CN112439744A - Intelligent smoke discharging and self-cleaning system of baking and shaping equipment - Google Patents
Intelligent smoke discharging and self-cleaning system of baking and shaping equipment Download PDFInfo
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- CN112439744A CN112439744A CN202011273494.2A CN202011273494A CN112439744A CN 112439744 A CN112439744 A CN 112439744A CN 202011273494 A CN202011273494 A CN 202011273494A CN 112439744 A CN112439744 A CN 112439744A
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- negative pressure
- air
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- pressure fan
- baking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
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Abstract
The invention discloses an intelligent smoke discharging self-cleaning system of baking and shaping equipment, belonging to the technical field of textile fabric production. The intelligent smoke discharging self-cleaning system of the baking and shaping equipment has the advantages of self-cleaning function, high automation degree and controllable air quantity, and can remove various pollutants such as residual oil stains, textile fibers and the like in a drying room.
Description
Technical Field
The invention relates to an intelligent smoke discharging and self-cleaning system of baking and shaping equipment, and belongs to the technical field of textile fabric production.
Background
After the raw grey cloth is processed and formed, the finished fabric is required to be subjected to padding liquid coloring treatment, so that after the padding liquid is colored, the padding liquid is required to be subjected to baking and forming treatment by baking and forming equipment.
The existing baking and shaping drying room has high heat-setting temperature, so that pollutants such as organic matters, dye auxiliaries (containing wax, solvent, emulsifier and high-molecular monomer), lubricating oil, fiber particles and the like can be discharged in the operation process, particularly, when disperse dyes are baked after dyeing, the dyes are adhered to the inside of the drying room due to heat sublimation of the dyes, the existing air exhaust equipment of the shaping drying room cannot completely discharge the pollutants, so that more pollutants are remained in the drying room for a long time, on one hand, the pollutants can pollute cloth, cause color spots and color spots, and have high defective rate, on the other hand, the residues in the drying room are too much and are mostly inflammable substances, and on the other hand, if the pollutants cannot be cleaned and discharged in time, fire disasters are particularly easily caused. There is a particular need for a system that can remove fumes from the drying room while also cleaning the drying room.
Therefore, the intelligent smoke discharging and self-cleaning system which has the self-cleaning function, high automation degree and controllable air volume and can remove residual pollutants in the baking and shaping equipment is provided, and the technical problem which needs to be solved urgently in the technical field is solved.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides an intelligent smoke exhaust self-cleaning system for baking and shaping equipment, which can timely remove pollutants such as organic matters, dye auxiliaries (containing wax, a solvent, an emulsifier and a high-molecular monomer), lubricating oil, fiber particles and the like in the baking and shaping equipment, and has high automation degree and controllable air volume.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a self-cleaning system of curing and baking equipment intelligence exhaust fume, includes exhaust pipe, super high negative pressure fan, amount of wind air control damper, and the one end and the baking house of amount of wind air control damper are connected, and the other end is connected with the pipe of discharging fume, and super high negative pressure fan is connected with the pipe of discharging fume, and the other end is connected with exhaust gas purification device.
Preferably, the number of the air volume adjusting air doors is 4-20.
Preferably, the number of the smoke exhaust pipes is 2, the number of the ultrahigh negative pressure fans is 2, the number of the air volume adjusting dampers is 12 (6 of the ultrahigh negative pressure fans are symmetrically arranged and are not shown in the figure), and the number is respectively as follows: the first smoke exhaust pipe, the first ultrahigh negative pressure fan, the second smoke exhaust pipe, the first air volume damper, the second air volume damper, the third air volume damper, the fourth air volume damper, the fifth air volume damper, the sixth air volume damper, the first air volume damper, the second air volume damper, the third air volume damper, the fourth air volume damper, the fifth air volume damper, one end of the sixth air volume damper is connected with the drying room, the other end is connected with the smoke exhaust pipe, one end of the first ultrahigh negative pressure fan and one end of the second ultrahigh negative pressure fan are connected with the smoke exhaust pipe, and the other end is connected with the waste gas purification device.
Preferably, the first ultra-high negative pressure fan is a driven negative pressure fan.
Preferably, the second ultra-high negative pressure fan is a driven negative pressure fan.
Preferably, the first ultra-high negative pressure fan is a direct-coupled negative pressure fan.
Preferably, the second ultra-high negative pressure fan is a direct-coupled negative pressure fan.
Preferably, the number of the air volume adjusting dampers is 4-20.
Preferably, the number of the air volume damper is 12 (6 of them are symmetrically arranged, not shown in the figure).
Preferably, the intelligent smoke discharging and self-cleaning system of the baking and shaping equipment further comprises a PLC controller electrically connected with control devices (not shown in the figure) on the first ultrahigh negative pressure fan, the second ultrahigh negative pressure fan, the first air volume damper, the second air volume damper, the third air volume damper, the fourth air volume damper, the fifth air volume damper and the sixth air volume damper respectively.
Preferably, when the self-cleaning function of the drying room is started, the 12 air quantity adjusting air doors are adjusted to the maximum opening degree, so that the drying room is in a high negative pressure state, various pollutants such as oil stains, textile fibers and the like remained in the drying room are sucked away and removed due to the high negative pressure, and the automatic cleaning in the drying room is completed.
Preferably, when dyeing normally, 12 air volume adjusting dampers are adjusted to 20-50% of the maximum opening according to the process requirements.
Compared with the prior art, the invention has the beneficial effects that:
the intelligent smoke discharging self-cleaning system of the baking and shaping equipment has the advantages of self-cleaning function, high automation degree and controllable air quantity, and can remove various pollutants such as residual oil stains, textile fibers and the like in a drying room.
The intelligent smoke discharging and self-cleaning system of the baking and shaping equipment is particularly suitable for baking and shaping equipment for drying and coloring disperse dyes after dyeing, and avoids the problems of color spots and color spots of cloth caused by conventional equipment.
The intelligent smoke discharging self-cleaning system of the baking and shaping equipment can timely clean inflammable substances such as various fabric fibers and the like in a drying room, improve the safety performance and avoid property loss.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments, but the present invention is not meant to be limited to the scope of the present invention.
Drawings
Fig. 1 is a schematic structural diagram of an intelligent smoke exhaust self-cleaning system of a baking and shaping device in embodiment 1 of the present invention.
Names of main parts:
1 first exhaust pipe 2 first ultrahigh negative pressure fan
3 second ultrahigh negative pressure fan 4 second smoke exhaust pipe
5 first air quantity damper 6 second air quantity damper
7 third air volume damper 8 fourth air volume damper
9 fifth air volume damper 10 sixth air volume damper
Detailed Description
Unless otherwise indicated, the devices and methods described in the detailed description of the invention are all conventional in the art; unless otherwise indicated, the devices or components of the embodiments of the present invention are commercially available conventional devices or components, and their installation and connection are conventional in the art.
Example 1
As shown in fig. 1, is a schematic structural diagram of an intelligent smoke exhaust and self-cleaning system of a baking and shaping device in embodiment 1 of the present invention; wherein, 1 is a first smoke exhaust pipe, 2 is a first ultrahigh negative pressure fan, 3 is a second ultrahigh negative pressure fan, 4 is a second smoke exhaust pipe, 5 is a first air volume damper, 6 is a second air volume damper, 7 is a third air volume damper, 8 is a fourth air volume damper, 9 is a fifth air volume damper, and 10 is a sixth air volume damper;
the intelligent smoke discharging self-cleaning system of the baking and shaping equipment comprises a first smoke discharging pipe 1, a first ultrahigh negative pressure fan 2, a second ultrahigh negative pressure fan 3, a second smoke discharging pipe 4, a first air quantity adjusting air door 5, a second air quantity adjusting air door 6, a third air quantity adjusting air door 7, a fourth air quantity adjusting air door 8, a fifth air quantity adjusting air door 9 and a sixth air quantity adjusting air door 10, wherein one end of each of the first air quantity adjusting air door 5, the second air quantity adjusting air door 6, the third air quantity adjusting air door 7, the fourth air quantity adjusting air door 8, the fifth air quantity adjusting air door 9 and the sixth air quantity adjusting air door is connected with a drying room, the other end of each of the first ultrahigh negative pressure fan 2 and the second ultrahigh negative pressure fan 3 is connected with a smoke discharging pipe, and the other end of each of the first ultrahigh negative pressure fan and the second ultrahigh negative;
the intelligent smoke discharging self-cleaning system of the baking and shaping equipment further comprises a PLC controller which is electrically connected with control devices (not shown in the figure) on the first ultrahigh negative pressure fan 2, the second ultrahigh negative pressure fan 3, the first air quantity adjusting air door 5, the second air quantity adjusting air door 6, the third air quantity adjusting air door 7, the fourth air quantity adjusting air door 8, the fifth air quantity adjusting air door 9 and the sixth air quantity adjusting air door 10 respectively.
The work flow of the intelligent smoke discharging and self-cleaning system of the baking and shaping equipment is as follows: when the self-cleaning function of the drying room is started (a PLC is used), the 12 air quantity adjusting air doors are adjusted to the maximum opening degree, and various pollutants such as oil stain, textile fiber and the like remained in the drying room are extracted through the two ultrahigh negative pressure fans to finish the automatic cleaning in the drying room; when the dyeing is normal (controlled by a master control operation platform), the oil smoke generated by the color development system is exhausted to a waste gas purification device by an ultrahigh negative pressure fan through an air quantity adjusting air door device (the opening degree of the air door is smaller and the maximum amount is 20-50%), and then the oil smoke is cleanly discharged.
The first ultrahigh negative pressure fan 2 and the second ultrahigh negative pressure fan 3 may be transmission type negative pressure fans or direct type negative pressure fans, and the total pressure is 2554 and 1673 Pa. The self-cleaning system of the drying room provided by the invention is a domestic or imported high-quality high-pressure fan with the model number of 4-72-4.5A-7.5 KW.
The intelligent smoke discharging self-cleaning system of the baking and shaping equipment has the advantages of self-cleaning function, high automation degree and controllable air quantity, and can remove various pollutants such as residual oil stains, textile fibers and the like in a drying room.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (10)
1. The utility model provides a self-cleaning system of baking equipment intelligence is discharged fume which characterized in that: the device comprises a smoke exhaust pipe, an ultrahigh negative pressure fan and an air quantity adjusting air door, wherein one end of the air quantity adjusting air door is connected with a drying room, the other end of the air quantity adjusting air door is connected with the smoke exhaust pipe, the ultrahigh negative pressure fan is connected with the smoke exhaust pipe, and the other end of the ultrahigh negative pressure fan is connected with a waste gas purification device.
2. The intelligent smoke exhaust and self-cleaning system of baking and shaping equipment according to claim 1, characterized in that: the number of the air quantity adjusting air doors is 4-20.
3. The intelligent smoke exhaust and self-cleaning system of baking and shaping equipment according to claim 1, characterized in that: the pipe of discharging fume is 2, and super high negative pressure air fan is 2, and air regulation damper is 6, is respectively: the first smoke exhaust pipe, the first ultrahigh negative pressure fan, the second smoke exhaust pipe, the first air volume damper, the second air volume damper, the third air volume damper, the fourth air volume damper, the fifth air volume damper, the sixth air volume damper, the first air volume damper, the second air volume damper, the third air volume damper, the fourth air volume damper, the fifth air volume damper, one end of the sixth air volume damper is connected with the drying room, the other end is connected with the smoke exhaust pipe, one end of the first ultrahigh negative pressure fan and one end of the second ultrahigh negative pressure fan are connected with the smoke exhaust pipe, and the other end is connected with the waste gas purification device.
4. The intelligent smoke exhaust and self-cleaning system of baking and shaping equipment according to claim 3, characterized in that: the intelligent smoke discharging self-cleaning system of the baking and shaping equipment further comprises a PLC controller which is electrically connected with control devices on the first ultrahigh negative pressure fan, the second ultrahigh negative pressure fan, the first air quantity adjusting air door, the second air quantity adjusting air door, the third air quantity adjusting air door, the fourth air quantity adjusting air door, the fifth air quantity adjusting air door and the sixth air quantity adjusting air door respectively.
5. The intelligent smoke exhaust and self-cleaning system of baking and shaping equipment according to claim 3, characterized in that: the first ultrahigh negative pressure fan is a transmission type negative pressure fan.
6. The intelligent smoke exhaust and self-cleaning system of baking and shaping equipment according to claim 3, characterized in that: the second ultrahigh negative pressure fan is a transmission type negative pressure fan.
7. The intelligent smoke exhaust and self-cleaning system of baking and shaping equipment according to claim 3, characterized in that: the first ultrahigh negative pressure fan is a direct-coupled negative pressure fan.
8. The intelligent smoke exhaust and self-cleaning system of baking and shaping equipment according to claim 3, characterized in that: the second ultrahigh negative pressure fan is a direct-connection negative pressure fan.
9. The intelligent smoke exhaust and self-cleaning system of baking and shaping equipment according to claim 3, characterized in that: when the self-cleaning function of the drying room is started, the air quantity adjusting air door is adjusted to the maximum opening degree, so that the drying room is in a high negative pressure state, various pollutants such as residual oil stains, textile fibers and the like in the drying room are sucked away and removed due to the high negative pressure, and the automatic cleaning in the drying room is completed.
10. The intelligent smoke exhaust and self-cleaning system of baking and shaping equipment according to claim 1, characterized in that: when dyeing is carried out normally, the air quantity adjusting damper is adjusted to be 20-50% of the maximum opening degree.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011273494.2A CN112439744A (en) | 2020-11-13 | 2020-11-13 | Intelligent smoke discharging and self-cleaning system of baking and shaping equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011273494.2A CN112439744A (en) | 2020-11-13 | 2020-11-13 | Intelligent smoke discharging and self-cleaning system of baking and shaping equipment |
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| Publication Number | Publication Date |
|---|---|
| CN112439744A true CN112439744A (en) | 2021-03-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011273494.2A Pending CN112439744A (en) | 2020-11-13 | 2020-11-13 | Intelligent smoke discharging and self-cleaning system of baking and shaping equipment |
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Citations (7)
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| CN204841260U (en) * | 2015-07-22 | 2015-12-09 | 华新绿源环保产业发展有限公司 | Flat screen television handles line dust pelletizing system |
| CN204842418U (en) * | 2015-06-23 | 2015-12-09 | 河南博奥皮业有限公司 | Pipeline is collected to tannery's foul smell |
| CN205586682U (en) * | 2016-03-14 | 2016-09-21 | 广州科玛生物科技有限公司 | Dust removal system for workshop |
| CN206578112U (en) * | 2016-12-07 | 2017-10-24 | 北京中冶蓝天科技有限公司 | A kind of intelligent deduster |
| CN208244275U (en) * | 2018-03-29 | 2018-12-18 | 江苏江南药化装备有限公司 | A kind of smoke processing system |
| CN210474931U (en) * | 2019-09-10 | 2020-05-08 | 上海市针灸经络研究所 | Moxa-moxibustion smog discharging equipment that can automatically regulated amount of wind |
-
2020
- 2020-11-13 CN CN202011273494.2A patent/CN112439744A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204486446U (en) * | 2014-12-26 | 2015-07-22 | 湖南万容科技股份有限公司 | A kind of electrical equipment device for disassembling |
| CN204842418U (en) * | 2015-06-23 | 2015-12-09 | 河南博奥皮业有限公司 | Pipeline is collected to tannery's foul smell |
| CN204841260U (en) * | 2015-07-22 | 2015-12-09 | 华新绿源环保产业发展有限公司 | Flat screen television handles line dust pelletizing system |
| CN205586682U (en) * | 2016-03-14 | 2016-09-21 | 广州科玛生物科技有限公司 | Dust removal system for workshop |
| CN206578112U (en) * | 2016-12-07 | 2017-10-24 | 北京中冶蓝天科技有限公司 | A kind of intelligent deduster |
| CN208244275U (en) * | 2018-03-29 | 2018-12-18 | 江苏江南药化装备有限公司 | A kind of smoke processing system |
| CN210474931U (en) * | 2019-09-10 | 2020-05-08 | 上海市针灸经络研究所 | Moxa-moxibustion smog discharging equipment that can automatically regulated amount of wind |
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Application publication date: 20210305 |