CN112439616A - Automatic change powder spraying system - Google Patents
Automatic change powder spraying system Download PDFInfo
- Publication number
- CN112439616A CN112439616A CN201910820982.1A CN201910820982A CN112439616A CN 112439616 A CN112439616 A CN 112439616A CN 201910820982 A CN201910820982 A CN 201910820982A CN 112439616 A CN112439616 A CN 112439616A
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- China
- Prior art keywords
- spraying
- linear module
- axis servo
- servo linear
- drying chamber
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses an automatic powder spraying system, which comprises a spraying platform, a drying chamber, a dust removing mechanism, a spraying robot and a transplanting mechanism, wherein the surface of the spraying platform is provided with a vacuum suction plate for positioning a workpiece, a spraying cover with an air draft system is arranged above the spraying platform, the dust removing mechanism comprises four cyclone separators, the four cyclone separators are externally connected with a same filter through an exhaust pipe, the bottom of the filter is provided with a dust recovery box, the spraying robot is arranged at the front side of the spraying platform, the transplanting mechanism comprises a Z-axis servo linear module, a Y-axis servo linear module, a transplanting cylinder and a workpiece taking clamping jaw, the Z-axis servo linear module is fixedly arranged at one side edge of the spraying platform, the Y-axis servo linear module is connected with the Z-axis servo linear module in a sliding manner, the transplanting cylinder is connected with the Y-axis servo linear module in a sliding manner, and the workpiece taking clamping jaw is fixedly connected, the invention can realize automatic feeding, spraying and drying, and has higher speed and efficiency.
Description
Technical Field
The invention relates to the technical field of powder spraying, in particular to an automatic powder spraying system.
Background
At present, in the technical field of metal processing, for aesthetic reasons or to prevent the metal products from contacting air and water for a long time, the risk of corrosion damage exists, and the surface of the products is generally required to be subjected to powder spraying and corrosion prevention treatment before leaving a factory. However, the existing powder spraying method still remains in the manual feeding, spraying and drying stages, so that the working efficiency is low, and meanwhile, a large amount of dust is scattered in the air in the spraying process, thereby causing environmental pollution.
Disclosure of Invention
The purpose of the invention is as follows: in order to solve the defects in the background art, the invention provides an automatic powder spraying system.
The technical scheme is as follows: an automatic powder spraying system comprises a spraying table, a drying chamber, a dust removing mechanism, a spraying robot and a transplanting mechanism, wherein the surface of the spraying table is provided with a vacuum suction plate for positioning a workpiece, a spraying cover with an air draft system is arranged above the spraying table, the dust removing mechanism comprises four cyclone separators, the four cyclone separators are respectively arranged at four corners of the spraying table, the four cyclone separators are externally connected with a same filter through an exhaust pipe, a dust recycling box is arranged at the bottom of the filter, the spraying robot is arranged at the front side of the spraying table, the transplanting mechanism comprises a Z-axis servo linear module, a Y-axis servo linear module, a transplanting cylinder and a workpiece taking clamping jaw, the Z-axis servo linear module is fixedly arranged at one side edge of the spraying table, and the Y-axis servo linear module is connected with the Z-axis servo linear module in a sliding manner, transplant cylinder and the servo sharp module sliding connection of Y axle, get a clamping jaw and transplant the telescopic link fixed connection of cylinder, the opposite side of spraying platform is located to the drying chamber, the inside of drying chamber is equipped with the stoving assembly line.
Further, exhaust system includes air exhauster and exhaust fan, the inboard top of spraying cover is located to the exhaust fan, the spraying cover outside is located to the air exhauster and is connected with the exhaust fan through the exhaust column.
Furthermore, an index plate is arranged above the spraying table, and the vacuum suction plate is arranged above the index plate.
Further, a workpiece placing table is arranged between the drying chamber and the spraying table.
Further, the drying line extends along both sides of the length direction of the drying chamber.
The invention realizes the following beneficial effects:
1. according to the invention, the transplanting mechanism is arranged, so that the workpiece placed on the workpiece placing table can be clamped onto the spraying table, and the workpiece after spraying on the spraying table is finished can also be clamped into the drying chamber by the transplanting mechanism for drying, so that manual feeding is avoided, and the working efficiency is improved.
2. According to the invention, the four cyclone separators are arranged at the four corners of the spraying platform, so that dust generated in the spraying process can be directly adsorbed, the dust removal effect can be prevented, and the dust can be prevented from falling onto the spraying platform to influence the adsorption effect of the vacuum suction plate on a workpiece.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present disclosure and together with the description, serve to explain the principles of the disclosure.
FIG. 1 is a schematic diagram of the overall structure provided by the present invention.
Fig. 2 is a schematic view of a partial connection structure provided in the present invention.
Fig. 3 is a schematic structural view of a vacuum suction plate according to the present invention.
In the figure: 1. the automatic spraying device comprises a spraying table, 2. a drying chamber, 3. a spraying robot, 4. a Y-axis servo linear module, 5. a Z-axis servo linear module, 6. a spraying cover, 7. a workpiece taking clamping jaw, 8. an air draft system, 9. a dividing disc, 10. a cyclone separator, 11. a workpiece placing table, 12. a filter, 13. an exhaust pipe, 14. a dust recycling box, 15. a vacuum suction plate and 16. a drying production line.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example one
Referring to fig. 1-3, an automatic powder spraying system comprises a spraying platform 1, a drying chamber 2, a dust removing mechanism, a spraying robot 3 and a transplanting mechanism, wherein the surface of the spraying platform is provided with a vacuum suction plate for positioning a workpiece, a spraying cover 6 with an air draft system 8 is arranged above the spraying platform, the dust removing mechanism comprises four cyclone separators 10 which are respectively arranged at four corners of the spraying platform, the four cyclone separators are externally connected with a same filter through an exhaust pipe 13, the bottom of the filter 12 is provided with a dust recycling box 14, the spraying robot is arranged at the front side of the spraying platform, the transplanting mechanism comprises a Z-axis servo linear module 5, a Y-axis servo linear module 4, a transplanting cylinder and a workpiece taking clamping jaw, the Z-axis servo linear module is fixedly arranged at one side edge of the spraying platform, the Y-axis servo linear module is connected with the Z-axis servo linear module in a sliding manner, transplant cylinder and the servo sharp module sliding connection of Y axle, get a clamping jaw 7 and transplant the telescopic link fixed connection of cylinder, the opposite side of spraying platform is located to the drying chamber, and the inside of drying chamber is equipped with the stoving assembly line.
Specifically, a Y-axis servo linear module is connected with a Z-axis servo linear module in a sliding manner, so that a transplanting cylinder arranged on the Y-axis servo module can move along the Y axis and the Z axis, when a spraying platform is fed, the Y-axis servo linear module drives the transplanting cylinder to a position above a workpiece placing platform, then the Z-axis servo linear module drives the Y-axis servo linear module to descend, a workpiece taking clamping jaw connected with a telescopic rod of the transplanting cylinder clamps a workpiece on the workpiece placing platform, then the Y-axis servo linear module drives the transplanting cylinder to move to the front side of the spraying platform and lower the workpiece onto the spraying platform, meanwhile, a vacuum suction plate arranged above the spraying platform adsorbs the workpiece, after a workpiece taking mechanism is placed into a product, a related tool resets, then a spraying robot lowers a spraying arm to spray the workpiece on the front side of the spraying platform, and a large amount of dust is generated in the spraying process, in order to prevent the dust from being scattered into the air, a spraying cover is arranged above a spraying platform, and meanwhile, in order to recover and process the dust generated in the spraying process, an air exhaust system is arranged on the spraying cover for dust removal operation, and in consideration of the fact that a large amount of dust falls onto a vacuum suction plate in the spraying process, the adsorption effect of the vacuum suction plate on a workpiece can be reduced, cyclone separators are respectively arranged at four peripheral corners of the spraying platform for adsorbing the dust which is about to fall to the vicinity of the spraying platform, after the spraying robot finishes spraying the workpiece, the spraying robot is reset, a picking mechanism acts simultaneously, a Y-axis servo linear module included in the picking mechanism drives a transplanting cylinder to move to the upper part of the spraying platform, then the Z-axis servo linear module drives the Y-axis servo linear module to move to the front side of the spraying platform, the transplanting cylinder drives a picking clamping jaw connected with the transplanting cylinder to pick up the product, when getting a clamping jaw and work piece touching, the vacuum suction plate stops to adsorb the work piece, snatchs the product back when getting a clamping jaw, and the servo sharp module drive of Y axle is transplanted the cylinder and is put into the work piece to drying chamber in dry can, after getting a mechanism and putting into the stoving case with the work piece, continues the action of repeated work piece material loading.
Example two
With continued reference to fig. 1-3, a second embodiment of the present invention is implemented based on the first embodiment;
exhaust system includes air exhauster and exhaust fan, and the inboard top of spraying cover is located to the exhaust fan, and the spraying cover outside is located to the air exhauster and is connected with the exhaust fan through the exhaust column, and the air exhauster during operation, the exhaust fan absorbs the inside dust of spraying cover, has avoided the dust to scatter to the air in, influence the environment.
The index plate 9 is arranged above the spraying table, the vacuum suction plate is arranged above the index plate, and the rotary index plate can rotate a workpiece placed on the vacuum suction plate 15 in consideration of four sides of some products to be sprayed.
And a workpiece placing table 11 is also arranged between the drying chamber and the spraying table and used for placing workpieces to be sprayed so as to feed the transplanting mechanism to the spraying table.
The drying production line extends along two sides of the length direction of the 16 drying chambers, and can conveniently feed and discharge workpieces.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and are intended to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.
Claims (5)
1. An automatic powder spraying system comprises a spraying table, a drying chamber, a dust removing mechanism, a spraying robot and a transplanting mechanism, and is characterized in that the surface of the spraying table is provided with a vacuum suction plate for positioning a workpiece, a spraying cover with an air draft system is arranged above the spraying table, the dust removing mechanism comprises four cyclone separators, the four cyclone separators are respectively arranged at four corners of the spraying table, the four cyclone separators are externally connected with a same filter through an exhaust pipe, a dust recycling box is arranged at the bottom of the filter, the spraying robot is arranged at the front side of the spraying table, the transplanting mechanism comprises a Z-axis servo linear module, a Y-axis servo linear module, a transplanting cylinder and a workpiece taking clamping jaw, the Z-axis servo linear module is fixedly arranged at one side edge of the spraying table, and the Y-axis servo linear module is connected with the Z-axis servo linear module in a sliding manner, transplant cylinder and the servo sharp module sliding connection of Y axle, get a clamping jaw and transplant the telescopic link fixed connection of cylinder, the opposite side of spraying platform is located to the drying chamber, the inside of drying chamber is equipped with the stoving assembly line.
2. The automatic powder spraying system of claim 1, wherein the air draft system comprises an exhaust fan and an exhaust fan, the exhaust fan is arranged at the top of the inner side of the spraying cover, and the exhaust fan is arranged outside the spraying cover and connected with the exhaust fan through an exhaust pipe.
3. The automated powder coating system of claim 1 wherein an index plate is disposed above the coating station, and the vacuum chuck is mounted above the index plate.
4. The automated powder spray coating system of claim 1 wherein a workpiece placement station is further disposed between said drying chamber and said spray coating station.
5. The automated powder coating system of claim 1, wherein said drying line extends along both lengthwise sides of the drying chamber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910820982.1A CN112439616A (en) | 2019-08-30 | 2019-08-30 | Automatic change powder spraying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910820982.1A CN112439616A (en) | 2019-08-30 | 2019-08-30 | Automatic change powder spraying system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112439616A true CN112439616A (en) | 2021-03-05 |
Family
ID=74733913
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910820982.1A Pending CN112439616A (en) | 2019-08-30 | 2019-08-30 | Automatic change powder spraying system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112439616A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030136338A1 (en) * | 2001-03-28 | 2003-07-24 | Werner Pohl | Installation for powder painting objects |
| CN107552302A (en) * | 2017-10-13 | 2018-01-09 | 苏州盛万君实业有限公司 | Light source complete set of machines |
| CN206935677U (en) * | 2017-04-19 | 2018-01-30 | 兴科电子(东莞)有限公司 | A kind of casing automatic glue painting device |
| CN107755152A (en) * | 2017-11-23 | 2018-03-06 | 中山市君禾机电设备有限公司 | A kind of spray room system with Powder Recovery structure |
| CN108355875A (en) * | 2018-05-03 | 2018-08-03 | 徐通 | A kind of aluminium alloy extrusions high-pressure powder spray equipment |
| CN208554768U (en) * | 2018-05-03 | 2019-03-01 | 绍兴柯桥世洁小拇指汽车维修有限公司 | A kind of Car Spraying-Paint Room exhaust apparatus |
-
2019
- 2019-08-30 CN CN201910820982.1A patent/CN112439616A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030136338A1 (en) * | 2001-03-28 | 2003-07-24 | Werner Pohl | Installation for powder painting objects |
| CN206935677U (en) * | 2017-04-19 | 2018-01-30 | 兴科电子(东莞)有限公司 | A kind of casing automatic glue painting device |
| CN107552302A (en) * | 2017-10-13 | 2018-01-09 | 苏州盛万君实业有限公司 | Light source complete set of machines |
| CN107755152A (en) * | 2017-11-23 | 2018-03-06 | 中山市君禾机电设备有限公司 | A kind of spray room system with Powder Recovery structure |
| CN108355875A (en) * | 2018-05-03 | 2018-08-03 | 徐通 | A kind of aluminium alloy extrusions high-pressure powder spray equipment |
| CN208554768U (en) * | 2018-05-03 | 2019-03-01 | 绍兴柯桥世洁小拇指汽车维修有限公司 | A kind of Car Spraying-Paint Room exhaust apparatus |
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Application publication date: 20210305 |