CN112488446A - Intelligent manufacturing MES system - Google Patents
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Abstract
The invention discloses an intelligent manufacturing MES system, which comprises a production scheduling module, a work order issuing module, a work order coordination module, a work order execution module, a production control module, a production monitoring module, a data acquisition module, equipment management, quality process control, monitoring information release, production management and a production report And (5) zooming out and hiding.
Description
Technical Field
The invention relates to the technical field of intelligent manufacturing systems, in particular to an intelligent manufacturing MES system.
Background
The intelligent manufacturing system is a man-machine integrated intelligent system formed by an intelligent machine and a human expert, and can simulate the intelligent activities of the human expert by a computer to perform analysis, reasoning, judgment, conception, decision and the like in a mode of high flexibility and low integration in the manufacturing process so as to replace or extend part of mental labor of people in the manufacturing environment. Meanwhile, the intelligence of human experts is collected, stored, perfected, shared, integrated and developed, so-called intelligent manufacturing, which is oriented to the whole life cycle of products and realizes informatization manufacturing under the ubiquitous sensing condition. The intelligent manufacturing technology is based on advanced technologies such as modern sensing technology, network technology, automation technology, anthropomorphic intelligence technology and the like, realizes the intellectualization of a design process, a manufacturing process and manufacturing equipment through intelligent perception, man-machine interaction, decision and execution technology, and is the deep fusion and integration of information technology, intelligent technology and equipment manufacturing technology. Intelligent manufacturing is a great trend of deep integration of informatization and industrialization.
The MES system in the market is mainly divided into two types of project level, customized products and general platform products based on customer requirements, but the development requirement description of the existing MES system lacks general rules of the industry, so that the system is easy to cause that the system does not conform to multilateral business requirements and industry rules, once new requirements of enterprises are developed in the future, a large amount of secondary development needs to be invested, and simultaneously, the test on the stability section bar of a software framework is severe. Accordingly, one skilled in the art provides an intelligent manufacturing MES system to address the problems set forth in the background above.
Disclosure of Invention
The present invention is directed to an intelligent manufacturing MES system, which solves the above problems of the prior art.
In order to achieve the purpose, the invention provides the following technical scheme:
an intelligent manufacturing MES system comprises a production scheduling module, a work order issuing module, a work order coordination module, a work order execution module, a production control module, a production monitoring module, a data acquisition module, equipment management, quality process control, monitoring information release, production management and a production report;
the production scheduling module is used for organizing and executing the work of a production schedule plan, the production scheduling is based on the production schedule plan, and the production schedule plan is realized through the production scheduling;
the work order issuing module is used for issuing work orders in a specified amount by the system until the total manufacturing amount is reached or the planned production date is reached;
the work order coordination module is used for controlling raw materials and sending the materials to a manufacturing and assembly department for production and assembly activities;
the work order execution module carries out production and assembly activities to process scrapped products, and then carries out accounting and control on the cost generated by scrapping the products;
the production control module is used for controlling the flow of each production and manufacturing stage;
the production monitoring module carries out real-time centralized monitoring on each production device control system, and makes a report and carries out application analysis on real-time data;
the data acquisition module is used for realizing acquisition, AD conversion, numerical operation and transmission of analog signals of all paths;
the equipment management is used for managing various static data in a workshop production field and a production process thereof;
the quality process control is to ensure effective manual interruption of product quality, and further promote the quality management from post-processing and implementation to process control and management, and further develop pre-customs clearance and prevention;
the monitoring information release comprises a server, a network and a display device, and the information of the server is sent to the LED display screen, the mobile phone end and the client through the network;
the production management is a comprehensive management activity for planning, organizing, coordinating and controlling production activities;
the production report is used for carrying out yield statistics, capacity analysis, production efficiency calculation and worker wage calculation.
As a further scheme of the invention: the MSE system has the functions of scheduling, personnel performance, beat monitoring, event management, data analysis, visual management and a command center.
As a still further scheme of the invention: the data acquisition template comprises a server, the server is connected with a wireless router, the wireless router is connected with a robot through a wireless network connection terminal, an injection molding machine and a gateway, data are transmitted to personnel through the gateway, and the gateway is connected with detection equipment, material products and mobile equipment.
As a still further scheme of the invention: the production monitoring module is connected with the server through a wireless network and comprises equipment timing inspection, equipment exception handling, 5G remote management, warehouse material monitoring and operation behavior analysis.
As a still further scheme of the invention: the equipment timing inspection comprises multi-video linkage inspection area and non-inspection alarm and short message sending in a time range;
the equipment exception handling comprises fault area focusing monitoring, maintenance handling on-line observation and remote technical support maintenance;
the 5G remote management comprises passageway blockage monitoring, production area monitoring and logistics vehicle placement monitoring;
the warehouse material monitoring comprises workshop logistics door monitoring, logistics loading and unloading operation monitoring and logistics channel personnel monitoring;
the operation behavior analysis comprises regional personnel gathering analysis early warning and dangerous region entering early warning.
As a still further scheme of the invention: the wireless collection scheme framework comprises an injection molding machine and a wireless collection dust collection module, an I/O collector is additionally arranged at the bottom layer of the injection molding machine, beat/yield, equipment state and cooling time data are collected, a smart electric meter is arranged in the wireless collection dust collection module to control the electric quantity of the injection molding machine, the temperature of a charging barrel used for collecting the injection molding machine is collected through temperature collection in the wireless collection dust collection module, the wireless collection dust collection module transmits the data to a data server through a wireless gateway and a switch, wireless transmission of the equipment data is realized, and the data is pushed to an LED display screen, a mobile phone end and a client end through processing.
As a still further scheme of the invention: the LED display screen is used for displaying production progress, product quality, equipment state, process parameters, logistics simulation, abnormal events and self definition, wherein:
the production schedule comprises a production state and a schedule condition;
the product quality comprises a product quality trend and a quality problem distribution;
the equipment state comprises equipment operating conditions, an equipment OEE analysis graph and an OEE comparison graph;
the process parameters comprise an SPC control chart, a parameter running trend chart and a parameter comparison analysis chart;
the material simulation comprises dynamically displaying the current logistics state of the on-site product;
the abnormal events comprise abnormal event warnings and an abnormal event summary analysis chart;
the self-definition can define monitoring and displaying contents according to management requirements.
Compared with the prior art, the invention has the beneficial effects that:
1. in the practical application process, after each operator enters the system, the operator can quickly enter an application interface of the operator and find a required function menu and clarify the whole business process related to the operator, and meanwhile, the operation modes of dragging and linking similar to Win7 and Win10 are adopted in a large quantity to realize quick, convenient and fast combination, separation, amplification, reduction and hiding operation.
2. MES and MRP K3 dock, acquire final assembly demand and injection molding inventory information, through system's calculation, automatic generation injection molding demand table.
3. And decomposing the injection molding requirement table into an injection molding production plan in the MES, and generating a machining plan of the injection molding machine according to a set rule.
4. The system dispatches the machine plan to 3 internet of things terminals of the injection molding workshop in the form of an electronic work order.
5. The staff selects the corresponding work order on the virtual terminal, the card is swiped to start production, the system automatically collects the processing quantity, and after the work is finished, the staff can be reported on line.
6. The adjustment of work order cancellation, pause, priority, order insertion and the like can be realized on the client.
Drawings
FIG. 1 is a system block diagram of an intelligent manufacturing MES system.
FIG. 2 is a schematic diagram of the MES system function of the intelligent manufacturing MES system.
FIG. 3 is a schematic diagram of a framework architecture of an intelligent manufacturing MES system.
FIG. 4 is a block diagram of a production monitoring module in an intelligent manufacturing MES system.
FIG. 5 is a block diagram of a cable acquisition scheme architecture in an intelligent manufacturing MES system.
FIG. 6 is a display block diagram of an LED display screen in the intelligent manufacturing MES system.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 6, in an embodiment of the present invention, an intelligent manufacturing MES system includes a production scheduling module, a work order issuing module, a work order coordination module, a work order execution module, a production control module, a production monitoring module, a data acquisition module, equipment management, quality process control, monitoring information release, production management, and a production report;
the production scheduling module is used for organizing and executing the work of a production schedule plan, the production scheduling is based on the production schedule plan, and the production schedule plan is realized through the production scheduling;
the work order issuing module is used for issuing work orders in a specified amount by the system until the total manufacturing amount is reached or the planned production date is reached;
the work order coordination module is used for controlling raw materials and sending the materials to a manufacturing and assembly department for production and assembly activities;
the work order execution module carries out production and assembly activities to process scrapped products, and then carries out accounting and control on the cost generated by scrapping the products;
the production control module is used for controlling the flow of each production and manufacturing stage;
the production monitoring module carries out real-time centralized monitoring on each production device control system, and makes a report and carries out application analysis on real-time data;
the data acquisition module is used for realizing acquisition, AD conversion, numerical operation and transmission of analog signals of all paths;
the equipment management is used for managing various static data in a workshop production field and a production process thereof;
the quality process control is to ensure effective manual interruption of product quality, and further promote the quality management from post-processing and implementation to process control and management, and further develop pre-customs clearance and prevention;
the monitoring information release comprises a server, a network and a display device, and the information of the server is sent to the LED display screen, the mobile phone end and the client through the network;
the production management is a comprehensive management activity for planning, organizing, coordinating and controlling production activities;
the production report is used for carrying out yield statistics, capacity analysis, production efficiency calculation and worker wage calculation.
The MSE system has the functions of scheduling, personnel performance, beat monitoring, event management, data analysis, visual management and a command center.
The data acquisition template comprises a server, the server is connected with a wireless router, the wireless router is connected with a robot through a wireless network connection terminal, an injection molding machine and a gateway, data are transmitted to personnel through the gateway, and the gateway is connected with detection equipment, material products and mobile equipment.
The production monitoring module is connected with the server through a wireless network, and comprises equipment timing inspection, equipment exception handling, 5G remote management, warehouse material monitoring and operation behavior analysis, wherein the equipment timing inspection, the equipment exception handling, the 5G remote management, the warehouse material monitoring and the operation behavior analysis are carried out;
the equipment timing inspection comprises multi-video linkage inspection area and non-inspection alarm and short message sending in a time range;
the equipment exception handling comprises fault area focusing monitoring, maintenance handling on-line observation and remote technical support maintenance;
the 5G remote management comprises passageway blockage monitoring, production area monitoring and logistics vehicle placement monitoring;
the warehouse material monitoring comprises workshop logistics door monitoring, logistics loading and unloading operation monitoring and logistics channel personnel monitoring;
the operation behavior analysis comprises regional personnel gathering analysis early warning and dangerous region entering early warning.
The wireless collection scheme framework comprises an injection molding machine and a wireless collection dust collection module, an I/O collector is additionally arranged at the bottom layer of the injection molding machine, beat/yield, equipment state and cooling time data are collected, a smart electric meter is arranged in the wireless collection dust collection module to control the electric quantity of the injection molding machine, the temperature of a charging barrel used for collecting the injection molding machine is collected through temperature collection in the wireless collection dust collection module, the wireless collection dust collection module transmits the data to a data server through a wireless gateway and a switch, wireless transmission of the equipment data is realized, and the data is pushed to an LED display screen, a mobile phone end and a client end through processing.
The LED display screen is used for displaying production progress, product quality, equipment state, process parameters, logistics simulation, abnormal events and self definition, wherein:
the production schedule comprises a production state and a schedule condition;
the product quality comprises a product quality trend and a quality problem distribution;
the equipment state comprises equipment operating conditions, an equipment OEE analysis graph and an OEE comparison graph;
the process parameters comprise an SPC control chart, a parameter running trend chart and a parameter comparison analysis chart;
the material simulation comprises dynamically displaying the current logistics state of the on-site product;
the abnormal events comprise abnormal event warnings and an abnormal event summary analysis chart;
the self-definition can define monitoring and displaying contents according to management requirements.
The working principle of the invention is as follows:
in the practical application process, after each operator enters the system, the operator can quickly enter an application interface of the operator and find a required function menu and clarify the whole business process related to the operator, and meanwhile, the operation modes of dragging and linking similar to Win7 and Win10 are adopted in a large quantity to realize quick, convenient and fast combination, separation, amplification, reduction and hiding operation.
1. MES and MRP K3 are butted to obtain final assembly requirements and injection molding inventory information, and an injection molding requirement table is automatically generated through system calculation;
2. decomposing an injection molding demand table into an injection molding production plan in MES, and generating an injection molding machine processing plan according to a set rule;
3. the system dispatches the machine plan to 3 internet of things terminals of an injection molding workshop in the form of an electronic work order;
4. the staff selects the corresponding work order on the virtual terminal, the production is started by swiping the card, the system automatically acquires the processing quantity, and the staff can report the work on line after the processing is finished;
5. the adjustment of work order cancellation, pause, priority, order insertion and the like can be realized on the client.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (7)
1. The utility model provides an intelligent manufacturing MES system, its characterized in that assigns the module, work order coordination module, work order execution module, production control module, production monitoring module, data acquisition module, equipment management, quality process control, control information release, production management and production statement including production scheduling module, work order in the MES system:
the production scheduling module is used for organizing and executing the work of a production schedule plan, the production scheduling is based on the production schedule plan, and the production schedule plan is realized through the production scheduling;
the work order issuing module is used for issuing work orders in a specified amount by the system until the total manufacturing amount is reached or the planned production date is reached;
the work order coordination module is used for controlling raw materials and sending the materials to a manufacturing and assembly department for production and assembly activities;
the work order execution module carries out production and assembly activities to process scrapped products, and then carries out accounting and control on the cost generated by scrapping the products;
the production control module is used for controlling the flow of each production and manufacturing stage;
the production monitoring module carries out real-time centralized monitoring on each production device control system, and makes a report and carries out application analysis on real-time data;
the data acquisition module is used for realizing acquisition, AD conversion, numerical operation and transmission of analog signals of all paths;
the equipment management is used for managing various static data in a workshop production field and a production process thereof;
the quality process control is to ensure effective manual interruption of product quality, and further promote the quality management from post-processing and implementation to process control and management, and further develop pre-customs clearance and prevention;
the monitoring information release comprises a server, a network and a display device, and the information of the server is sent to the LED display screen, the mobile phone end and the client through the network;
the production management is a comprehensive management activity for planning, organizing, coordinating and controlling production activities;
the production report is used for carrying out yield statistics, capacity analysis, production efficiency calculation and worker wage calculation.
2. An intelligent manufacturing MES system according to claim 1, wherein the MSE system functions include scheduling, personnel performance, tempo monitoring, event management, data analysis, visual management and command centre.
3. An intelligent manufacturing MES system according to claim 1, wherein said data collection module comprises a server connected to a wireless router, said wireless router connected to a terminal, an injection molding machine and a gateway via a wireless network, said wireless router connected to a robot via a gateway, said gateway connected to a detection device, a material product and a mobile device.
4. The intelligent manufacturing MES system according to claim 1, wherein said production monitoring module is connected to the server via a wireless network, and comprises equipment timing inspection, equipment exception handling, 5G remote management, warehouse material monitoring and operation behavior analysis.
5. An intelligent manufacturing MES system according to claim 1, wherein said equipment timing inspection comprises multi-video linkage inspection area and time range non-inspection alarm and short message transmission;
the equipment exception handling comprises fault area focusing monitoring, maintenance handling on-line observation and remote technical support maintenance;
the 5G remote management comprises passageway blockage monitoring, production area monitoring and logistics vehicle placement monitoring;
the warehouse material monitoring comprises workshop logistics door monitoring, logistics loading and unloading operation monitoring and logistics channel personnel monitoring;
the operation behavior analysis comprises regional personnel gathering analysis early warning and dangerous region entering early warning.
6. The manufacturing MES system according to claim 1, wherein said wireless collection architecture comprises an injection molding machine and a wireless collection module, wherein an I/O collector is added to the bottom of the injection molding machine to collect the beat/yield, equipment status and cooling time data, a smart meter is installed in the wireless collection module to control the power of the injection molding machine, a temperature collection module is installed in the wireless collection module to collect the temperature of the charging barrel of the injection molding machine, said wireless collection module transmits the data to a data server through a wireless gateway and a switch to realize the wireless transmission of the equipment data, and the data is processed and pushed to an LED display screen, a mobile phone terminal and a client terminal.
7. The intelligent manufacturing MES system of claim 1, wherein said LED display screen is used for displaying production progress, product quality, equipment status, process parameters, logistics simulation, exceptions and customizations, wherein:
the production schedule comprises a production state and a schedule condition;
the product quality comprises a product quality trend and a quality problem distribution;
the equipment state comprises equipment operating conditions, an equipment OEE analysis graph and an OEE comparison graph;
the process parameters comprise an SPC control chart, a parameter running trend chart and a parameter comparison analysis chart;
the material simulation comprises dynamically displaying the current logistics state of the on-site product;
the abnormal events comprise abnormal event warnings and an abnormal event summary analysis chart;
the self-definition can define monitoring and displaying contents according to management requirements.
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Cited By (6)
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| CN113408911A (en) * | 2021-06-23 | 2021-09-17 | 苏州长城开发科技有限公司 | Material demand calculation system and method based on production plan |
| CN113793127A (en) * | 2021-09-22 | 2021-12-14 | 镇江茗驰电气有限公司 | Intelligent production line for electrical equipment production |
| CN113805055A (en) * | 2021-09-10 | 2021-12-17 | 常州市武进亚太机电配件有限公司 | Safe and reliable direct current brushless motor production monitoring method |
| CN114281035A (en) * | 2021-12-03 | 2022-04-05 | 北京京仪自动化装备技术股份有限公司 | Production safety operation and maintenance monitoring and management system |
| CN114331091A (en) * | 2021-12-24 | 2022-04-12 | 北京许继电气有限公司 | Quality and risk control operation method in hydropower mobile operation and inspection operation |
| CN116307665A (en) * | 2023-02-23 | 2023-06-23 | 烟台大学 | Complex flow industrial superstructure optimal scheduling method |
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