CN112454462B - Full-automatic integrated fillet machine - Google Patents
Full-automatic integrated fillet machine Download PDFInfo
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- CN112454462B CN112454462B CN202011216097.1A CN202011216097A CN112454462B CN 112454462 B CN112454462 B CN 112454462B CN 202011216097 A CN202011216097 A CN 202011216097A CN 112454462 B CN112454462 B CN 112454462B
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- book
- cylinder
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- block
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
- B26D1/09—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type with a plurality of cutting members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
- B26D3/10—Making cuts of other than simple rectilinear form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
- B26D7/025—Means for holding or positioning work with clamping means acting upon planar surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0641—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form using chutes, hoppers, magazines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2614—Means for mounting the cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D2007/0012—Details, accessories or auxiliary or special operations not otherwise provided for
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control And Other Processes For Unpacking Of Materials (AREA)
Abstract
The invention provides a full-automatic integrated fillet machine, which comprises a rack, a module mechanism, an adjusting device, a paper cutting device and a belt conveying mechanism, wherein the paper cutting device, the adjusting device and the belt conveying mechanism are all arranged on the rack; can adjust the books that need the blank, in order to avoid the inaccurate problem of corner cut, and through being provided with the second dog, the height of the high manual regulation second shelves strip of cutting books as required, the books that the second shelves strip will not need the cutting are kept off, the books that do not need the cutting just can not be carried away together like this, can not produce the condition that the cutting is wrong or the corner cut is inaccurate, can further fix a position books, the corner cut is more accurate, degree of automation is high, the potential safety hazard has been reduced, more high-efficient intelligence.
Description
Technical Field
The invention relates to the technical field of printing, in particular to a full-automatic integrated fillet machine.
Background
With the improvement of living standard of people, people pay more and more attention to education of children, and many parents can purchase different types of books for children to read; in children's book production, can carry out the fillet cutting to the children's book that the printing was bound, so both can not cause the injury to children because the paper is too sharp, again more pleasing to the eye.
Among the prior art, the fillet machine all is semi-automatic, and the manual work is counterpointed and is being cut the fillet with semi-automatic equipment, and is comparatively dangerous, and in children's book production technology, books take place to shift easily at the in-process books of cutting the fillet, the condition that the fillet is inaccurate or can't arrive when leading to cutting the fillet easily.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a full-automatic integrated fillet machine, which is used for avoiding the industrial injury of workers, reducing the potential safety hazard, being more efficient and intelligent, having more accurate chamfer and more accurate alignment.
The invention provides a full-automatic integrated fillet machine which comprises a rack, a module mechanism, an adjusting device, a paper cutting device and a belt conveying mechanism, wherein the paper cutting device, the adjusting device and the belt conveying mechanism are all arranged on the rack, the adjusting device, the paper cutting device and the belt conveying mechanism are all provided with flow channels for installing the module mechanism, and the module mechanism is arranged in the flow channels of the adjusting device, the paper cutting device and the belt conveying mechanism.
As a further improvement of the invention, the module mechanism is provided with a module mounting plate, a conveying belt is arranged on the module mounting plate, the conveying belt is provided with a book hooking mounting plate, a book hooking cylinder is arranged on the book hooking mounting plate, a telescopic rod of the book hooking cylinder is fixedly connected with a push block assembly, the module mounting plate is connected with a module motor, and the module motor drives the conveying belt to move back and forth so as to drive the book hooking mounting plate to move back and forth;
the pushing block assembly is provided with a first pushing block, a second pushing block, a third pushing block and a pushing plate, the first pushing block, the second pushing block and the third pushing block are fixed on the pushing plate, the pushing plate is arranged on the book hooking cylinder, and the pushing plate is controlled to move up and down through the book hooking cylinder so as to drive the first pushing block, the second pushing block and the third pushing block to move up and down;
the structure of the first pushing block, the second pushing block and the third pushing block is the same, the first pushing block is provided with two book hooking plates, the two book hooking plates are connected through screws, a spring is arranged between the two book hooking plates, and the spring is sleeved on a screw.
As a further improvement of the invention, the adjusting device comprises a frame body, wherein the frame body is provided with a conveying strip, an adjusting mounting frame and an adjusting bin, the adjusting mounting frame is arranged at the front end of the frame body, the conveying strip is arranged on the frame body, and the adjusting bin is arranged on the conveying strip.
As a further improvement of the invention, the adjusting mounting frame is provided with two adjusting plates, two optical shafts and two first lead screw nuts, the optical shafts penetrate through the two adjusting plates and are rotatably connected with two side edges of the adjusting mounting frame, the first lead screw nuts are used for fixing the optical shafts and the two adjusting plates, the optical shafts are rotated to drive the two first lead screw nuts to move in opposite directions or in opposite directions so as to realize the opposite movement or opposite direction movement of the two adjusting plates, and the distance between the two adjusting plates can be adjusted;
the moving directions of the two adjusting plates are the same as the moving directions of the two first lead screw nuts.
As a further improvement of the invention, the adjusting bin comprises a first bin guardrail, a second bin guardrail, a third bin guardrail, a fourth bin guardrail, a first L-shaped bracket and a second L-shaped bracket, wherein the first bin guardrail is fixedly connected with one adjusting plate through the first L-shaped bracket, and the second bin guardrail is fixedly connected with the other adjusting plate through the second L-shaped bracket;
the utility model discloses a pneumatic conveyor, including two regulating plates, cylinder mounting panel, optical axis, lead screw nut and two, the telescopic link fixedly connected with third feed bin guardrail of first cylinder, the telescopic link fixedly connected with fourth feed bin guardrail of second cylinder, optical axis drive lead screw nut and two move about the regulating plate, and third feed bin guardrail and fourth feed bin guardrail also follow two the regulating plate is drawn close to or is moved to both sides simultaneously to the centre to adjust the interval of third feed bin guardrail and fourth feed bin guardrail.
As a further improvement of the present invention, a first stop block is fixedly mounted on the adjusting mounting frame, the first stop block is L-shaped, a threaded hole is formed in the first stop block, the first stop block is fixedly connected with a second stop block through the threaded hole, the second stop block is provided with a notch, the second stop block is fixedly connected with the first stop block through a bolt passing through the notch of the second stop block and the threaded hole of the first stop block, and the width of the notch is smaller than the nut of the bolt.
As a further improvement of the present invention, the paper cutting device comprises a left paper cutting device and a right paper cutting device, the left paper cutting device and the right paper cutting device have the same structure, and the left paper cutting device and the right paper cutting device are oppositely arranged left and right and are respectively used for cutting a left round angle and a right round angle of a book;
the left paper cutting device and the right paper cutting device respectively comprise an installation bottom plate, a positioning mechanism and an alignment mechanism, a guide rail is arranged at the bottom of the installation bottom plate, the installation bottom plate is slidably arranged on the rack through the guide rail, a cylinder support is arranged on the installation bottom plate, the cylinder support is fixedly arranged on the installation bottom plate, a book cutting cylinder installation plate is arranged at the top of the cylinder support, a book cutting cylinder is arranged on the book cutting cylinder installation plate, a telescopic rod of the book cutting cylinder is connected with a cutter mechanism, and the telescopic rod of the book cutting cylinder moves downwards to drive the cutter mechanism to move downwards so as to complete the fillet cutting;
the book pressing device is characterized in that a book pressing cylinder mounting plate is arranged on the cylinder support, a book pressing cylinder is arranged on the book pressing cylinder mounting plate, a telescopic rod of the book pressing cylinder is connected with a pressing block, and the telescopic rod of the book pressing cylinder can move downwards to drive the pressing block to press books downwards.
As a further improvement of the invention, the positioning mechanism is arranged at the side edge of the cylinder bracket, the positioning mechanism comprises a paper blocking cylinder, an adjusting rod, a first fixed mounting plate, a second fixed mounting plate, a cam follower, a paper blocking block and a connecting block, the first fixed mounting plate is fixedly arranged at the rear end of the cylinder bracket, the first fixed mounting plate is provided with a transverse long hole, the first fixed mounting plate is connected with the cylinder bracket through the long hole, the telescopic rod of the paper blocking cylinder is fixedly connected with the adjusting rod through a bolt, the middle point of the adjusting rod is connected with the second fixed mounting plate through a pin shaft, the adjusting rod can rotate relative to the second fixed mounting plate, the other end of the adjusting rod is connected with the cam follower through a pin shaft and a roller, the adjusting rod can slide back and forth in the guide groove of the cam follower, and the bottom end of the cam follower is fixedly connected with the paper blocking block, one end of the connecting block is connected with the paper blocking block in a sliding mode, and the other end of the connecting block is fixedly connected with the first fixed mounting plate;
the bottom of the connecting block is also connected with a pressing strip;
the positioning mechanism is further provided with a material pushing cylinder, the front end of the material pushing cylinder is provided with a material pushing plate, and the material pushing plate is used for pushing books to align to the material blocking plate.
As a further improvement of the invention, the alignment mechanism is arranged on the right side of the cylinder support, the alignment mechanism comprises an alignment mounting plate, a screw rod, a bearing and a screw rod nut, one end of the screw rod penetrates through the alignment mounting plate and the bearing and is connected with a hand wheel, the screw rod nut is arranged on the screw rod, and the other end of the screw rod is connected with the cylinder support and is fixed through the screw rod nut.
As a further improvement of the invention, the belt conveying mechanism comprises a bottom plate, a conveying belt, a driving roller and a driven roller, wherein the conveying belt is arranged on the bottom plate, the driving roller and the driven roller are respectively arranged at two sides of the conveying belt, a chain is arranged between the driving roller and the driven roller, one end of the driving roller is connected with a motor, and the motor drives the driving roller and the driven roller to rotate so as to drive the conveying belt to convey forwards.
The invention has the beneficial effects that: the full-automatic integrated fillet machine is provided with the adjusting device, books needing to be cut can be adjusted, so that the problem of inaccurate cutting angles is solved, the height of the second blocking strip is manually adjusted according to the height of the books needing to be cut by arranging the second blocking block, the books needing not to be cut are blocked by the second blocking strip, therefore, the books needing not to be cut cannot be conveyed out together, the situations of cutting errors or inaccurate cutting angles cannot be generated, the paper cutting device is provided with the positioning mechanism, the books can be further positioned, the cutting angles are more accurate, the automation degree is high, potential safety hazards are reduced, and the full-automatic integrated fillet machine is more efficient and intelligent; the invention has reasonable structural design, saves labor and improves the working efficiency.
Drawings
FIG. 1 is a schematic view of the overall structure of a fully automatic integrated fillet machine;
FIG. 2 is a schematic structural view of a die set mechanism;
FIG. 3 is a schematic structural view of a push block assembly;
FIG. 4 is a schematic view of a perspective of the adjustment device;
FIG. 5 is a schematic view of another perspective of the adjustment device;
FIG. 6 is a schematic view of the right cutting device from one perspective;
FIG. 7 is a schematic view of the right cutting device from another perspective;
FIG. 8 is a schematic view of the positioning mechanism;
FIG. 9 is a schematic structural view of the alignment mechanism;
FIG. 10 is a schematic view of the cutter mechanism;
fig. 11 is a schematic structural view of the belt conveying mechanism.
Fig. 1 to 11 include:
a frame 1;
a module mechanism 2;
a module mounting plate 21; a conveyor 211 belt; a book hooking mounting plate 212; a book hooking cylinder 213; a push block assembly 214; a first push block 2141; a second push block 2142; a third push block 2143; a push plate 2146; a book hooking plate 2144; a module motor 215; a spring 2145;
an adjusting device 3;
a frame body 31; a conveyor strip 32; a drum 321; adjusting the mounting bracket 33; an adjusting plate 331; an optical axis 332; a first feed screw nut 333; a connecting plate 334; a first cylinder 335; the second cylinder 336; a conditioning silo 34; a first bin barrier 341; a second bin guardrail 342; a third bin barrier 343; a fourth bin guardrail 344; a first L-shaped bracket 345; a second L-shaped bracket 346; a first stopper 35; a second stopper 36; notch 361;
a paper cutting device 4;
the left paper cutting device 41; the right paper cutting device 42; a mounting base plate 421; a guide rail 4211; a striker plate 4212; a positioning mechanism 422; a paper blocking cylinder 4221; an adjusting rod 4222; a first stationary mounting plate 4223; a second stationary mounting plate 4224; a cam follower 4225; a paper blocking block 4226; a connecting block 4227; an elongated hole 4228; a batten 4229; an alignment mechanism 423; an alignment mounting plate 4231; a screw rod 4232; a bearing 4233; a second spindle nut 4234; an alignment hand wheel 4235; a cylinder bracket 424; a book pressing cylinder mounting plate 4241; a book pressing cylinder 4242; a briquette 4243; a book cutting cylinder mounting plate 425; a book cutting cylinder 426; a cutter mechanism 427; a cutter mounting plate 4271; a cutter 4272; a slide rail 4273; a material pushing cylinder 428;
a belt conveying mechanism 5;
a bottom plate 51; a conveyor belt 52; a drive roller 53; a driven roller 54; a conveyance motor 55.
Detailed Description
As shown in fig. 1, the invention discloses a full-automatic integrated fillet machine, which comprises a frame 1, a module mechanism 2, an adjusting device 3, a paper cutting device 4 and a belt conveying mechanism 5, wherein the paper cutting device 4, the adjusting device 3 and the belt conveying mechanism 5 are all arranged on the frame, the adjusting device 3, the paper cutting device 4 and the belt conveying mechanism 5 are all provided with flow channels for installing the module mechanism 1, and the module mechanism 1 is installed in the flow channels of the adjusting device 3, the paper cutting device 4 and the belt conveying mechanism 5.
The paper cutting device 4 includes a left paper cutting device 41 and a right paper cutting device 42, the left paper cutting device 41 and the right paper cutting device 42 have the same structure, and the left paper cutting device 41 and the right paper cutting device 42 are oppositely disposed left and right and are respectively used for cutting a left round corner and a right round corner of a book.
As shown in fig. 2, the module mechanism 2 is provided with a module mounting plate 21, a conveying belt 211 is arranged on the module mounting plate 21, the module conveying belt 211 is provided with a book hooking mounting plate 212, a book hooking cylinder 213 is arranged on the book hooking mounting plate 212, a telescopic rod of the book hooking cylinder 213 is fixedly connected with a push block assembly 214, the module mounting plate 21 is connected with a module motor 215, and the module motor 215 drives the module conveying belt to move back and forth so as to drive the book hooking mounting plate 212 to move back and forth;
as shown in fig. 2 and 3, the push block assembly 214 is provided with a first push block 2141, a second push block 2142, a third push block 2143 and a push plate 2146, the first push block 2141, the second push block 2142 and the third push block 2143 are fixed on the push plate 2146, the push plate 2146 is arranged on the book hooking cylinder 213, the push plate 2146 controls the book hooking cylinder 213 to move up and down so as to drive the first push block 2141, the second push block 2142 and the third push block 2143 to move up and down, the first push block 2141, the second push block 2142 and the third push block 2143 have the same structure, the first push block 2141, the second push block and the third push block are provided with two book hooking plates 2144, the two book hooking plates 2144 are connected by a screw, a spring 2145 is arranged between the two book hooking plates 2144, the spring 2145 is sleeved on the screw, and when the book plates 4 contact with a book, the book plate 2145 can impact the book plate with the book plate 2144, effectively preventing the book from being damaged and improving the yield.
As shown in fig. 4 and 5, the adjusting device 3 includes a frame body 31, a conveying strip 32, an adjusting mounting frame 33 and an adjusting storage bin 34 are disposed on the frame body 31, the adjusting mounting frame 33 is disposed at the front end of the frame body 31, the conveying strip 32 is disposed on the frame body 31, and the adjusting storage bin 34 is disposed on the conveying strip 32.
The conveyor belt 32 is an unpowered conveyor belt, such as a fluency belt, and the conveyor belt 32 is provided with a plurality of rollers 321, wherein the rollers 321 are provided to reduce friction between the books and the conveyor belt 32 when the books are conveyed by the conveyor belt 32 during operation.
The adjusting mounting frame 33 is provided with two adjusting plates 331, an optical axis 332 and two first lead screw nuts 333, the two adjusting plates 331 are provided, the two first lead screw nuts 333 are provided, the optical axis 332 penetrates through the two adjusting plates 331 and is rotatably connected with two inner side edges of the adjusting mounting frame 33, the two first lead screw nuts 333 are respectively used for fixing the optical axis 332 and the two adjusting plates 331, and the optical axis 332 is rotated to drive the two first lead screw nuts 333 to move in opposite directions or move in a back-to-back direction, so that the opposite movement or the back-to-back movement of the two adjusting plates 331 is realized, and further, the distance between the two adjusting plates 331 is adjusted;
the moving direction of the two adjusting plates 331 is the same as the moving direction of the two first lead screw nuts 333.
The two adjusting plates 331 are arranged in the adjusting mounting frame 33 in parallel, two ends of the optical axis 332 are connected with the inner side edge of the adjusting mounting frame 33 through bearings, one end of the optical axis 332 is connected with an adjusting hand wheel, and the adjusting hand wheel is manually rotated to drive the optical axis to rotate clockwise or anticlockwise so as to drive the two first lead screw nuts 333 and the adjusting plates 331 to move oppositely or move back to back.
One end of the optical axis 332 is not limited to be connected with an adjusting handwheel, but may also be connected with other external power, such as a motor, and the optical axis 332 is driven to rotate by the motor.
The adjusting bin 34 comprises a first bin guardrail 341, a second bin guardrail 342, a third bin guardrail 343, a fourth bin guardrail 344, a first L-shaped bracket 345 and a second L-shaped bracket 346, wherein the first bin guardrail 341 is fixedly connected with one adjusting plate 331 through the first L-shaped bracket 345, and the second bin guardrail 342 is fixedly connected with the other adjusting plate 331 through the second L-shaped bracket 346;
rotate clockwise or anticlockwise rotation of optical axis through adjusting handle wheel promptly, the optical axis drives and removes about two first screw-nut and two regulating plates, and first feed bin guardrail and second feed bin guardrail also follow two regulating plates and draw close to the centre simultaneously or move to both sides simultaneously to adjust the interval between first feed bin guardrail and the second feed bin guardrail.
Two regulating plate 331 outside limits are connected with connecting plate 334 respectively, two connecting plate 334 is connected with the cylinder mounting panel respectively, one of them be provided with first cylinder 335 on the cylinder mounting panel, another be provided with second cylinder 336 on the cylinder mounting panel, the telescopic link fixedly connected with third feed bin guardrail 343 of first cylinder 335, the telescopic link fixedly connected with fourth feed bin guardrail 344 of second cylinder 336, optical axis 332 drive first screw-nut 333 and two control about regulating plate 331, third feed bin guardrail 343 and fourth feed bin guardrail 344 also follow two regulating plate 331 draws close to the centre simultaneously or moves to both sides simultaneously to adjust the interval of third feed bin guardrail 343 and fourth feed bin guardrail 344.
Meanwhile, the first cylinder can drive the third bin guardrail to move left and right as required, and the second cylinder can drive the fourth bin guardrail to move left and right as required.
Adjusting fixed mounting has first dog 35 on the mounting bracket 33, first dog 35 is the L type, be provided with the screw hole on the first dog 35, first dog 35 passes through screw hole fixedly connected with second dog 36, second dog 36 is provided with breach 361, second dog 36 pass the breach 361 of second dog and the screw hole of first dog 35 and first dog 35 fixed connection through the bolt with the nut of first dog 35, the width of breach 361 is less than the bolt.
During the use, the height of the high manual regulation second dog of books can be cut as required, and the concrete mode of regulation is, at first unscrew the bolt, and the books height of pushing out the cutting as required upwards or draw the second dog downwards, adjusts the second dog to suitable height, pass the breach of second dog and the screw hole of first dog with bolt and bolt with first dog fixed connection.
The specific working mode is that books to be cut are put between a first bin guardrail, a second bin guardrail, a third bin guardrail and a fourth bin guardrail from the top, the size of the space between the first bin guardrail, the second bin guardrail and the third bin guardrail and the fourth bin guardrail is adjusted according to the size of the books to be cut, the specific mode is that an optical axis rotates clockwise or anticlockwise through a hand wheel or other modes, the optical axis drives a screw nut and an adjusting plate to move left and right, the first bin guardrail, the second bin guardrail, the third bin guardrail and the fourth bin guardrail also follow two adjusting plates to simultaneously draw together towards the middle or simultaneously move towards two sides, the size required by the books is adjusted, the books are stacked and adjusted through adjusting the bins, then the height of a second block is manually adjusted according to the height required by cutting the books, and the second block blocks the books not to be cut, therefore, books which do not need to be cut cannot be conveyed out together, and the situations of cutting errors or inaccurate cutting angles cannot be generated; then the first ejector pad of module mechanism is used for pushing away the books in the regulation feed bin to right paper cutting device, and the second ejector pad of module mechanism is used for carrying the books that a fillet was cut to right paper cutting device to left paper cutting device simultaneously, and the third ejector pad of module mechanism is used for carrying the books that two fillets were cut on the left paper cutting device to next process.
The left and right cutting devices 41 and 42 have the same structure, and in the present embodiment, the right cutting device 42 will be described.
As shown in fig. 6 and 7, the right paper cutting device 42 includes a mounting base plate 421, a positioning mechanism 422 and an alignment mechanism 423, a guide rail 4211 is disposed at the bottom of the mounting base plate 421, the mounting base plate 421 is slidably disposed on the rack 1 through the guide rail 4211, a cylinder bracket 424 is disposed on the mounting base plate 421, the cylinder bracket 424 is fixedly disposed on the mounting base plate 421, a book cutting cylinder mounting plate 425 is disposed at the top of the cylinder bracket 424, a book cutting cylinder 426 is disposed on the book cutting cylinder mounting plate 425, a cutter mechanism 427 is connected to an expansion link of the book cutting cylinder 426, and the expansion link of the book cutting cylinder 426 moves up and down to drive the cutter mechanism 427 to move up and down so as to complete fillet cutting.
As shown in fig. 10, the cutter mechanism 427 includes a cutter mounting plate 4271 and a cutter 4272, the cutter mounting plate 4271 is provided with a slide rail 4273, the cutter mounting plate 4271 is slidably connected with the cylinder bracket 424 through the slide rail 4273, an expansion link of the book cutting cylinder 426 is connected with the cutter mounting plate 4271, the cutter 4272 is mounted on the cutter mounting plate 4271, and the cutter 4272 is a circular knife and drives the cutter 4272 to cut a circular corner downwards when the book cutting cylinder 426 moves downwards.
A book pressing cylinder mounting plate 4241 is arranged on the cylinder support 424, a book pressing cylinder 4242 is arranged on the book pressing cylinder mounting plate 4241, a pressing block 4243 is connected to an expansion rod of the book pressing cylinder 4242, and the expansion rod of the book pressing cylinder 4242 moves downwards to drive the pressing block 4243 to press books downwards.
Mounting plate 421 sets up has striker plate 4212, striker plate 4212 is located cylinder support 424 left side, striker plate 4212 is used for carrying out the guide effect to books, avoids books location inaccurate.
As shown in fig. 9, the positioning mechanism 422 is installed at a side of the cylinder bracket 424, the positioning mechanism 422 includes a paper blocking cylinder 4221, an adjusting rod 4222, a first fixing installation plate 4223, a second fixing installation plate 4224, a cam follower 4225, a paper blocking block 4226 and a connecting block 4227, the first fixing installation plate 4223 is fixedly installed at a rear end of the cylinder bracket 424, the first fixing installation plate 4223 is provided with a transverse long hole 4228, the first fixing installation plate 4223 is connected with the cylinder bracket through the long hole 4228, the transverse position of the positioning mechanism can be adjusted by providing the transverse long hole, one side of the first fixing installation plate 4223 is fixedly connected with the paper blocking cylinder 4221, a telescopic rod of the paper blocking cylinder 4221 is rotatably connected with one end of the adjusting rod 4222, a middle portion of the adjusting rod 4222 is connected with the second fixing installation plate 4224 through a pin shaft, the adjusting rod 4222 is rotatable relative to the second fixing installation plate 4224, the other end of the adjusting rod 4222 is connected with a cam follower 4225 through a pin shaft and a roller, the adjusting rod 4222 can slide back and forth in a guide groove of the cam follower 4225, the bottom end of the cam follower 4225 is fixedly connected with the paper blocking block 4226, one end of the connecting block 4227 is slidably connected with the paper blocking block 4226, and the other end of the connecting block 4227 is fixedly connected with the first fixed mounting plate 4223.
When the telescopic rod of the paper blocking cylinder 4221 moves upwards, one end of the telescopic rod, which is connected with the paper blocking cylinder 4221, of the adjusting rod 4222 moves upwards, so that the other end of the adjusting rod 4222 moves downwards, and the cam follower 4225 and the paper blocking block 4226 are driven to move downwards to block the advancing book; when the telescopic rod of the paper blocking cylinder 4221 moves downwards, one end of the telescopic rod, connected with the paper blocking cylinder 4221, of the adjusting rod 4222 moves downwards and upwards, and then books with cut round corners are conveyed forwards.
The end of the connecting block 4227 is also connected with a pressing strip 4229, and the pressing strip 4229 is used for pressing the book to prevent the first page of the book from getting up and causing the first page not to be cut into a round angle.
The positioning mechanism 422 is further provided with a material pushing cylinder 428, the front end of the material pushing cylinder 428 is provided with a material pushing plate 429, and the material pushing plate 429 is used for pushing books to align to the material blocking plate 4212.
The alignment mechanism 423 is arranged on the right side of the cylinder support 424, the alignment mechanism 423 comprises an alignment mounting plate 4231, a lead screw 4232, a bearing 4233 and a second lead screw nut 4234, one end of the lead screw 4232 penetrates through the alignment mounting plate 4231 and the bearing 4233 and is connected with an alignment hand wheel 4235, the second lead screw nut 4234 is arranged on the lead screw 4232, the other end of the lead screw 4232 is connected with the cylinder support 424 and is fixed through the second lead screw nut 4234, when the alignment hand wheel 4235 is rotated, the lead screw 4232 rotates with the lead screw to drive the second lead screw nut 4234 to rotate, and therefore the cylinder support 424 and the mounting bottom plate 421 are pushed to slide left and right to adjust.
The specific working process is that when a book is aligned by an adjusting bin and then comes to a mounting bottom plate of a right paper cutting device, the book is conveyed forwards along a baffle plate, at the moment, a telescopic rod of a paper blocking cylinder moves upwards, one end of the telescopic rod, connected with the paper blocking cylinder, of an adjusting rod moves upwards, the other end of the adjusting rod moves downwards, so that a cam follower and a paper blocking block are driven to move downwards to block the front end of the advancing book, the book conveying direction is required to be explained as the front end, a pressing strip is used for pressing the book, the situation that the first page of the book is not cut into round corners due to the fact that the first page is lifted is avoided, then a material pushing cylinder drives a material pushing plate to push forwards to press and position the two sides of the book, at the moment, a book pressing cylinder presses the pressing block downwards to press the book downwards, a book cutting cylinder drives a cutter downwards to cut the round corners of the book, and when the round corners are cut, the book cutting cylinder is lifted upwards to drive the cutter to reset upwards, the book pressing cylinder and the material pushing cylinder reset simultaneously to drive the pressing block and the material pushing block to reset, then the paper blocking cylinder resets to drive the paper blocking block to reset, at the moment, a book with a round angle cut by the second pushing block of the module mechanism is conveyed to the left paper cutting device, the left paper cutting device repeats the same action, the round angle is cut at the other position of the book with the round angle cut, and the cut book with the cut round angle is conveyed to the belt conveying mechanism by the first pushing block of the module mechanism after the book is cut.
As shown in fig. 11, the belt conveying mechanism 5 includes a bottom plate 51, a conveying belt 52, a driving roller 53 and a driven roller 54, the conveying belt 52 is disposed on the bottom plate 51, the driving roller 53 and the driven roller 54 are disposed on two sides of the conveying belt 52 respectively, a chain is disposed between the driving roller 53 and the driven roller 54, one end of the driving roller 53 is connected to a conveying motor 55, and the conveying motor 55 drives the driving roller 53 and the driven roller 54 to rotate so as to drive the conveying belt 52 to convey forwards.
The full-automatic integrated fillet machine is provided with the adjusting device, books needing to be cut can be adjusted, so that the problem of inaccurate cutting angles is solved, the height of the second blocking strip is manually adjusted according to the height of the books needing to be cut by arranging the second blocking block, the books needing not to be cut are blocked by the second blocking strip, therefore, the books needing not to be cut cannot be conveyed out together, the situations of cutting errors or inaccurate cutting angles cannot be generated, the paper cutting device is provided with the positioning mechanism, the books can be further positioned, the cutting angles are more accurate, the automation degree is high, potential safety hazards are reduced, and the full-automatic integrated fillet machine is more efficient and intelligent; the invention has reasonable structural design, saves labor and improves the working efficiency.
The foregoing is a more detailed description of the invention in connection with specific preferred embodiments and it is not intended that the invention be limited to these specific details. For those skilled in the art to which the invention pertains, several simple deductions or substitutions can be made without departing from the spirit of the invention, and all shall be considered as belonging to the protection scope of the invention.
Claims (6)
1. The utility model provides a full-automatic integration fillet machine which characterized in that: the automatic paper cutting machine comprises a rack, a module mechanism, an adjusting device, a paper cutting device and a belt conveying mechanism, wherein the paper cutting device, the adjusting device and the belt conveying mechanism are all arranged on the rack;
the adjusting device comprises a frame body, wherein a conveying strip, an adjusting mounting frame and an adjusting bin are arranged on the frame body, the adjusting mounting frame is arranged at the front end of the frame body, the conveying strip is arranged on the frame body, and the adjusting bin is arranged on the conveying strip;
the adjusting mounting frame is provided with two adjusting plates, an optical shaft and two first lead screw nuts, the two adjusting plates are arranged, the two first lead screw nuts are arranged, the optical shaft penetrates through the two adjusting plates and is rotatably connected with two side edges of the adjusting mounting frame, the first lead screw nuts are used for fixing the optical shaft and the two adjusting plates, the optical shaft is rotated to drive the two first lead screw nuts to move in the opposite direction or move in the opposite direction, so that the opposite direction or the opposite direction of the two adjusting plates is realized, and the distance between the two adjusting plates can be adjusted;
the moving directions of the two adjusting plates are the same as the moving directions of the two first lead screw nuts;
the adjusting bin comprises a first bin guardrail, a second bin guardrail, a third bin guardrail, a fourth bin guardrail, a first L-shaped support and a second L-shaped support, the first bin guardrail is fixedly connected with one adjusting plate through the first L-shaped support, and the second bin guardrail is fixedly connected with the other adjusting plate through the second L-shaped support;
the outer sides of the two adjusting plates are respectively connected with connecting plates, the two connecting plates are respectively connected with air cylinder mounting plates, one air cylinder mounting plate is provided with a first air cylinder, the other air cylinder mounting plate is provided with a second air cylinder, a telescopic rod of the first air cylinder is fixedly connected with a third bin guardrail, a telescopic rod of the second air cylinder is fixedly connected with a fourth bin guardrail, an optical axis drives a screw nut and the two adjusting plates to move left and right, the third bin guardrail and the fourth bin guardrail also move towards the middle or towards two sides simultaneously along with the two adjusting plates, and therefore the distance between the third bin guardrail and the fourth bin guardrail is adjusted;
the adjustable bolt is characterized in that a first stop block is fixedly mounted on the adjusting mounting frame and is of an L shape, a threaded hole is formed in the first stop block, the first stop block is fixedly connected with a second stop block through the threaded hole, a notch is formed in the second stop block, the second stop block penetrates through the notch of the second stop block and the threaded hole of the first stop block through a bolt and is fixedly connected with the first stop block, and the width of the notch is smaller than the nut of the bolt.
2. The full-automatic integrated fillet machine according to claim 1, wherein: the book hooking mechanism is characterized in that the module mechanism is provided with a module mounting plate, a conveying belt is arranged on the module mounting plate, the conveying belt is provided with a book hooking mounting plate, a book hooking cylinder is arranged on the book hooking mounting plate, a telescopic rod of the book hooking cylinder is fixedly connected with a push block assembly, the module mounting plate is connected with a module motor, and the module motor drives the conveying belt to move back and forth so as to drive the book hooking mounting plate to move back and forth;
the pushing block assembly is provided with a first pushing block, a second pushing block, a third pushing block and a pushing plate, the first pushing block, the second pushing block and the third pushing block are fixed on the pushing plate, the pushing plate is arranged on the book hooking cylinder, and the pushing plate is controlled to move up and down through the book hooking cylinder so as to drive the first pushing block, the second pushing block and the third pushing block to move up and down;
the structure of the first pushing block, the second pushing block and the third pushing block is the same, the first pushing block is provided with two book hooking plates, the two book hooking plates are connected through screws, a spring is arranged between the two book hooking plates, and the spring is sleeved on a screw.
3. The full-automatic integrated fillet machine according to claim 1, wherein: the paper cutting device comprises a left paper cutting device and a right paper cutting device, the left paper cutting device and the right paper cutting device are identical in structure, and the left paper cutting device and the right paper cutting device are oppositely arranged left and right and are respectively used for cutting a left round angle and a right round angle of a book;
the left paper cutting device and the right paper cutting device respectively comprise an installation bottom plate, a positioning mechanism and an alignment mechanism, a guide rail is arranged at the bottom of the installation bottom plate, the installation bottom plate is slidably arranged on the rack through the guide rail, a cylinder support is arranged on the installation bottom plate, the cylinder support is fixedly arranged on the installation bottom plate, a book cutting cylinder installation plate is arranged at the top of the cylinder support, a book cutting cylinder is arranged on the book cutting cylinder installation plate, a telescopic rod of the book cutting cylinder is connected with a cutter mechanism, and the telescopic rod of the book cutting cylinder moves downwards to drive the cutter mechanism to move downwards so as to complete the fillet cutting;
the book pressing device is characterized in that a book pressing cylinder mounting plate is arranged on the cylinder support, a book pressing cylinder is arranged on the book pressing cylinder mounting plate, a telescopic rod of the book pressing cylinder is connected with a pressing block, and the telescopic rod of the book pressing cylinder can move downwards to drive the pressing block to press books downwards.
4. The full-automatic integrated fillet machine according to claim 3, wherein: the positioning mechanism is arranged at the side edge of the air cylinder bracket and comprises a paper blocking air cylinder, an adjusting rod, a first fixed mounting plate, a second fixed mounting plate, a cam follower, a paper blocking block and a connecting block, wherein the first fixed mounting plate is fixedly arranged at the rear end of the air cylinder bracket, the first fixed mounting plate is provided with a transverse long hole and is connected with the air cylinder bracket through the long hole, a telescopic rod of the paper blocking air cylinder is fixedly connected with the adjusting rod through a bolt, the middle point of the adjusting rod is connected with the second fixed mounting plate through a pin shaft, the adjusting rod can rotate relative to the second fixed mounting plate, the other end of the adjusting rod is connected with the cam follower through a pin shaft and a roller, the adjusting rod can slide back and forth in a guide groove of the cam follower, the bottom end of the cam follower is fixedly connected with the paper blocking block, and one end of the connecting block is connected with the paper blocking block in a sliding manner, the other end of the connecting block is fixedly connected with the first fixed mounting plate;
the bottom of the connecting block is also connected with a pressing strip;
the positioning mechanism is further provided with a material pushing cylinder, a material pushing plate is arranged at the front end of the material pushing cylinder, a material blocking plate is arranged on the mounting bottom plate and located on the left side of the cylinder support, and the material pushing plate is used for pushing books to align to the material blocking plate.
5. The full-automatic integrated fillet machine according to claim 3, wherein: counterpoint mechanism sets up in cylinder support's right side, counterpoint mechanism is including counterpoint mounting panel, lead screw, bearing and screw-nut, lead screw one end is passed counterpoint mounting panel and bearing and be connected with the hand wheel, screw-nut sets up on the lead screw, the other end and the cylinder support connection of lead screw are fixed through screw-nut.
6. The full-automatic integrated fillet machine according to claim 1, wherein: the belt conveying mechanism comprises a bottom plate, a conveying belt, a driving roller and a driven roller, the conveying belt is arranged on the bottom plate, the driving roller and the driven roller are respectively arranged on two sides of the conveying belt, a chain is arranged between the driving roller and the driven roller, one end of the driving roller is connected with a motor, and the motor drives the driving roller and the driven roller to rotate so as to drive the conveying belt to convey forwards.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011216097.1A CN112454462B (en) | 2020-11-04 | 2020-11-04 | Full-automatic integrated fillet machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011216097.1A CN112454462B (en) | 2020-11-04 | 2020-11-04 | Full-automatic integrated fillet machine |
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| CN112454462B true CN112454462B (en) | 2022-03-01 |
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| CN117415865B (en) * | 2023-12-13 | 2024-02-13 | 淄博元旭包装材料有限公司 | Conveying device based on round corner cutting |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3357289A (en) * | 1965-12-27 | 1967-12-12 | Ibm | Round corner cutting machine for record cards |
| FR2682911B1 (en) * | 1991-10-28 | 1996-05-03 | Kodak Pathe | METHOD AND APPARATUS FOR MAKING A ROUND IN EACH CORNER OF A STACK OF SHEETS. |
| DK173161B1 (en) * | 1993-01-14 | 2000-02-14 | Grafisk Reparation Serv Aps | Method and machine for cutting corners on a sheet material |
| JP5357591B2 (en) * | 2009-03-25 | 2013-12-04 | 北越紀州製紙株式会社 | Rounding device |
| CN209095636U (en) * | 2018-06-12 | 2019-07-12 | 东莞市美隆自动化机械设备有限公司 | Paper jam lock angle cutting device |
| CN111377096A (en) * | 2018-12-29 | 2020-07-07 | 苏州工业园区明扬彩色包装印刷有限公司 | Specification boxing device |
| CN110549424A (en) * | 2019-09-04 | 2019-12-10 | 鹤山雅图仕印刷有限公司 | Book gate corner equipment |
| CN211682477U (en) * | 2020-01-08 | 2020-10-16 | 佛山市金页盈信智能机械有限公司 | Double-end automatic brake fillet machine for pasteboard writing for children |
| CN213562802U (en) * | 2020-11-04 | 2021-06-29 | 广东金宣发包装科技有限公司 | Automatic fillet machine of books printing |
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