CN112435041A - Production batch tracking code generation method and device based on quality tracing - Google Patents
Production batch tracking code generation method and device based on quality tracing Download PDFInfo
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Abstract
The invention provides a production batch tracking code generation method based on quality tracing, which comprises the following steps: s1, establishing a mapping relation between the first batch number of the first material and the first flow number of the batch isolation flow card; s2, establishing a second stream number and establishing a mapping relation between the second stream number and the first stream number; s3, merging the second stream turn number and the batch information into a third stream turn number, and establishing a mapping relation between the third stream turn number and the second stream turn number; s4, assembling a plurality of first materials into a final product through a plurality of times of circularly executing the plurality of second materials obtained in the steps S1-S3; s5, a mapping relation is established between the product label of the final product and the third stream number, the invention also provides a production batch tracking code generating device based on quality tracing, the number of the used material batch tracking labels is reduced, the working time of labeling and label scanning is reduced, and the working efficiency is effectively improved.
Description
Technical Field
The invention relates to the field of code generation, in particular to a production batch tracking code generation method and device based on quality tracing.
Background
The retrospective development of the quality of products manufactured industrially is more and more demanding, and has been developed into the batch tracking of various materials and production processes such as raw material sources, part processing and the like.
At present, batch management of quality tracing is to mark and record materials one by one in a physical label or graphic coding mode, such as a radio frequency label, a two-dimensional code, a bar code and the like.
The methods ensure the production batch tracking required by quality tracing management, but because various materials and parts are continuously pasted, scanned and marked, the production cost is improved, the working efficiency is reduced, and the improvement of the working efficiency is not facilitated.
Disclosure of Invention
The invention aims to solve the problems in the prior art, innovatively provides a production batch tracking code generation method and device based on quality tracing, effectively solves the problems of high cost and low efficiency caused by coding of entity labels or graphs, effectively improves the working efficiency and reduces the production cost.
The invention provides a production batch tracking code generation method based on quality tracing, which comprises the following steps:
s1, before the first material is processed, acquiring a first batch number of the first material, and setting a batch isolation circulation card, wherein the batch isolation circulation card is used for recording a first flow number of the first material processing production and establishing a mapping relation between the first batch number and the first flow number of the batch isolation circulation card, the first material is a material to be used in a warehouse, the first batch number is an initial batch number of the first material, and the first flow number is an initial flow number of the first material processing production;
s2, obtaining sub-materials of the first material according to the production instruction and the bill of materials, establishing a second flow number according to different batch sequences of the sub-materials and the quantity of the sub-materials in the same batch, and establishing a mapping relation between the second flow number and the first flow number;
s3, acquiring batch information during the first material processing production, taking materials for processing production according to the production instruction and the updated batch isolation flow card, merging the second flow turn number and the batch information during the first material processing production into a third flow turn number, and establishing a mapping relation between the third flow turn number and the second flow turn number and a mapping relation between the third flow turn number and the batch information;
s4, according to the production mode, assembling a plurality of first materials into a final product through a plurality of times of circularly executing a plurality of second materials obtained in the steps S1-S3, wherein the second materials are materials to be assembled into the product;
and S5, after the production is finished, setting a product label for the final product, and establishing a mapping relation between the product label and the third stream transfer number.
Optionally, the lot information of the first material includes, but is not limited to, a device number, a process number, operator information, and operator online time information of the material processing device.
Optionally, the second stream number is established according to different batch sequences of the sub-materials and the number of the sub-materials in the same batch, specifically:
the second stream number information comprises sequence information of different batches of the sub-materials and quantity information of the sub-materials in the same batch.
Optionally, after the end of production, before the step of setting the product label on the final product, the method further includes: and when the first material or the second material is processed or produced, generating waste materials, and updating the corresponding second flow number or third flow number.
Further, after the production is finished, before setting the product label for the final product, the method further comprises: and when the product quality is detected, the corresponding third flow number is updated due to waste.
Optionally, the updating of the corresponding second stream turn number or third stream turn number specifically is:
and according to the quantity of the taken waste materials, the second flow number or the third flow number correspondingly moves forwards.
Optionally, after the end of production, before the step of setting the product label on the final product, the method further includes: and checking whether the third stream turn number and the position of the batch isolation stream passing card in the recorded mapping relation are consistent with the third stream turn number and the position of the actual batch isolation stream passing card, and if not, adjusting the third stream turn number and the position of the actual batch isolation stream passing card.
The second aspect of the present invention provides a production lot tracking code generation apparatus based on quality tracing, including:
the first establishing module is used for acquiring a first batch number of a first material before the first material is processed, and setting a batch isolation circulation card, wherein the batch isolation circulation card is used for recording a first flow number of the first material processing production and establishing a mapping relation between the first batch number and the first flow number of the batch isolation circulation card, the first material is a material to be used in a warehouse, the first batch number is an initial batch number of the first material, and the first flow number is an initial flow number of the first material processing production;
the second establishing module is used for acquiring the sub-materials of the first material according to the production instruction and the bill of materials, establishing a second flow number according to different batch sequences of the sub-materials and the quantity of the sub-materials in the same batch, and establishing a mapping relation between the second flow number and the first flow number;
the third establishing module is used for acquiring batch information during the first material processing production, taking materials for processing production according to the production instruction and the updated batch isolation flow card, merging the second flow turn number and the batch information during the first material processing production into a third flow turn number, and establishing a mapping relation between the third flow turn number and the second flow turn number and a mapping relation between the third flow turn number and the batch information, wherein the second material is a material to be assembled into a product;
the product assembling module is used for assembling a plurality of second materials obtained by performing cyclic execution operation on a plurality of first materials into a final product according to the production mode, wherein the second materials are materials to be assembled into the product;
and the product label setting module is used for setting a product label for the final product after production is finished, and establishing a mapping relation between the product label and the third stream transfer number.
Optionally, the method further comprises: and the first updating module generates waste materials when the first material or the second material is processed or produced, and updates the corresponding second flow number or third flow number.
Further, still include: and the second updating module generates waste materials when the product quality is detected, and updates the corresponding third flow number.
The technical scheme adopted by the invention comprises the following technical effects:
1. by recycling the batch isolation circulation card, the problems of high cost and low efficiency caused by coding of the entity label or the graph are effectively solved, the number of the labels used for tracking the material batch is reduced, the working time of labeling and label scanning is reduced, the use cost of the label is reduced, the working efficiency is effectively improved, and the production cost is reduced.
2. According to the technical scheme, when materials are processed, produced or inspected, waste materials are generated, the corresponding flow numbers are updated, when the materials or the products are changed, the corresponding flow numbers are correspondingly updated, the final labels of the products, the different flow numbers of the materials and the initial batch numbers of the materials are enabled to correspond, and the accuracy of product quality tracing is guaranteed.
3. According to the technical scheme, after the production is finished, before the final product is provided with the product label, the method further comprises the following steps: and checking whether the third flow turn number and the position of the batch isolation flow conversion card in the recorded mapping relation are consistent with the third flow turn number and the position of the actual batch isolation flow conversion card, and if not, adjusting the third flow turn number and the position of the actual batch isolation flow conversion card to enable the product label to correspond to the material flow turn number (the material flow turn number corresponds to the material initial batch number), thereby further ensuring the accuracy of product quality tracing.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention, as claimed.
Drawings
In order to more clearly illustrate the embodiments or technical solutions in the prior art of the present invention, the drawings used in the description of the embodiments or prior art will be briefly described below, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without any creative effort.
FIG. 1 is a schematic flow diagram of a process according to an embodiment of the present invention;
FIG. 2 is a schematic diagram illustrating a relationship between a first material, a second material, and a product according to a first embodiment of the present invention;
FIG. 3 is a schematic flow diagram of a second method embodiment of the present invention;
FIG. 4 is a schematic flow diagram of a third method embodiment of the present invention;
FIG. 5 is a schematic flow diagram of an embodiment of a tetragonal method in accordance with an embodiment of the present invention;
FIG. 6 is a schematic structural diagram of a fifth embodiment of the apparatus according to the present invention;
FIG. 7 is a schematic structural diagram of a sixth embodiment of the apparatus according to the present invention;
fig. 8 is a schematic structural diagram of a seventh apparatus according to an embodiment of the present invention.
Detailed Description
In order to clearly explain the technical features of the present invention, the following detailed description of the present invention is provided with reference to the accompanying drawings. The following disclosure provides many different embodiments, or examples, for implementing different features of the invention. To simplify the disclosure of the present invention, the components and arrangements of specific examples are described below. Furthermore, the present invention may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed. It should be noted that the components illustrated in the figures are not necessarily drawn to scale. Descriptions of well-known components and processing techniques and procedures are omitted so as to not unnecessarily limit the invention.
Example one
As shown in fig. 1, the present invention provides a method for tracking and encoding production lots based on quality tracing, which comprises:
s1, before the first material is processed, acquiring a first batch number of the first material, and setting a batch isolation circulation card, wherein the batch isolation circulation card is used for recording a first flow number of the first material processing production and establishing a mapping relation between the first batch number and the first flow number of the batch isolation circulation card, the first material is a material to be used in a warehouse, the first batch number is an initial batch number of the first material, and the first flow number is an initial flow number of the first material processing production;
s2, obtaining sub-materials of the first material according to the production instruction and the bill of materials, establishing a second flow number according to different batch sequences of the sub-materials and the quantity of the sub-materials in the same batch, and establishing a mapping relation between the second flow number and the first flow number;
s3, acquiring batch information during the first material processing production, taking materials for processing production according to the production instruction and the updated batch isolation flow card, merging the second flow number and the batch information during the first material processing production into a third flow number, and establishing a mapping relation between the third flow number and the second flow number and a mapping relation between the third flow number and the batch information, wherein the second material is a material to be assembled into a product;
s4, according to the production mode, assembling a plurality of first materials into a final product through a plurality of times of circularly executing a plurality of second materials obtained in the steps S1-S3, wherein the second materials are materials to be assembled into the product;
and S5, after the production is finished, setting a product label for the final product, and establishing a mapping relation between the product label and the third stream transfer number.
In step S1, for the first material being purchased and put in storage, the computer may register an initial batch number of the first material, that is, a first batch number, and place a batch number isolation circulation card, where a first flow number is recorded on the batch number isolation circulation card, where the first flow number is an initial flow number of the first material in processing and production. The stream number is a temporary batch number recycled with the first material in an enterprise, and the purpose of using the stream number is to reduce the cost of batch number marks such as printing, labeling and the like of an actual batch number. The setting rule of the first flow number may be: the first material batch number can be satisfied as long as the first material batch number is greater than the turnover frequency of the first material actual batch number, and the first material batch number cannot be repeated. After the setting is finished, the water can be repeatedly recycled all the time. And establishing a mapping relation between the first batch number and the first flow number of the batch isolation flow conversion card through the computer, and storing the mapping relation so as to be convenient for later-stage call query.
In step S2, Bom' S information contains the parent-child relationship and the quantity relationship between the standard parent material and the child material, and the child material can be determined according to the input quantity (parent) of the production parent material and the parent-child relationship of Bom, and the quantity of the child material is the product of the quantity of the child material required in the single product and the quantity of the product.
Since the number of fed sub-materials may be larger than the number of first materials in a batch number, it is necessary to take the first materials of a plurality of batch numbers, so that different batch numbers have taking sequences and taking numbers, and once taking of the same batch, taking of different batches sequentially in batches in sequence.
Establishing a second stream number according to different batch sequences of the sub-materials and the quantity of the sub-materials in the same batch, specifically:
the second stream number information comprises sequence information of different batches of the sub-materials and quantity information of the sub-materials in the same batch. One possible implementation may be: the number of bits in the second stream number-turning information respectively corresponds to: for example, according to the batch sequence in which the sub-materials are taken out, the batch information corresponding to the sub-material a is 001, the batch information corresponding to the sub-material a is 10, the batch information corresponding to the sub-material B is 002, the batch information is 12 (the number of the sub-materials can be flexibly adjusted), the first flow signal may be 001010002012 (or 001002010012), or other setting rules, as long as the information in the second flow signal can include the sequence information of different batches of sub-materials and the quantity information of the sub-materials in the same batch, which is not limited herein.
In step S3, the lot information for the first material may include a device number, a process number, operator information, and operator online time information for the first material processing device. The equipment number is an equipment number required for processing the first material, such as a lathe 01, a lathe 02 and the like, and the process number is a number of a required step for processing the first material, such as the process 01, the process 02 and the like. The operator information is also recorded according to the personnel number, for example, 01 and the like, the online time information of the operator can be recorded according to x years, x months, x days, x minutes and x seconds, and the purpose of obtaining the batch information is to specify the equipment and the process operators when the product quality is traced in the later period so as to accurately determine the reason of the problem. Placing the sub-materials recorded by the second flow number in the batch isolation flow card on a production line of the production instruction in sequence by warehouse personnel; taking production is carried out on a production line according to the arrangement sequence and the taking quantity of different batches of sub-materials, the first materials in different batches are divided according to the taking sequence of the sub-materials recorded in the second flow number, the second flow number and batch information during the processing production of the first materials are merged into a third flow number, a mapping relation between the third flow number and the second flow number and a mapping relation between the third flow number and the batch information are established, the merging mode can be the combination of the digit of the second flow number and the digit of the batch information, for example, the batch information is 01010120200608153627, the second flow number is 006, and the third flow number can be 00601010120200608153627 or 01010120200608153627006 and the like.
As shown in fig. 2, in step S4, assembling a plurality of first materials into a final product through a plurality of second materials obtained by performing the steps S1-S3 for a plurality of cycles according to the production mode; wherein the second material is a material to be assembled into a product; for example, a bicycle is produced by manufacturing different components such as a seat, a handlebar, a wheel, a frame and pedals, but the seat, the handlebar, the wheel, the frame and the pedals are all obtained by processing a plurality of parts for a plurality of times, in the scheme, a first material (a0 and c0) corresponds to the parts to be processed into the seat or the handlebar, a second material (b and c) corresponds to the parts to be assembled into the seat, the handlebar, the wheel, the frame and the pedals of the bicycle, and for different second materials, the first material needs to be processed into the second material for different times of executing the steps S1-S3 (b passes through S1-S3 twice, wherein a is an intermediate material for forming the second material, such as a rim or a bearing in the wheel, a0 is a steel material to be processed, and c passes through S1-S3 once). The type of the first material and the type of the second material are different, and may be adjusted according to the actual production condition of the product (d), and the invention is not limited herein.
In step S5, after all the final product is produced, the final product label is attached at one time, and meanwhile, the product label and the third serial number are mapped and stored, so that the batch tracking record of the whole process of the product production can be formed.
According to the invention, the batch isolation circulation cards are recycled, and the batch isolation circulation cards can be used for the current production line or other production lines after the current production line is finished, so that the use efficiency of the batch isolation circulation cards is improved.
By recycling the batch isolation circulation card, the problems of high cost and low efficiency caused by coding of the entity label or the graph are effectively solved, the number of the labels used for tracking the material batch is reduced, the working time of labeling and label scanning is reduced, the use cost of the label is reduced, the working efficiency is effectively improved, and the production cost is reduced.
Example two
As shown in fig. 3, the present invention further provides a method for generating a tracking code of a production lot based on quality tracing, which includes:
s1, before the first material is processed, acquiring a first batch number of the first material, and setting a batch isolation circulation card, wherein the batch isolation circulation card is used for recording a first flow number of the first material processing production and establishing a mapping relation between the first batch number and the first flow number of the batch isolation circulation card, the first material is a material to be used in a warehouse, the first batch number is an initial batch number of the first material, and the first flow number is an initial flow number of the first material processing production;
s2, obtaining sub-materials of the first material according to the production instruction and the bill of materials, establishing a second flow number according to different batch sequences of the sub-materials and the quantity of the sub-materials in the same batch, and establishing a mapping relation between the second flow number and the first flow number;
s3, acquiring batch information during the first material processing production, taking materials for processing production according to the production instruction and the updated batch isolation flow card, merging the second flow number and the batch information during the first material processing production into a third flow number, and establishing a mapping relation between the third flow number and the second flow number and a mapping relation between the third flow number and the batch information, wherein the second material is a material to be assembled into a product;
s4, according to the production mode, assembling a plurality of first materials into a final product through a plurality of times of circularly executing a plurality of second materials obtained in the steps S1-S3, wherein the second materials are materials to be assembled into the product;
s5, when the first material or the second material is processed or produced, generating waste materials, and updating the corresponding second flow number or third flow number;
and S6, after the production is finished, setting a product label for the final product, and establishing a mapping relation between the product label and the third stream transfer number.
In step S5, the step of updating the corresponding second stream number or third stream number is specifically:
and according to the quantity of the taken-out waste materials, the corresponding second flow transfer number or third flow transfer number correspondingly moves forwards. For example, if the waste quantity is 2, then the second or third flow number corresponds to an advance of two numbers. For example, if the number of the materials is 4 (all the materials are the first materials or all the materials are the second materials), the materials are respectively material a, material B, material C and material D, the second serial numbers corresponding to the materials a, B, C and D are 006, 007, 008 and 009, if the materials B and C are wasted, the second serial number of the material a is not changed, and the second serial number of the material D is changed into the second serial number of the material B, namely 006; and the third flow numbers corresponding to the material A, the material B, the material C and the material D are 00601010120200608153627, 00701010120200608153627, 00601010120200608153628 and 00901010120200608153627, if the material B and the material C are subjected to waste, the third flow number of the material A is unchanged, and the third flow number of the material D is changed into the third flow number of the material B, namely 00701010120200608153627. If the waste materials occur before the material processing production (for example, the waste materials are generated due to the reasons of storage environment and the like in the material taking process), updating the second stream number; and if the waste materials occur in the material processing production process, updating the third flow number.
According to the technical scheme, when materials are processed and produced, waste materials are generated, the corresponding flow numbers are updated, when the materials (the first materials or the second materials) are changed, the corresponding flow numbers are correspondingly updated, so that the flow numbers and the initial batch numbers of the materials which are different are corresponding to each other, and the accuracy of product quality tracing is guaranteed.
EXAMPLE III
As shown in fig. 4, the present invention further provides a method for generating a tracking code of a production lot based on quality tracing, which includes:
s1, before the first material is processed, acquiring a first batch number of the first material, and setting a batch isolation circulation card, wherein the batch isolation circulation card is used for recording a first flow number of the first material processing production and establishing a mapping relation between the first batch number and the first flow number of the batch isolation circulation card, the first material is a material to be used in a warehouse, the first batch number is an initial batch number of the first material, and the first flow number is an initial flow number of the first material processing production;
s2, obtaining sub-materials of the first material according to the production instruction and the bill of materials, establishing a second flow number according to different batch sequences of the sub-materials and the quantity of the sub-materials in the same batch, and establishing a mapping relation between the second flow number and the first flow number;
s3, acquiring batch information during the first material processing production, taking materials for processing production according to the production instruction and the updated batch isolation flow card, merging the second flow number and the batch information during the first material processing production into a third flow number, and establishing a mapping relation between the third flow number and the second flow number and a mapping relation between the third flow number and the batch information, wherein the second material is a material to be assembled into a product;
s4, according to the production mode, assembling a plurality of first materials into a final product through a plurality of times of circularly executing a plurality of second materials obtained in the steps S1-S3, wherein the second materials are materials to be assembled into the product;
s5, when the first material or the second material is processed or produced, generating waste materials, and updating the corresponding second flow number or third flow number;
s6, when the product quality is detected, generating waste, and updating the corresponding third flow number;
and S7, after the production is finished, setting a product label for the final product, and establishing a mapping relation between the product label and the third stream transfer number.
In step S6, the step of updating the corresponding third stream number specifically includes:
and according to the quantity of the taken waste materials, the corresponding third flow number correspondingly moves forwards. For example, if the scrap count is 2, the third flow number corresponds to two numbers advanced. For example, if the number of the materials is 4 (all the materials are the first material or all the materials are the second material), the materials are respectively material a, material B, material C and material D, the third flow numbers corresponding to material a, material B, material C and material D are 00601010120200608153627, 00701010120200608153627, 00601010120200608153628 and 00901010120200608153627, if waste occurs in material B and material C, the third flow number of material a is unchanged, and the third flow number of material D is changed into the third flow number of material B, namely 00701010120200608153627.
According to the technical scheme, when quality inspection is carried out, waste materials are generated, the corresponding flow numbers are updated, when products are changed, the corresponding flow numbers are correspondingly updated, the final labels of the products, the flow numbers of different materials and the initial batch numbers of the materials are corresponding, and the accuracy of product quality tracing is guaranteed.
Example four
As shown in fig. 5, the technical solution of the present invention further provides a method for generating a tracking code of a production lot based on quality tracing, which includes:
s1, before the first material is processed, acquiring a first batch number of the first material, and setting a batch isolation circulation card, wherein the batch isolation circulation card is used for recording a first flow number of the first material processing production and establishing a mapping relation between the first batch number and the first flow number of the batch isolation circulation card, the first material is a material to be used in a warehouse, the first batch number is an initial batch number of the first material, and the first flow number is an initial flow number of the first material processing production;
s2, obtaining sub-materials of the first material according to the production instruction and the bill of materials, establishing a second flow number according to different batch sequences of the sub-materials and the quantity of the sub-materials in the same batch, and establishing a mapping relation between the second flow number and the first flow number;
s3, acquiring batch information during the first material processing production, taking materials for processing production according to the production instruction and the updated batch isolation flow card, merging the second flow number and the batch information during the first material processing production into a third flow number, and establishing a mapping relation between the third flow number and the second flow number and a mapping relation between the third flow number and the batch information, wherein the second material is a material to be assembled into a product;
s4, according to the production mode, assembling a plurality of first materials into a final product through a plurality of times of circularly executing a plurality of second materials obtained in the steps S1-S3, wherein the second materials are materials to be assembled into the product;
s5, when the first material or the second material is processed or produced, generating waste materials, and updating the corresponding second flow number or third flow number;
s6, when the product quality is detected, generating waste, and updating the corresponding third flow number;
s7, checking whether the third stream turn number and the position of the batch isolation stream passing card in the recorded mapping relation are consistent with the third stream turn number and the position of the actual batch isolation stream passing card, and if not, adjusting the third stream turn number and the position of the actual batch isolation stream passing card;
and S8, after the production is finished, setting a product label for the final product, and establishing a mapping relation between the product label and the third stream transfer number.
In step S7, it is displayed according to the recording result of the computer whether the third stream turn number and the position of the batch isolated stream passing card in the mapping relationship recorded in the computer are consistent with the third stream turn number and the position of the actual batch isolated stream passing card, and if not, the third stream turn number and the position of the actual batch isolated stream passing card are adjusted.
According to the technical scheme, after the production is finished, before the final product is provided with the product label, the method further comprises the following steps: and checking whether the third flow turn number and the position of the batch isolation flow conversion card in the recorded mapping relation are consistent with the third flow turn number and the position of the actual batch isolation flow conversion card, and if not, adjusting the third flow turn number and the position of the actual batch isolation flow conversion card to enable the product label to correspond to the material flow turn number (the material flow turn number corresponds to the material initial batch number), thereby further ensuring the accuracy of product quality tracing.
EXAMPLE five
As shown in fig. 6, the technical solution of the present invention further provides a production lot tracking code generation apparatus based on quality tracing, including:
the first establishing module 101 is used for acquiring a first batch number of a first material before the first material is processed, and setting a batch isolation circulation card, wherein the batch isolation circulation card is used for recording a first flow number of the first material processing production and establishing a mapping relation between the first batch number and the first flow number of the batch isolation circulation card, the first material is a material to be used in a warehouse, the first batch number is an initial batch number of the first material, and the first flow number is an initial circulation number of the first material processing production;
the second establishing module 102 is used for obtaining sub-materials of the first material according to the production instruction and the bill of materials, establishing a second flow number according to different batch sequences of the sub-materials and the quantity of the sub-materials in the same batch, and establishing a mapping relation between the second flow number and the first flow number;
the third establishing module 103 is configured to obtain batch information during the first material processing production, perform material taking processing production according to the production instruction and the updated batch isolation flow card, merge the second flow turn number and the batch information during the first material processing production into a third flow turn number, and establish a mapping relationship between the third flow turn number and the second flow turn number and a mapping relationship between the third flow turn number and the batch information, where the second material is a material to be assembled into a product;
a product assembling module 104, which assembles a plurality of second materials obtained by performing the plurality of times of cyclic execution operations on the plurality of first materials into a final product according to the production mode, wherein the second materials are materials to be assembled into a product;
and a product label setting module 105, after the production is finished, setting a product label for the final product, and establishing a mapping relation between the product label and the third stream transfer number.
By recycling the batch isolation circulation card, the problems of high cost and low efficiency caused by coding of the entity label or the graph are effectively solved, the number of the labels used for tracking the material batch is reduced, the working time of labeling and label scanning is reduced, the use cost of the label is reduced, the working efficiency is effectively improved, and the production cost is reduced.
EXAMPLE six
As shown in fig. 7, the technical solution of the present invention further provides a production lot tracking code generating apparatus based on quality tracing, including:
the first establishing module 101 is used for acquiring a first batch number of a first material before the first material is processed, and setting a batch isolation circulation card, wherein the batch isolation circulation card is used for recording a first flow number of the first material processing production and establishing a mapping relation between the first batch number and the first flow number of the batch isolation circulation card, the first material is a material to be used in a warehouse, the first batch number is an initial batch number of the first material, and the first flow number is an initial circulation number of the first material processing production;
the second establishing module 102 is used for obtaining sub-materials of the first material according to the production instruction and the bill of materials, establishing a second flow number according to different batch sequences of the sub-materials and the quantity of the sub-materials in the same batch, and establishing a mapping relation between the second flow number and the first flow number;
the third establishing module 103 is configured to obtain batch information during the first material processing production, perform material taking processing production according to the production instruction and the updated batch isolation flow card, merge the second flow turn number and the batch information during the first material processing production into a third flow turn number, and establish a mapping relationship between the third flow turn number and the second flow turn number and a mapping relationship between the third flow turn number and the batch information, where the second material is a material to be assembled into a product;
a product assembling module 104, which assembles a plurality of second materials obtained by performing the plurality of times of cyclic execution operations on the plurality of first materials into a final product according to the production mode, wherein the second materials are materials to be assembled into a product;
a first updating module 105, which generates waste materials when the first material or the second material is processed or produced, and updates the corresponding second flow number or third flow number;
and a product label setting module 106, which sets a product label for the final product after production is finished, and establishes a mapping relation between the product label and the third stream transfer number.
According to the technical scheme, when the materials (the first material or the second material) are processed and produced, the corresponding flow numbers are updated due to the waste, so that when the materials are changed, the corresponding flow numbers are correspondingly updated, the flow numbers and the initial batch numbers of the materials are corresponding to each other, and the accuracy of product quality tracing is guaranteed.
EXAMPLE seven
As shown in fig. 8, the technical solution of the present invention further provides a production lot tracking code generating apparatus based on quality tracing, including:
the first establishing module 101 is used for acquiring a first batch number of a first material before the first material is processed, and setting a batch isolation circulation card, wherein the batch isolation circulation card is used for recording a first flow number of the first material processing production and establishing a mapping relation between the first batch number and the first flow number of the batch isolation circulation card, the first material is a material to be used in a warehouse, the first batch number is an initial batch number of the first material, and the first flow number is an initial circulation number of the first material processing production;
the second establishing module 102 is used for obtaining sub-materials of the first material according to the production instruction and the bill of materials, establishing a second flow number according to different batch sequences of the sub-materials and the quantity of the sub-materials in the same batch, and establishing a mapping relation between the second flow number and the first flow number;
the third establishing module 103 is configured to obtain batch information during the first material processing production, perform material taking processing production according to the production instruction and the updated batch isolation flow card, merge the second flow turn number and the batch information during the first material processing production into a third flow turn number, and establish a mapping relationship between the third flow turn number and the second flow turn number and a mapping relationship between the third flow turn number and the batch information, where the second material is a material to be assembled into a product;
a product assembling module 104, which assembles a plurality of second materials obtained by performing the plurality of times of cyclic execution operations on the plurality of first materials into a final product according to the production mode, wherein the second materials are materials to be assembled into a product;
a first updating module 105, which generates waste materials when the first material or the second material is processed or produced, and updates the corresponding second flow number or third flow number;
a second updating module 105, which generates waste materials and updates the corresponding third flow number when the product quality is detected;
and a product label setting module 106, which sets a product label for the final product after production is finished, and establishes a mapping relation between the product label and the third stream transfer number.
According to the technical scheme, when quality inspection is carried out, waste materials are generated, the corresponding flow numbers are updated, when products are changed, the corresponding flow numbers are correspondingly updated, the final labels of the products, the flow numbers of different materials and the initial batch numbers of the materials are corresponding, and the accuracy of product quality tracing is guaranteed.
Although the embodiments of the present invention have been described with reference to the accompanying drawings, it is not intended to limit the scope of the present invention, and it should be understood by those skilled in the art that various modifications and variations can be made without inventive efforts by those skilled in the art based on the technical solution of the present invention.
Claims (10)
1. A production batch tracking code generation method based on quality tracing is characterized by comprising the following steps:
s1, before the first material is processed, acquiring a first batch number of the first material, and setting a batch isolation circulation card, wherein the batch isolation circulation card is used for recording a first flow number of the first material processing production and establishing a mapping relation between the first batch number and the first flow number of the batch isolation circulation card, the first material is a material to be used in a warehouse, the first batch number is an initial batch number of the first material, and the first flow number is an initial flow number of the first material processing production;
s2, obtaining sub-materials of the first material according to the production instruction and the bill of materials, establishing a second flow number according to different batch sequences of the sub-materials and the quantity of the sub-materials in the same batch, and establishing a mapping relation between the second flow number and the first flow number;
s3, acquiring batch information during the first material processing production, taking materials for processing production according to the production instruction and the updated batch isolation flow card, merging the second flow turn number and the batch information during the first material processing production into a third flow turn number, and establishing a mapping relation between the third flow turn number and the second flow turn number and a mapping relation between the third flow turn number and the batch information;
s4, according to the production mode, assembling a plurality of first materials into a final product through a plurality of times of circularly executing a plurality of second materials obtained in the steps S1-S3, wherein the second materials are materials to be assembled into the product;
and S5, after the production is finished, setting a product label for the final product, and establishing a mapping relation between the product label and the third stream transfer number.
2. The method of claim 1, wherein the lot information of the first material includes, but is not limited to, a device number, a process number, operator information, and operator online time information of the material processing equipment.
3. The quality traceability-based production lot tracking coding production method of claim 1, wherein the second stream number is established according to the sequence of different lots of sub-materials and the number of sub-materials in the same lot, and specifically comprises:
the second stream number information comprises sequence information of different batches of the sub-materials and quantity information of the sub-materials in the same batch.
4. The method as claimed in claim 1, wherein the step of setting a product label on the final product after the production is finished further comprises: and during the first material or the second processing or production, generating waste materials, and updating the corresponding second flow number or third flow number.
5. The method as claimed in claim 4, wherein the step of setting the product label on the final product after the production is finished further comprises: and when the product quality is detected, the corresponding third flow number is updated due to waste.
6. The method for generating the production batch tracking code based on the quality tracing as claimed in claim 4 or 5, wherein the updating of the corresponding second stream turn number or third stream turn number is specifically:
and according to the quantity of the taken waste materials, the second flow number or the third flow number correspondingly moves forwards.
7. The method for generating tracking codes of production batches based on quality tracing according to any of claims 1 to 5, characterized in that after the production is finished, before the final product is provided with a product label, the method further comprises: and checking whether the third stream turn number and the position of the batch isolation stream passing card in the recorded mapping relation are consistent with the third stream turn number and the position of the actual batch isolation stream passing card, and if not, adjusting the third stream turn number and the position of the actual batch isolation stream passing card.
8. A production batch tracking code generation device based on quality tracing is characterized by comprising:
the first establishing module is used for acquiring a first batch number of a first material before the first material is processed, and setting a batch isolation circulation card, wherein the batch isolation circulation card is used for recording a first flow number of the first material processing production and establishing a mapping relation between the first batch number and the first flow number of the batch isolation circulation card, the first material is a material to be used in a warehouse, the first batch number is an initial batch number of the first material, and the first flow number is an initial flow number of the first material processing production;
the second establishing module is used for acquiring the sub-materials of the first material according to the production instruction and the bill of materials, establishing a second flow number according to different batch sequences of the sub-materials and the quantity of the sub-materials in the same batch, and establishing a mapping relation between the second flow number and the first flow number;
the third establishing module is used for acquiring batch information during the first material processing production, taking materials for processing production according to the production instruction and the updated batch isolation flow card, merging the second flow turn number and the batch information during the first material processing production into a third flow turn number, and establishing a mapping relation between the third flow turn number and the second flow turn number and a mapping relation between the third flow turn number and the batch information;
the product assembling module is used for assembling a plurality of second materials obtained by performing cyclic execution operation on a plurality of first materials into a final product according to the production mode, wherein the second materials are materials to be assembled into the product;
and the product label setting module is used for setting a product label for the final product after production is finished, and establishing a mapping relation between the product label and the third stream transfer number.
9. The apparatus for generating tracking code of production lot based on quality tracing according to claim 8, further comprising: and the first updating module generates waste materials when the first material or the second material is processed or produced, and updates the corresponding second flow number or third flow number.
10. The method of claim 9, further comprising: and the second updating module generates waste materials when the product quality is detected, and updates the corresponding third flow number.
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