CN112437825A

CN112437825A - Construction method of wallboard system

Info

Publication number: CN112437825A
Application number: CN201880000536.XA
Authority: CN
Inventors: 杨泓斌; 李缙; 陈祥祥; 颜旺龙; 安娜
Original assignee: Zengcheng Biguiyuan Property Development Co ltd
Current assignee: Zengcheng Biguiyuan Property Development Co ltd
Priority date: 2018-05-16
Filing date: 2018-05-16
Publication date: 2021-03-02
Also published as: WO2019218249A1

Abstract

A construction method of a wall panel system is characterized in that a groove is formed in a central panel body (11) in a forming process, so that the central panel body can be fixedly arranged in the groove through a pipeline, and a cover plate (12) is arranged on the side surface of the central panel body (11) in a covering mode and can cover and seal the groove and the pipeline. The construction method can fixedly install the pipeline in the groove in the wallboard system, overcomes the defect that floors and wallboards need to be dug in the traditional embedded line maintenance process, realizes the separation of the line and the main structure, can reduce the damage to the main structure, and increases the reliability and durability of the house safety.

Description

Wallboard systemConstruction method (2)

The invention belongs to the technical field of buildings, and particularly relates to a construction method of a wallboard system.

The most important thing to promote the modernization of the building industry is to promote the transformation of the development mode of construction, which is necessary to get rid of the traditional construction mode and seek a development path aiming at the modernization of the building industry.

At present, pipelines are distributed in a wall pre-buried mode in domestic hydropower construction, such as water pipes, strong electric wires (for example, electric power cables such as a fire wire, a zero wire and a ground wire) and weak electric wires (for example, cables for transmitting information such as a network cable, a telephone line and a digital television line) are pre-buried in main structure wallboards and floor slabs, however, the service life of equipment and the pipelines is generally about 10-20 years, and the main structure is damaged for many times due to the fact that the equipment and the pipelines are required to be replaced for many times within the service life of a house, and the service life of the house is shortened. In addition, when the interior is modified, the main structure is damaged, the pipeline is laid again, and the durability of the house is reduced.

Therefore, the traditional hydropower pre-embedding method needs to destroy the main body structure during maintenance, and has high maintenance difficulty, high cost and low maintenance efficiency; meanwhile, a large amount of construction waste and noise pollution are generated during maintenance, and the influence on downstairs users is large. Because the major structure receives the harm, be unfavorable for the built-in modification in later stage, it is long to modify the cost and consuming time, in addition, because the pipeline adopts pre-buried mode, the pipeline forms integratively with the major structure, and the inconvenient separation of pipeline and main structure body is unfavorable for later stage house type to modify, is difficult to satisfy the demand that the resident person is diversified and nimble activation.

Disclosure of Invention

The invention aims to solve the technical problem of providing a construction method of a wallboard system, and aims to solve the problems that a main body structure is damaged, the maintenance is troublesome, the noise is high and plastering is needed when a pipeline is maintained because a pipeline is arranged in the main body structure in a pre-embedding mode in the prior art.

The embodiment of the invention provides a construction method of a wallboard system, which comprises the following steps:

s10, preparing a central plate body, wherein the central plate body is a prefabricated wallboard which is formed through a die and at least one side of which is provided with a groove, and the end part of the groove is communicated with at least one edge of the central plate body;

s11, preparing a cover plate, wherein the size and the shape of the cover plate are matched with those of the side face of the central plate body, and a window with the size matched with a socket or a water pipe outlet is formed in the cover plate;

s13, determining the type of the required pipeline, and preparing or purchasing the pipeline, wherein the pipeline comprises cables and/or water pipes;

s14, installing the pipeline into the groove of the central plate body, or penetrating the pipeline into the groove from the port of the groove;

and S15, respectively sticking and fixing the two cover plates on two sides of the central plate body through adhesive materials, and enabling the windows of the cover plates to correspond to the outlet positions of the pipelines, thereby manufacturing the wallboard system.

Further, the step S10 specifically includes the following steps:

and a plurality of longitudinal grooves and transverse grooves which are distributed in a criss-cross manner are formed on two side surfaces of the central plate body.

Further, the step S14 can be replaced by the following steps:

s141', preparing a wiring piece, wherein the wiring piece comprises a base and an upper cover; forming or forming a wire slot penetrating through the length direction of a strip plate, and forming a buckle structure in a slot opening of the wire slot to obtain the base; forming or forming a structure which is buckled with the slot opening of the wire casing on the other strip plate to obtain the upper cover;

s142', pressing the pipeline into the trunking from the notch of the trunking, or penetrating the pipeline into the trunking from the ports at two ends of the trunking; the cover plate is buckled on a notch of the wire groove in a buckling mode, and the upper cover is connected with the base in a buckling mode;

s143', the wiring piece with the pipeline installed is installed in the groove of the central plate body.

Further, the steps S142 'and S143' may be replaced by the following steps:

s15', placing the base into the groove of the central plate body, and fixedly installing the base in the groove by using a screw;

s16', the upper cover is buckled on the notch of the wire groove, and the upper cover and the base form a buckling connection.

Further, in step S10, the step of preparing the central plate further includes the steps of:

preparing a mold matched with the shape of the central plate in advance, wherein one side surface of the mold is provided with at least one convex strip which extends to at least one edge of the mold; and then, the central plate body is molded by adopting the mold.

Furthermore, the side wall of the trunking of the base is a wall body which extends continuously, or a plurality of gaps are formed along the length direction of the side wall.

Further, in the step S141', the prepared wiring member includes a water pipe fixing assembly, in the step S13, the prepared or purchased pipeline includes a water pipe, and after the step S14, the method further includes fixedly mounting the water pipe in the groove by using the water pipe fixing assembly.

Further, the preparation of the wiring piece further comprises the following steps:

preparing the material of the base, wherein the material comprises a certain amount of PVC matrix resin, wood powder with the same mass as the PVC matrix resin, foaming agent accounting for 1.5-2% of the mass of the PVC matrix resin, calcium carbonate accounting for 40% of the mass of the PVC matrix resin, stabilizer accounting for 4% of the mass of the PVC matrix resin and lubricant accounting for 0.7-1% of the mass of the PVC matrix resin.

Compared with the prior art, the invention has the beneficial effects that: the invention provides a construction method of a wallboard system, wherein a groove is formed in a central plate body in a forming process, so that the central plate body can be fixedly arranged in the groove through a pipeline, and a cover plate is covered on the side surface of the central plate body and can cover and seal the groove and the pipeline. The defects that floors and wallboards need to be dug in the traditional embedded line maintenance process are overcome, and the line is separated from the main structure (SI separation); the damage to the structural main body can be reduced, and the safety reliability and the durability of the house are greatly improved. The cover plate is provided, so that the surface of the cover plate is smooth, the cover plate can be self-provided with a decoration effect, plastering is not needed, and wet operation is avoided.

Adopt the disconnect-type design through pipeline and major structure, for built-in and equipment renewal provide bigger space, pipeline and equipment can be updated under the condition of not destroying major structure, practice thrift later stage maintenance and repacking cost greatly. Greatly reduce the construction waste and noise pollution generated in the later maintenance and transformation, and reduce the damage to the natural environment. The influence on downstairs users during maintenance is reduced, and the satisfaction degree of residents can be greatly improved. In addition, the resident can reform transform the house type according to each people's demand, and the maximize satisfies the house operation requirement.

Drawings

One or more embodiments are illustrated by way of example in the accompanying drawings, which correspond to the figures in which like reference numerals refer to similar elements and which are not to scale unless otherwise specified.

FIG. 1 is a flow chart of a method of constructing a wall panel system according to an embodiment of the present invention;

FIG. 2 is a side view schematic illustration of a wall panel system according to an embodiment of the present invention;

FIG. 3 is a schematic view of the internal structure of a wall panel system according to an embodiment of the present invention;

FIG. 4 is a schematic view of an internal structure of a wall panel system using wiring members according to an embodiment of the present invention;

FIG. 5 is a schematic view of a wiring member provided by an embodiment of the present invention;

FIG. 6 is a schematic view of a wire chase of the wiring member shown in FIG. 5;

FIG. 7 is a schematic view of another wireway of a wiring member provided by an embodiment of the present invention;

FIG. 8 is a schematic view of the internal structure of another wall panel system provided by an embodiment of the present invention;

FIG. 9 is a schematic view of an internal structure of another wall panel system using wiring members according to an embodiment of the present invention;

fig. 10 is a schematic cross-sectional view of a weak current wiring member on which a weak current electric wire is laid according to an embodiment of the present invention;

FIG. 11 is a schematic cross-sectional view of a high voltage wiring member with a high voltage electric wire according to an embodiment of the present invention;

FIG. 12 is a schematic view of a water hose clamp assembly according to an embodiment of the present invention;

fig. 13 is a schematic structural view of a water pipe pressing assembly according to an embodiment of the present invention.

Detailed Description

In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

As shown in fig. 1 and 4, a method for constructing a wall panel system according to a preferred embodiment of the present invention includes the following steps:

s10, preparing a central plate body 11, wherein the central plate body 11 is a prefabricated wall plate which is formed through a die and at least one side of which is provided with a groove, and the end part of the groove is communicated with at least one edge of the central plate body 11; specifically, a plurality of longitudinal grooves 111 and transverse grooves 112 are formed on two sides of the central plate 11 in a crisscross manner.

S11, preparing a cover plate 12, wherein the size and the shape of the cover plate 12 are matched with those of the side surface of the central plate body 11, and a window with the size matched with a socket or a water pipe outlet is formed in the cover plate 12;

s13, determining the type of the required pipeline, and preparing or purchasing the pipeline, wherein the pipeline comprises one or the combination of more than two of a weak current electric wire 3, a strong current electric wire 4 and a water pipe 5;

s14, installing the pipeline into the groove of the central plate body 11, or penetrating the pipeline into the groove from the port of the groove;

s15, the two cover plates 12 are respectively adhered and fixed on two sides of the central plate 11 by adhesive material, such as cement paste, and the windows of the cover plates 12 correspond to the outlet positions of the pipelines, i.e. the wall plate system is manufactured.

The above step S14 may also be replaced with the following steps:

s141', preparing a wiring member 2, please refer to fig. 5, where the wiring member 2 includes a base 21 and an upper cover 22; forming or forming a slot 211 penetrating the length direction of a long strip plate, and forming a buckle structure at the notch of the slot 211 to obtain the base 21; forming or forming a structure which is buckled with the notch of the wire groove 211 on the other strip plate to obtain the upper cover 22;

s142', the pipeline is pressed into the wire slot 211 from the notch of the wire slot 211, or penetrates into the wire slot 211 from the ports at the two ends of the wire slot 211; the cover plate 22 is buckled on the notch of the wire groove 211, and the upper cover 22 and the base 21 form a buckling connection;

s143', the wiring member 2 with the pipeline installed is installed in the groove of the central plate body 11.

The above steps S142 ', S143' may be replaced by the following steps:

s15', placing the base 21 into the groove of the central plate body 11, and fixedly installing the base 21 into the groove by using a screw;

s16', the upper cover 22 is buckled on the notch of the line groove 211, and the upper cover 22 and the base 21 form a buckling connection.

In the step S10, the step of preparing the central plate 11 further includes the following steps:

a mold (not shown in the figure) matched with the shape of the central plate body 11 is prepared in advance, and at least one convex strip is arranged on one side surface of the mold and extends to at least one edge of the mold; the central plate body 11 is then molded using the mold.

Referring to fig. 6, the side wall of the slot 211 is a continuously extending wall, so that the adjacent cables can be better electrically isolated. Referring to fig. 7, the side wall of the wire groove 211 may also be provided with a plurality of gaps distributed at intervals along the length direction thereof, so that the material can be saved while the pipeline is fixed.

In the above step S141', the following two methods can be adopted for preparing the base 21:

the method comprises the following steps:

the material for preparing the base 21 comprises a certain amount of PVC matrix resin, wood powder with the same mass as the PVC matrix resin, foaming agent accounting for 1.5-2% of the mass of the PVC matrix resin, calcium carbonate accounting for 40% of the mass of the PVC matrix resin, stabilizer accounting for 4% of the mass of the PVC matrix resin and lubricant accounting for 0.7-1% of the mass of the PVC matrix resin. A metal mold matched with the shape of the base 21 is prepared, and then the base 21 is formed by adopting the materials and combining the metal mold in an injection molding mode. The base 21 made of the material has certain structural strength, so that the durability of the product is effectively ensured, the weight is light, and the production and the installation are convenient.

The second method comprises the following steps: the base 21 is manufactured by cutting a line groove 211 in a plate-shaped section bar and then cutting a snap structure on the side of the section bar.

In order to implement the wiring in both longitudinal and transverse directions, so that the socket or the faucet connected to the pipeline can be accurately positioned according to the requirement, please refer to fig. 8 and 9, in the step S10, the central plate 11 is formed with the transverse grooves 112 during the forming process, and the transverse grooves 112 are staggered with the longitudinal grooves 111, so that the pipeline can be arranged in a corner/turn manner between the two.

In the step S141', the width of the opening of the opened or formed wire groove 211 is smaller than the width of the space in the wire groove, so that the pipe pressed or inserted into the wire groove 211 is not easily separated from the wire groove 211.

In the wall panel system of the present embodiment, the transverse groove 112 and the longitudinal groove 111 may accommodate one or a combination of two or more of the weak current wires 3, the strong current wires 4 and the water pipes 5, and may also accommodate the weak current wires 3, the strong current wires 4 and the water pipes 5 of different specifications.

Specifically, in the step S141 ', please refer to fig. 10 again, the prepared wiring member 2 includes a weak current wiring member 2a, the prepared or purchased pipeline includes a weak current wire 3, and in the step S142', the weak current wire 3 is pressed into the wire slot 211 from the notch of the wire slot 211 of the weak current wiring member 2a, or the weak current wire 3 is inserted into the wire slot 211 of the weak current wiring member 2a from the ports at the two ends of the wire slot 211 of the weak current wiring member 2 a.

Specifically, in step S141 ', referring to fig. 11, the prepared wiring member 2 includes a strong electric wiring member 2b, the prepared or purchased pipeline includes a strong electric wire 4, and in step S142', the strong electric wire 4 is pressed into the wire slot of the strong electric wiring member 4 from the notch of the wire slot 211 of the strong electric wiring member 2b, or is inserted into the wire slot 211 of the strong electric wiring member 4 from the ports at the two ends of the wire slot 211 of the strong electric wiring member 4.

Specifically, in the step S141 ', the prepared base 21 of the wiring member 2 has at least two wire slots 211 with different sizes, and the prepared or purchased pipelines include at least two types of wires with different sizes, and in the step S142', the different types of wires are pressed into the wire slots 211 from the notches of the wire slots 211 matched with the different types of wires, or are inserted into the wire slots 211 from the ports at the two ends of the wire slots 211 matched with the different types of wires.

In the step S141', the prepared wiring member includes a water pipe fixing assembly, the prepared or purchased pipeline includes a water pipe, and after the step S14, the method further includes fixedly mounting the water pipe in the groove by using the water pipe fixing assembly.

To secure the water tube 5, the present embodiment provides two water tube securing assemblies:

referring to fig. 12, one of the water pipe clamping assemblies 7 is a water pipe clamping assembly 7, the water pipe clamping assembly 7 includes a bottom plate 71, a clamping holder 72, an upper cover 73 and screws 74, and the shapes of the bottom plate 71 and the upper cover 73 are matched with the shape of the groove of the central plate 11; the bottom plate 71 is fixedly mounted in a groove of the central plate 11 through a screw 74, the clamping support 72 is fixed on the top surface of the bottom plate 71, the clamping support 72 has an elastic clamping portion 721, the water pipe 2 is embedded in the elastic clamping portion 721, and the upper cover 73 is fastened on two side walls of the bottom plate 71 and covers the water pipe 5.

Referring to fig. 13, another embodiment is a water pipe pressing assembly 8, the water pipe pressing assembly 8 includes a pressing plate 81 and screws 82, a pressing groove 811 is disposed in the middle of the pressing plate 81, the shape of the pressing groove 811 matches the shape of the water pipe 5, mounting holes are disposed on both sides of the pressing plate 81, the screws 82 pass through the mounting holes and are fixed on the bottom of the longitudinal groove 11, and optimally, in order to fill the gap between the pressing plate 81 and the inner wall of the longitudinal groove 111, a filling strip 9 may be embedded in the gap.

For convenience of manufacturing and molding, the base 21 and the upper cover 22 of the wiring member 2 are made of plastic, or may be formed by injection molding. Of course, in practical applications, other materials, such as wood, etc., may be used for cutting and forming. The embodiment provides a preferable material for the manufacturing material of the base 21 and the upper cover 22, the formula of the material comprises a certain amount of PVC matrix resin, a certain amount of wood powder, a foaming agent accounting for 1.5-2% of the mass of the PVC matrix resin, calcium carbonate accounting for 40% of the mass of the PVC matrix resin, a stabilizer accounting for 4% of the mass of the PVC matrix resin and a lubricant accounting for 0.7-1% of the mass of the PVC matrix resin, and the base 21 and the cover 22 manufactured by the material have certain structural strength, effectively ensure the durability of the product, are light in weight and are convenient to produce and install.

The embodiment provides a construction method of a wall panel system, wherein a groove is formed in a central panel body 11 in a forming process, so that the wall panel can be fixedly arranged in the groove through a pipeline, and a cover plate 12 is arranged on the side surface of the central panel body 11 and can cover and seal the groove and the pipeline. The defects that floors and wallboards need to be dug in the traditional embedded line maintenance process are overcome, and the line is separated from the main structure (SI separation); the damage to the structural main body can be reduced, and the safety reliability and the durability of the house are greatly improved. Due to the cover plate 12, the surface of the cover plate 12 is smooth, the cover plate can be self-provided with a decoration effect, plastering is not needed, and wet operation is avoided.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims

A method of constructing a wall panel system, comprising the steps of: s10, preparing a central plate body, wherein the central plate body is a prefabricated wallboard which is formed through a die and at least one side of which is provided with a groove, and the end part of the groove is communicated with at least one edge of the central plate body; s11, preparing a cover plate, wherein the size and the shape of the cover plate are matched with those of the side face of the central plate body, and a window with the size matched with a socket or a water pipe outlet is formed in the cover plate; s13, determining the type of the required pipeline, and preparing or purchasing the pipeline, wherein the pipeline comprises cables and/or water pipes; s14, installing the pipeline into the groove of the central plate body, or penetrating the pipeline into the groove from the port of the groove; and S15, respectively sticking and fixing the two cover plates on two sides of the central plate body through adhesive materials, and enabling the windows of the cover plates to correspond to the outlet positions of the pipelines, thereby manufacturing the wallboard system.
The construction method according to claim 1, wherein the step S10 specifically comprises the following steps: and a plurality of longitudinal grooves and transverse grooves which are distributed in a criss-cross manner are formed on two side surfaces of the central plate body.
The construction method according to claim 1, wherein the step S14 is replaced by the following steps: s141', preparing a wiring piece, wherein the wiring piece comprises a base and an upper cover; forming or forming a wire slot penetrating through the length direction of a strip plate, and forming a buckle structure in a slot opening of the wire slot to obtain the base; forming or forming a structure which is buckled with the slot opening of the wire casing on the other strip plate to obtain the upper cover; s142', pressing the pipeline into the trunking from the notch of the trunking, or penetrating the pipeline into the trunking from the ports at two ends of the trunking; the cover plate is buckled on a notch of the wire groove in a buckling mode, and the upper cover is connected with the base in a buckling mode; s143', the wiring piece with the pipeline installed is installed in the groove of the central plate body.
The construction method according to claim 3, wherein the steps S142 ', S143' can be further replaced by the steps of: s15', placing the base into the groove of the central plate body, and fixedly installing the base in the groove by using a screw; s16', the upper cover is buckled on the notch of the wire groove, and the upper cover and the base form a buckling connection.
The construction method according to claim 1, wherein the step S10 of preparing the central panel further comprises the steps of: preparing a mold matched with the shape of the central plate in advance, wherein one side surface of the mold is provided with at least one convex strip which extends to at least one edge of the mold; and then, the central plate body is molded by adopting the mold.
The construction method according to claim 3 or 4, wherein the side wall of the trunking of the base is a continuously extending wall body, or a plurality of gaps are opened along the length direction of the side wall.
The construction method according to claim 3, wherein the prepared wiring member includes a water pipe fixing assembly in the step S141', the prepared or purchased pipeline includes a water pipe in the step S13, and the step S14 is followed by fixedly mounting the water pipe in the groove using the water pipe fixing assembly.
The construction method according to claim 3 or 4, wherein the preparation of the wiring member further comprises the steps of: preparing the material of the base, wherein the material comprises a certain amount of PVC matrix resin, wood powder with the same mass as the PVC matrix resin, foaming agent accounting for 1.5-2% of the mass of the PVC matrix resin, calcium carbonate accounting for 40% of the mass of the PVC matrix resin, stabilizer accounting for 4% of the mass of the PVC matrix resin and lubricant accounting for 0.7-1% of the mass of the PVC matrix resin.