CN112456767A - Pre-filling and sealing bottle making machine and bottle making method thereof - Google Patents
Pre-filling and sealing bottle making machine and bottle making method thereof Download PDFInfo
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- CN112456767A CN112456767A CN202011610061.1A CN202011610061A CN112456767A CN 112456767 A CN112456767 A CN 112456767A CN 202011610061 A CN202011610061 A CN 202011610061A CN 112456767 A CN112456767 A CN 112456767A
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- 238000000034 method Methods 0.000 title claims abstract description 32
- 238000007789 sealing Methods 0.000 title claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 87
- 238000007599 discharging Methods 0.000 claims abstract description 14
- 239000011521 glass Substances 0.000 claims abstract description 13
- 238000007664 blowing Methods 0.000 claims description 131
- 239000002893 slag Substances 0.000 claims description 56
- 238000004140 cleaning Methods 0.000 claims description 55
- 230000005540 biological transmission Effects 0.000 claims description 36
- 230000000712 assembly Effects 0.000 claims description 22
- 238000000429 assembly Methods 0.000 claims description 22
- 238000001125 extrusion Methods 0.000 claims description 17
- 230000008569 process Effects 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 7
- 238000004382 potting Methods 0.000 claims 3
- 239000011265 semifinished product Substances 0.000 abstract description 6
- 239000002699 waste material Substances 0.000 description 10
- 238000005096 rolling process Methods 0.000 description 6
- 239000000047 product Substances 0.000 description 5
- 230000006872 improvement Effects 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 241000251468 Actinopterygii Species 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000005538 encapsulation Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 230000010405 clearance mechanism Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/04—Re-forming tubes or rods
- C03B23/045—Tools or apparatus specially adapted for re-forming tubes or rods in general, e.g. glass lathes, chucks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
The invention discloses a pre-filling and sealing bottle making machine and a bottle making method thereof, wherein the pre-filling and sealing bottle making machine comprises a bottle making machine part A and a bottle making machine part B which are fixedly arranged on a bottle making machine frame, and a transfer mechanism arranged between the part A and the part B, the transfer mechanism comprises a manipulator transfer component which is arranged on the frame and is used for transferring bottles, the bottle taking position of a manipulator in the manipulator transfer component corresponds to the discharging chuck position of the part A of the bottle making machine, and the bottle discharging position of the manipulator transfer component corresponds to the charging chuck position of the part B of the bottle taking station; the bottle making method of the pre-filling and sealing bottle making machine comprises the following steps: the bottle body is processed by the A part of the bottle making machine, the bottle body is transferred by the transfer mechanism, and the bottle body is processed by the B part of the bottle making machine. The invention can reduce the transfer time of the semi-finished product bottle and reduce the failure rate. The invention is suitable for producing the pre-filled and sealed glass bottle body by the pre-filled and sealed bottle making machine.
Description
Technical Field
The invention belongs to the technical field of bottle making machines, and particularly relates to a pre-filling and sealing bottle making machine and a bottle making method thereof.
Background
The pre-encapsulation bottle making machine comprises a part A and a part B which are respectively assembled at two sides of a frame of the bottle making machine, and a transfer mechanism used for transferring semi-finished pre-encapsulation syringe bottles made by the part A to a chuck at the part B of the bottle making machine for subsequent production process processing is arranged between the part A and the part B. The part A of the bottle making machine comprises a part A chuck plate driven by a motor to rotate, a plurality of part A chucks uniformly assembled on the part A chuck plate in the circumferential direction and a plurality of part A bottle making processing mechanisms. The B part of the bottle making machine comprises a B part large disc driven by a driving mechanism to rotate, a plurality of B part chucks uniformly assembled on the B part large disc in the circumferential direction and a plurality of B part bottle making processing mechanisms. When producing the pre-encapsulated glass bottle body, firstly, a part A chuck of a bottle making machine at a pipe taking station clamps a glass pipe input into the part A chuck, the part A chuck is driven to clamp the glass pipe to circularly operate between different bottle making stations corresponding to a part A bottle making processing mechanism under the rotation of a part A chuck plate controlled by a motor, after the glass pipe is processed to form a semi-finished pre-encapsulated glass bottle body, the part A chuck operates to a part A bottle unloading station to unload the bottle, and the part A chuck operates to the pipe taking station to reset after unloading the bottle. The semi-finished bottle body output by the A part of unloading chuck is transferred and input to the loading chuck of the B part of bottle taking station by the rotating mechanism; under the rotation of a B-part large disc of a bottle making machine, the B-part chuck is driven to clamp a bottle body to circularly rotate between different bottle making stations corresponding to a B-part bottle making processing mechanism, after a semi-finished product bottle body is processed into a formed pre-filled and sealed glass bottle body, the B-part chuck is operated to a B-part bottle unloading station to unload the bottle, and finally the B-part chuck is driven by the B-part large disc to directly rotate to a bottle taking station to reset, and the steps are repeated in sequence, so that the processing of the pre-filled and sealed bottle body is realized.
The transfer mechanism for the pre-filling and sealing bottle making machine at present comprises a sleeve type bottle taking mechanism corresponding to a part A chuck of the bottle making machine, a bottle supporting device positioned at the lower end of a bottle taking sleeve of the bottle taking mechanism and a transfer mechanism arranged corresponding to a part B chuck, wherein the sleeve type bottle taking mechanism comprises a bottle taking sleeve, a chuck up-down moving mechanism and a chuck control mechanism for controlling the chuck to move up and down. When the bottle supporting device works, a bottle taking sleeve in the sleeve type bottle taking mechanism clamps a semi-finished product machined and formed by a chuck plate at the part A of a bottle making machine, then the chuck driving mechanism is matched with the chuck claw opening and closing control mechanism to control the chuck to clamp a bottle body in the chuck sleeve, and after the clamped bottle body is driven by the chuck driving mechanism to be conveyed to the bottle supporting device, the semi-finished product bottle body on the bottle supporting device can be rotated by the transfer mechanism and then transferred to a large plate at the part B. After the bottle receiving, bottle clamping, bottle conveying, bottle supporting and bottle transferring procedures, the semi-finished bottle bodies can be transferred between the A part and the B part of the bottle making machine to a certain extent, but the following defects exist in the actual production:
firstly, overall structure is complicated, and work step is numerous and diverse, and the time of transfering to semi-manufactured goods bottle is longer, greatly reduced production efficiency.
And secondly, the transfer accuracy is poor. The positioning accuracy between each part is low in the bottle taking sleeve bottle receiving process, the bottle clamping process of the chuck and the bottle conveying process of the chuck driving mechanism, the transferring accuracy of semi-finished bottle bodies is influenced, and the overall bottle making quality precision is not high.
And thirdly, the failure rate is high. As the requirement on the matching degree of all parts is high in the working process, faults are easy to occur in the working process, and the fault rate is high.
And fourthly, the precision required for machining the machine parts is high, and the production and the manufacture are difficult.
Disclosure of Invention
In order to solve the defects in the prior art, the invention aims to provide a pre-filling and sealing bottle making machine and a bottle making method thereof, so as to achieve the purposes of reducing the transfer time of semi-finished bottles and reducing the failure rate.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows: the utility model provides a pre-embedment bottle-making machine, is including the bottle-making machine A portion, the B portion of all adorning in the bottle-making machine frame admittedly and arranging the mechanism that forwards between A portion and B portion, its characterized in that: the transfer mechanism comprises a manipulator transfer assembly which is arranged on the rack and is used for transferring the bottle bodies, the bottle taking position of the manipulator in the manipulator transfer assembly corresponds to the A-part unloading chuck position of the bottle making machine, and the bottle unloading position of the manipulator transfer assembly corresponds to the B-part loading chuck position of the B-part bottle taking station.
As a limitation of the invention, the robot transfer assembly is a robot;
or the manipulator transferring assembly comprises a manipulator, a bottle supporting device and a bottle pushing device movably assembled on the rack, the bottle taking position of the manipulator corresponds to the discharging chuck position of the part A of the bottle making machine, the bottle discharging position of the manipulator corresponds to the bottle receiving position of the bottle supporting device, and the bottle conveying position of the bottle supporting device corresponds to the bottle pushing position of the bottle pushing device and the charging chuck position of the part B.
As a further limitation of the invention, a slag blowing cleaning station is arranged at the B part of the bottle making machine before the bottle taking station and after the bottle unloading station, and a slag blowing cleaning mechanism for performing slag blowing cleaning on the B part chuck is assembled on the frame of the bottle making machine corresponding to the slag blowing cleaning station.
As a further limitation of the invention, the slag blowing and cleaning mechanism comprises a gas transmission assembly fixedly arranged on a rack of the bottle making machine and blowing assemblies fixedly arranged on a large plate at the B part of the bottle making machine and respectively corresponding to the B part of the bottle making machine, a gas transmission outlet of the gas transmission assembly corresponds to a blowing inlet of the blowing assembly on the slag blowing and cleaning station, and a blowing outlet of each group of blowing assemblies corresponds to a gas inlet of a corresponding shaft sleeve of the B part of the chuck.
As a further limitation of the invention, the gas transmission assembly comprises a telescopic device fixedly arranged on the frame of the bottle making machine and a gas transmission pipe fixedly arranged at the power output end of the telescopic device, the gas transmission inlet of the gas transmission pipe is connected with a gas source, and the gas transmission outlet of the gas transmission pipe corresponds to the blowing inlet of the blowing assembly on the slag blowing and cleaning station; the blowing assembly comprises blowing pipes fixedly arranged on a large disc at the B part of the bottle making machine, a blowing inlet of each blowing pipe on the slag blowing cleaning station corresponds to a gas conveying outlet of a gas conveying pipe, and a blowing outlet of each group of blowing assembly blowing pipes corresponds to a gas inlet of the corresponding chuck shaft sleeve at the B part.
As another limitation of the invention, a bottle mouth extruding mechanism is fixedly arranged on a bottle mouth mold in the A part of the bottle making machine and comprises two groups of sliding assemblies which are same in structure and correspondingly arranged on the left half mold and the right half mold of the bottle mouth mold, wherein one group of sliding assemblies comprises a ball sliding seat and a sliding block, the ball sliding seat is connected with the bottle mouth half mold on the side, the ball sliding seat is provided with a track, the track is in sliding connection with the sliding block, and the ball which is in contact with the surface of the sliding block is in rolling connection with the track.
The invention also provides a bottle making method of the pre-filling and sealing bottle making machine, which is realized by utilizing the pre-filling and sealing bottle making machine, and the technical scheme is as follows: a bottle making method of a pre-filling and sealing bottle making machine comprises the following steps:
s1, processing a bottle body by an A part of a bottle making machine: processing the glass tube into a semi-finished bottle body at the part A of the bottle making machine, and unloading the semi-finished bottle body by an unloading chuck at the part A;
s2, the bottle bodies are transferred by a transfer mechanism: a manipulator in the manipulator transferring assembly is moved to a bottle taking position corresponding to the A-part unloading chuck of the bottle making machine to take a bottle, the manipulator transferring assembly clamps and conveys a semi-finished bottle to a bottle unloading position corresponding to the B-part loading chuck, and the manipulator transferring assembly resets after unloading the bottle;
s3, processing the bottle body by the B part of the bottle making machine: and the B part of the bottle making machine processes the semi-finished bottle body to form a molded bottle body, and the molded bottle body is unloaded by a chuck of the B part unloading station.
As a limitation of the present invention, when the robot transfer unit is a robot, the step S2 includes the steps of:
the manipulator moves to a bottle taking position to take a bottle, clamps and conveys the bottle body to a bottle unloading position, and resets after unloading the bottle;
when the manipulator transfer assembly includes a manipulator, a bottle holder and a bottle pusher, step S2 includes the following steps:
s21, taking a bottle: the manipulator rotates to a bottle taking position to take a bottle;
s22, bottle turning: the manipulator clamps the bottle body and rotationally conveys the bottle body to a bottle supporting groove positioned at the bottle receiving position;
s23, bottle conveying: the lifting body drives the bottle supporting groove to move to a bottle conveying position of the bottle supporting device;
s24, bottle pushing: the moving part drives the bottle pushing rod to push the bottle body on the bottle supporting groove to be conveyed to the B-part charging chuck and unload the bottle;
s25, resetting: the robot transfer assembly is reset.
As a further limitation of the present invention, step S3 includes the steps of:
s31, taking a bottle: driving a large disc at the B part of the bottle making machine to rotate, and positioning a chuck at the B part to a bottle taking station at the B part for taking bottles;
s32, processing of the bottle body: driving a large disc at the B part of the bottle making machine to rotate, positioning a chuck at the B part to a processing station at the B part, and processing and forming the bottle body;
s33, unloading the bottles: driving a large disc at the B part of the bottle making machine to rotate, and positioning a chuck at the B part to a bottle unloading station at the B part for unloading bottles;
s34, slag blowing and cleaning: and driving a large disc at the B part of the bottle making machine to rotate, positioning the clamping head at the B part to a slag blowing and cleaning station, and blowing and cleaning the clamping head at the B part by a slag blowing and cleaning mechanism.
As still further defined in the present invention, the step S1 of squeezing the bottle mouth by the mouth squeezing mechanism comprises the steps of:
s11, driving a ball sliding seat to move along a sliding block by a mold opening and closing driving mechanism, and generating corresponding mold closing driving forces on a left half mold and a right half mold respectively;
s12, extruding and pressing a bottle mouth after the left half die and the right half die are closed;
and S13, driving the left half die and the right half die to open and reset by the die opening and closing driving mechanism. As a still further limitation of the present invention,
due to the adoption of the technical scheme, compared with the prior art, the invention has the following beneficial effects:
(1) after the bottle is directly taken from the discharging chuck at the part A of the bottle making machine by the manipulator, the transfer mechanism has simpler working procedures, short bottle taking and transferring time, high bottle taking precision and low failure rate compared with a sleeve type bottle taking mechanism in the prior art. The manipulator passes on the subassembly and can adopt a manipulator directly to carry the semi-manufactured goods bottle to B portion chuck department of feeding by A portion chuck department of unloading, and overall structure is simple, and not only the bottle process of changeing is few, has shortened the bottle time of changeing greatly, transfers on swiftly, effectively promotes bottle work efficiency, and the accurate nature of commentaries on classics bottle is high moreover, and bottle quality precision is high. The manipulator transmission assembly can adopt a manipulator to clamp a bottle, a bottle supporting device to support the bottle and a bottle pushing device to push the bottle to convey a semi-finished bottle from the unloading chuck of the part A to the loading chuck of the part B, and compared with the prior art, the manipulator transmission assembly has the advantages of simple integral structure, low failure rate of the integral structure, effective reduction of production cost, shortening of bottle rotating time and high product quality.
(2) According to the invention, the slag blowing and cleaning station is additionally arranged between the bottle unloading station at the B part of the bottle making machine and the bottle taking station at the B part, so that the blowing and cleaning operation can be carried out on the chuck at the B part after the bottle is unloaded, namely, gas is blown into the shaft sleeve of the chuck at the slag blowing and cleaning station through the gas pipe and the gas blowing pipe, so that the gas is blown into the clamping jaw at the B part at the front end of the shaft sleeve of the chuck at the B part through the shaft sleeve of the chuck at the B part, and the cleaning of waste slag in the chuck at the B part is realized. After the B part chuck is blown and cleaned, the normal opening and closing of the B part clamping jaw can be ensured, so that the B part bottle taking position chuck can clamp semi-finished bottles output from the A part in time. And, can effectively guarantee the positioning accuracy and the bottle stability of pressing from both sides the bottle, namely make the semi-manufactured goods bottle central line that B portion clamping jaw got and the central line collineation of this B portion chuck, semi-manufactured goods bottle is stable to be blocked in B portion clamping jaw, not only ensures the precision of follow-up processing procedure to bottle processing, thereby can avoid the waste residue in B portion clamping jaw and the condition emergence of the surperficial fish tail bottle of bottle surface that contacts of bottle that is held in addition, effectively promote product production quality, reduce the defective products rate.
(3) The sliding assembly in the bottleneck extrusion mechanism adopts the ball sliding seat to provide rolling friction for the sliding of the sliding block in the ball sliding seat, namely, the ball in the ball sliding seat is contacted with the surface of the sliding block, so that the wear resistance of the sliding block in the ball sliding seat is increased, the service lives of the sliding block and the ball sliding seat are prolonged, the stability of the sliding block in the ball sliding seat is ensured, the accuracy of the die assembly and positioning of a bottleneck die is ensured, the production quality of a product is effectively ensured, and the rate of unqualified products is reduced.
The invention is suitable for producing the pre-filled and sealed glass bottle body by the pre-filled and sealed bottle making machine.
Drawings
The invention is described in further detail below with reference to the figures and the embodiments.
FIG. 1 is a schematic structural view of example 1 of the present invention;
FIG. 2 is a top view showing the structure of embodiment 1 of the present invention;
FIG. 3 is a schematic structural view of a bottle mouth extruding mechanism in embodiment 1 of the present invention;
FIG. 4 is a schematic view showing a connection relationship between a ball sliding seat and a slider of a bottle mouth extruding mechanism in accordance with embodiment 1 of the present invention;
FIG. 5 is a schematic structural view of a transfer mechanism between the parts A and B of a bottle making machine according to embodiment 1 of the present invention;
FIG. 6 is an enlarged view of portion I of FIG. 5;
fig. 7 is a schematic structural view of a transfer mechanism according to embodiment 1 of the present invention.
FIG. 8 is a sectional view showing the structure of a slag blowing and cleaning station in accordance with example 1 of the present invention;
FIG. 9 is a sectional view showing the structural relationship of the slag-blowing cleaning station after the cylinder is reset in embodiment 2 of the present invention;
fig. 10 is a schematic structural view of a bottleneck pressing mechanism in embodiment 3 of the present invention.
In the figure: 1-1, fixing frames of bottle mouth molds; 1-2, an upper slide block; 1-3, an upper ball sliding seat; 1-4, a guide rod; 1-5, pressure spring; 1-6, a ball slide; 1-7, a sliding block; 1-8, a connecting seat; 1-9, a bottle making machine A part; 1-10, a support plate; 1-18, track; 1-19, balls;
2-1, a mechanical clamping jaw; 2-2, a rotating body; 2-3, supporting a bottle groove; 2-4, a lifting body; 2-5, a moving part; 2-6, pushing the bottle rod; 2-7, a loading chuck at the part B; 2-8, part A of discharge chucks;
1. a frame; 2. blowing slag and cleaning a station; 3. a bottle unloading station at the part B; 4. a bottle taking station at the part B; 5. a B part large disc; 6. a B part chuck; 7. a gas delivery pipe; 8. a cylinder; 9. an air blowing pipe; 10. a B part chuck shaft sleeve; 11. a part B clamping jaw; 12. an air blowing outlet of the air blowing pipe; 13. a gas delivery outlet of the gas delivery pipe; 14. an air blowing inlet of the air blowing pipe; 15. a gas inlet of the gas pipe.
Detailed Description
Preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the description of the preferred embodiment is only for purposes of illustration and understanding, and is not intended to limit the invention.
Embodiment 1 bottle making machine for pre-filling and sealing
As shown in fig. 1 to 8, the present embodiment comprises a bottle-making machine a-part 1-9, a bottle-making machine B-part, which are all fixedly mounted on a bottle-making machine frame 1, and a transfer mechanism disposed between the bottle-making machine a-part 1-9 and the bottle-making machine B-part.
First, part A1-9 of bottle making machine
The part A1-9 of the bottle making machine is used for processing the glass tube to form a semi-finished product pre-filled and sealed bottle body. The A part 1-9 of the bottle making machine adopts the structure of the A part 1-9 of the bottle making machine in the prior art, namely the A part 1-9 of the bottle making machine comprises an A part chuck disk which is driven by a motor to rotate, a plurality of A parts chucks which are uniformly assembled on the A part chuck disk in the circumferential direction and a plurality of A part bottle making processing mechanisms. Because the bottle mouth extrusion mechanism in the A part bottle-making processing mechanism in the prior art adopts the mode that the cast iron moving block fixed below the bottle mouth mold slides on the bottle-making machine frame 1, the bottle mouth extrusion mechanism in the prior art has the defects of easy abrasion, short service life and low positioning precision, and the embodiment improves the bottle mouth extrusion mechanism in the A part 1-9 bottle-making processing mechanism of the bottle-making machine in the prior art so as to achieve the purposes of abrasion resistance and bottle mouth mold positioning precision improvement during bottle mouth making.
In the sliding assembly of the bottle opening extruding mechanism of the embodiment, the ball sliding seats 1-6 are adopted, and the sliding rolling friction of the sliding blocks 1-7 in the ball sliding seats 1-6 is realized, that is, the balls 1-19 in the ball sliding seats 1-6 are in contact with the surfaces of the sliding blocks 1-7, so that the wear resistance of the sliding blocks 1-7 in the ball sliding seats 1-6 is improved, and the service lives of the sliding blocks 1-7 and the ball sliding seats 1-6 are prolonged.
As shown in fig. 3 to 4, the present embodiment includes two sets of sliding assemblies correspondingly installed below left and right half molds of a bottleneck mold (not shown in the figures), the sliding assembly connected to the right half mold and the sliding assembly connected to the left half mold have the same structure, and the two sliding assemblies are symmetrically arranged relative to a mold closing line of the bottleneck mold, and the present embodiment is described by taking one set of sliding assemblies as an example, and the sliding assemblies include sliding blocks 1 to 7 and ball sliding seats 1 to 6.
The lower end face of each sliding block 1-7 is fixedly arranged on the bottle making machine frame 1, a ball sliding seat 1-6 is connected above each sliding block 1-7 in a sliding mode, and the sliding direction of each sliding block 1-7 is located in the opening and closing direction of the mold.
The ball sliding seat 1-6 is connected with the power output end of the mould opening and closing driving mechanism and is also fixedly connected with the bottleneck mould fixing frame 1-1. The upper end face of the ball sliding seat 1-6 is fixedly connected with the bottom end of a right half die or a left half die (not shown in the figure) through a bottleneck die fixing frame 1-1, namely, the ball sliding seat 1-6 is connected with the side bottleneck half die so as to drive the ball sliding seat 1-6 to slide through a die opening and closing driving mechanism which provides driving force for opening and closing a die in the prior art. The ball sliding seat 1-6 is provided with a track 1-18 which is connected with the sliding block 1-7 in a sliding way, the track 1-18 is provided with a space which can clamp the sliding block 1-7, the track 1-18 is respectively provided with a set of ball groups at the left side and the right side of the sliding block 1-7, each set of ball group comprises an upper row of balls and a lower row of balls, the upper row of balls are contacted with the upper surface of the sliding block 1-7, the lower row of balls are contacted with the lower surface of the sliding block 1-7, each row of balls are a plurality of balls 1-19 arranged along the sliding direction, the balls 1-19 are connected in the ball sliding seat 1-6 in a rolling way, when the ball sliding seat, the balls 1-19 in the ball sliding seats 1-6 are in rolling contact with the sliding blocks 1-7, so that the friction resistance is reduced, and the wear resistance is improved.
Second, transfer mechanism
The transfer mechanism of the embodiment is an improvement of a transfer mechanism between the A part 1-9 and the B part of the bottle making machine, namely, a manipulator in a manipulator transfer assembly is adopted to directly take bottles from the A part unloading chuck 2-8 of the bottle making machine, and the manipulator transfer assembly is used for transferring semi-finished bottles to the B part loading chuck 2-7 on the B part bottle taking station 4.
The manipulator transferring assembly is arranged on the frame 1, the bottle taking position of a manipulator in the manipulator transferring assembly corresponds to the position of the A-part unloading chuck 2-8 of the bottle making machine, and the bottle unloading position of the manipulator transferring assembly corresponds to the position of the B-part loading chuck 2-7. Namely, when the bottle bodies are transferred from the A part 1-9 of the bottle making machine to the B part of the bottle making machine, the manipulator in the manipulator transferring assembly is transferred to the bottle taking position corresponding to the A part unloading chuck 2-8 of the bottle making machine to take the bottle, the manipulator transferring assembly clamps and conveys the bottle bodies to the bottle unloading position corresponding to the B part loading chuck 2-7 on the B part bottle taking station 4, and the manipulator transferring assembly resets after unloading the bottle.
The robot transfer assembly in this embodiment may have one of the following two configurations:
the first method comprises the following steps: the manipulator transfer assembly is a manipulator
The manipulator transfer assembly is a manipulator, namely a multi-shaft manipulator in the prior art is adopted to directly convey the semi-finished bottle bodies from the A part unloading chucks 2-8 to the B part loading chucks 2-7. Under the control of a bottle making machine controller, a manipulator moves to a bottle taking position to take a bottle, the bottle clamping center line of the manipulator is coaxial with the center line of the A unloading chuck 2-8 when the bottle is taken, the manipulator needs to turn 90 degrees after taking the bottle from the A unloading chuck 2-8 and then transfers the bottle to the B loading chuck 2-7, the bottle unloading center line of the manipulator is coaxial with the center line of the B loading chuck 2-7 when the bottle is unloaded, and the manipulator resets after unloading the bottle. The manipulator transfers the subassembly and has the bottle time of changeing for a manipulator, and it is high to change accurate nature of bottle, the high technical advantage of system bottle quality precision.
And the second method comprises the following steps: the manipulator conveying assembly comprises a manipulator, a bottle supporting device and a bottle pushing device.
As shown in fig. 5 to 7, the bottle taking position of the manipulator corresponds to the position of the discharging chuck 2-8 at the part a of the bottle making machine, the bottle discharging position of the manipulator corresponds to the bottle receiving position of the bottle supporting device, and the bottle conveying position of the bottle supporting device corresponds to the bottle pushing position of the bottle pushing device and the position of the charging chuck 2-7 at the part B of the bottle supporting device. The constitution of each part is respectively described as follows:
the manipulator is used for taking down and rotating the semi-finished bottle body at the position of the unloading chuck 2-8 at the part A of the bottle making machine and then conveying the semi-finished bottle body to the bottle receiving position of the bottle supporting device. The manipulator comprises a mechanical clamping jaw 2-1 and a rotating body 2-2. The mechanical clamping jaw 2-1 adopts a mechanical clamping jaw 2-1 with opening and closing functions. The mechanical clamping jaw 2-1 is connected with the power output end of the rotating body 2-2, and the rotating body 2-2 is a rotating structure which can drive the mechanical clamping jaw 2-1 to rotate to the bottle receiving position of the bottle supporting device in the prior art. The rotator 2-2 in this embodiment is a 90 ° rotary cylinder.
The bottle supporting device is used for conveying the semi-finished bottle body at the bottle receiving position of the bottle supporting device to the bottle conveying position of the bottle supporting device. The bottle supporting device comprises a bottle supporting groove 2-3 and a lifting body 2-4. The bottle supporting groove 2-3 is used for clamping and fixing the semi-finished bottle body, and the bottle supporting groove 2-3 can be a U-shaped groove or a V-shaped groove so as to realize the stable transportation of the bottle body. The power output end of the lifting body 2-4 is fixedly connected with the bottle supporting groove 2-3, the lifting body 2-4 adopts a mechanical conveying structure which can drive the bottle supporting groove 2-3 to move from a bottle receiving position to a bottle sending position in the prior art, and the lifting body 2-4 can be an air cylinder, a linear motor or a linear guide rail structure. In the embodiment, the lifting body 2-4 is a linear cylinder to realize the movement of the bottle supporting groove 2-3 from the bottle receiving position to the bottle sending position along the vertical direction.
The bottle pushing device is used for pushing the semi-finished bottle body on the bottle supporting device to the charging chuck 2-7 at the B part of the bottle making machine. The bottle pushing device comprises a bottle pushing rod 2-6 and a moving part 2-5. The bottle pushing rod 2-6 is arranged corresponding to the position of the upper semi-finished bottle body of the bottle supporting device, and the bottle pushing rod 2-6 is fixedly connected with the power output end of the moving assembly 2-5. The moving part 2-5 adopts a mechanical moving structure which can drive the bottle pushing rod 2-6 to push the upper semi-finished bottle body of the bottle supporting device to the charging chuck 2-7 at the B part of the bottle making machine in the prior art, and the moving part 2-5 can be a cylinder, a linear motor or a linear guide rail structure. In the embodiment, the moving part 2-5 is a linear cylinder to realize that the semi-finished bottle body on the bottle supporting groove 2-3 is linearly pushed into the charging chuck 2-7 at the B part of the bottle making machine.
Preferably, in order to reduce the friction between the bottle body positioned on the bottle supporting groove 2-3 and the bottle supporting groove 2-3 in the bottle pushing process of the bottle pusher, the bottle pusher and the bottle pusher are movably assembled on the frame 1 through a moving part, namely, the bottle pushing rod 2-6 and the lifting body 2-4 are fixedly connected to the power output end of the moving part 2-5, and the moving part 2-5 can simultaneously drive the bottle pushing rod 2-6 and the bottle pusher to integrally move.
Third, B part of bottle making machine
The B part of the bottle making machine is used for processing the semi-finished product pre-filled and sealed bottle body to form a formed pre-filled and sealed bottle body. The B part of the bottle making machine adopts a B part structure in the prior art, namely the B part of the bottle making machine comprises a B part large disc 5 which is driven by a driving mechanism to rotate, a plurality of B part chucks 6 which are uniformly assembled on the B part large disc 5 in the circumferential direction and a plurality of B part bottle making processing mechanisms. Because the bottle-making machine B among the prior art does not be equipped with and blows sediment clearance mechanism for the waste residue of the bottle course of working that drops in bottle-making machine B portion chuck 6 not only influences opening and shutting of B portion clamping jaw 11, reduces the positioning accuracy and the stability of pressing from both sides the bottle, still can fish tail bottle surface easily.
In the embodiment, the slag blowing cleaning station 2 is additionally arranged behind the bottle unloading station 3 at the B part of the bottle making machine and in front of the bottle taking station 4 at the B part, and the slag blowing cleaning mechanism is used for blowing, discharging and cleaning the B part chuck 6 after unloading the bottle and before taking the bottle, so that the waste slag in the B part chuck 6 is cleaned. As shown in fig. 1 to 2, the present embodiment includes a slag blowing cleaning station 2 and a slag blowing cleaning mechanism, both of which are mounted on a bottle making machine frame 1, disposed between a bottle taking station 4 at a part B and a bottle discharging station 3 at a part B of the bottle making machine. As shown in figure 2, the driving mechanism drives the big disc 5 at the B part of the bottle making machine to rotate anticlockwise, and a slag blowing and cleaning station 2 is arranged behind the bottle unloading station 3 at the B part and in front of the bottle taking station 4 at the B part. The slag blowing and cleaning mechanism comprises a gas transmission assembly and a gas blowing assembly.
As shown in fig. 8, a gas delivery assembly for blowing gas into the insufflation assembly. The gas transmission assembly is fixedly arranged on the bottle making machine frame 1 and is arranged corresponding to the air blowing assembly on the slag blowing cleaning station 2, namely, a gas transmission outlet of the gas transmission assembly corresponds to an air blowing inlet of the air blowing assembly on the slag blowing cleaning station 2, so that gas in the gas transmission assembly is discharged into the air blowing assembly. The gas transmission assembly comprises a telescopic device, a gas source and a gas transmission pipe 7. The expansion piece is fixedly arranged on the bottle making machine frame 1, the expansion piece is a linear driver which can drive the gas pipe 7 to move linearly to the blowing inlet of the blowing assembly, and the expansion piece can be a linear motor, an electric screw rod and other structures which can realize the linear motion of the gas pipe 7 in the prior art. The expansion piece of this embodiment adopts cylinder 8, and the power take off end fixedly connected with gas-supply pipe 7 of cylinder 8. A gas transmission inlet at one end of the gas transmission pipe 7 is connected with a gas source, and a gas transmission outlet at the other end of the gas transmission pipe 7 corresponds to a blowing inlet of a blowing assembly on the slag blowing and cleaning station 2.
In order to facilitate the gas pipe 7 at the gas conveying outlet to extend into the blowing inlet of the blowing assembly on the slag blowing cleaning station 2, matched tapers are arranged at the gas conveying outlet 13 of the gas pipe and the blowing inlet 14 of the blowing pipe, so that the gas conveying outlet 13 of the gas pipe is inserted into the blowing inlet 14 of the blowing pipe. Furthermore, a soft plug made of tapered soft material can be arranged on the gas transmission pipe 7 at the gas transmission outlet so as to improve the sealing property at the connection part of the gas transmission outlet 13 of the gas transmission pipe and the blowing inlet 14 of the blowing pipe.
And the blowing assembly is used for discharging gas blown in the gas transmission assembly into a B-part chuck shaft sleeve 10 at the slag blowing and cleaning station 2, and a group of blowing assemblies are correspondingly arranged on each B-part chuck 6 of the bottle making machine. Each group of air blowing assemblies comprises an air blowing pipe 9 fixedly arranged on a big disc 5 at the B part of the bottle making machine, an air blowing inlet 14 of the air blowing pipe on the slag blowing cleaning station 2 corresponds to an air conveying outlet 13 of an air conveying pipe, an air blowing outlet 12 of the air blowing pipe of each group of air blowing assemblies corresponds to an air inlet of a corresponding chuck shaft sleeve 10 at the B part, namely the air blowing outlet 12 of each group of air blowing pipes is arranged outside the air inlet of the corresponding chuck shaft sleeve 10 at the B part and is arranged oppositely, and the axial line of the air blowing outlet 12 of the air blowing pipe is collinear with the axial line of the corresponding chuck shaft sleeve 10 at.
In order to collect the waste slag blown by the slag blowing cleaning station 2, a waste slag hopper (not shown in the figure) is fixedly arranged on the bottle making machine frame 1. The waste slag hopper is arranged corresponding to the front end of the B part clamping jaw 11 on the chuck of the slag blowing cleaning station 2.
The bottle making process of this example is shown in example 2.
Example 2 bottle-making method of pre-filling and sealing bottle-making machine
This embodiment is implemented by using the pre-filling and sealing bottle-making machine in embodiment 1, and includes the following steps under the control of the pre-filling and sealing bottle-making machine controller:
s1, processing a bottle body by an A part 1-9 of a bottle making machine:
the motor drive A part chuck plate rotates, after the A part chuck of the bottle making machine fixes the length of the glass tube and cuts the glass tube through the corresponding A part processing mechanism, the motor drive A part chuck plate rotates to the bottle mouth extrusion station corresponding to the bottle mouth extrusion mechanism to extrude the bottle mouth making process, and the steps of extruding the bottle mouth by the bottle mouth extrusion mechanism are as follows:
s11, the mold opening and closing driving mechanism drives the ball sliding seats 1-6 on the two sides to slide oppositely along the sliding blocks 1-7, namely the sliding blocks 1-7 are in contact with the balls 1-19 in the tracks of the ball sliding seats 1-6 and slide relative to the balls 1-19, and corresponding mold closing driving forces are generated on the left half mold and the right half mold respectively.
And S12, after the left half die and the right half die are closed, the left half die and the right half die are mutually extruded to form bottle openings under the action of a closing driving force.
S13, ball sliding seats 1-6 on two sides of the mold opening and closing driving mechanism move reversely along sliding blocks 1-7, so that the left half mold and the right half mold are opened and reset.
After the bottle mouth is extruded by the A part 1-9 of the bottle making machine, the semi-finished bottle body is unloaded by the A part unloading chuck 2-8.
S2, the bottle bodies are transferred by a transfer mechanism: and a manipulator in the manipulator transmitting assembly moves to a bottle taking position corresponding to the A-part unloading chuck 2-8 of the bottle making machine to take the bottle, the manipulator transmitting assembly clamps and conveys the semi-finished bottle body to a bottle unloading position corresponding to the B-part loading chuck 2-7, and the manipulator transmitting assembly resets after unloading the bottle.
When the robot transfer assembly is a robot, step S2 is divided into the following steps:
the manipulator takes the bottles from the A part unloading chuck 2-8, transfers the bottles to the B part loading chuck 2-7 after turning at 90 degrees, and resets.
When the manipulator transfer assembly adopts the manipulator, the bottle supporting device and the bottle pushing device, the step S2 is specifically divided into the following steps:
s21, taking a bottle: the mechanical clamping jaw 2-1 takes the bottle at the bottle taking position, and the central axis of the mechanical clamping jaw 2-1 is coaxial with the central axis of the A part of discharge chuck 2-8 when the bottle is taken;
s22, bottle turning: the mechanical clamping jaw 2-1 clamps the bottle body and conveys the bottle body to a bottle supporting groove 2-3 positioned at the bottle receiving position after rotating for 90 degrees;
s23, bottle conveying: the lifting body 2-4 drives the bottle supporting groove 2-3 to move downwards linearly to a bottle conveying position of the bottle supporting device;
s24, bottle pushing: the moving part 2-5 drives the bottle pushing rod 2-6 to push the bottle bodies on the bottle supporting grooves 2-3 to be conveyed to the B-part charging chucks 2-7 linearly along the horizontal direction and unload the bottles, and the central axis of each bottle body is coaxial with the central axis of the B-part charging chuck 2-7 during bottle unloading;
s25, resetting: the robot transfer assembly is reset.
S3. processing the bottle body at the B part: the B part of the bottle making machine processes the semi-finished bottle body to form a molded bottle body, and the molded bottle body is unloaded by a chuck of the B part bottle unloading station 3.
S31, taking a bottle: the large disc 5 at the B part of the bottle making machine is driven to rotate, the clamping heads 6 at the B part (namely the clamping heads 2-7 at the B part) are positioned to the bottle taking station 4 at the B part, and the clamping heads 6 at the B part clamp semi-finished bottles input to the B part.
S32, processing of the bottle body: and driving the large disc 5 at the B part of the bottle making machine to rotate, sequentially positioning the chucks 6 at the B part to each processing station, and processing and forming the bottle body step by the corresponding processing mechanism.
S33, unloading the bottles: the big disc 5 at the B part of the bottle making machine is driven to rotate, the chuck 6 at the B part is positioned to the bottle unloading station 3 at the B part, and the finished bottle after being processed and molded is taken down by the bottle unloading mechanism from the chuck 6 at the B part and is transferred to the next production procedure.
S34, slag blowing and cleaning: the large disc 5 at the B part of the bottle making machine is driven to rotate, the clamping head 6 at the B part after the bottle is unloaded is positioned to the slag blowing cleaning station 2, and the slag blowing cleaning mechanism is used for blowing and cleaning the clamping head 6 at the B part. Namely, the method comprises the following steps:
s341, positioning: and driving a large disc 5 at the B part of the bottle making machine to rotate, and positioning a clamping head 6 at the B part after bottle unloading to the slag blowing and cleaning station 2.
S342, gas butt joint: the gas delivery outlet 13 of the gas delivery pipe is aligned with the blowing inlet 14 of the blowing pipe arranged in the slag blowing cleaning station 2, namely the gas cylinder 8 drives the gas delivery pipe 7 to move linearly until the gas delivery outlet 13 of the gas delivery pipe extends into the blowing inlet 14 of the blowing pipe, so that the gas delivery outlet 13 of the gas delivery pipe corresponds to the blowing inlet 14 of the blowing pipe in the slag blowing cleaning station 2.
S343, blowing and deslagging: and opening an air source, blowing air into the air conveying pipe 7, discharging the air into the corresponding B-part chuck shaft sleeve 10 through the air blowing pipe 9 of the slag blowing and cleaning station 2, blowing the air into the B-part chuck shaft sleeve 10 by the B-part chuck shaft sleeve 10 to remove slag, discharging waste slag at the B-part chuck 6 outwards, and dropping the waste slag into a waste slag hopper positioned at the front end of the B-part chuck 11 on the slag blowing and cleaning station 2.
S344, air shutoff and reset: the air supply is closed, the air cylinder 8 is reset, and the air delivery outlet 13 of the air delivery pipe leaves the air blowing inlet 14 of the air blowing pipe, as shown in figure 9.
S35, repeating the steps S31-S34.
Example 3 Pre-filling and sealing bottle making machine and bottle making method thereof
The embodiment is an improvement on a flexible extrusion structure of a bottle opening after a bottle opening mold is closed in the part A1-9 of a bottle making machine, a mold opening and closing driving mechanism drives a flexible extrusion assembly to generate driving force for driving left and right half molds, and a ball sliding seat 1-6 and a support plate 1-10 in the sliding assembly continuously slide along a sliding block 7 under the action of the driving force after the left and right half molds are closed, so that a pressure spring 1-5 is contracted and deformed to form elastic force on the left and right half molds, the driving force and the elastic force extrude the left and right half molds to form a mold closing force for flexibly extruding and pressing the bottle opening, the flexible extrusion force is provided for extruding and pressing the bottle opening by the left and right half molds, the flexible.
The present embodiment adds the following technical features on the basis of embodiment 1: the flexible buffer assemblies are fixedly arranged between each group of sliding assemblies and the side bottleneck half mold, the flexible buffer assemblies connected with the right half mold and the flexible buffer assemblies connected with the left half mold have the same structure, and the flexible buffer assemblies are symmetrically arranged relative to a mold closing line of the bottleneck mold, in the embodiment, the flexible buffer assemblies are introduced by taking one group of flexible buffer assemblies as an example, as shown in fig. 10, each flexible buffer assembly comprises a connecting seat 1-8, an upper sliding block 1-2, an upper ball sliding seat 1-3, a support plate 1-10 and a pressure spring 1-5.
And the connecting seats 1-8 are fixedly connected to the upper end surfaces of the ball sliding seats 1-6, and the connecting seats 1-8 are used for being fixedly connected with the supporting plates 1-10 on one side, the upper ball sliding seats 1-3 above the ball sliding seats 1-6 and the power output end of the die opening and closing driving mechanism.
The upper ball sliding seat 1-3 is fixedly arranged above the ball sliding seat 1-6 through the connecting seat 1-8. The structure of the upper ball sliding seat 1-3 is the same as that of the ball sliding seat 1-6, the upper ball sliding seat 1-3 can be provided with an upper track which is connected with the upper sliding block 1-2 in a sliding way, the upper track is provided with a space which can clamp the upper sliding block 1-2, the left side and the right side of the upper sliding block 1-2 on the upper track are respectively provided with a set of ball groups, each set of ball group comprises an upper row of balls and a lower row of balls, the upper row of balls are contacted with the upper surface of the upper sliding block 1-2, the lower row of balls are contacted with the lower surface of the upper sliding block 1-2, each row of balls are a plurality of balls 1-19 arranged along the sliding direction, the balls 1-19 are connected in the upper ball sliding seat 1-3 in a rolling way, so that when the upper ball sliding seat 1-3 slides relative to the upper sliding block 1-2, so as to reduce frictional resistance and improve wear resistance.
And the upper sliding block 1-2 is arranged at the upper part of the upper ball sliding seat 1-3 in a sliding way and is fixedly connected with the side bottleneck half mould.
The support plate 1-10 is fixedly arranged on one side of the sliding seat 1-3 through the connecting seat 1-8. And a pressure spring 1-5 with the telescopic direction positioned in the opening and closing direction of the mold is fixedly arranged between the slide block 1-7 and the support plate 1-10, so that after the bottle mouth mold is closed, elastic extrusion force is applied to the bottle mouth mold by using the elastic force of the pressure spring 1-5. In order to guide the sliding of the sliding block 1-7, a sliding block guide part is fixed between the sliding block 1-7 and the support plate 1-10, the sliding block guide part is a guide rod 1-4, one end of the guide rod 1-4 is fixedly connected to the sliding block 1-7, the other end of the guide rod 1-4 is penetrated in the support plate 1-10, a pressure spring 1-5 is sleeved on the guide rod 1-4 and is clamped and fixed between the end part of the sliding block 1-7 and the support plate 1-10, a pre-tightening nut (not shown in the figure) for adjusting the elastic force of the pressure spring 1-5 is fixedly connected on the end part of the guide rod 1-4 at the support plate 1-10, the elasticity of the pressure spring 1-5 can be adjusted in advance by adjusting the pre-tightening nut according to the size of the processed bottle mouth of the bottle body and the hardness of the heated bottle body, so that proper elastic extrusion force is provided for bottle mouth extrusion forming.
In this embodiment, the steps of extruding the bottle mouth by using the bottle mouth extruding mechanism under the control of the bottle making machine controller are as follows:
s11, the mold opening and closing driving mechanism drives the ball sliding seats 1-6 on the two sides to slide oppositely along the sliding blocks 1-7, namely the sliding blocks 1-7 are in contact with the balls 1-19 in the tracks of the ball sliding seats 1-6 and slide relative to the balls 1-19, and corresponding mold closing driving forces are generated on the left half mold and the right half mold respectively.
S12, flexibly extruding a bottle making mouth after die assembly
After the left half die and the right half die are closed, the die opening and closing driving mechanism respectively drives the support plate 1-10 connected with the upper ball sliding seat 1-3 on the flexible buffer assembly to slide relative to the upper sliding block 1-2, namely, the closing driving force drives the support plate 1-10 connected with the upper ball sliding seat 1-3 on the left half die and the right half die to slide relative to the upper sliding block 1-2, the upper sliding block 1-2 is contacted with balls in an upper track of the upper ball sliding seat 1-3 and slides relative to the balls in the upper track, and elastic force generated by contraction of the pressure spring 1-5 forms elastic extrusion force on the left half die and the right half die. Under the drive of elastic extrusion force, the left half die and the right half die form flexible mold closing force on the machined bottle mouth.
S13, ball sliding seats 1-6 on two sides of the mold opening and closing driving mechanism move reversely along sliding blocks 1-7, so that the left half mold and the right half mold are opened and reset.
Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described above, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a pre-embedment bottle-making machine, is including the bottle-making machine A portion, the B portion of all adorning in the bottle-making machine frame admittedly and arranging the mechanism that forwards between A portion and B portion, its characterized in that: the transfer mechanism comprises a manipulator transfer assembly which is arranged on the rack and is used for transferring the bottle bodies, the bottle taking position of the manipulator in the manipulator transfer assembly corresponds to the A-part unloading chuck position of the bottle making machine, and the bottle unloading position of the manipulator transfer assembly corresponds to the B-part loading chuck position of the B-part bottle taking station.
2. The pre-potting bottle-making machine of claim 1, wherein:
the manipulator transferring component is a manipulator;
or the manipulator transferring assembly comprises a manipulator, a bottle supporting device and a bottle pushing device movably assembled on the rack, the bottle taking position of the manipulator corresponds to the discharging chuck position of the part A of the bottle making machine, the bottle discharging position of the manipulator corresponds to the bottle receiving position of the bottle supporting device, and the bottle conveying position of the bottle supporting device corresponds to the bottle pushing position of the bottle pushing device and the charging chuck position of the part B.
3. The pre-pot bottle-making machine according to claim 1 or 2, characterized in that: and a slag blowing and cleaning station is arranged in the B part of the bottle making machine before the bottle taking station and after the bottle unloading station, and a slag blowing and cleaning mechanism for blowing and cleaning the B part of the chuck is assembled on the frame of the bottle making machine corresponding to the slag blowing and cleaning station.
4. The pre-potting bottle-making machine of claim 3, wherein: the slag blowing and cleaning mechanism comprises a gas transmission assembly fixedly arranged on a rack of the bottle making machine and gas blowing assemblies fixedly arranged on a large plate at the B part of the bottle making machine and respectively corresponding to the B-part chucks of each bottle making machine, a gas transmission outlet of each gas transmission assembly corresponds to a gas blowing inlet of the gas blowing assembly on the slag blowing and cleaning station, and a gas blowing outlet of each group of gas blowing assemblies corresponds to a gas inlet of the corresponding shaft sleeve of the B-part chuck.
5. The pre-potting bottle-making machine of claim 4, wherein: the gas transmission assembly comprises a telescopic device fixedly arranged on the frame of the bottle making machine and a gas transmission pipe fixedly arranged at the power output end of the telescopic device, a gas transmission inlet of the gas transmission pipe is connected with a gas source, and a gas transmission outlet of the gas transmission pipe corresponds to a gas blowing inlet of the gas blowing assembly on the slag blowing cleaning station; the blowing assembly comprises blowing pipes fixedly arranged on a large disc at the B part of the bottle making machine, a blowing inlet of each blowing pipe on the slag blowing cleaning station corresponds to a gas conveying outlet of a gas conveying pipe, and a blowing outlet of each group of blowing assembly blowing pipes corresponds to a gas inlet of the corresponding chuck shaft sleeve at the B part.
6. The pre-filled and sealed bottle making machine according to any one of claims 1-2, 4-5, wherein: a bottleneck mold in the part A of the bottle making machine is fixedly provided with a bottleneck extrusion mechanism, the bottleneck extrusion mechanism comprises two groups of sliding assemblies which are identical in structure and correspondingly arranged on left and right half molds of the bottleneck mold, one group of sliding assemblies comprises a ball sliding seat and a sliding block, the ball sliding seat is used for being connected with a power output end of a mold opening and closing driving mechanism, the sliding block is fixedly arranged on a rack of the bottle making machine, the ball sliding seat is connected with the bottleneck half mold on the side, a track which is in sliding connection with the sliding block is arranged on the ball sliding seat, and balls which are.
7. A bottle-making method of a pre-filling and sealing bottle-making machine is characterized in that: this is achieved with a pre-filled bottle making machine as claimed in claims 1-6, comprising the steps of:
s1, processing a bottle body by an A part of a bottle making machine: processing the glass tube into a semi-finished bottle body at the part A of the bottle making machine, and unloading the semi-finished bottle body by an unloading chuck at the part A;
s2, the bottle bodies are transferred by a transfer mechanism: a manipulator in the manipulator transferring assembly is moved to a bottle taking position corresponding to the A-part unloading chuck of the bottle making machine to take a bottle, the manipulator transferring assembly clamps and conveys a semi-finished bottle to a bottle unloading position corresponding to the B-part loading chuck, and the manipulator transferring assembly resets after unloading the bottle;
s3, processing the bottle body by the B part of the bottle making machine: and the B part of the bottle making machine processes the semi-finished bottle body to form a molded bottle body, and the molded bottle body is unloaded by a chuck of the B part unloading station.
8. The method of claim 7, further comprising:
when the robot transfer unit is a robot, step S2 includes the steps of:
the manipulator moves to a bottle taking position to take a bottle, clamps and conveys the bottle body to a bottle unloading position, and resets after unloading the bottle;
when the manipulator transfer assembly includes a manipulator, a bottle holder and a bottle pusher, step S2 includes the following steps:
s21, taking a bottle: the mechanical arm takes the bottle at the bottle taking position;
s22, bottle turning: the manipulator clamps the bottle body and rotationally conveys the bottle body to a bottle supporting groove positioned at the bottle receiving position;
s23, bottle conveying: the lifting body drives the bottle supporting groove to move to a bottle conveying position of the bottle supporting device;
s24, bottle pushing: the moving part drives the bottle pushing rod to push the bottle body on the bottle supporting groove to be conveyed to the B-part charging chuck and unload the bottle;
s25, resetting: the robot transfer assembly is reset.
9. The method of claim 8, further comprising: step S3 includes the following steps:
s31, taking a bottle: driving a large disc at the B part of the bottle making machine to rotate, and positioning a chuck at the B part to a bottle taking station at the B part for taking bottles;
s32, processing of the bottle body: driving a large disc at the B part of the bottle making machine to rotate, positioning a chuck at the B part to a processing station at the B part, and processing and forming the bottle body;
s33, unloading the bottles: driving a large disc at the B part of the bottle making machine to rotate, and positioning a chuck at the B part to a bottle unloading station at the B part for unloading bottles;
s34, slag blowing and cleaning: and driving a large disc at the B part of the bottle making machine to rotate, positioning the clamping head at the B part to a slag blowing and cleaning station, and blowing and cleaning the clamping head at the B part by a slag blowing and cleaning mechanism.
10. A method of making bottles in a pre-filled bottle making machine as claimed in claim 8 or 9 wherein: the step S1, in which the bottleneck squeezing mechanism squeezes the bottleneck, comprises the following steps:
s11, driving a ball sliding seat to move along a sliding block by a mold opening and closing driving mechanism, and generating corresponding mold closing driving forces on a left half mold and a right half mold respectively;
s12, extruding and pressing a bottle mouth after the left half die and the right half die are closed;
and S13, driving the left half die and the right half die to open and reset by the die opening and closing driving mechanism.
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| CN113354272A (en) * | 2021-06-10 | 2021-09-07 | 沧州四星玻璃股份有限公司 | Method for manufacturing openings at two ends of medium borosilicate glass tube bottle |
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| CN110330216A (en) * | 2019-07-19 | 2019-10-15 | 泉州丰泽贵丰机械科技有限公司 | A kind of mold shaving liner bottle ring demoulding in the glass bottle opening side molding cunning of counterbore |
| CN110590137A (en) * | 2019-10-12 | 2019-12-20 | 浙江赛腾自动化设备有限公司 | XiLin bottle-making machine servo control forming table |
| CN214193031U (en) * | 2020-12-31 | 2021-09-14 | 河北陆源科技有限公司 | Pre-filling and sealing bottle making machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113354272A (en) * | 2021-06-10 | 2021-09-07 | 沧州四星玻璃股份有限公司 | Method for manufacturing openings at two ends of medium borosilicate glass tube bottle |
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