CN112479140A - Plant tissue culture uses filling line - Google Patents
Plant tissue culture uses filling line Download PDFInfo
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- CN112479140A CN112479140A CN202011188709.0A CN202011188709A CN112479140A CN 112479140 A CN112479140 A CN 112479140A CN 202011188709 A CN202011188709 A CN 202011188709A CN 112479140 A CN112479140 A CN 112479140A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C7/0026—Conveying; Synchronising the containers travelling along a linear path
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Abstract
The invention relates to the technical field of plant tissue culture filling production devices, and provides a filling production line for plant tissue culture, which comprises a culture bottle feeding disc, wherein a filling device is arranged at the downstream of the culture bottle feeding disc, side stop levers are respectively arranged at two sides of a rack and close to the filling device, and a photoelectric sensor is arranged on one side stop lever; the two ends of the filling device along the conveying direction are respectively provided with a interception plate; a bottle cap packaging machine is arranged at the downstream of the filling device, a clamp holder is arranged at the input end of the bottle cap packaging machine, the clamp holder is connected with one end of a conveying rail, the other end of the conveying rail is connected with a conveying support, an air nozzle is arranged on the conveying support, the conveying support is arranged on a support frame, a bottle cap storage hopper is arranged on the support frame, and a second conveying belt is arranged between the conveying support and the bottle cap storage hopper; a collecting groove is arranged at the downstream of the bottle cap packaging machine. The invention solves the problems that the filling of the prior culture bottle is mainly manual filling, the filling and packaging operations are troublesome, and the efficiency is low.
Description
Technical Field
The invention relates to the technical field of plant tissue culture filling production devices, in particular to a filling production line for plant tissue culture.
Background
Plant tissue culture, namely a plant sterile culture technology, also called in vitro culture, is a discipline which utilizes isolated organs of a plant body, such as roots, stems, leaves, stem tips, flowers, fruits and the like, tissues (such as cambium, epidermis, cortex, medulla cells, endosperm and the like) or cells (such as megaspore, microspore, somatic cells and the like) and protoplast according to the theory that plant cells have totipotency, can induce callus, adventitious buds and adventitious roots under the artificial conditions of sterile and proper artificial culture medium, illumination, temperature and the like, and finally form complete plants.
The method for culturing the plant tissue mainly comprises the following steps: non-test tube micro tissue rapid propagation and test tube tissue culture, wherein the test tube tissue culture is to place explants (namely in vitro tissues, organs or cells) in vessels such as tissue culture bottles and the like for tissue culture under aseptic conditions to obtain tissue culture bottle seedlings.
In the process of tissue culture, culture bottles need to be filled with culture medium, and then the culture bottles are sealed with bottle caps, and the applicant finds that the current culture bottle filling is mainly manually filled, the filling and sealing operations are troublesome and the efficiency is low.
Therefore, the development of a filling production line for plant tissue culture has urgent research value, and also has good economic benefit and industrial application potential, which is the basis and the motivation for the completion of the invention.
Disclosure of Invention
The present inventors have conducted intensive studies to overcome the above-identified drawbacks of the prior art, and as a result, have completed the present invention after having made a great deal of creative efforts.
Specifically, the technical problems to be solved by the present invention are: the utility model provides a filling production line for plant tissue culture to solve present blake bottle filling mainly is artifical manual filling, filling and encapsulation troublesome poeration, problem of inefficiency.
In order to solve the technical problems, the technical scheme of the invention is as follows:
a filling production line for plant tissue culture comprises a culture bottle feeding disc, wherein the culture bottle feeding disc sequentially guides culture bottles onto a first conveying belt, the first conveying belt is arranged on a rack, and side baffles are respectively and oppositely arranged on the rack along two sides of the first conveying belt;
a filling device is arranged at the downstream of the upper material disc of the culture bottle, side stop rods are respectively and oppositely arranged at two sides of the rack and close to the filling device, wherein a photoelectric sensor is connected to one side stop rod;
the two ends of the filling device along the conveying direction are respectively provided with a telescopic interception plate;
a bottle cap packaging machine is arranged at the downstream of the filling device, a clamp holder is arranged at the input end of the bottle cap packaging machine, the clamp holder is connected with one end of a conveying track, the other end of the conveying track is connected with a conveying support, an air nozzle which corresponds to the conveying track is arranged on the conveying support, the conveying support is arranged on a support frame, a bottle cap storage hopper is arranged on the support frame, and a second conveying belt is arranged between the conveying support and the bottle cap storage hopper in a transmission manner;
and a collecting tank is arranged at the downstream of the bottle cap packaging machine.
As an improved scheme, the culture bottle feeding tray is arranged on a first driving motor, and the first driving motor is arranged in the box body;
an input groove is formed in one side of the upper tray of the culture bottle, an output groove communicated with the first conveying belt is formed in the other side of the upper tray of the culture bottle, and the output groove is arranged corresponding to the input groove;
still be provided with a plurality of defeated flitch on the blake bottle charging tray, it is a plurality of defeated flitch is installed respectively on the head rod, and is a plurality of the head rod all passes through connecting block bolted mounting on the bracing piece, the both ends of bracing piece install respectively on the lateral wall of blake bottle charging tray.
As an improved scheme, a plurality of second connecting rods are connected to the side baffle, the second connecting rods respectively penetrate through the mounting holes of the first mounting block in a sliding mode, a first locking knob used for fixing the second connecting rods is arranged on the side wall of the first mounting block, anti-skidding lines are arranged on the periphery of the first locking knob, and the first mounting block is mounted on the rack through bolts.
As a modified solution, the filler comprises a support frame, and the support frame is mounted on the frame;
a plurality of first air cylinders are arranged on a transverse plate of the support frame, piston rods of the first air cylinders extend to the bottom of the transverse plate of the support frame and are respectively connected with filling valves, the bottoms of the filling valves are respectively communicated with filling nozzles, and the filling nozzles face culture bottles on the first conveying belt;
the filling valves are respectively communicated with the discharge end of the distributor through filling guide pipes, and the feed end of the distributor is communicated with the culture medium storage tank through the filling guide pipes.
As an improved scheme, the side blocking rod comprises two rod bodies, a plurality of second mounting blocks are respectively mounted on the two rod bodies, a third connecting rod is respectively connected to the second mounting blocks, the third connecting rods respectively penetrate through mounting holes of a supporting column in a sliding manner, and second locking knobs for fixing the third connecting rods are respectively arranged on the supporting column;
one end, far away from the third connecting rod, of the supporting column is installed on a third installation block, and the third installation block is installed on the rack.
As an improved scheme, the photoelectric sensor is mounted on a fourth connecting rod, the fourth connecting rod is mounted on a fifth connecting rod, the fifth connecting rod is mounted on an adjusting block, and the adjusting block is mounted on the third connecting rod.
As an improved scheme, the interception plate is positioned between the two rod bodies, the interception plate is arranged on a piston rod of a second air cylinder, and the second air cylinder is arranged on the frame;
the intercepting plate is provided with a first rubber block towards one end of the culture bottle, and the first rubber block is arranged at a pointed end.
As an improved scheme, the bottle cap packaging machine comprises a shell, wherein a second driving motor is installed in the shell, a driving chain wheel is installed on an output shaft of the second driving motor, the driving chain wheel is driven by a chain to form a driven chain wheel, and the driven chain wheel is rotatably installed in an inner cavity of the shell through a first transmission shaft;
a first transmission gear and a second transmission gear are further mounted on the first transmission shaft and positioned at the bottom of the driven chain wheel, the first transmission gear is in transmission connection with a third transmission gear and a fourth transmission gear through a first transmission belt respectively, the second transmission gear is in transmission connection with a fifth transmission gear, a sixth transmission gear, a seventh transmission gear and an eighth transmission gear through a second transmission belt respectively, the third transmission gear, the fourth transmission gear, the fifth transmission gear, the sixth transmission gear, the seventh transmission gear and the eighth transmission gear are mounted on the second transmission shaft respectively, the second transmission shaft is rotatably mounted at the bottom of the shell respectively, and one end of the second transmission shaft extends to the outer side of the shell and is provided with a packaging roller;
the encapsulation roller includes the block, the block install respectively in on the second transmission shaft, the block orientation the second block rubber that is used for encapsulating the culture bottle lid is all installed to the one end of first conveyer belt.
As an improved scheme, a U-shaped groove is formed in the conveying support, the second conveying belt is arranged in the U-shaped groove, and a transparent protection plate covers the outer side of the U-shaped groove;
a discharge chute is arranged at the top of the conveying support, corresponds to the air nozzle and is connected with the conveying track;
and a plurality of inclined baffles matched with the culture bottle caps are arranged on the second conveying belt.
After the technical scheme is adopted, the invention has the beneficial effects that:
the culture bottles can be sequentially guided onto the first conveying belt by arranging the culture bottle feeding disc, manual arrangement is not needed, the efficiency is high, and the culture bottles are prevented from falling off from two sides of the conveying belt in the conveying process by arranging the side baffle plates and the side baffle rods; the number of the culture bottles conveyed can be detected by arranging the photoelectric sensors, and the culture bottles with equal number can be intercepted by arranging the intercepting plates, so that the filling of the filling device is facilitated; the bottle cap conveyed by the conveying track and the conveying support can be rotationally packaged on the bottle mouth of the culture bottle by arranging the bottle cap packaging machine, and the bottle cap can be conveyed to a clamp holder above the culture bottle from the bottle cap storage hopper by arranging the conveying support and the conveying track; through set up the air nozzle on the carriage, can blow the bottle lid on the carriage to the delivery track, from this, make the blake bottle filling and encapsulation realize mechanization, and the automation has improved the efficiency of filling and encapsulation greatly.
In conclusion, the invention solves the problems that the filling of the prior culture bottle is mainly manual filling, the filling and packaging operations are troublesome and the efficiency is low.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view showing the structure of a tray on the culture flask according to the present invention;
FIG. 3 is a schematic view of the construction of a side dam of the present invention;
FIG. 4 is a schematic view of the construction of the side bar of the present invention;
FIG. 5 is a schematic view of the construction of the interception plate of the present invention;
fig. 6 is a schematic structural view of a conveying support and a bottle cap packaging machine in the invention;
fig. 7 is a schematic view of the internal structure of the bottle cap wrapping machine of the present invention;
FIG. 8 is a schematic view of the first drive belt and drive gear of the present invention;
FIG. 9 is a schematic view of the construction of a second belt and drive gear according to the present invention;
FIG. 10 is a schematic view of the construction of the delivery stent of the present invention;
wherein each numerical designation refers to a particular meaning, element, and/or component, respectively, as follows in the figures.
In the figure: 1. the culture bottle comprises a culture bottle feeding tray, 101, a first driving motor, 102, a box body, 103, an input groove, 104, an output groove, 105, a material conveying plate, 106, a first connecting rod, 107, a supporting rod, 2, a first conveying belt, 3, a rack, 4, a side baffle, 401, a second connecting rod, 402, a first mounting block, 403, a first locking knob, 5, a filling device, 501, a supporting frame, 502, a first air cylinder, 503, a filling valve, 504, a filling nozzle, 505, a distributor, 506, a culture medium storage tank, 6, a side baffle, 601, a rod body, 602, a second mounting block, 603, a third connecting rod, 604, a supporting column, 605, a second locking knob, 606, a third mounting block, 607, a fourth connecting rod, 608, a fifth connecting rod, 609, an adjusting block, 7, a photoelectric sensor, 8, a blocking plate, 801, a second air cylinder, 802, a first rubber block, 9, a bottle cap packaging machine, 901, a bottle cap packaging machine, The device comprises a shell, 902, a second driving motor, 903, a driving chain wheel, 904, a driven chain wheel, 905, a first transmission shaft, 906, a first transmission gear, 907, a second transmission gear, 908, a first transmission belt, 909, a third transmission gear, 910, a fourth transmission gear, 911, a second transmission belt, 912, a fifth transmission gear, 913, a sixth transmission gear, 914, a seventh transmission gear, 915, an eighth transmission gear, 916, a second transmission shaft, 917, a packaging roller, 918, a block body, 919, a second rubber block, 10, a clamper, 11, a conveying track, 12, a conveying bracket, 1201, a U-shaped groove, 1202, a protection plate, 1203, a discharge groove, 13, an air nozzle, 14, a support frame, 15, a bottle cap storage hopper, 16, a second conveying belt, 1601, an inclined baffle, 17, a collecting groove, 18, a first limiting wheel, 19, a first support shaft, 20, a second limiting wheel, 21, a first limiting wheel, a second, A second support shaft, 22, a first guide wheel, 23, a third support shaft, 24, a second guide wheel, 25, a fourth support shaft, 26 and an adjusting frame.
Detailed Description
The invention is further illustrated by the following specific examples. The use and purpose of these exemplary embodiments are to illustrate the present invention, not to limit the actual scope of the present invention in any way, and not to limit the scope of the present invention in any way.
As shown in fig. 1-10, a filling line for plant tissue culture comprises a culture bottle feeding tray 1, wherein the culture bottles are sequentially guided onto a first conveyer belt 2 by the culture bottle feeding tray 1 without manual placement, the efficiency is high, an arrow in fig. 1 shows the moving direction of the conveyer belt, the first conveyer belt 2 is arranged on a frame 3, and side baffles 4 are respectively and oppositely arranged on the frame 3 along two sides of the first conveyer belt 2;
the downstream of the upper tray 1 of the culture bottle is provided with a filling device 5, side baffle rods 6 are respectively and oppositely arranged at two sides of the rack 3 and close to the filling device 5, the culture bottle is prevented from falling off from two sides of a conveying belt in the conveying process by arranging the side baffle plates 4 and the side baffle rods 6, wherein the side baffle rod 6 is connected with a photoelectric sensor 7, and the conveying quantity of the culture bottle can be detected by arranging the photoelectric sensor 7;
the two ends of the filling device 5 along the conveying direction are respectively provided with a telescopic interception plate 8, and equal number of culture bottles can be intercepted by arranging the interception plates 8, so that the culture bottles can conveniently correspond to the filling nozzles 504 of the filling device 5 and can be filled;
a bottle cap packaging machine 9 is arranged at the downstream of the filling device 5, the bottle caps conveyed by the conveying tracks 11 and the conveying supports 12 can be rotationally packaged on the bottle openings of the culture bottles through the bottle cap packaging machine 9, the input end of the bottle cap packaging machine 9 is provided with a clamp holder 10, the clamp holder 10 is positioned above the first conveying belt 2 and is arranged on an adjusting frame 26, and the adjusting frame 26 is arranged on the rack 3 and is positioned at the input end of the bottle cap packaging machine 9;
the inner side wall of the clamp holder 10 is provided with a push block, the push block is connected with an adjusting rod, the push block can be adjusted through the adjusting rod, further, the gap of the inner cavity of the clamp holder 10 is adjusted to be suitable for clamping a bottle cap, the bottle cap can be limited through the clamp holder 10, only when a culture bottle moves on the first conveying belt 2 and touches the bottle cap on the clamp holder 10, the bottle cap clamped by the clamp holder 10 can fall onto the culture bottle, and the corresponding arrangement of the bottle cap and the culture bottle is realized;
the adjusting frame 26 comprises an adjusting block 609, the adjusting block 609 is welded and installed on the clamper 10, a through hole is formed in the adjusting block 609, a first supporting rod 107 penetrates through the through hole, the adjusting block 609 can rotate along the first supporting rod 107, the angle of the clamper 10 can be adjusted, a first tightening bolt used for locking the adjusting block 609 on the first supporting rod 107 is arranged on the side wall of the adjusting block 609, after the angle of the clamper 10 is adjusted, the adjusting block 609 can be locked and fixed through the first tightening bolt, connecting rods are respectively welded and connected to the end portions of two ends of the first supporting rod 107, the connecting rods are respectively installed on the second supporting rod 107 through sleeves, second tightening bolts used for locking are respectively arranged on the outer side wall of each sleeve, the second supporting rods 107 are respectively installed on the second supporting frames through bolts, the sleeves and the second supporting rods 107 are in sliding fit, so that the position of the clamper 10 in the vertical direction can, after the adjustment, the sleeve can be fixed on the second support rod 107 by the second tightening bolt, so that the angle and position of the holder 10 can be adjusted by the adjusting frame 26, the outlet end of the holder 10 is arranged corresponding to the culture bottle conveyed by the second conveyor belt 16, and the bottle cap can smoothly fall on the culture bottle for subsequent rotary packaging;
the clamp 10 is connected with one end of a conveying rail 11, the other end of the conveying rail 11 is connected with a conveying support 12, an air nozzle 13 which is arranged corresponding to the conveying rail 11 is arranged on the conveying support 12, the air nozzle 13 is communicated with an air source, bottle caps on the conveying support 12 can be blown down onto the conveying rail 11 by arranging the air nozzle 13 on the conveying support 12, the conveying support 12 is mounted on a support frame through bolts, a bottle cap storage hopper 15 is mounted on the support frame, a second conveying belt 16 is mounted between the conveying support 12 and the bottle cap storage hopper 15 in a transmission mode, and the bottle caps can be conveyed to the top of the conveying support 12 from the bottle cap storage hopper 15 through the second conveying belt 16;
a collecting groove 17 is arranged at the downstream of the bottle cap packaging machine 9, and the packaged culture bottles can be collected through the collecting groove 17, so that the culture bottle filling and packaging are mechanized and automated through the structure, and the filling and packaging efficiency is greatly improved;
in addition, clamping conveyor belts are respectively arranged at the position close to the bottle cap packaging machine 9 and at the two sides of the first conveyor belt 2, a space for clamping a culture bottle to move is formed between the two clamping conveyor belts, the two clamping conveyor belts are respectively sleeved on a plurality of driving rollers, the driving rollers are all arranged on the rack 3, the outer sides of the clamping conveyor belts are also wrapped with protective covers, protective cover bolts are arranged on the rack 3, and the protective covers are arranged to prevent hands from extending into the rack and damaging fingers;
in addition, the centre gripping conveyer belt adopts the rubber material, and the rubber material has great elasticity and frictional property, and the centre gripping blake bottle that can be tight avoids the blake bottle to rock, and can not cause the breakage of blake bottle.
In this embodiment, referring to fig. 2, the tray 1 of the culture flask is mounted on a first driving motor 101, and the first driving motor 101 is mounted in a box 102;
an input groove 103 is arranged on one side of the culture bottle feeding tray 1, the culture bottles are placed on the culture bottle feeding tray 1 through the input groove 103, an output groove 104 communicated with the first conveying belt 2 is arranged on the other side of the culture bottle feeding tray 1, the culture bottles sequentially enter the first conveying belt 2 through the output groove 104, and the output groove 104 and the input groove 103 are correspondingly arranged;
still be provided with a plurality of defeated flitch 105 on charging tray 1 on the blake bottle, a plurality of defeated flitchs 105 are installed respectively on head rod 106, a plurality of head rods 106 all install on bracing piece 107 through the connecting block bolt, the both ends of bracing piece 107 are installed on the lateral wall of charging tray 1 on the blake bottle through the fixed block respectively, can dredge the blake bottle on charging tray 1 on the blake bottle through setting up a plurality of defeated flitchs 105, make the blake bottle order enter into on the first conveyer belt 2.
In this embodiment, as shown in fig. 3, a plurality of second connecting rods 401 are bolted to the side baffle 4, the plurality of second connecting rods 401 respectively slide and penetrate through the mounting holes of the first mounting block 402, a first locking knob 403 for fixing the second connecting rods 401 is arranged on the side wall of the first mounting block 402, the position of the second connecting rods 401 can be adjusted by loosening the first locking knob 403, and further the position and the distance of the side baffle 4 are adjusted, so that the culture bottles smoothly flow on the first conveyor belt 2, the circumference of the first locking knob 403 is provided with anti-slip lines, the friction force generated when the first locking knob 403 rotates is increased by the arrangement of the anti-slip lines, the rotation of the first locking knob is more labor-saving and convenient, and the first mounting block 402 is mounted on the rack 3 through bolts.
In this embodiment, as shown in fig. 1, the filler 5 includes a support frame, and the support frame is mounted on the frame 3 by bolts;
a transverse plate is arranged on the support frame, a plurality of first air cylinders 502 are arranged on the transverse plate, piston rods of the first air cylinders 502 extend to the bottom of the transverse plate of the support frame and are respectively connected with filling valves 503 through bolts, the bottoms of the filling valves 503 are respectively communicated with filling nozzles 504, the filling nozzles 504 face the culture bottles on the first conveyor belt 2, and culture media are filled into the culture bottles through the filling nozzles 504;
the filling valves 503 are respectively communicated with the discharge end of the distributor 505 through filling conduits, the feed end of the distributor 505 is communicated with the culture medium storage tank 506 through the filling conduits, and the pressure and the flow of each filling valve 503 tend to be consistent by arranging the distributor 505.
In this embodiment, as shown in fig. 4, the side blocking rod 6 includes two rod bodies 601, the two rod bodies 601 are respectively mounted on a plurality of second mounting blocks 602, in this embodiment, a clamping groove is formed in each second mounting block 602, the clamping groove is adapted to the rod body 601, the rod bodies 601 can be clamped into the clamping groove for fixation, a plurality of second mounting blocks 602 are respectively connected with a third connecting rod 603, the third connecting rods 603 respectively slidably penetrate through mounting holes of the supporting columns 604, the supporting columns 604 are respectively provided with second locking knobs 605 for fixing the third connecting rods 603, and the positions of the third connecting rods 603 can be adjusted by loosening the second locking knobs 605, so as to adjust the positions and the distances of the side blocking rods 6;
one end of the supporting column 604 far away from the third connecting rod 603 is bolted on a third mounting block 606, and the third mounting block 606 is bolted on the machine frame 3.
In this embodiment, as shown in fig. 4, the photoelectric sensor 7 is bolted to the fourth connecting rod 607, the fourth connecting rod 607 is mounted to the fifth connecting rod 608 through the fixing block, the fixing block is provided with a locking bolt, the fifth connecting rod 608 is mounted to the adjusting block 609, the adjusting block 609 is mounted to the third connecting rod 603, the adjusting block 609 is also provided with a bolt for fixing, and the position of the adjusting block 609 can be adjusted through bolting.
In this embodiment, as shown in fig. 1 and fig. 5, the interception plate 8 is located between two rods 601, the interception plate 8 is installed on the piston rod of the second cylinder 801, and the second cylinder 801 is bolted to the frame 3;
a first rubber block 802 is arranged at one end part of the interception plate 8 facing the culture bottle, the first rubber block 802 is arranged in a pointed shape, and the culture bottle can be limited in a certain area by arranging the interception plate 8, so that the filling of the filling nozzle 504 is facilitated;
in addition, two interception plates 8 are provided, respectively at the input end and the output end of the filler 5, during operation, the interception plate 8 at the output end is inserted first, so that the culture bottles gather at the bottom of the filler 5, then the interception plate 8 at the input end is inserted, and then the filler 5 is filled;
after filling, the interception plate 8 at the output end retracts first, the filled culture bottles move to the next process, then the interception plate 8 at the output end extends and inserts again, then the interception plate 8 at the input end contracts, the culture bottles at the upstream end continue to move to the bottom of the perfusion apparatus, and the actions are repeated.
In this embodiment, as shown in fig. 1, fig. 6, fig. 7, fig. 8, and fig. 9, the bottle cap packaging machine 9 includes a housing 901, a second driving motor 902 is installed on an inner side wall of the housing 901 by a bolt, a driving sprocket 903 is installed on an output shaft of the second driving motor 902 through a key, the driving sprocket 903 is driven by a chain to have a driven sprocket 904, the driven sprocket 904 is rotatably installed in an inner cavity of the housing 901 through a first transmission shaft 905, the driving sprocket 903 is driven by the second driving motor 902 to rotate, the driving sprocket 903 can drive the driven sprocket 904 to rotate through the chain, and further drive the first transmission shaft 905 to rotate;
a first transmission gear 906 and a second transmission gear 907 are further fixedly mounted on the first transmission shaft 905 and located at the bottom of the driven sprocket 904, the first transmission gear 906 is in transmission connection with a third transmission gear 909 and a fourth transmission gear 910 through a first transmission belt 908 respectively, and the third transmission gear 909 and the fourth transmission gear 910 are correspondingly arranged;
the second transmission gear 907 is in transmission connection with a fifth transmission gear 912, a sixth transmission gear 913, a seventh transmission gear 914 and an eighth transmission gear 915 respectively through a second transmission belt 911, the fifth transmission gear 912 and the sixth transmission gear 913 are correspondingly arranged, and the seventh transmission gear 914 and the eighth transmission gear 915 are correspondingly arranged;
a third transmission gear 909, a fourth transmission gear 910, a fifth transmission gear 912, a sixth transmission gear 913, a seventh transmission gear 914 and an eighth transmission gear 915 are respectively installed on a second transmission shaft 916, the second transmission shaft 916 is respectively rotatably installed at the bottom of the housing 901, one end of the second transmission shaft 916 extends to the outside of the housing 901 and is provided with a packaging roller 917, and meanwhile, the third transmission gear 909, the fourth transmission gear 910, the fifth transmission gear 912, the sixth transmission gear 913, the seventh transmission gear 914 and the eighth transmission gear 915 are respectively positioned at two sides of the first conveying belt 2, because the first transmission gear 906 and the second transmission gear 907 are jointly installed on the first transmission shaft 905, the rotation directions of the transmission gears are consistent, so that the rotation of the bottle cap is realized, and the bottle cap is packaged on the culture bottle;
the packaging rollers 917 comprise blocks 918, the blocks 918 are respectively mounted on the second transmission shafts 916 through bolts, a second rubber block 919 for packaging the culture bottle caps is mounted on one end, facing the first conveyor belt 2, of each block 918 through bolts, the second rubber blocks 919 can be in soft contact with the culture bottle caps, the contact friction force is large, and the culture bottle caps can be conveniently rotated onto the culture bottles;
in addition, a first limiting wheel 18 is respectively arranged near the third transmission gear 909 and the fourth transmission gear 910, the first limiting wheels 18 are respectively rotatably mounted on the first supporting shafts 19 through bearings, and the first supporting shafts 19 are respectively bolted on the top of the inner side wall of the casing 901;
a second limiting wheel 20 is respectively arranged at a position close to the fifth transmission gear 912 and the sixth transmission gear 913, the second limiting wheels 20 are respectively rotatably arranged on second supporting shafts 21 through bearings, the second supporting shafts 21 are respectively bolted at the bottom of the inner side wall of the shell 901, and by arranging the first limiting wheels 18 and the second limiting wheels 20, the contact area between the transmission belt and each transmission gear is increased, so that better transmission is facilitated, and the phenomenon of 'slipping' of the transmission belt is avoided;
a first guide wheel 22 is arranged between the third transmission gear 909 and the fourth transmission gear 910, the first guide wheel 22 is rotatably mounted on a third support shaft 23 through a bearing, and the third support shaft 23 is mounted on the top of the inner side wall of the shell 901 through bolts;
a second guide wheel 24 is arranged between the seventh transmission gear 914 and the eighth transmission gear 915, the second guide wheel 24 is rotatably mounted on a fourth support shaft 25 through a bearing, the fourth support shaft 25 is mounted at the bottom of the inner side wall of the shell 901 through bolts, and the first guide wheel 22 and the second guide wheel 24 are arranged, so that the contact area between the transmission belt and each transmission gear is increased, better transmission is facilitated, and the phenomenon of 'slipping' of the transmission belt is avoided;
in addition, the first transmission belt 908 and the second transmission belt 911 both use a toothed belt, which can achieve better transmission and ensure transmission efficiency.
In this embodiment, as shown in fig. 10, a U-shaped groove 1201 is formed in the conveying support 12, the second conveying belt 16 is disposed in the U-shaped groove 1201, a transparent protection plate 1202 is covered outside the U-shaped groove 1201, the protection plate 1202 only partially indicates in fig. 10, and the protection plate 1202 is disposed to prevent the bottle caps conveyed by the second conveying belt 16 from falling down when conveyed to a high position of the conveying support 12, so as to increase conveying efficiency of the bottle caps;
the top of the conveying support 12 is connected with a discharge chute 1203, the discharge chute 1203 is also provided with a transparent protection plate 1202, the protection plate 1202 arranged on the discharge chute 1203 is not marked in the figure, the discharge chute 1203 is communicated with the side wall of the conveying support 12, the discharge chute 1203 is arranged corresponding to the air nozzle 13 and is connected with the conveying track 11, the air sprayed by the air nozzle 13 blows the bottle cap to move towards the discharge chute 1203 and fall onto the conveying track 11 through the discharge chute 1203, and the bottle cap is moved towards the conveying track 11 through the conveying belt of the conveying support 12 through the discharge chute 1203;
arrange on the second conveyer belt 16 and be provided with a plurality of inclined baffle 1601 with culture bottle lid looks adaptation, through set up inclined baffle 1601 with culture bottle lid looks adaptation on second conveyer belt 16, can filter culture bottle lid's positive and negative direction of placing, make and be not conform to bottle lid that the encapsulation can be automatic drop bottle lid storage hopper 15, only remain the bottle lid that can normally use, avoid appearing the bad problem of bottle lid encapsulation.
For ease of understanding, the working process of the present embodiment is given below:
as shown in fig. 1-10, firstly, placing the culture bottles on the upper tray 1 of the culture bottles, under the action of the first driving motor 101 and the material conveying plate 105, the culture bottles are sequentially guided onto the first conveyer belt 2, moved under the driving of the first conveyer belt 2 to the filling nozzle 504 of the filling device 5, counted by the photoelectric sensor 7 in the moving process, and the interception plate 8 is extended to intercept so that the culture bottles are limited at the bottom of the filling device 5, and after the culture bottles are filled, the interception plate 8 is contracted so that the culture bottles move to the bottle cap sealing machine 9;
during the moving process, the bottle caps at the bottle cap storage hopper 15 are conveyed to the top of the conveying support 12 under the action of the second conveying belt 16, are blown down onto the conveying track 11 through the air nozzles 13, and fall onto the clamp holder 10 through the conveying track 11, and when the culture bottles move to the bottom of the clamp holder 10, the bottle caps on the clamp holder 10 fall onto the culture bottles;
then, the bottle cap is rotated to the culture bottle under the action of a packaging roller 917 of the bottle cap packaging machine 9, so as to realize packaging;
then, the first conveying belt 2 moves to a collecting groove 17 for collection;
thereafter, the sterilization is performed by pushing the sterilization container into a sterilization pot by means of a mobile cart.
In conclusion, the invention solves the problems that the filling of the prior culture bottle is mainly manual filling, the filling and packaging operations are troublesome and the efficiency is low.
It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should also be understood that various alterations, modifications and/or variations can be made to the present invention by those skilled in the art after reading the technical content of the present invention, and all such equivalents fall within the protective scope defined by the claims of the present application.
Claims (9)
1. The utility model provides a plant tissue culture uses filling line which characterized in that: the automatic feeding device comprises a culture bottle feeding disc, wherein the culture bottle feeding disc sequentially guides culture bottles onto a first conveying belt, the first conveying belt is arranged on a rack, and side baffles are respectively and oppositely arranged on the rack along two sides of the first conveying belt;
a filling device is arranged at the downstream of the upper material disc of the culture bottle, side stop rods are respectively and oppositely arranged at two sides of the rack and close to the filling device, wherein a photoelectric sensor is connected to one side stop rod;
the two ends of the filling device along the conveying direction are respectively provided with a telescopic interception plate;
a bottle cap packaging machine is arranged at the downstream of the filling device, a clamp holder is arranged at the input end of the bottle cap packaging machine, the clamp holder is connected with one end of a conveying track, the other end of the conveying track is connected with a conveying support, an air nozzle which corresponds to the conveying track is arranged on the conveying support, the conveying support is arranged on a support frame, a bottle cap storage hopper is arranged on the support frame, and a second conveying belt is arranged between the conveying support and the bottle cap storage hopper in a transmission manner;
and a collecting tank is arranged at the downstream of the bottle cap packaging machine.
2. The bottling line for plant tissue culture according to claim 1, characterized in that: the culture bottle feeding tray is arranged on a first driving motor, and the first driving motor is arranged in the box body;
an input groove is formed in one side of the upper tray of the culture bottle, an output groove communicated with the first conveying belt is formed in the other side of the upper tray of the culture bottle, and the output groove is arranged corresponding to the input groove;
still be provided with a plurality of defeated flitch on the blake bottle charging tray, it is a plurality of defeated flitch is installed respectively on the head rod, and is a plurality of the head rod all passes through connecting block bolted mounting on the bracing piece, the both ends of bracing piece install respectively on the lateral wall of blake bottle charging tray.
3. The bottling line for plant tissue culture according to claim 1, characterized in that: the side baffle is connected with a plurality of second connecting rods, the second connecting rods respectively penetrate through the mounting holes of the first mounting blocks in a sliding mode, a first locking knob used for fixing the second connecting rods is arranged on the side wall of the first mounting block, anti-skidding lines are arranged on the periphery of the first locking knob, and the first mounting blocks are mounted on the rack through bolts.
4. The bottling line for plant tissue culture according to claim 1, characterized in that: the filling device comprises a support frame, and the support frame is arranged on the rack;
a plurality of first air cylinders are arranged on a transverse plate of the support frame, piston rods of the first air cylinders extend to the bottom of the transverse plate of the support frame and are respectively connected with filling valves, the bottoms of the filling valves are respectively communicated with filling nozzles, and the filling nozzles face culture bottles on the first conveying belt;
the filling valves are respectively communicated with the discharge end of the distributor through filling guide pipes, and the feed end of the distributor is communicated with the culture medium storage tank through the filling guide pipes.
5. The bottling line for plant tissue culture according to claim 1, characterized in that: the side blocking rod comprises two rod bodies, a plurality of second mounting blocks are respectively mounted on the two rod bodies, a third connecting rod is respectively connected to the second mounting blocks, the third connecting rods respectively penetrate through mounting holes of the supporting columns in a sliding mode, and second locking knobs used for fixing the third connecting rods are arranged on the supporting columns;
one end, far away from the third connecting rod, of the supporting column is installed on a third installation block, and the third installation block is installed on the rack.
6. The bottling line for plant tissue culture according to claim 5, characterized in that: the photoelectric sensor is arranged on a fourth connecting rod, the fourth connecting rod is arranged on a fifth connecting rod, the fifth connecting rod is arranged on an adjusting block, and the adjusting block is arranged on the third connecting rod.
7. The bottling line for plant tissue culture according to claim 5, characterized in that: the intercepting plate is positioned between the two rod bodies, the intercepting plate is arranged on a piston rod of a second air cylinder, and the second air cylinder is arranged on the rack;
the intercepting plate is provided with a first rubber block towards one end of the culture bottle, and the first rubber block is arranged at a pointed end.
8. The bottling line for plant tissue culture according to claim 1, characterized in that: the bottle cap packaging machine comprises a shell, a second driving motor is installed in the shell, a driving chain wheel is installed on an output shaft of the second driving motor, the driving chain wheel is driven by a chain to form a driven chain wheel, and the driven chain wheel is rotatably installed in an inner cavity of the shell through a first transmission shaft;
a first transmission gear and a second transmission gear are further mounted on the first transmission shaft and positioned at the bottom of the driven chain wheel, the first transmission gear is in transmission connection with a third transmission gear and a fourth transmission gear through a first transmission belt respectively, the second transmission gear is in transmission connection with a fifth transmission gear, a sixth transmission gear, a seventh transmission gear and an eighth transmission gear through a second transmission belt respectively, the third transmission gear, the fourth transmission gear, the fifth transmission gear, the sixth transmission gear, the seventh transmission gear and the eighth transmission gear are mounted on the second transmission shaft respectively, the second transmission shaft is rotatably mounted at the bottom of the shell respectively, and one end of the second transmission shaft extends to the outer side of the shell and is provided with a packaging roller;
the encapsulation roller includes the block, the block install respectively in on the second transmission shaft, the block orientation the second block rubber that is used for encapsulating the culture bottle lid is all installed to the one end of first conveyer belt.
9. The bottling line for plant tissue culture according to claim 1, characterized in that: a U-shaped groove is formed in the conveying support, the second conveying belt is arranged in the U-shaped groove, and a transparent protection plate covers the outer side of the U-shaped groove;
a discharge chute is arranged at the top of the conveying support, corresponds to the air nozzle and is connected with the conveying track;
and a plurality of inclined baffles matched with the culture bottle caps are arranged on the second conveying belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011188709.0A CN112479140A (en) | 2020-10-30 | 2020-10-30 | Plant tissue culture uses filling line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011188709.0A CN112479140A (en) | 2020-10-30 | 2020-10-30 | Plant tissue culture uses filling line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112479140A true CN112479140A (en) | 2021-03-12 |
Family
ID=74927442
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011188709.0A Pending CN112479140A (en) | 2020-10-30 | 2020-10-30 | Plant tissue culture uses filling line |
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| Country | Link |
|---|---|
| CN (1) | CN112479140A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3905177A (en) * | 1973-10-29 | 1975-09-16 | Michael Herzog | Bottle capping machine |
| JPH05262306A (en) * | 1991-11-27 | 1993-10-12 | Ferrum Ag | Apparatus for supplying containers to a sealing device |
| CN103979297A (en) * | 2014-05-07 | 2014-08-13 | 鼎贞(厦门)实业有限公司 | Lift cap feeding and arranging AIO (All-In-One) machine |
| CN107777636A (en) * | 2017-11-21 | 2018-03-09 | 山东新华医疗器械股份有限公司 | The filling Cover whirling Machine of human red cell |
| CN108584853A (en) * | 2018-04-04 | 2018-09-28 | 日照市生物科技研究院 | Coordinated type tissue culture bottle cleans filling drying production line |
| CN208545097U (en) * | 2018-08-08 | 2019-02-26 | 温州联腾包装机械有限公司 | A kind of rubbing type cap screwing machine |
| CN210795699U (en) * | 2019-11-04 | 2020-06-19 | 烟台嘉迈自动化设备有限公司 | Cap scraping machine with bottle clamping device |
-
2020
- 2020-10-30 CN CN202011188709.0A patent/CN112479140A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3905177A (en) * | 1973-10-29 | 1975-09-16 | Michael Herzog | Bottle capping machine |
| JPH05262306A (en) * | 1991-11-27 | 1993-10-12 | Ferrum Ag | Apparatus for supplying containers to a sealing device |
| CN103979297A (en) * | 2014-05-07 | 2014-08-13 | 鼎贞(厦门)实业有限公司 | Lift cap feeding and arranging AIO (All-In-One) machine |
| CN107777636A (en) * | 2017-11-21 | 2018-03-09 | 山东新华医疗器械股份有限公司 | The filling Cover whirling Machine of human red cell |
| CN108584853A (en) * | 2018-04-04 | 2018-09-28 | 日照市生物科技研究院 | Coordinated type tissue culture bottle cleans filling drying production line |
| CN208545097U (en) * | 2018-08-08 | 2019-02-26 | 温州联腾包装机械有限公司 | A kind of rubbing type cap screwing machine |
| CN210795699U (en) * | 2019-11-04 | 2020-06-19 | 烟台嘉迈自动化设备有限公司 | Cap scraping machine with bottle clamping device |
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Application publication date: 20210312 |
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