly distributed at the upper end of the placing base and are fixedly connected with the placing base, and the working ends of the second supporting devices are vertically and upwards arranged;
and the bumper fixing device is provided with a plurality of working ends which are uniformly distributed on the second supporting device, and the bumper fixing device is fixedly connected with the working ends of the second supporting device.
Preferably, the first support means comprises;
the first sliding rail is horizontally arranged at the upper end of the placing base and is fixedly connected with the placing base;
the first sliding block is arranged in the first sliding rail and is connected with the first sliding rail in a sliding manner;
the first ball screw nut is provided with a plurality of balls which are distributed on the first sliding block and fixedly connected with the first sliding block;
the ball screw is arranged in the first slide rail and is rotatably connected with the first slide rail through a first ball screw nut;
the first crank is arranged at one end of the ball screw, and one end of the first crank is fixedly connected with one end of the ball screw;
the first support column is vertically arranged on the first sliding block, and one end of the first support column is fixedly connected with the first sliding block;
the first supporting block is arranged on the first supporting column, and the first supporting block is fixedly connected with one end, far away from the first sliding block, of the first supporting column.
Preferably, the second supporting means comprises;
the second sliding rail is horizontally arranged on the placing base and is fixedly connected with the placing base;
the second sliding block is provided with a plurality of sliding blocks which are symmetrically arranged in the second sliding rail and are connected with the second sliding rail in a sliding way;
the second ball screw nut is provided with a plurality of balls which are distributed on the second sliding block and fixedly connected with the second sliding block;
the bidirectional ball screw is horizontally arranged in the second slide rail and is rotationally connected with the second slide rail;
the second crank is arranged at one end of the bidirectional ball screw, and one end of the second crank is fixedly connected with one end of the bidirectional ball screw;
the second supporting columns are uniformly distributed on the second sliding block and are vertically arranged, and one ends of the second supporting columns are fixedly connected with the second sliding block;
the second supporting block is provided with a plurality of supporting blocks which are uniformly distributed on the second sliding block, and the second supporting block is fixedly connected with one end, far away from the second sliding block, of the second supporting column.
Preferably, the bumper fixing device includes;
the limiting rods are provided with a plurality of limiting rods which are uniformly distributed on the second supporting columns, the limiting rods are horizontally arranged, and the limiting rods are connected with the second supporting columns in a sliding mode;
the elastic plate is provided with a plurality of side parts which are uniformly distributed on the second supporting column, one end of the elastic plate is fixedly connected with the side parts of the second supporting column, and one end of the elastic plate, which is far away from the second supporting column, is fixedly connected with one end of the limiting rod;
and the spring is provided with a plurality of sleeves which are sleeved on the limiting rod, one end of the spring is abutted against the second supporting column, and the end of the spring, which is far away from the second supporting column, is abutted against the elastic plate.
Preferably, the cleaning device comprises;
the blowing heads are uniformly distributed on the rack, the working ends of the blowing heads are vertically arranged downwards, and the blowing heads are fixedly connected with the rack;
the air blower is arranged beside the bumper conveying device;
the connecting pipe sets up on the air-blower, and connecting pipe one end and air-blower output fixed connection, the one end that the air-blower was kept away from to the connecting pipe is connected with the input of blowing the head.
Preferably, the automatic painting device includes;
the partition plates are uniformly distributed on the rack and fixedly connected with the rack;
the industrial robot is arranged on the rack and fixedly connected with the rack;
the paint spraying heads are uniformly distributed on the working end of the industrial robot and are fixedly connected with the working end of the industrial robot;
the storage barrel is arranged on the rack and fixedly connected with the rack;
the paint spraying pump is arranged on the storage vat, the paint spraying pump is fixedly connected with the storage vat, the input end of the paint spraying pump is communicated with the inside of the storage vat, and the output end of the paint spraying pump is connected with the input end of the paint spraying head through a connecting pipe.
Preferably, the industrial robot comprises;
the ball screw sliding table is horizontally arranged on the rack and fixedly connected with the rack;
the mounting plate is horizontally arranged at the working end of the ball screw sliding table and is fixedly connected with the working end of the ball screw sliding table;
the first linear driver is vertically arranged on the mounting plate, the first linear driver is fixedly connected with the mounting plate, and the output end of the first linear driver penetrates through the mounting plate to vertically extend downwards;
the first mounting frame is arranged on the first linear driver and fixedly connected with the first linear driver;
the rotating shaft is horizontally arranged on the first mounting frame and is rotatably connected with the first mounting frame;
the second mounting frame is arranged on the rotating shaft and is fixedly connected with the rotating shaft;
the first rotary driver is arranged on the side portion of the first mounting frame and fixedly connected with the first mounting frame, and the output end of the first rotary driver penetrates through the first mounting frame and is fixedly connected with one end of the rotating shaft.
Preferably, the waste paint collecting device comprises;
the waste paint collecting nozzles are symmetrically arranged on the bumper conveying device, the waste paint collecting nozzles are fixedly connected with the bumper conveying device, and the input ends of the waste paint collecting nozzles are arranged below the paint spraying heads;
the collecting pipe is arranged at the output end of the waste paint collecting nozzle, and one end of the collecting pipe is fixedly connected with the output end of the waste paint collecting nozzle;
the collecting pump is arranged at one end of the collecting pipe, which is far away from the collecting nozzle, and the input end of the collecting pump is fixedly connected with one end of the collecting pipe, which is far away from the collecting nozzle;
the collecting box is arranged at the output end of the collecting pump, and the input end of the collecting box is fixedly connected with the output end of the collecting pump.
Preferably, the baking apparatus comprises;
the baking box is sleeved on the bumper conveying device and fixedly connected with the rack;
the constant temperature controller is arranged on the baking box and is fixedly connected with the baking box;
the heating pipes are uniformly distributed in the baking box and fixedly connected with the baking box;
the air outlet pipe is arranged in the baking oven and fixedly connected with the baking oven, and the output end of the air outlet pipe is arranged above the heating pipe;
the air pump is arranged on the baking oven, and the output end of the air pump is fixedly connected with the input end of the air outlet pipe;
the air suction nozzle is arranged at the bottom of the baking oven and fixedly connected with the baking oven, and the input end of the air suction nozzle is communicated with the inside of the baking oven;
the exhaust pipe is arranged at the output end of the exhaust nozzle, one end of the exhaust pipe is fixedly connected with the output end of the exhaust nozzle, and one end, far away from the exhaust nozzle, of the exhaust pipe is fixedly connected with the output end of the exhaust pump.
Compared with the prior art, the invention has the beneficial effects that:
the invention improves the production quality and ensures the health of workers. The method comprises the following specific steps; the working end at bumper conveyor is placed with the car bumper to the staff, bumper conveyor carries the car bumper to the below of cleaning device's working end, cleaning device blows to the car bumper of carrying to the below and clears up the surface of car bumper, avoid the dust to attach on the surface of car bumper, bumper conveyor carries the car bumper that has cleared up to under the working end of automatic paint spraying apparatus, automatic paint spraying apparatus sprays paint to the car bumper surface that has cleared up, the waste material that produces when the car bumper sprays paint is collected to the waste paint collection device when spraying paint, the waste material that sprays paint is collected and is avoided spreading open the polluted environment, bumper conveyor carries the car bumper that has sprayed paint to the baking equipment inside, baking equipment toasts the car bumper that has sprayed paint, bumper conveyor carries the car bumper that has toasted to the pending processing district.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a side view of the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 1 at A;
FIG. 5 is a perspective view showing a partial structure of a bumper beam transport apparatus according to the present invention;
FIG. 6 is a perspective view of the cleaning apparatus of the present invention;
FIG. 7 is a perspective view of the painting apparatus of the present invention;
fig. 8 is a perspective view of an industrial robot of the present invention;
FIG. 9 is a perspective view of the waste paint collecting apparatus of the present invention;
FIG. 10 is a perspective view of the toasting device of the present invention;
FIG. 11 is a perspective view of the baking device of the present invention with the baking box in a transparent state.
The reference numbers in the figures are:
1-a frame;
2-a bumper conveying device; 2 a-a linear conveyor; 2 b-placing a base; 2 c-a first support means; 2c1 — first slide rail; 2c2 — first slider; 2c 3-ball screw; 2c4 — a first ball screw nut; 2c5 — first crank; 2c6 — first support column; 2c7 — first support block; 2 d-a second support means; 2d1 — second slide; 2d2 — second slider; 2d3 — second ball screw nut; 2d 4-two-way ball screw; 2d5 — second crank; 2d6 — second support column; 2d 7-second support block; 2 e-bumper fixing means; 2e 1-stop bar; 2e 2-elastic plate; 2e 3-spring;
3-cleaning the device; 3 a-a blowing head; 3 b-a blower; 3 c-connecting tube;
4-automatic paint spraying device; 4 a-a separator; 4 b-an industrial robot; 4b 1-ball screw sliding table; 4b 2-mounting plate; 4b3 — first linear driver; 4b4 — first mount; 4b 5-rotating shaft; 4b 6-second mount; 4b7 — first rotary drive; 4 c-paint spray head; 4 d-a material storage barrel; 4 e-a paint spray pump;
5-a waste paint collecting device; 5 a-a waste paint collecting nozzle; 5 b-a collection tube; 5 c-a collection pump; 5 d-a collection box;
6-a baking device; 6 a-a baking oven; 6 b-a thermostatic controller; 6 c-heating tube; 6 d-an air outlet pipe; 6 e-a suction pump; 6 f-an air suction nozzle; 6 g-air exhaust pipe.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
Referring to fig. 1 to 3, an intelligent painting apparatus for an automobile bumper includes;
a frame 1;
the bumper conveying device 2 is horizontally arranged below the rack 1;
the cleaning device 3 is arranged on the rack 1, the working end of the cleaning device 3 is arranged above the bumper conveying device 2, and the cleaning device 3 is fixedly connected with the rack 1;
the automatic paint spraying device 4 is arranged on the rack 1, the automatic paint spraying device 4 is fixedly connected with the rack 1, and the output end of the automatic paint spraying device 4 is arranged above the bumper conveying device 2;
the waste paint collecting device 5 is arranged below the bumper conveying device 2, the working end of the waste paint collecting device 5 is arranged below the working end of the automatic paint spraying device 4, and the working end of the waste paint collecting device 5 is fixedly connected with the bumper conveying device 2;
The working personnel place the automobile bumper at the working end of the bumper conveying device 2, the bumper conveying device 2 conveys the automobile bumper to the position below the working end of the cleaning device 3, the cleaning device 3 blows air to clean the surface of the automobile bumper conveyed to the position below and prevents dust from attaching to the surface of the automobile bumper, the bumper conveying device 2 conveys the cleaned automobile bumper to the position right below the working end of the automatic paint spraying device 4, the automatic paint spraying device 4 sprays paint on the surface of the cleaned automobile bumper, the automobile bumper collects waste materials generated during paint spraying by the waste paint collecting device 5 during paint spraying, the paint spraying waste materials are collected and prevented from spreading to pollute the environment, the automobile bumper sprayed with paint is conveyed to the interior of the baking device 6 by the bumper conveying device 2, and the baking device 6 bakes the automobile bumper sprayed with paint, the bumper conveying device 2 conveys the baked automobile bumper to a region to be treated. The invention improves the production quality and ensures the health of workers.
Referring to fig. 1 and 4, the bumper transport device 2 includes;
the linear conveyor 2a is horizontally arranged below the rack 1;
the placing base 2b is provided with a plurality of pieces which are uniformly distributed on the linear conveyor 2a, and the non-working part of the placing base 2b is fixedly connected with the linear conveyor 2 a;
the first supporting devices 2c are provided with a plurality of supporting devices which are distributed at the upper end of the placing base 2b, the first supporting devices 2c are fixedly connected with the placing base 2b, and the working ends of the first supporting devices 2c are arranged vertically upwards;
the second supporting devices 2d are provided with a plurality of supporting devices which are distributed at the upper end of the placing base 2b, the second supporting devices 2d are fixedly connected with the placing base 2b, and the working ends of the second supporting devices 2d are vertically arranged upwards;
the bumper fixing device 2e is provided with a plurality of working ends which are uniformly distributed on the second supporting device 2d, and the bumper fixing device 2e is fixedly connected with the working ends of the second supporting device 2 d.
The linear conveyor 2a is a chain slat conveyor, the chain slat conveyor drives and places the base 2b and remove, the staff has adjusted the position of first strutting arrangement 2c and second strutting arrangement 2d, the staff places the bumper on first strutting arrangement 2c and second strutting arrangement 2d, bumper fixing device 2e is used for the fixed bumper of placing on first strutting arrangement 2c and second strutting arrangement 2 d.
Referring to fig. 5, the first supporting means 2c comprises;
the first slide rail 2c1 is horizontally arranged at the upper end of the placing base 2b, and the first slide rail 2c1 is fixedly connected with the placing base 2 b;
the first sliding block 2c2 is arranged in the first sliding rail 2c1, and the first sliding block 2c2 is connected with the first sliding rail 2c1 in a sliding way;
the first ball screw nut 2c4 is provided with a plurality of first sliding blocks 2c2, and the first ball screw nut 2c4 is fixedly connected with the first sliding blocks 2c 2;
the ball screw 2c3 is arranged in the first slide rail 2c1, and the ball screw 2c3 is rotatably connected with the first slide rail 2c1 through a first ball screw nut 2c 4;
the first crank 2c5 is arranged at one end of the ball screw 2c3, and one end of the first crank 2c5 is fixedly connected with one end of the ball screw 2c 3;
the first support column 2c6 is vertically arranged on the first sliding block 2c2, and one end of the first support column 2c6 is fixedly connected with the first sliding block 2c 2;
the first supporting block 2c7 is disposed on the first supporting column 2c6, and the first supporting block 2c7 is fixedly connected to an end of the first supporting column 2c6 away from the first slider 2c 2.
The staff rotates ball screw 2c3 in the first slide rail 2c1 through first crank 2c5, and ball screw 2c3 drives first slider 2c2 through first ball screw nut 2c4 and removes, and first slider 2c2 drives first support column 2c6 and removes, and first support column 2c6 supports the bumper through first support block 2c 7.
Referring to fig. 5, the second supporting means 2d includes;
the second slide rail 2d1 is horizontally arranged on the placing base 2b, and the second slide rail 2d1 is fixedly connected with the placing base 2 b;
the second sliding block 2d2 is provided with a plurality of symmetrical second sliding rails 2d1, and the second sliding block 2d2 is connected with the second sliding rails 2d1 in a sliding way;
the second ball screw nut 2d3 is provided with a plurality of balls distributed on the second sliding block 2d2, and the second ball screw nut 2d3 is fixedly connected with the second sliding block 2d 2;
the bidirectional ball screw 2d4 is horizontally arranged in the second slide rail 2d1, and the bidirectional ball screw 2d4 is rotationally connected with the second slide rail 2d 1;
the second crank 2d5 is arranged at one end of the bidirectional ball screw 2d4, and one end of the second crank 2d5 is fixedly connected with one end of the bidirectional ball screw 2d 4;
the second supporting column 2d6 is provided with a plurality of supporting columns which are uniformly distributed on the second sliding block 2d2, the second supporting column 2d6 is vertically arranged, and one end of the second supporting column 2d6 is fixedly connected with the second sliding block 2d 2;
the second supporting block 2d7 is provided with a plurality of second supporting blocks 2d7 uniformly distributed on the second sliding block 2d2, and the second supporting block 2d7 is fixedly connected with one end of the second supporting column 2d6 far away from the second sliding block 2d 2.
The worker rotates the bidirectional ball screw 2d4 in the second slide rail 2d1 through the second crank 2d5, the ball screw drives the second slider 2d2 to move relatively through the second ball screw nut 2d3, the second slider 2d2 drives the first supporting column 2c6 to move, and the second supporting column 2d6 supports the bumper through the second supporting block 2d 7.
Referring to fig. 5, the bumper fixing device 2e includes;
the limiting rod 2e1 is provided with a plurality of limiting rods which are uniformly distributed on the second supporting column 2d6, the limiting rod 2e1 is horizontally arranged, and the limiting rod 2e1 is connected with the second supporting column 2d6 in a sliding way;
the elastic plate 2e2 is provided with a plurality of side portions uniformly distributed on the second supporting column 2d6, one end of the elastic plate 2e2 is fixedly connected with the side portion of the second supporting column 2d6, and one end of the elastic plate 2e2 far away from the second supporting column 2d6 is fixedly connected with one end of the limiting rod 2e 1;
the spring 2e3 is provided with a plurality of springs sleeved on the limiting rod 2e1, one end of the spring 2e3 abuts against the second supporting column 2d6, and one end of the spring 2e3, which is far away from the second supporting column 2d6, abuts against the elastic plate 2e 2.
The elastic plate 2e2 is used for abutting against the bent parts at two sides of the bumper, the limiting rod 2e1 is used for fixing the elastic plate 2e2, the spring 2e3 is used for restoring the position of the elastic plate 2e2, and the elastic plate 2e2 is convenient for fixing the bumper placed on the first supporting device 2c and the second supporting device 2 d.
Referring to fig. 6, the cleaning device 3 includes;
the air blowing head (3 a) is provided with a plurality of air blowing heads which are uniformly distributed on the rack 1, the working end of each air blowing head (3a is vertically arranged downwards, and the air blowing heads (3a are fixedly connected with the rack 1;
a blower 3b provided on the side of the bumper conveyor 2;
and the connecting pipe 3c is arranged on the blower 3b, one end of the connecting pipe 3c is fixedly connected with the output end of the blower 3b, and one end of the connecting pipe 3c, which is far away from the blower 3b, is connected with the input end of the blowing head (3 a).
The blower 3b blows air to the blowing head (3 a) through the connection pipe 3c, and the bumper conveyor 2 moves the bumper to the blowing head (3a moves the bumper downward, and the blowing head (3a blows air to the passing bumper).
Referring to fig. 7 and 8, the automatic painting apparatus 4 includes;
the partition plates 4a are uniformly distributed on the rack 1, and the partition plates 4a are fixedly connected with the rack 1;
the industrial robot 4b is arranged on the rack 1, and the industrial robot 4b is fixedly connected with the rack 1;
the paint spraying heads 4c are uniformly distributed on the working end of the industrial robot 4b, and the paint spraying heads 4c are fixedly connected with the working end of the industrial robot 4 b;
the storage barrel 4d is arranged on the rack 1, and the storage barrel 4d is fixedly connected with the rack 1;
the paint spraying pump 4e is arranged on the storage vat 4d, the paint spraying pump 4e is fixedly connected with the storage vat 4d, the input end of the paint spraying pump 4e is communicated with the inside of the storage vat 4d, and the output end of the paint spraying pump 4e is connected with the input end of the paint spraying head 4c through the connecting pipe 3 c.
Referring to fig. 8, an industrial robot 4b includes;
the ball screw sliding table 4b1 is horizontally arranged on the rack 1, and the ball screw sliding table 4b1 is fixedly connected with the rack 1;
the mounting plate 4b2 is horizontally arranged at the working end of the ball screw sliding table 4b1, and the mounting plate 4b2 is fixedly connected with the working end of the ball screw sliding table 4b 1;
the first linear driver 4b3 is vertically arranged on the mounting plate 4b2, the first linear driver 4b3 is fixedly connected with the mounting plate 4b2, and the output end of the first linear driver 4b3 vertically extends downwards through the mounting plate 4b 2;
the first mounting rack 4b4 is arranged on the first linear driver 4b3, and the first mounting rack 4b4 is fixedly connected with the first linear driver 4b 3;
the rotating shaft 4b5 is horizontally arranged on the first mounting frame 4b4, and the rotating shaft 4b5 is rotatably connected with the first mounting frame 4b 4;
the second mounting frame 4b6 is arranged on the rotating shaft 4b5, and the second mounting frame 4b6 is fixedly connected with the rotating shaft 4b 5;
the first rotary driver 4b7 is arranged at the side part of the first mounting frame 4b4, the first rotary driver 4b7 is fixedly connected with the first mounting frame 4b4, and the output end of the first rotary driver 4b7 passes through the first mounting frame 4b4 and is fixedly connected with one end of the rotating shaft 4b 5.
Ball screw slip table 4b1 drives mounting panel 4b2 horizontal migration, and first linear actuator 4b3 drives first mounting bracket 4b4 telescopic movement, and first rotary actuator 4b7 is servo motor, and servo motor drives the angle of rotating regulation second mounting bracket 4b6, and second mounting bracket 4b6 drives several spray head 4c and removes the spraying.
Referring to fig. 9, the waste paint collecting apparatus 5 includes;
the waste paint collecting nozzles 5a are symmetrically arranged on the bumper conveying device 2, the waste paint collecting nozzles 5a are fixedly connected with the bumper conveying device 2, and the input ends of the waste paint collecting nozzles 5a are arranged below the paint spraying heads 4 c;
the collecting pipe 5b is arranged at the output end of the waste paint collecting nozzle 5a, and one end of the collecting pipe 5b is fixedly connected with the output end of the waste paint collecting nozzle 5 a;
the collecting pump 5c is arranged at one end of the collecting pipe 5b far away from the collecting nozzle, and the input end of the collecting pump 5c is fixedly connected with one end of the collecting pipe 5b far away from the collecting nozzle;
and the collecting box 5d is arranged at the output end of the collecting pump 5c, and the input end of the collecting box 5d is fixedly connected with the output end of the collecting pump 5 c.
Referring to fig. 10 and 11, the roasting apparatus 6 comprises;
the baking box 6a is sleeved on the bumper conveying device 2, and the baking box 6a is fixedly connected with the rack 1;
the constant temperature controller 6b is arranged on the baking box 6a, and the constant temperature controller 6b is fixedly connected with the baking box 6 a;
the heating pipes 6c are uniformly distributed in the baking box 6a, and the heating pipes 6c are fixedly connected with the baking box 6 a;
the air outlet pipe 6d is arranged in the baking oven 6a, the air outlet pipe 6d is fixedly connected with the baking oven 6a, and the output end of the air outlet pipe 6d is arranged above the heating pipe 6 c;
the air pump 6e is arranged on the baking box 6a, and the output end of the air pump 6e is fixedly connected with the input end of the air outlet pipe 6 d;
the air suction nozzle 6f is arranged at the bottom of the baking box 6a, the air suction nozzle 6f is fixedly connected with the baking box 6a, and the input end of the air suction nozzle 6f is communicated with the interior of the baking box 6 a;
The equipment realizes the functions of the invention through the following steps, thereby solving the technical problem provided by the invention;
step one, a worker places the automobile bumper at the working end of the bumper conveying device 2.
And step two, the bumper conveying device 2 conveys the automobile bumper to the position below the working end of the cleaning device 3.
And step three, the cleaning device 3 blows air to the automobile bumper conveyed to the lower part to clean the surface of the automobile bumper, and dust is prevented from being attached to the surface of the automobile bumper.
And step four, the bumper conveying device 2 conveys the cleaned automobile bumper to the position right below the working end of the automatic paint spraying device 4.
And step five, spraying paint on the surface of the cleaned automobile bumper by using the automatic paint spraying device 4.
And step six, collecting waste materials generated in the process of spraying paint by the waste paint collecting device 5 while spraying paint on the automobile bumper, and collecting the paint spraying waste materials to avoid spreading to pollute the environment.
And seventhly, conveying the painted automobile bumper to the baking device 6 by the bumper conveying device 2, and baking the painted automobile bumper by the baking device 6.
And step eight, the bumper conveying device 2 conveys the baked automobile bumper to a to-be-treated area.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. An intelligent spraying device for an automobile bumper is characterized by comprising;
a frame (1);
the bumper conveying device (2) is horizontally arranged below the rack (1);
the cleaning device (3) is arranged on the rack (1), the working end of the cleaning device (3) is arranged above the bumper conveying device (2), and the cleaning device (3) is fixedly connected with the rack (1);
the automatic paint spraying device (4) is arranged on the rack (1), the automatic paint spraying device (4) is fixedly connected with the rack (1), and the output end of the automatic paint spraying device (4) is arranged above the bumper conveying device (2);
the waste paint collecting device (5) is arranged below the bumper conveying device (2), the working end of the waste paint collecting device (5) is arranged below the working end of the automatic paint spraying device (4), and the working end of the waste paint collecting device (5) is fixedly connected with the bumper conveying device (2);
the baking device (6) is sleeved on the bumper conveying device (2), the baking device (6) is fixedly connected with the rack (1), and the input end of the baking device (6) is arranged opposite to the output end of the automatic paint spraying device (4).
2. The intelligent vehicle bumper spraying apparatus according to claim 1, wherein the bumper conveying device (2) comprises;
the linear conveyor (2 a) is horizontally arranged below the rack (1);
the placing base (2 b) is provided with a plurality of pieces which are uniformly distributed on the linear conveyor (2 a), and the non-working part of the placing base (2 b) is fixedly connected with the linear conveyor (2 a);
the first supporting devices (2 c) are provided with a plurality of supporting devices which are distributed at the upper end of the placing base (2 b), the first supporting devices (2 c) are fixedly connected with the placing base (2 b), and the working ends of the first supporting devices (2 c) are vertically and upwards arranged;
the second supporting devices (2 d) are provided with a plurality of supporting rods which are distributed at the upper end of the placing base (2 b), the second supporting devices (2 d) are fixedly connected with the placing base (2 b), and the working ends of the second supporting devices (2 d) are vertically arranged upwards;
and the bumper fixing device (2 e) is provided with a plurality of working ends which are uniformly distributed on the second supporting device (2 d), and the bumper fixing device (2 e) is fixedly connected with the working ends of the second supporting device (2 d).
3. An intelligent vehicle bumper spraying apparatus according to claim 2, wherein the first support means (2 c) comprises;
the first sliding rail (2 c 1) is horizontally arranged at the upper end of the placing base (2 b), and the first sliding rail (2 c 1) is fixedly connected with the placing base (2 b);
the first sliding block (2 c 2) is arranged in the first sliding rail (2 c 1), and the first sliding block (2 c 2) is connected with the first sliding rail (2 c 1) in a sliding way;
the first ball screw nut (2 c 4) is provided with a plurality of balls distributed on the first sliding block (2 c 2), and the first ball screw nut (2 c 4) is fixedly connected with the first sliding block (2 c 2);
the ball screw (2 c 3) is arranged in the first slide rail (2 c 1), and the ball screw (2 c 3) passes through the first ball screw nut (2 c 4) and is rotationally connected with the first slide rail (2 c 1);
the first crank (2 c 5) is arranged at one end of the ball screw (2 c 3), and one end of the first crank (2 c 5) is fixedly connected with one end of the ball screw (2 c 3);
the first support column (2 c 6) is vertically arranged on the first sliding block (2 c 2), and one end of the first support column (2 c 6) is fixedly connected with the first sliding block (2 c 2);
the first supporting block (2 c 7) is arranged on the first supporting column (2 c 6), and the first supporting block (2 c 7) is fixedly connected with one end, far away from the first sliding block (2 c 2), of the first supporting column (2 c 6).
4. The intelligent painting device of a vehicle bumper according to claim 2, characterized in that the second supporting means (2 d) comprise;
the second slide rail (2 d 1) is horizontally arranged on the placing base (2 b), and the second slide rail (2 d 1) is fixedly connected with the placing base (2 b);
the second sliding block (2 d 2) is provided with a plurality of symmetrical second sliding rails (2 d 1), and the second sliding block (2 d 2) is connected with the second sliding rails (2 d 1) in a sliding way;
the second ball screw nut (2 d 3) is provided with a plurality of balls distributed on the second sliding block (2 d 2), and the second ball screw nut (2 d 3) is fixedly connected with the second sliding block (2 d 2);
the bidirectional ball screw (2 d 4) is horizontally arranged in the second slide rail (2 d 1), and the bidirectional ball screw (2 d 4) is rotationally connected with the second slide rail (2 d 1);
the second crank (2 d 5) is arranged at one end of the bidirectional ball screw (2 d 4), and one end of the second crank (2 d 5) is fixedly connected with one end of the bidirectional ball screw (2 d 4);
the second supporting column (2 d 6) is provided with a plurality of supporting columns which are uniformly distributed on the second sliding block (2 d 2), the second supporting column (2 d 6) is vertically arranged, and one end of the second supporting column (2 d 6) is fixedly connected with the second sliding block (2 d 2);
the second supporting block (2 d 7) is provided with a plurality of supporting blocks which are uniformly distributed on the second sliding block (2 d 2), and the second supporting block (2 d 7) is fixedly connected with one end of the second supporting column (2 d 6) far away from the second sliding block (2 d 2).
5. An intelligent vehicle bumper spraying apparatus according to claim 4, wherein the bumper fixing device (2 e) comprises;
the limiting rod (2 e 1) is provided with a plurality of limiting rods which are uniformly distributed on the second supporting column (2 d 6), the limiting rod (2 e 1) is horizontally arranged, and the limiting rod (2 e 1) is connected with the second supporting column (2 d 6) in a sliding manner;
the elastic plate (2 e 2) is provided with a plurality of side parts which are uniformly arranged on the second supporting column (2 d 6), one end of the elastic plate (2 e 2) is fixedly connected with the side part of the second supporting column (2 d 6), and one end, far away from the second supporting column (2 d 6), of the elastic plate (2 e 2) is fixedly connected with one end of the limiting rod (2 e 1);
and the spring (2 e 3) is provided with a plurality of sleeves which are sleeved on the limiting rod (2 e 1), one end of the spring (2 e 3) is abutted against the second supporting column (2 d 6), and one end of the spring (2 e 3), which is far away from the second supporting column (2 d 6), is abutted against the elastic plate (2 e 2).
6. The intelligent vehicle bumper spraying device according to claim 1, wherein the cleaning device (3) comprises;
the blowing heads (3 a) are uniformly distributed on the rack (1), the working ends of the blowing heads (3 a) are vertically arranged downwards, and the blowing heads (3 a) are fixedly connected with the rack (1);
a blower (3 b) arranged beside the bumper conveying device (2);
and the connecting pipe (3 c) is arranged on the blower (3 b), one end of the connecting pipe (3 c) is fixedly connected with the output end of the blower (3 b), and one end, far away from the blower (3 b), of the connecting pipe (3 c) is connected with the input end of the blowing head (3 a).
7. The intelligent painting equipment of automobile bumpers according to claim 1, characterized in that the automatic painting device (4) comprises;
the partition plates (4 a) are uniformly distributed on the rack (1), and the partition plates (4 a) are fixedly connected with the rack (1);
the industrial robot (4 b) is arranged on the rack (1), and the industrial robot (4 b) is fixedly connected with the rack (1);
the paint spraying heads (4 c) are uniformly distributed on the working end of the industrial robot (4 b), and the paint spraying heads (4 c) are fixedly connected with the working end of the industrial robot (4 b);
the storage barrel (4 d) is arranged on the rack (1), and the storage barrel (4 d) is fixedly connected with the rack (1);
the paint spraying device comprises a paint spraying pump (4 e) arranged on a storage vat (4 d), the paint spraying pump (4 e) is fixedly connected with the storage vat (4 d), the input end of the paint spraying pump (4 e) is communicated with the storage vat (4 d), and the output end of the paint spraying pump (4 e) is connected with the input end of a paint spraying head (4 c) through a connecting pipe (3 c).
8. The intelligent vehicle bumper spraying apparatus according to claim 7, wherein the industrial robot (4 b) comprises;
the ball screw sliding table (4 b 1) is horizontally arranged on the rack (1), and the ball screw sliding table (4 b 1) is fixedly connected with the rack (1);
the mounting plate (4 b 2) is horizontally arranged at the working end of the ball screw sliding table (4 b 1), and the mounting plate (4 b 2) is fixedly connected with the working end of the ball screw sliding table (4 b 1);
the first linear driver (4 b 3) is vertically arranged on the mounting plate (4 b 2), the first linear driver (4 b 3) is fixedly connected with the mounting plate (4 b 2), and the output end of the first linear driver (4 b 3) penetrates through the mounting plate (4 b 2) to vertically extend downwards;
the first mounting frame (4 b 4) is arranged on the first linear driver (4 b 3), and the first mounting frame (4 b 4) is fixedly connected with the first linear driver (4 b 3);
the rotating shaft (4 b 5) is horizontally arranged on the first mounting frame (4 b 4), and the rotating shaft (4 b 5) is rotatably connected with the first mounting frame (4 b 4);
the second mounting frame (4 b 6) is arranged on the rotating shaft (4 b 5), and the second mounting frame (4 b 6) is fixedly connected with the rotating shaft (4 b 5);
the first rotary driver (4 b 7) is arranged at the side part of the first mounting frame (4 b 4), the first rotary driver (4 b 7) is fixedly connected with the first mounting frame (4 b 4), and the output end of the first rotary driver (4 b 7) penetrates through the first mounting frame (4 b 4) and is fixedly connected with one end of the rotating shaft (4 b 5).
9. An intelligent vehicle bumper spraying apparatus according to claim 7, wherein the waste paint collecting means (5) comprises;
the waste paint collecting nozzle (5 a) is provided with a plurality of symmetrical parts which are arranged on the bumper conveying device (2), the waste paint collecting nozzle (5 a) is fixedly connected with the bumper conveying device (2), and the input end of the waste paint collecting nozzle (5 a) is arranged below the paint spraying head (4 c);
the collecting pipe (5 b) is arranged at the output end of the waste paint collecting nozzle (5 a), and one end of the collecting pipe (5 b) is fixedly connected with the output end of the waste paint collecting nozzle (5 a);
the collecting pump (5 c) is arranged at one end of the collecting pipe (5 b) far away from the collecting nozzle, and the input end of the collecting pump (5 c) is fixedly connected with one end of the collecting pipe (5 b) far away from the collecting nozzle;
the collecting box (5 d) is arranged at the output end of the collecting pump (5 c), and the input end of the collecting box (5 d) is fixedly connected with the output end of the collecting pump (5 c).
10. The intelligent vehicle bumper spraying device according to claim 1, wherein the baking device (6) comprises;
the baking box (6 a) is sleeved on the bumper conveying device (2), and the baking box (6 a) is fixedly connected with the rack (1);
the constant temperature controller (6 b) is arranged on the baking box (6 a), and the constant temperature controller (6 b) is fixedly connected with the baking box (6 a);
the heating pipes (6 c) are uniformly distributed in the baking box (6 a), and the heating pipes (6 c) are fixedly connected with the baking box (6 a);
the air outlet pipe (6 d) is arranged in the baking oven (6 a), the air outlet pipe (6 d) is fixedly connected with the baking oven (6 a), and the output end of the air outlet pipe (6 d) is arranged above the heating pipe (6 c);
the air pump (6 e) is arranged on the baking box (6 a), and the output end of the air pump (6 e) is fixedly connected with the input end of the air outlet pipe (6 d);
the air suction nozzle (6 f) is arranged at the bottom of the baking box (6 a), the air suction nozzle (6 f) is fixedly connected with the baking box (6 a), and the input end of the air suction nozzle (6 f) is communicated with the interior of the baking box (6 a);
the extraction tube (6 g) is arranged at the output end of the extraction nozzle (6 f), one end of the extraction tube (6 g) is fixedly connected with the output end of the extraction nozzle (6 f), and one end, far away from the extraction nozzle (6 f), of the extraction tube (6 g) is fixedly connected with the output end of the extraction pump (6 e).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011466409.4A CN112495672A (en) | 2020-12-14 | 2020-12-14 | Intelligent spraying equipment for automobile bumper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011466409.4A CN112495672A (en) | 2020-12-14 | 2020-12-14 | Intelligent spraying equipment for automobile bumper |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112495672A true CN112495672A (en) | 2021-03-16 |
Family
ID=74972876
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011466409.4A Withdrawn CN112495672A (en) | 2020-12-14 | 2020-12-14 | Intelligent spraying equipment for automobile bumper |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112495672A (en) |
Cited By (1)
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Application publication date: 20210316 |