CN112477905A - Double-purpose straddle type monorail bogie for workers and passengers - Google Patents
Double-purpose straddle type monorail bogie for workers and passengers Download PDFInfo
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- CN112477905A CN112477905A CN202011392604.7A CN202011392604A CN112477905A CN 112477905 A CN112477905 A CN 112477905A CN 202011392604 A CN202011392604 A CN 202011392604A CN 112477905 A CN112477905 A CN 112477905A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61F—RAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
- B61F5/00—Constructional details of bogies; Connections between bogies and vehicle underframes; Arrangements or devices for adjusting or allowing self-adjustment of wheel axles or bogies when rounding curves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61F—RAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
- B61F5/00—Constructional details of bogies; Connections between bogies and vehicle underframes; Arrangements or devices for adjusting or allowing self-adjustment of wheel axles or bogies when rounding curves
- B61F5/02—Arrangements permitting limited transverse relative movements between vehicle underframe or bolster and bogie; Connections between underframes and bogies
- B61F5/22—Guiding of the vehicle underframes with respect to the bogies
- B61F5/24—Means for damping or minimising the canting, skewing, pitching, or plunging movements of the underframes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61F—RAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
- B61F5/00—Constructional details of bogies; Connections between bogies and vehicle underframes; Arrangements or devices for adjusting or allowing self-adjustment of wheel axles or bogies when rounding curves
- B61F5/50—Other details
- B61F5/52—Bogie frames
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Abstract
The invention discloses a work and passenger dual-purpose straddle type monorail bogie which comprises a bogie framework, a walking device, a traction driving device, a secondary vibration damping device, a braking device and a power collecting device. The walking device comprises two groups of walking wheels, two stabilizing wheels and four guide wheels; the traction driving device is a hydraulic driving device or a motor driving device, and is determined according to the type of the monorail vehicle; when the type of the monorail vehicle is an engineering vehicle, the traction driving device is a hydraulic driving device and comprises a hydraulic driving transition block and a hydraulic driving transition block; when the type of the monorail vehicle is a passenger car, the traction driving device is a motor driving device and comprises a motor and a motor driving transition block. According to the magnitude of the required traction force, two walking wheels in each group of walking wheels can be simultaneously used as driving wheels, and one of the two walking wheels can also be used as a driving wheel. The invention is suitable for both single-rail passenger cars and engineering vehicles with large axle load, thereby meeting the vigorous demands of domestic medium-passenger-volume urban rail vehicles and single-rail engineering vehicles.
Description
Technical Field
The invention relates to the technical field of railway vehicle bogies, in particular to a double-purpose straddle type monorail bogie for workers and passengers.
Background
Along with the rapid development of the society and the economic land of China, the urbanization process is intensified, more and more cities are developed into first-line cities of super-large-sized and large-sized cities, and second-line cities, third-line cities and fourth-line cities with concentrated population are more and more. Data shows that the first-line cities are 4, the new first-line cities are 15 (wherein daily passenger flow of super-large cities such as Beijing, Shanghai and the like are all more than 1000 ten thousand, and daily passenger flow of first-line cities such as Guangzhou, Shenzhen, Nanjing and the like are all about 800 ten thousand), the second-line cities are 30, the third-line cities are 70 and the fourth-line cities are 90. With the accompanying problems of a series of urban diseases, such as traffic jam, air pollution and difficulty in housing. This is due, on the one hand, to the imperfection of the urban infrastructure and, on the other hand, to the excessive automobile occupancy of the inhabitants. Meanwhile, air pollution is also aggravated, and the housing space is reduced due to the expansion of roads. Therefore, the effective solution to the problem of urban traffic congestion is very slow.
The rapid development of urban public transport is one of the most effective measures for solving traffic jam at present. Urban road traffic and urban rail traffic are important components of urban public traffic. Compared with urban road traffic, the urban rail traffic has the characteristics of large traffic volume, high efficiency, quickness, safety, comfort, low energy consumption, small occupied pavement space and the like. Therefore, each city is actively developing urban rail transit to reduce urban traffic pressure. Therefore, the subway is the preferred traffic system of the city at present, but the subway line construction single piece is too high, and not acceptable for all cities and all areas, but the mountain cities of China occupy one third of the total amount of the city, and the traffic of a plurality of second-line, three-line and four-line cities is moderate, thereby providing higher requirements for the adaptive capacity of the traffic system. Meanwhile, the landscape of the tourist attraction is complex, the requirement is low in environmental damage, and the requirement on the landscape of the vehicle is high.
The straddle type monorail transit has the advantages of low cost, good landscape property, strong space adaptability, space saving, convenient construction and the like, is suitable for being used as a main traffic line of mountain cities, tourism lines and two-line, three-line and four-line cities, and can also be used as a supplementary vehicle for partial areas of the first-line cities.
Meanwhile, with the continuous use of the straddle type monorail, the problems of vehicle rescue, line detection, line maintenance and the like occur, so that the requirement of the monorail line engineering vehicle comes with the problems.
The operation and maintenance environment of the straddle type monorail vehicle is diversified, and the climbing capability, tire burst safety, all-weather operation and the like of the vehicle are guaranteed. Therefore, it is an urgent technical problem to be solved by those skilled in the art to develop a novel railway bogie suitable for both railway vehicles and engineering vehicles with large axle weights.
Disclosure of Invention
The invention aims to solve the technical problem of the prior art and provides a dual-purpose passenger and worker straddle type monorail bogie which can be suitable for both monorail passenger vehicles and engineering vehicles with large axle load, so that the domestic vigorous demand on passenger and medium-load urban rail vehicles and monorail engineering vehicles is met.
In order to solve the technical problems, the invention adopts the technical scheme that:
a straddle type monorail bogie for workers and passengers comprises a bogie framework, a walking device and a traction driving device.
The bogie frame comprises a structure frame shaped like a Chinese character 'ri' and suspension beams straddling the two sides of the track beam. The B-shaped structure frame is provided with two driving module interface seats in a staggered manner, and the driving module interface seats correspond to the centers of the two inner cavities of the B-shaped structure frame respectively.
The walking device comprises two groups of walking wheels, two stabilizing wheels and four guide wheels.
The two groups of walking wheels are arranged in two inner cavities of the structure frame in a shape like the Chinese character ri, and respectively correspond to the interface seat of the driving module. Each group of walking wheels comprises two walking wheels.
The two stabilizing wheels are respectively arranged at the bottoms of the suspension beams at the two sides and are respectively in rolling contact with the side walls of the track beams.
The four guide wheels are symmetrically arranged at the bottom of the front end and the bottom of the tail end of the structure frame shaped like a Chinese character ri and are respectively in rolling contact with the side walls of the track lines.
The traction drive device is a hydraulic drive device or a motor drive device, and is determined according to the type of the monorail vehicle.
When the monorail vehicle is of the engineering vehicle type, the traction drive is a hydraulic drive. The hydraulic driving device comprises a hydraulic driving and a hydraulic driving transition block.
The hydraulic drive transition block is a conical cylinder shell, the large-section end of the conical cylinder shell is installed on the drive module interface seat, the small-section end of the conical cylinder shell is coaxially sleeved on the periphery of the middle of the hydraulic drive, and the hydraulic drive is located in the inner cavity of the conical cylinder shell.
One walking wheel in each group of walking wheels is coaxially sleeved on a driving shaft of the hydraulic drive and serves as a driving walking wheel. The other road wheel in each group of road wheels is selectively and coaxially sleeved on the outer wall surface of the hydraulically-driven driving shaft or the conical shell according to the traction force required by the engineering truck.
When the monorail vehicle is of the passenger car type, the traction drive is a motor drive. The motor driving device comprises a motor and a motor driving transition block.
The motor is a direct-axis motor. The motor drive transition block comprises an inner conical shell and an outer conical shell which are integrally arranged, a mounting flange is arranged on an interface of the inner conical shell and the outer conical shell, and the mounting flange is mounted on the interface seat of the drive module. The small-section end of the inner conical shell is coaxially sleeved at the output end of the motor, the outer conical shell extends into the interface seat of the driving module, and the small-section end of the outer conical shell is coaxially sleeved at the input end of the motor.
One walking wheel in each group of walking wheels is coaxially sleeved on a driving shaft of the motor and serves as a driving walking wheel. The other road wheel in each group of road wheels is selectively and coaxially sleeved on the driving shaft of the motor or the outer wall surface of the inner conical shell according to the traction force required by the passenger car.
Also comprises a secondary vibration damping device. The secondary vibration damper comprises an hourglass spring and an air spring, the hourglass spring is embedded in the outer side wall of the suspension beam, and the air spring is installed on the hourglass spring.
The B-shaped structural frame comprises two side beams, a cross beam and two end beams. The two side beams are arranged in parallel, the cross beam is vertically connected to the middle parts of the two side beams, and the two end beams are respectively connected to the two ends of the two side beams.
The rubber pile traction device further comprises a braking device which is used for drawing the rubber pile as a center. The center of the beam is provided with a central traction rubber stack placing groove for placing and installing a central traction rubber stack.
Each side beam is provided with a driving section, a supporting connection section and a driving module interface seat. The driving sections on the two side beams are respectively positioned at two sides of the cross beam, and each driving section is provided with a driving module interface seat.
Assuming that the width of the driving section is a and the width of the supporting connecting section is b, a/b is not less than 1.5.
Each side beam comprises a side beam inner web, a side beam outer web, a side beam top plate and a side beam bottom plate. Assuming that the thickness of the side sill inner web corresponding to the driving section is S1 and the thickness of the side sill outer web corresponding to the driving section is S2, S1/S2 is not less than 2.
The driving module interface seat comprises a cylindrical barrel, a flange plate, an outer flange, a barrel rib plate, a driving section guide wheel rib plate and an auxiliary rib plate.
The cylindrical barrel is nested in the driving section, and the flange plate is integrally arranged at the inner side end of the cylindrical barrel and is fixedly wrapped on the inner side of the inner web plate of the side beam. The outer flange is integrally arranged at the outer end of the cylindrical barrel and is fixedly coated on the outer side of the outer web of the side beam.
The cylinder rib plates are uniformly distributed on the wall surface of the outer cylinder of the cylindrical cylinder along the circumferential direction, and two ends of each cylinder rib plate are fixedly connected with the outer wall surface of the inner web plate of the side beam and the inner wall surface of the outer web plate of the side beam respectively.
The driving section guide wheel rib plate is vertically arranged, the top end face of the driving section guide wheel rib plate is fixedly connected with the wall face of the cylindrical barrel, the bottom end face of the driving section guide wheel rib plate is fixed on the top end face of the side beam bottom plate, and the guide wheel seat is arranged on the bottom end face of the side beam bottom plate right below the driving section guide wheel rib plate.
The auxiliary rib plate is arranged on the surface of the cylindrical barrel corresponding to the rib plate of the guide wheel of the driving section, and two ends of the auxiliary rib plate are fixedly connected with the outer wall surface of the inner web plate of the side beam and the inner wall surface of the outer web plate of the side beam respectively.
The surfaces of each cylinder rib plate and the auxiliary rib plate are provided with arc unloading grooves, so that the vibration unloading capacity of the travelling wheel is improved.
(R2-R0)/(R1-R0) = 3-5, wherein R1 is the outer diameter of the cylindrical barrel, R2 is the outer diameter of a driving section guide wheel rib or an auxiliary rib plate, and R0 is the inner diameter of the cylindrical barrel.
The distance between two walking wheels in each group of walking wheels is required to be less than 2000 mm.
The safety device further comprises two safety wheels, and the two safety wheels are respectively installed on the inner wall surfaces of the two end beams.
The power collector also comprises a power collecting device, and the power collecting device comprises a cable and a power shoe. The cable is symmetrically arranged on two side wall surfaces of the track beam, the electric shoes are arranged on the suspension beam, one ends of the electric shoes are respectively in contact with the cable to be electrically conducted, and power is supplied to the vehicle body through the electric shoes.
The invention has the following beneficial effects:
the bogie has the advantages of large transportation capacity, high stability and high safety, and meanwhile, a monorail car using the bogie has strong curve-passing capability, strong climbing capability and low noise, does not occupy land resources, is very suitable for being popularized in cities, and can become another mainstream public transport means besides subways, tramcars and buses.
Drawings
FIG. 1 shows a schematic structural view of a straddle type monorail bogie for workers and passengers.
FIG. 2 shows a schematic structural diagram of a straddle type monorail bogie frame for both workers and passengers.
FIG. 3 is an isometric view showing a construction of a straddle type monorail bogie for both workers and passengers according to the invention.
Fig. 4 shows a schematic view of the side member of the present invention.
Fig. 5 shows a schematic view of the side sill and the side sill outer web of the present invention.
Fig. 6 shows a schematic structural view of a cross beam in the present invention.
Fig. 7 shows a schematic view of the structure of a beam web according to the invention.
Fig. 8 shows a schematic view of the structure of the lateral stopper of the present invention.
Fig. 9 shows a schematic view of the hourglass spring of the present invention.
Fig. 10 shows a schematic view of the construction of an end beam according to the invention.
Fig. 11 shows a schematic diagram of a hydraulically driven transition block according to the present invention.
Fig. 12 shows a schematic view of the installation of the hydraulic drive transition block and the hydraulic drive of the present invention.
Fig. 13 shows a schematic view of the installation of the hydraulic drive in the interface socket of the drive module according to the invention.
Fig. 14 shows a schematic structure of a motor drive transition block according to the present invention.
FIG. 15 is a schematic view showing the connection of the side sill inner web to the side sill panel of the present invention.
Fig. 16 shows a schematic view of the reinforcement of the interface housing of the drive module according to the invention.
Fig. 17 shows a schematic structural view of the secondary rib plate of the present invention.
FIG. 18 shows a schematic cross-sectional view of a monorail vehicle of the invention.
Fig. 19 shows a schematic of the construction of a center-pull rubber stack in accordance with the present invention.
Among them are:
10. a side beam;
11. a side sill inner web; 111. a drive module interface mount; 112. a cylinder rib plate; 113. a driving section guide wheel rib plate; 114. an auxiliary rib plate; 115. an arc-shaped unloading groove;
12. a side sill outer web; 121. an outer drive web; 122. an external drive mounting hole; 123. an outer connecting web; 124. a vertical suspension plate; 125. lifting a lifting ring; 126. the hourglass spring is embedded into the inlet; 127. bending an arc plate;
13. side sill top panels;
14. side sill bottom panels; 141. a transverse damper seat; 142. a guide wheel seat; 143. a guide wheel stiffened plate;
15. a drive section; 16. a support connection section;
20. a cross beam; 21. a beam top plate; 211. an installation port; 22. a beam web; 221. assembling the plates; 222. mounting a plate; 223. a traction rubber pile interface; 224. a square overcharge stop interface; 23. a beam floor; 24. a transverse stop;
30. an end beam; 31. a safety wheel seat;
40. a suspension beam; 41. an hourglass spring; 42. a vertical damper seat; 43. an air spring; 44. hoisting safely;
50. a traveling wheel; 51. driving travelling wheels; 52. a driven travelling wheel;
60. a stabilizing wheel; 62. a stabilizer wheel mounting seat;
70. a guide wheel;
80. a hydraulically driven transition block; 81. a hydraulic drive mounting interface; 82. a side beam mounting interface; 83. lightening holes; 84. hydraulic driving; 85. a hydraulic drive shaft; 86. an air inlet pipe orifice; 87. groove welding;
90. the motor drives the transition block; 91. an inner conical shell; 92. an outer conical shell; 93. a mounting flange; 94. the output end of the motor is connected with an interface; 95. the output end of the motor is connected with an interface; 96. a motor; 97. an output shaft of the motor;
100. a bogie frame;
110. a track beam; 1101. a rail surface;
120. a vehicle body; 1201. a floor surface;
130. a traction braking device; 140. central traction rubber pile; 150. a safety wheel; 160. a current collector.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific preferred embodiments.
In the description of the present invention, it is to be understood that the terms "left side", "right side", "upper part", "lower part", etc., indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and that "first", "second", etc., do not represent an important degree of the component parts, and thus are not to be construed as limiting the present invention. The specific dimensions used in the present example are only for illustrating the technical solution and do not limit the scope of protection of the present invention.
As shown in figures 1 and 18, the straddle type monorail bogie for both workers and passengers comprises a bogie frame 100, a walking device, a traction driving device 130, a secondary damping device, a braking device and a power collecting device 160.
The walking means comprises two sets of road wheels 50, two stabilizing wheels 60 and four guide wheels 70.
Both sets of road wheels 50 are mounted in the bogie frame 100 and are able to walk on the rail faces 1201 of the rail beams 120.
The two stabilizing wheels are respectively arranged at the bottoms of the suspension beams at the two sides and are respectively in rolling contact with the side walls of the track beams.
The four guide wheels are symmetrically arranged at the bottom of the front end and the bottom of the tail end of the structure frame shaped like a Chinese character ri and are respectively in rolling contact with the side walls of the track lines.
The secondary damping device includes two hourglass springs 41 and an air spring 43.
Two stabilizing wheels 60, four guide wheels 70, two hourglass springs 41 and air springs 43 are mounted on the bogie frame 100 on both sides of the monorail to form a straddle type structure.
The traction drive device is a hydraulic drive device or a motor drive device, and is determined according to the type of the monorail vehicle.
When the monorail vehicle is of the engineering vehicle type, the traction drive is a hydraulic drive. The hydraulic drive arrangement includes a hydraulic drive 84 and a hydraulic drive transition block 80.
When the monorail vehicle is of the passenger car type, the traction drive is a motor drive. The motor drive includes a motor 96 and a motor drive transition block 90.
The braking device is preferably a center-pull rubber stack 140, which is prior art and is preferably constructed as shown in fig. 19. The arrangement of the braking device can effectively reduce the acting force of the wheel rail, improve the running performance of the system and reduce the problems of system vibration and noise of rolling stock and lines caused by high-speed heavy load.
As shown in figures 2 and 3, the double-purpose straddle type monorail bogie frame for workers and passengers comprises two side beams 10, a cross beam 20, two end beams 30 and two suspension beams 40.
The two side beams are arranged in parallel, the cross beam is vertically connected to the middle parts of the two side beams, the two end beams are respectively connected to the two ends of the two side beams, and a structure shaped like a Chinese character 'ri' is formed among the two end beams, the cross beam and the two suspension beams. Two inner cavities of the Y-shaped structure are used for placing two groups of walking wheels.
As shown in fig. 4, each of the side sills includes a side sill inner web 11, a side sill outer web 12, a side sill top panel 13, and a side sill bottom panel 14.
As shown in FIG. 5, the side sill outer web is a one-piece forging preferably including an integrally disposed outer drive web 121, outer connecting web 123, vertical suspension plate 124 and bent arc plate 127.
The outer driving web plate and the outer connecting web plate are connected in a left-right mode, and an outer driving mounting hole 122 is formed in the center of the outer driving web plate and used for mounting a driving module interface seat.
As shown in FIG. 15, the bottom of the outer web of the side beam is preferably welded to the bottom plate of the side beam by groove welding 87, and the outer wall surface of the outer web of the side beam is preferably further provided with lifting rings 125 to facilitate the hoisting of the monorail bogie.
The vertical suspension plate is integrally arranged at the bottom of the joint of the external drive web plate and the external connection web plate, and the vertical suspension plate is provided with an hourglass spring embedding opening 126 for embedding and inserting the hourglass spring.
The bottom of the vertical suspension plate is provided with a stabilizing wheel mounting opening for mounting a stabilizing wheel mounting seat 61.
The vertical suspension plates constitute the outer web of the suspension beam, which is provided with hourglass spring insertion openings, stabilizing wheel mounting seats 61 and vertical damper seats 42. Wherein the hourglass spring inserting opening is used for installing an hourglass spring 41 as shown in fig. 9, and an air spring 43 is arranged on the hourglass spring; the stabilizer wheel mounting seat 61 is used for mounting the stabilizer wheel. The vertical damper mount 42 is used to mount a vertical damper and safety hook 44.
The curved plates are respectively arranged on the outer end face of the outer driving web plate and the outer end face of the outer connecting web plate and are used for connecting end beams.
As shown in FIG. 4, the side sill inner web includes a left and right fixedly connected inner drive web and an inner connecting web.
The center of the inner driving web plate is provided with an inner driving mounting hole corresponding to the position of the outer driving mounting hole and used for mounting the interface seat of the driving module.
The outer end face of the inner connecting web is integrally provided with an arc bending plate for connecting the end beam on the corresponding side, and the structure of the end beam is shown in fig. 10. The inner web of the end beam is preferably provided with a safety wheel seat 31 for mounting a safety wheel.
The inner driving web, the outer driving web, the corresponding side beam top plate and the corresponding side beam bottom plate are enclosed to form a driving section 15, and the inner connecting web, the outer connecting web, the corresponding side beam top plate and the corresponding side beam bottom plate are enclosed to form a supporting connecting section 16.
Four guide wheel seats 142 are symmetrically arranged at the bottom of the bottom plate of the side beam and used for installing four guide wheels. Wherein two leading wheel seats are positioned at the driving section, and two leading wheel seats are positioned at the supporting and connecting section.
The two guide wheel seats on the support connecting section are preferably reinforced by guide wheel stiffened plates 143 which are respectively fixedly connected with the side beam inner web and the side beam bottom plate.
The bottom of the side sill bottom plate is preferably also provided with a transverse damper seat 141 for mounting a transverse damper.
Assuming that the width of the driving section is a and the width of the supporting connecting section is b, a/b is not less than 1.5, and further preferably a/b =1.8~ 2.5. The benefits of this arrangement are: the stress distribution of the bogie frame can be balanced, the strength of the frame is guaranteed under the condition of improving the light weight of the frame, the driving end is greatly stressed and can also resist torsion, and the main functions of the supporting connecting section are connection and stress transmission and unloading of the driving end.
Assuming that the side sill inner web thickness corresponding to the driving section is S1 and the side sill outer web thickness corresponding to the driving section is S2, S1/S2 is not less than 2, and more preferably S1/S2= 3. The benefits of this arrangement are: the bogie frame stress distribution can be balanced, the strength of the frame is guaranteed under the condition of improving the light weight of the frame, the inner side of the driving end is a starting point for force transmission of the road wheels, the driving end not only comprises transverse force, longitudinal force and shearing force, but also comprises torsion, one stress is thinned on the outer side, the inner side is not severe, and the two functions of unloading.
Similarly, the ratio of the thickness of the inner web of the side sill to the thickness of the outer web of the side sill corresponding to the support connection section 16 is preferably 3.
The driving sections on the two side beams are respectively positioned at two sides of the cross beam, and each driving section is provided with a driving module interface seat 111.
The two driving module interface seats respectively correspond to the two groups of walking wheels.
As shown in fig. 16, the interface seat of the drive module comprises a cylindrical barrel, a flange, an outer flange, a barrel rib plate 112, a drive section guide wheel rib plate 113 and an auxiliary rib plate 114.
The cylindrical barrel is nested in the driving section, and the flange plate is integrally arranged at the inner side end of the cylindrical barrel and is fixedly wrapped on the inner side of the inner web plate of the side beam. The outer flange is integrally arranged at the outer end of the cylindrical barrel and is fixedly coated on the outer side of the outer web of the side beam.
The cylinder rib plates (preferably 4 in the embodiment) are uniformly distributed on the outer cylinder wall surface of the cylindrical cylinder along the circumferential direction, and two ends of the cylinder rib plates are respectively and fixedly connected with the outer wall surface of the inner web plate of the side beam and the inner wall surface of the outer web plate of the side beam.
The driving section guide wheel rib plate is vertically arranged, the top end face of the driving section guide wheel rib plate is fixedly connected with the wall face of the cylindrical barrel, the bottom end face of the driving section guide wheel rib plate is fixed on the top end face of the side beam bottom plate, and a guide wheel seat is arranged on the bottom end face of the side beam bottom plate right below the driving section guide wheel rib plate.
The auxiliary rib plate is arranged on the surface of the cylindrical barrel corresponding to the rib plate of the guide wheel of the driving section, and two ends of the auxiliary rib plate are fixedly connected with the outer wall surface of the inner web plate of the side beam and the inner wall surface of the outer web plate of the side beam respectively.
The surfaces of each cylinder rib plate and the auxiliary rib plate are provided with arc unloading grooves as shown in figure 17, so that the vibration unloading capacity of the travelling wheel is improved.
The two hydraulic drive transition blocks 80 and the two motor drive transition blocks 90 are detachably mounted on the inner side walls of the corresponding drive module interface seats respectively.
As shown in fig. 11, the hydraulic drive transition block is a conical cylinder shell, a side beam mounting interface 82 is arranged at the large-section end of the conical cylinder shell, and the side beam mounting interface 82 is mounted on a flange of the cylindrical cylinder; the small-section end of the conical cylinder shell is coaxially provided with a hydraulic drive mounting interface 81, and the hydraulic drive mounting interface 81 is coaxially sleeved on the periphery of the middle part of the hydraulic drive. The conical shell of the conical barrel shell is provided with a plurality of lightening holes 83 for lightening.
As shown in fig. 13, the hydraulic drive is located in the interior cavity of the conical cartridge and the hydraulically driven inlet port 86 is plumbed to the vehicle body to the tank.
As shown in fig. 12, each set of road wheels includes a driving road wheel 51 and a driven road wheel 52, the driving road wheel is coaxially sleeved on a hydraulic drive output shaft (also called a hydraulic drive shaft 85), and the driven road wheel is coaxially sleeved on the variable cross-section periphery of the conical cylinder shell. In order to improve the power of the engineering vehicle, a driven wheel coaxial sleeve can also be arranged on the output shaft of the hydraulic drive.
(R2-R0)/(R1-R0) = 3-5, wherein R1 is the outer diameter of the cylindrical barrel, R2 is the outer diameter of a driving section guide wheel rib or an auxiliary rib plate, and R0 is the inner diameter of the cylindrical barrel. The radial lengths of the guide wheel ribs or the auxiliary rib plates of the driving section are equal, and R2 mainly represents the distance from the outermost ends of the guide wheel ribs or the auxiliary rib plates of the driving section to the axis where the circle center of the cylindrical barrel is located.
The outer diameter of the hydraulic drive input end is larger than that of the drive end, so that the drive transition block for hydraulic drive adopts a cone-shaped design, a forged piece is adopted for meeting the strength requirement, and a forged aluminum and an increased weight removal hole are adopted for light weight.
In this embodiment, the motor 96 is preferably a direct-axis motor.
As shown in fig. 14, the motor drive transition block comprises an inner conical shell 91 and an outer conical shell 92 which are integrally arranged, and the interface of the inner conical shell and the outer conical shell is provided with a mounting flange 93 which is mounted on a flange of the cylindrical barrel. The small-section end of the inner conical shell is preferably coaxially provided with a motor output port 94, the motor output port 94 is preferably coaxially sleeved on the output end (i.e. the motor output shaft 97) of the motor, the outer conical shell extends into the cylindrical barrel of the interface seat of the driving module, the small-section end of the outer conical shell is preferably coaxially provided with a motor input port 95, and the motor input port 95 is preferably coaxially sleeved on the input end of the motor.
The driving travelling wheel is coaxially sleeved on an output shaft of the motor, and the driven travelling wheel is coaxially sleeved on the periphery of the variable cross section of the inner conical shell.
The included angle between the conical bus of the inner conical shell and the axis of the motor and the included angle between the conical cylinder shell in the hydraulic drive transition block and the hydraulic rest axes are equal, so that the driven travelling wheel can adapt to the driven travelling wheel with the same variable cross-section inner hole.
One walking wheel in each group of walking wheels is coaxially sleeved on a driving shaft of the hydraulic drive and serves as a driving walking wheel. The other road wheel in each group of road wheels is selectively and coaxially sleeved on the outer wall surface of the hydraulically-driven driving shaft or the conical shell according to the traction force required by the engineering truck.
One walking wheel in each group of walking wheels is coaxially sleeved on a driving shaft of the motor and serves as a driving walking wheel. The other road wheel in each group of road wheels is selectively and coaxially sleeved on the driving shaft of the motor or the outer wall surface of the inner conical shell according to the traction force required by the passenger car.
That is to say: when the hydraulic drive device is used for workers, one set or two sets of hydraulic drive devices can be installed; when customers use the electric drive, one set or two sets can be installed. At present, a flat car for engineering is provided with one set of hydraulic drive, a tractor needs two sets of hydraulic drive, a passenger power bogie is generally provided with two sets of motor drive, and a non-power bogie is not provided with motor drive.
The distance between the driving travelling wheels and the driven travelling wheels is required to be less than 2000mm, and the driving travelling wheels and the driven travelling wheels are designed to be 1500mm at present, so that the small-curve turning can be improved.
The invention can play the functions of dispersing vibration and damping vibration on the basis of meeting the requirements of interface size and light weight. In order to meet the requirements of large traction force and large torsion resistance, the joint seat part of the driving module adopts the design that the inner side web plate of the side beam is thickened and the inner side and the outer side are welded in a groove mode, the width of the outer side integral web plate and the driving section of the side beam is widened, and the cylinder rib plate, the guide wheel rib plate of the driving section, the auxiliary rib plate and the like are adopted, so that the torsion resistance of the joint seat of the.
When the bogie frame is used on a passenger car, the two motor drive transition blocks are detachably arranged on the inner side walls of the two drive module interface seats, a motor is arranged in each motor drive transition block, and the motor drives the travelling wheels of the corresponding group to rotate.
When the bogie frame is used on an engineering truck, the two hydraulic drive transition blocks are detachably arranged on the inner side walls of the two drive module interface seats, hydraulic drive is arranged in each hydraulic drive transition block, and the hydraulic drive can drive the travelling wheels of the corresponding groups to rotate.
The cross beam of the present invention, as shown in fig. 6, includes a top plate 21, a web 22, a bottom plate 23, side plates, and a lateral stopper 24. The two cross beam webs are vertically fixed in the middle of the two side beams, the cross beam top plate 21 and the cross beam bottom plate 23 are respectively and fixedly installed at the top and the bottom of the two cross beam webs, and the lengths of the cross beam top plate 21 and the cross beam bottom plate 23 are preferably smaller than that of the cross beam webs.
The center of the beam top plate is provided with a mounting opening 211.
As shown in fig. 7, the middle part of the inner side wall of the beam web is preferably integrally provided with a splicing plate 221 with the same length as the mounting opening, the inner side wall of the splicing plate is preferably integrally provided with a mounting plate 222, the bottoms of the mounting plate, the splicing plate and the beam web are preferably flush, and the top of the mounting plate is preferably flush with the beam web because the top height of the mounting plate is smaller than that of the splicing plate. The two cross beam side plates are preferably spliced and fixed between the two splicing plates, and form an interface accommodating box, also called a center traction rubber stack placing groove, for placing and installing a center traction rubber stack.
The number of the transverse stops is preferably two, and the transverse stops are symmetrically arranged on the top of the mounting plate, and the structure is shown in fig. 8.
Both mounting plates are preferably provided with a traction rubber stack interface 223 and an anti-overcharge stop interface 224.
The bogie frame disclosed by the invention adopts a large axle weight design technology, can bear the axle weight of 11t, and can be simultaneously suitable for railway vehicles and engineering vehicles (rescue vehicles, detection vehicles, work operation vehicles, flat cars and the like).
When the bogie is driven by a diesel engine (namely hydraulically driven), the designed speed of the vehicle is 20-40 km/h, the bogie is suitable for engineering vehicles (rescue vehicles, detection vehicles, work operation vehicles, flat cars and the like), and a 90T train can be stopped and started on a 60-thousandth ramp and can pass through the ramp at a speed of not less than 5km/h by double-locomotive traction.
When the bogie is electrically driven, the designed speed of the vehicle is 60-80 km/h, and the bogie is suitable for railway vehicles.
The bogie frame can ensure that the bottom plate surface of a monorail vehicle and a matched engineering vehicle is lower and reaches 650-750 mm, and the stability of the vehicle during running is improved.
In order to ensure the comfort of passengers, the bogie frame is provided with a transverse shock absorber interface transverse shock absorber seat and a vertical shock absorber interface vertical shock absorber seat on the basis of the shock absorption of rubber wheels (4 travelling wheels, 4 guide wheels and 2 stabilizing wheels), so that the comfort of the engineering truck is improved, and the requirement of a passenger car is met.
In order to ensure the torsion resistance of the engineering truck, the bogie frame is additionally provided with a guide wheel and a hourglass spring torsion-resistant design on the basis of ensuring a straddle type monorail stabilizing wheel and a guide wheel for passengers, a guide wheel seat stiffened plate is arranged, and a side beam outer web plate is of an integral structure and is provided with an hourglass spring embedding inlet; the transverse beam assembly is provided with a transverse stop.
The bogie frame of the invention is used for ensuring the safety of the bogie and a train under the working condition of tire burst of a travelling wheel, and the end beam is provided with a safety wheel seat for a safety wheel.
The bogie frame is designed by integral forging in order to ensure that the center distance of the road wheels is reduced by small curve lines, and the bogie frame is light in weight on the basis of ensuring the strength of the bogie frame and the functions of the beam web for connecting the beams, a traction rubber pile interface and an anti-overcharging stop interface.
The bogie frame adopts a traction rubber pile interface design technology, so that the traction force and the braking load between the bogie and a vehicle body can be effectively transferred, and the longitudinal impact is buffered; in order to ensure the safety of the train when the traction rubber pile is abnormal, an anti-overcharging stop is arranged at the same time.
The bogie frame adopts a modular design technology, can adapt to different tractors and vehicles, reduces the design period and reduces the design cost.
In order to ensure safe allocation and transportation of the bogie, the bogie frame is provided with lifting rings at four corners formed by the side beams on the basis of the hourglass spring safety lifting.
The current collector comprises a cable and a shoe. The cable is symmetrically arranged on two side wall surfaces of the track beam, the electric shoes are arranged on the suspension beam, one ends of the electric shoes are respectively in contact with the cable to be electrically conducted, and power is supplied to the vehicle body through the electric shoes. In the invention, one side is a single-electric-shoe structure, and the other side is a double-electric-shoe structure, so that the bidirectional running of the vehicle is facilitated.
Although the preferred embodiments of the present invention have been described in detail, the present invention is not limited to the details of the embodiments, and various equivalent modifications can be made within the technical spirit of the present invention, and the scope of the present invention is also within the scope of the present invention.
Claims (10)
1. The utility model provides a worker, passenger dual-purpose type straddle type monorail bogie which characterized in that: comprises a bogie frame, a walking device and a traction driving device;
the bogie frame comprises a structure frame shaped like a Chinese character 'ri' and suspension beams straddling the two sides of the track beam; the B-shaped structure frame is provided with two driving module interface seats in a staggered manner, and the driving module interface seats respectively correspond to the centers of two inner cavities of the B-shaped structure frame;
the walking device comprises two groups of walking wheels, two stabilizing wheels and four guide wheels;
the two groups of travelling wheels are arranged in two inner cavities of the structure frame in a shape like a Chinese character ri and respectively correspond to the interface seats of the driving modules in position; each group of travelling wheels comprises two travelling wheels;
the two stabilizing wheels are respectively arranged at the bottoms of the suspension beams at the two sides and are respectively in rolling contact with the side walls of the track beams;
the four guide wheels are symmetrically arranged at the bottom of the front end and the bottom of the tail end of the structure frame in a shape like the Chinese character ri and are respectively in rolling contact with the side walls of the track lines;
the traction driving device is a hydraulic driving device or a motor driving device, and is determined according to the type of the monorail vehicle;
when the type of the monorail vehicle is an engineering vehicle, the traction driving device is a hydraulic driving device; the hydraulic driving device comprises a hydraulic driving transition block and a hydraulic driving transition block;
the hydraulic drive transition block is a conical cylinder shell, the large-section end of the conical cylinder shell is arranged on the drive module interface seat, the small-section end of the conical cylinder shell is coaxially sleeved on the periphery of the middle part of the hydraulic drive, and the hydraulic drive is positioned in the inner cavity of the conical cylinder shell;
one walking wheel in each group of walking wheels is coaxially sleeved on a driving shaft of a hydraulic drive and serves as a driving walking wheel; the other walking wheel in each group of walking wheels is selectively and coaxially sleeved on the outer wall surface of the hydraulically-driven driving shaft or the conical cylinder shell according to the traction force required by the engineering truck;
when the type of the monorail vehicle is a passenger car, the traction driving device is a motor driving device; the motor driving device comprises a motor and a motor driving transition block;
the motor is a direct-axis motor; the motor driving transition block comprises an inner conical shell and an outer conical shell which are integrally arranged, the interface of the inner conical shell and the outer conical shell is provided with a mounting flange, and the mounting flange is mounted on the interface seat of the driving module; the small-section end of the inner conical shell is coaxially sleeved at the output end of the motor, the outer conical shell extends into the driving module interface seat, and the small-section end of the outer conical shell is coaxially sleeved at the input end of the motor;
one walking wheel in each group of walking wheels is coaxially sleeved on a driving shaft of the motor and is used as a driving walking wheel; the other road wheel in each group of road wheels is selectively and coaxially sleeved on the driving shaft of the motor or the outer wall surface of the inner conical shell according to the traction force required by the passenger car.
2. The dual-purpose straddle type monorail bogie for workers and passengers according to claim 1, characterized in that: also comprises a secondary vibration damping device; the secondary vibration damper comprises an hourglass spring and an air spring, the hourglass spring is embedded in the outer side wall of the suspension beam, and the air spring is installed on the hourglass spring.
3. The dual-purpose straddle type monorail bogie for workers and passengers according to claim 1, characterized in that: the B-shaped structural frame comprises two side beams, a cross beam and two end beams; the two side beams are arranged in parallel, the cross beam is vertically connected to the middle parts of the two side beams, and the two end beams are respectively connected to the two ends of the two side beams.
4. The dual-purpose straddle type monorail bogie for workers and passengers according to claim 3, wherein: the rubber pile traction device also comprises a braking device which is used for drawing the rubber pile in the center; the center of the beam is provided with a central traction rubber stack placing groove for placing and installing a central traction rubber stack.
5. The dual-purpose straddle type monorail bogie for workers and passengers according to claim 3, wherein: each side beam is provided with a driving section, a supporting connection section and a driving module interface seat; the driving sections on the two side beams are respectively positioned at two sides of the cross beam, and each driving section is provided with a driving module interface seat;
assuming that the width of the driving section is a and the width of the supporting connecting section is b, the a/b is not less than 1.5;
each side beam comprises a side beam inner web, a side beam outer web, a side beam top plate and a side beam bottom plate; assuming that the thickness of the side sill inner web corresponding to the driving section is S1 and the thickness of the side sill outer web corresponding to the driving section is S2, S1/S2 is not less than 2.
6. The dual-purpose straddle type monorail bogie for workers and passengers according to claim 5, wherein: the driving module interface seat comprises a cylindrical barrel, a flange plate, an outer flange, a barrel rib plate, a driving section guide wheel rib plate and an auxiliary rib plate;
the cylindrical barrel is nested in the driving section, and the flange plate is integrally arranged at the inner side end of the cylindrical barrel and is fixedly wrapped on the inner side of the inner web plate of the side beam; the outer flange is integrally arranged at the outer end of the cylindrical barrel and is fixedly coated on the outer side of the outer web of the side beam;
the cylinder rib plates are uniformly distributed on the wall surface of the outer cylinder of the cylindrical cylinder along the circumferential direction, and two ends of each cylinder rib plate are fixedly connected with the outer wall surface of the inner web plate of the side beam and the inner wall surface of the outer web plate of the side beam respectively;
the driving section guide wheel rib plate is vertically arranged, the top end face of the driving section guide wheel rib plate is fixedly connected with the wall face of the cylindrical barrel, the bottom end face of the driving section guide wheel rib plate is fixed on the top end face of the side beam bottom plate, and the bottom end face of the side beam bottom plate which is positioned right below the driving section guide wheel rib plate is provided with the guide wheel seat;
the auxiliary rib plate is arranged on the surface of the cylindrical barrel corresponding to the rib plate of the guide wheel of the driving section, and two ends of the auxiliary rib plate are fixedly connected with the outer wall surface of the inner web plate of the side beam and the inner wall surface of the outer web plate of the side beam respectively;
the surfaces of each cylinder rib plate and the auxiliary rib plate are provided with arc unloading grooves, so that the vibration unloading capacity of the travelling wheel is improved.
7. The dual-purpose straddle type monorail bogie for workers and passengers according to claim 6, wherein: (R2-R0)/(R1-R0) = 3-5, wherein R1 is the outer diameter of the cylindrical barrel, R2 is the outer diameter of a driving section guide wheel rib or an auxiliary rib plate, and R0 is the inner diameter of the cylindrical barrel.
8. The dual-purpose straddle type monorail bogie for workers and passengers according to claim 1, characterized in that: the distance between two walking wheels in each group of walking wheels is required to be less than 2000 mm.
9. The dual-purpose straddle type monorail bogie for workers and passengers according to claim 3, wherein: the safety device further comprises two safety wheels, and the two safety wheels are respectively installed on the inner wall surfaces of the two end beams.
10. The dual-purpose straddle type monorail bogie for workers and passengers according to claim 1, characterized in that: the power collector comprises a cable and an electric shoe; the cable is symmetrically arranged on two side wall surfaces of the track beam, the electric shoes are arranged on the suspension beam, one ends of the electric shoes are respectively in contact with the cable to be electrically conducted, and power is supplied to the vehicle body through the electric shoes.
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