CN112431736A - Hydraulic centrifugal compressor - Google Patents
Hydraulic centrifugal compressor Download PDFInfo
- Publication number
- CN112431736A CN112431736A CN202011377209.1A CN202011377209A CN112431736A CN 112431736 A CN112431736 A CN 112431736A CN 202011377209 A CN202011377209 A CN 202011377209A CN 112431736 A CN112431736 A CN 112431736A
- Authority
- CN
- China
- Prior art keywords
- liquid
- hydraulic
- chamber
- valve
- flow passage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B35/00—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
- F04B35/008—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being a fluid transmission link
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/0005—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00 adaptations of pistons
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D1/00—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D15/00—Control, e.g. regulation, of pumps, pumping installations or systems
- F04D15/0005—Control, e.g. regulation, of pumps, pumping installations or systems by using valves
- F04D15/0022—Control, e.g. regulation, of pumps, pumping installations or systems by using valves throttling valves or valves varying the pump inlet opening or the outlet opening
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/426—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for liquid pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/426—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for liquid pumps
- F04D29/4293—Details of fluid inlet or outlet
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
The invention relates to the technical field of compressors and discloses a hydraulic centrifugal compressor which comprises a centrifugal pump, a potential energy receiving device, a piston cylinder and a reversing valve, wherein the centrifugal pump comprises a pump shell, a main shaft and a vane wheel, and a liquid containing cavity is formed in the pump shell; the potential energy receiving device comprises an outer ring chamber, a receiving wheel is rotatably assembled in the outer ring chamber, receiving blades are arranged on the receiving wheel, and a liquid outlet and a liquid return port are formed in a pump shell; the piston cylinder comprises a hydraulic chamber, a pneumatic chamber and a hydraulic piston, a first flow passage and a second flow passage are arranged in the hydraulic chamber, the first flow passage is arranged on one side of the hydraulic piston close to the centrifugal pump, and the second flow passage is arranged on one side of the hydraulic piston close to the pneumatic chamber; the reversing valve comprises a valve core and a liquid direction control switch, and the valve core is provided with a compression position and a recovery position. The action of the hydraulic piston is driven by liquid, the pressure of the liquid can be output to the hydraulic piston, the motion potential energy and the pressure energy generated by the centrifugal pump can be simultaneously utilized, and the purpose of energy conservation is achieved.
Description
Technical Field
The invention relates to the technical field of compressors, in particular to a hydraulic centrifugal compressor.
Background
The compressor is a common fluid machine in modern equipment, is a core device of a refrigeration system, sucks low-temperature and low-pressure refrigerant gas from an air suction pipe, drives a piston to compress the refrigerant gas through the operation of a motor, and discharges high-temperature and high-pressure refrigerant gas to an exhaust pipe to provide power for a refrigeration cycle.
When the existing general compressor works, the compressor is directly driven by the motor, so that the crankshaft generates rotary motion, and the connecting rod is driven to generate reciprocating motion of the piston, thereby causing volume change of the cylinder. The compressor is directly driven by the motor when in work, the energy loss is large, a speed reducing device is needed, in order to improve the compression speed of the compressor, the output power of the motor needs to be improved, the compressor with large power can be realized by a plurality of compression chambers, and the compressor is large in size, high in cost and large in energy loss.
The centrifugal pump is power equipment which utilizes high-speed rotation of liquid to output power outwards, after the centrifugal pump is utilized to lift the liquid from a static state or a low speed to a high speed, the liquid has kinetic energy and potential energy when rotating at the high speed, meanwhile, the liquid is not compressible, and the compression speed can be greatly increased and the working efficiency can be improved by utilizing the liquid to drive the piston of the compressor.
Disclosure of Invention
The purpose of the invention is: the hydraulic centrifugal compressor is provided to solve the problems of large volume, high power supply and high cost of the existing compressor which is directly driven by a motor.
In order to achieve the above object, the present invention provides a hydraulic centrifugal force compressor, which comprises a centrifugal pump, a potential energy receiving device and a piston cylinder communicated with the centrifugal pump, wherein the centrifugal pump comprises a pump shell, a main shaft rotationally assembled in the pump shell and a vane wheel rotationally assembled on the main shaft, and a liquid containing cavity for containing liquid is arranged in the pump shell;
the potential energy receiving device comprises an outer ring chamber communicated with the liquid containing cavity, a receiving wheel is rotatably assembled in the outer ring chamber, receiving blades are arranged on the receiving wheel, and a liquid outlet communicated with the outer ring chamber and a liquid return port communicated with the liquid containing cavity are formed in the pump shell;
the piston cylinder comprises a hydraulic chamber, an air pressure chamber and a hydraulic piston, one end of the hydraulic piston is positioned in the hydraulic chamber, and the other end of the hydraulic piston is positioned in the air pressure chamber;
a first flow passage and a second flow passage are arranged in the hydraulic chamber, the first flow passage is arranged on one side of the hydraulic piston close to the centrifugal pump, and the second flow passage is arranged on one side of the hydraulic piston close to the pneumatic chamber;
the hydraulic centrifugal compressor further comprises a reversing valve, the reversing valve comprises a valve core and a liquid direction control switch, the valve core is movably arranged in the pump shell, the valve core is provided with a compression position and a recovery position, the liquid outlet of the compression position is communicated with the first flow channel, the liquid return port of the compression position is communicated with the second flow channel, the liquid outlet of the compression position is communicated with the second flow channel, the liquid return port of the compression position is communicated with the first flow channel, and the liquid direction control switch is used for controlling the moving direction of the reversing valve.
Preferably, the liquid direction control switch includes a valve rod arranged in parallel with the valve core, a valve head is arranged at one end of the valve rod, power flow channels are respectively arranged at two axial ends of the valve core, a reversing flow channel is arranged on the valve head and communicates the power flow channels with the liquid outlet and the liquid return port to allow the liquid to drive the valve core to axially move, a first stop member and a second stop member extending into the hydraulic chamber are further arranged at one end of the valve rod away from the valve head, the first stop member is located at one side of the hydraulic piston close to the centrifugal pump, the second stop member is located at one side of the hydraulic piston close to the pneumatic chamber, the hydraulic piston has a first limit for impacting the first stop member to drive the valve rod to axially move and a second limit for impacting the second stop member to drive the valve rod to axially move in its moving stroke, when the hydraulic piston is positioned at a first limit, the liquid outlet is communicated with a first power flow passage at one end of the valve core close to the centrifugal pump, the liquid return port is communicated with a second power flow passage at one end of the valve core close to the hydraulic chamber so as to enable the valve core to move to a compression position, when the hydraulic piston is positioned at the first limit, the liquid outlet is communicated with a second power flow passage at one end of the valve core close to the hydraulic chamber, and the liquid return port is communicated with a first power flow passage at one end of the valve core close to the centrifugal pump so as to enable the valve core to move to a recovery position.
Preferably, a through center shaft hole is formed in the valve rod, a communication hole which extends in the radial direction and is communicated with the center shaft hole is formed in the valve rod, and the communication hole is arranged at one end, close to the hydraulic chamber, of the valve head.
Preferably, the first stopping member and the second stopping member are both stop arms vertically arranged on the valve rod, the stop arms are L-shaped structures, and the stop arms of the first stopping member and the second stopping member are arranged oppositely.
Preferably, a speed-increasing gear set in meshing connection with the receiving wheel is further arranged in the pump shell, and the speed-increasing gear set is in meshing connection with the main shaft through a one-way gear.
Preferably, the liquid containing cavity is provided with an inner cavity wall with the diameter gradually reduced along the direction from the centrifugal pump to the hydraulic chamber, and the reducing end of the inner cavity wall is communicated with the liquid return port.
Preferably, the impeller is of a hollow structure, and the impeller is provided with a cavity separated from the liquid containing cavity.
Preferably, the impeller comprises a main body and a plurality of blades arranged at one axial end of the main body, the blades are uniformly distributed along the circumferential direction of the main body at intervals, and the cavity is arranged on the main body.
Preferably, the inner wall of the impeller is provided with a liquid channel extending along the axial direction of the impeller.
Preferably, the body has a radial clearance with an inner wall of the pump casing.
Compared with the prior art, the hydraulic centrifugal compressor provided by the embodiment of the invention has the beneficial effects that: the piston cylinder is provided with a hydraulic chamber and a pneumatic chamber, a liquid outlet and a liquid return port of the centrifugal pump are communicated with a first flow passage and a second flow passage of the hydraulic chamber through a reversing valve, the flow direction of liquid is changed through the reversing valve, when the compressor is started, the spindle drives the vane wheel to rotate, the liquid in the liquid containing cavity rotates at a high speed under the action of the vane wheel and has pressure energy and potential energy, the liquid passes through the liquid outlet, enters the hydraulic chamber through the reversing valve and drives the hydraulic piston to move, the hydraulic piston extrudes the liquid on the other side to flow back to the liquid containing cavity through the liquid return port to form liquid circulation, and meanwhile, the liquid direction control switch controls the valve core of the reversing valve to move back and forth between a compression position and a recovery position, so that the hydraulic; centrifugal force generated by the centrifugal pump on liquid is used as a power source to drive the piston to reciprocate, so that energy is saved compared with the situation that the motor directly converts the centrifugal force into complex motion; the centrifugal pump can completely recycle the kinetic energy generated by the liquid, and the kinetic energy generated by the centrifugal pump is larger than that generated by the centrifugal pump when the centrifugal pump is not used, so that the energy utilization rate is greatly improved, and the energy is saved.
Drawings
FIG. 1 is a schematic diagram of the hydraulic centrifugal compressor of the present invention with the piston at the first extreme position;
FIG. 2 is a schematic diagram of the hydraulic centrifugal compressor of the present invention with the piston at the second limit;
FIG. 3 is a schematic view of the assembly of the speed increasing gear set of the hydraulic centrifugal compressor of the present invention with a centrifugal pump;
FIG. 4 is a drive schematic of the speed increasing gear set and centrifugal pump of FIG. 3;
FIG. 5 is a schematic structural view of a vane wheel of the hydraulic centrifugal compressor of the present invention;
FIG. 6 is a top view of the impeller of FIG. 5;
FIG. 7 is a side view of the page wheel of FIG. 5;
FIG. 8 is a cross-sectional view a-a of the impeller of FIG. 5;
FIG. 9 is a cross-sectional view b-b of the impeller of FIG. 5;
FIG. 10 is a cross-sectional view of the impeller of FIG. 6, taken through c-c;
FIG. 11 is a cross-sectional view d-d of the page wheel of FIG. 5;
FIG. 12 is a cross-sectional view e-e of the impeller of FIG. 7;
FIG. 13 is a schematic structural view of a receiving wheel of the hydraulic centrifugal force compressor of the present invention;
FIG. 14 is a top view of the receiving wheel of FIG. 13;
fig. 15 is a cross-sectional view of the receiving wheel of fig. 14.
In the figure, 1, a centrifugal pump; 11. a pump housing; 111. an outer ring chamber; 112. a liquid outlet; 113. a liquid return port; 12. a main shaft; 13. a paddle wheel; 131. a main body; 132. a sheet; 133. a cavity; 134. A liquid channel; 14. a speed increasing gear set; 15. a receiving wheel; 151. receiving a blade; 152. a receiving wheel gear; 16. a one-way gear; 2. a piston cylinder; 21. a hydraulic chamber; 211. a first flow passage; 212. a second flow passage; 22. an air pressure chamber; 23. a hydraulic piston; 3. a diverter valve; 31. a valve core; 311. a first power flow path; 312. a second power flow passage 32, a valve stem; 321. a middle shaft hole; 322. a communicating hole; 33. a valve head; 331. a reversing flow channel; 34. a first stopper; 35. a second stopper; 4. a pneumatic pipeline; 41. a gas inlet; 42. a gas outlet; 43. a one-way valve.
Detailed Description
The following detailed description of embodiments of the present invention is provided in connection with the accompanying drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
A preferred embodiment of a hydraulic centrifugal compressor according to the present invention is shown in fig. 1 to 15, in which the direction of the arrow is the moving direction of the corresponding object. The hydraulic centrifugal force compressor comprises a centrifugal pump 1, a potential energy receiving device, an acceleration gear set 14, a piston cylinder 2 and a reversing valve 3, wherein the centrifugal pump and the piston cylinder 2 are arranged in parallel, an air pressure pipeline 4 is further arranged on the piston cylinder 2, a gas inlet 41 and a gas outlet 42 are arranged on the air pressure pipeline 4, the centrifugal pump is used for driving the piston cylinder 2 to work, the piston cylinder 2 is used for compressing gas input in the air pressure pipeline 4, check valves 43 are respectively arranged at the gas inlet 41 and the gas outlet 42 of the air pressure pipeline 4 to ensure the unidirectional flow of the gas, and the gas can only enter the air pressure chamber 22 through the gas inlet 41 and can be discharged out of the air pressure chamber 22.
The centrifugal pump 1 comprises a pump shell 11, a main shaft 12 and a vane wheel 13, wherein an inner cavity of the pump shell 11 is formed to be used for containing a liquid containing cavity, the main shaft 12 is rotatably assembled on the pump shell 11, one end of the main shaft 12 extends to the outer side of the pump shell 11, a belt wheel is arranged on the main shaft 12 and is used for being connected with an external motor, and the main shaft 12 is driven to rotate through the motor. The impeller 13 is assembled with the main shaft 12 in a rotation stopping way, and the impeller 13 is used for rotating along with the main shaft 12 and driving the liquid in the liquid containing cavity to flow.
The impeller 13 includes a main body 131 and a vane 132 disposed at one axial end of the main body 131, the vane 132 is disposed at one end of the main body 131 close to the piston cylinder 2, and the vane 132 is uniformly distributed in plurality along the circumferential direction of the main body 131. The main body 131 is assembled with the main shaft 12 through a key slot structure in a rotation stopping manner, the main body 131 is of a hollow structure, the main body 131 is provided with a cavity 133 separated from the liquid containing cavity, and air, inert gas or vacuum can be filled in the cavity 133. The impeller 13 is made of metal materials with smaller density, such as aluminum alloy, and the density of the impeller 13 with the cavity 133 is smaller than that of liquid in the liquid containing cavity, and the impeller 13 can float on the liquid when placed in the liquid.
The main body 131 of the impeller 13 is provided with a central hole, the inner diameter of the central hole is equal to the outer diameter of the main shaft 12, an axially extending liquid channel 134 is arranged between the main body 131 of the impeller 13 and the main shaft 12, the liquid channel 134 is arranged on the hole wall of the central hole of the impeller 13, and the liquid channels 134 are arranged at intervals along the circumferential direction of the impeller 13. The liquid channel 134 is a rectangular groove, the liquid channel 134 is communicated with the liquid channel 134 for liquid to enter between the vane wheel 13 and the pump shell 11, when the vane wheel 13 rotates, the liquid enters the radial interval between the main body 131 and the main shaft 12 through the liquid channel 134 and flows into the outer ring chamber 111 under the action of centrifugal force.
The body 131 of the impeller 13 and the inner wall of the pump shell 11 have a radial gap, when the impeller 13 rotates, the gap is filled with liquid which rotates synchronously with the impeller 13 at high speed, if the impeller 13 vibrates or is eccentric, the gap distance between the impeller 13 and the pump shell 11 changes, the pump shell 11 is fixed, and the impeller 13 is difficult to vibrate or eccentrically change when rotating at high speed, thereby achieving the centering effect.
The potential energy receiving device is arranged in the pump shell 11 and comprises an outer ring chamber 111 and a receiving wheel 15, the outer ring chamber 111 is communicated with the liquid containing cavity, the outer ring chamber 111 is arranged on the pump shell 11 and is coaxially arranged with the main shaft 12, the vane wheel 13 drives liquid to rotate at high speed when rotating, and high-pressure liquid enters the outer ring chamber 111 through a channel.
The receiving wheel 15 is arranged in the outer ring chamber 111, the receiving wheel 15 is rotatably fitted in the outer ring chamber 111 through a bearing, and the receiving wheel 15 is arranged coaxially with the main shaft 12. The receiving wheel 15 is of an annular structure, the inner wall surface of the receiving wheel 15 is fixedly connected with the outer ring of the bearing, and the outer peripheral surface of the receiving wheel 15 is in meshing transmission connection with the speed increasing gear set 14 through a gear. When the receiving wheel 15 rotates, the speed increasing gear set 14 can be driven to rotate through the gear.
A plurality of receiving blades 151 are arranged on the side surface of the receiving wheel 15, the receiving blades 151 are uniformly distributed along the circumferential direction of the receiving wheel 15 at intervals, the receiving blades 151 are in a fish scale shape, an interval is arranged between every two adjacent receiving blades 151 so as to allow liquid to flow, and the interval is in a parabolic shape. The sum of the sectional areas of the liquid flow paths between the receiving blades 151 is larger than the section at the outlet of the liquid containing chamber, which has a ring shape without an obstacle in the middle. When the impeller 13 rotates, the liquid is driven to rotate at high speed and enters the outer ring chamber 111, the liquid flows from the space between two adjacent receiving blades 151, the liquid is changed in flow direction by the receiving blades 151 when contacting the receiving blades 151, meanwhile, the liquid applies acting force to the receiving blades 151 to drive the receiving blades 151 to rotate around the main shaft 12, and the receiving blades 151 drive the receiving wheel 15 to rotate, so that the speed-increasing gear set 14 is driven to rotate.
A speed increasing gear set 14 is arranged in the pump housing 11, and the speed increasing gear set 14 and the reversing valve 3 are respectively arranged on two sides of the main shaft 12. The speed increasing gear set 14 comprises seven sets of sequentially meshing gear sets, 6 sets being provided with a combination of bull gears, a pinion gear and an axle centre, the bull gears meshing with the pinion gears of the next set of gears starting from the centrifugal pump 1, the ratio of bull gear to pinion gear being about 2 to 1. The input gear of the speed-increasing gear set 14 is meshed with the receiving wheel 15, the receiving blade 151 drives the receiving wheel 15 to rotate under the pressure action of liquid, and the receiving wheel 15 drives the speed-increasing gear set 14 to rotate. The output gear of the speed increasing gear set 14 is in meshing transmission connection with the main shaft 12 through a one-way gear 16, the one-way gear 16 is arranged at one end, far away from the impeller 13, of the main shaft 12, the one-way gear 16 is fixedly assembled on the main shaft 12, a one-way bearing is mounted on the one-way gear 16 and is in rotation stopping connection with an outer ring of the one-way bearing, and the one-way gear realizes one-way rotation stopping through the one-way bearing.
When the centrifugal pump 1 is just started, the speed of liquid is low, the rotating speed of the main shaft 12 is higher than the speed of an output gear of the speed-increasing gear set 14, and the one-way gear 16 idles; after the speed of the liquid is increased, the liquid drives the speed increasing gear set 14 to rotate through the receiving wheel 15, the speed of an output gear of the speed increasing gear set 14 is higher than that of the main shaft 12, the one-way gear 16 rotates in the forward direction, and at the moment, the output gear of the speed increasing gear set 14 drives the main shaft 12 to rotate through the one-way gear 16, so that the rotating speed of the main shaft 12 is increased, the flow rate of the liquid is further increased, and the pressure energy and the potential energy of the liquid are further increased; the liquid continuously drives the main shaft 12 to rotate at a high speed through the receiving wheel 15 and the speed increasing gear set 14, and then the impeller 13 increases the speed of the liquid, so that the output efficiency of the centrifugal pump is improved, and the working benefit is improved.
The pump shell 11 is provided with a liquid outlet 112 and a liquid return port 113, the liquid outlet 112 is communicated with the outer ring chamber 111, and liquid enters the outer ring chamber 15 under the action of the vane wheel 13 and then flows into the hydraulic chamber 21 through the liquid outlet 112 and the reversing valve 3. The liquid return port 113 is formed in the wall of the liquid containing cavity, the liquid containing cavity is provided with an inner cavity wall, the diameter of the inner cavity wall is gradually reduced along the direction from the centrifugal pump 1 to the piston cylinder 2, specifically, the section of the inner cavity wall is of a horn-shaped structure, and the reducing end of the inner cavity wall is communicated with the liquid return port 113. The liquid return port 113 is used for returning liquid in the liquid supply pressure chamber 21 to the liquid containing cavity, the wall of the horn-shaped inner cavity can buffer the liquid, so that the liquid flows uniformly, and the liquid which rotates at high speed in the liquid containing cavity can be prevented from returning to the liquid return port 113, so that energy loss is caused, and the pressure is transmitted to the liquid return port, so that the output of pressure energy cannot be realized.
The piston cylinder 2 comprises a hydraulic chamber 21, an air pressure chamber 22 and a hydraulic piston 23, the hydraulic chamber 21 and the air pressure chamber 22 are arranged adjacently, the hydraulic piston 23 is arranged between the hydraulic chamber 21 and the air pressure chamber 22, one end of the hydraulic piston 23 is located in the hydraulic chamber 21, the other end of the hydraulic piston 23 is located in the air pressure chamber 22, the hydraulic chamber 21 is communicated with a liquid containing cavity of the centrifugal pump 1, liquid enters the hydraulic chamber 21 from the liquid containing cavity to drive the hydraulic piston 23 to move in a reciprocating mode, one end of the hydraulic piston 23 located in the air pressure chamber 22 compresses gas entering from a gas inlet 41 of the air pressure pipeline 4, and the gas is discharged through a gas outlet 42 after being compressed.
A first flow passage 211 and a second flow passage 212 are formed in the hydraulic chamber 21, the first flow passage 211 is arranged on one side of the hydraulic piston 23 close to the centrifugal pump, and the second flow passage 212 is arranged on one side of the hydraulic piston 23 close to the pneumatic chamber 22, namely, the pressure direction of the liquid in the first flow passage 211 and the second flow passage 212 on the hydraulic piston 23 after flowing out is opposite to each other, so as to drive the hydraulic piston 23 to reciprocate.
The reversing valve 3 is arranged between the centrifugal pump 1 and the piston cylinder 2, and the liquid outlet 112 and the liquid return 113 on the pump shell 11 are communicated with the first flow passage 211 and the second flow passage 212 in the hydraulic chamber 21 through the reversing valve 3. The reversing valve 3 comprises a valve core 31 and a liquid direction control switch, the reversing valve 3 is a four-way reversing valve, the valve core 31 is axially and movably assembled in the pump shell 11, and the valve core 31 is used for switching liquid flow passages among the liquid outlet 112, the liquid return port 113, the first flow passage 211 and the second flow passage 212 so as to change the moving direction of the hydraulic piston 23.
The valve core 31 is a four-way valve core, and the valve core 31 is arranged in parallel with the main shaft 12 of the centrifugal pump 1. When the valve core 31 moves to a side close to the hydraulic chamber 21 in the axial direction, the liquid outlet 112 is communicated with the first flow passage 211 through the valve core 31, the liquid return port 113 is communicated with the second flow passage 212, at this time, the hydraulic piston 23 performs compression movement, the valve core 31 is in a compression position in the moving stroke, and the hydraulic piston 23 compresses the gas in the gas pressure chamber 22; when the valve core 31 moves axially to a side close to the centrifugal pump 1, the liquid outlet 112 is communicated with the second flow passage 212 through the valve core 31, the liquid return port 113 is communicated with the first flow passage 211, at this time, the hydraulic piston 23 performs a recovery motion, the valve core 31 is in a recovery position in a moving stroke, the pressure in the air pressure chamber 22 is reduced, and outside air enters the air pressure chamber 22 through the air inlet 41 to wait for being compressed by the hydraulic piston 23.
The two axial ends of the valve core 31 are respectively provided with a power flow passage communicated with the liquid outlet 112 and the liquid return port 113, the power flow passage on the side of the valve core 31 close to the centrifugal pump 1 is defined as a first power flow passage 311, the power flow passage on the side close to the piston cylinder 2 is defined as a second power flow passage 312, and the liquid direction control switch is used for controlling the communication paths among the liquid outlet 112, the liquid return port 113, the first power flow passage 311 and the second power flow passage 312 on the two axial ends of the valve core 31 so as to drive the valve core 31 to move.
The liquid direction control switch comprises a valve rod 32, a valve head 33, a first stopping piece 34 and a second stopping piece 35, wherein the valve rod 32, the valve head 33, the first stopping piece 34 and the second stopping piece 35 are of an integrally formed structure. The valve rod 32 is arranged in parallel with the valve core 31, the valve head 33 is arranged at one end of the valve rod 32 close to the centrifugal pump, the first stopper 34 and the second stopper 35 are arranged at one end of the valve rod 32 far from the valve head 33, the first stopper 34 is positioned at one side of the hydraulic piston 23 close to the centrifugal pump, and the second stopper 35 is positioned at one side of the hydraulic piston 23 close to the pneumatic chamber 22, that is, the first stopper 34 and the second stopper 35 are positioned at two axial sides of the hydraulic piston 23 in the hydraulic chamber 21, so that the valve rod 32 is driven by the hydraulic piston 23 through the first stopper 34 and the second stopper 35 to reciprocate.
The first stopper 34 and the second stopper 35 are both stop arms vertically arranged on the valve rod 32, each stop arm is of an L-shaped structure, one side of each stop arm is perpendicular to the valve rod 32, the other side of each stop arm is parallel to the valve rod 32, one side of each stop arm parallel to the valve rod 32 extends into the hydraulic chamber 21, and one sides of the first stopper 34 and the second stopper 35 parallel to the valve rod 32 are oppositely arranged. The hydraulic piston 23 is axially stopped by the first stopper 34 and the second stopper 35 when reciprocating in the hydraulic chamber 21, and drives the valve rod 32 to reciprocate through the first stopper 34 and the second stopper 35, so that the liquid driven valve element 31 axially reciprocates.
The valve rod 32 is of a hollow structure, an axial through center shaft hole 321 is formed in the valve rod 32, a communication hole 322 which extends in the radial direction and is communicated with the center shaft hole 321 is formed in the valve rod 32, and the communication hole 322 is arranged at one end, close to the hydraulic chamber 21, of the valve head 33, namely the communication hole 322 is arranged at the axial middle position of the valve rod 32. The axial two ends of the valve head 33 and one end of the valve rod 32 far away from the valve head 33 are equal in liquid pressure through the middle shaft hole 321 and the communication hole 322, and liquid can flow in the communication hole 322 and the middle shaft hole 321 in a circulating mode, so that not only can the friction resistance of the movement of the valve head 33 and the valve rod 32 be reduced, but also the resistance generated by the incapability of compressing the liquid is avoided, and the liquid piston can pass through the first stopping piece 34 and the second stopping piece 35 to drive the valve rod 32 and the valve head 33 to move axially.
The valve head 33 is provided with a reversing flow passage 331, the reversing flow passage 331 is communicated with a first power flow passage 311 at one axial end of the valve core 31, the other port of the valve head 33 is connected to a second power flow passage 312, and the valve head 33 changes the communication relation among the first power flow passage 311, the second power flow passage 312, the liquid outlet 112 and the liquid return port 113 when axially reciprocating under the action of the valve rod 32, so that the valve core 31 is driven by liquid to axially reciprocate.
The liquid outlet 112 communicates with the second flow passage 212; when the liquid return port 113 is communicated with the first flow channel 211, the hydraulic piston 23 moves to a side close to the centrifugal pump, the hydraulic piston 23 strikes the first stopper 34, the first stopper 34 drives the valve rod 32 and the valve head 33 to move to a side of the centrifugal pump, and at this time, the hydraulic piston 23 is at the first limit position. When the hydraulic piston 23 is located at the first limit position, the liquid outlet 112 is communicated with a first power flow passage 311 at one end of the valve core 31 close to the centrifugal pump, the liquid return port 113 is communicated with a second power flow passage 312 at one end of the valve core 31 close to the hydraulic chamber 21, at this time, liquid flows out from the liquid outlet 112 and pushes the valve core 31 to move towards one side close to the hydraulic chamber 21, and when the liquid outlet 112 is at the end, the liquid outlet 112 is communicated with the first passage 211; the liquid return port 113 communicates with the second flow passage 212, and pushes the hydraulic piston 23 to move toward the pneumatic chamber 22 (see fig. 1).
When the hydraulic piston 23 moves to a side close to the pneumatic chamber 22, the hydraulic piston 23 hits the second stopper 35, the second stopper 35 drives the valve rod 32 and the valve head 33 to move to the side of the pneumatic chamber 22, and when the hydraulic piston 23 reaches the end, the hydraulic piston 23 is at the second limit. When the hydraulic piston 23 is located at the second limit position, the liquid outlet 112 is communicated with the second power flow passage 312 at one end of the valve core 31 close to the pressure chamber, the liquid return port 113 is communicated with the first power flow passage 311 at one end of the valve core 31 close to the centrifugal pump, at this time, the liquid flows out from the liquid outlet 112 and pushes the valve core 31 to move towards one side close to the centrifugal pump, the liquid outlet 112 is communicated with the second flow passage 212 through the valve core 31, the liquid return port 113 is communicated with the first flow passage 211 through the valve core 31, and the valve core 31 is located at the recovery. Pushing the hydraulic piston 23 towards the centrifugal pump (see fig. 2). Completing one working cycle, and the next working cycle is shown in figure 1, and the cycle is operated.
When the hydraulic piston 23 reciprocates, the first stopper 34 and the second stopper 35 drive the valve rod 32 and the valve head 33 to reciprocate, and when the valve head 33 reciprocates, the communication relationship between the liquid outlet 112 and the liquid return port 113 and the first power flow passage 311 and the second power flow passage 312 at two ends of the valve core 31 is changed, so that the valve core 31 axially reciprocates; when the valve core 31 axially reciprocates, the communication relationship of the liquid flow passages among the liquid outlet 112, the liquid return port 113, the first flow passage 211 and the second flow passage 212 is changed, and then the hydraulic piston 23 is driven to reciprocate, so that the working cycle is completed, the gas in the gas pressure chamber 22 is compressed, and the purpose of compressing the gas is achieved.
The compressor in the prior art directly drives the piston to move by the motor, the rotating energy is converted into reciprocating motion, the energy loss is large, a speed reducer is needed, the compressor with large power can be realized by a plurality of compression chambers, the size is large, the cost is high, and the energy loss is large
The potential energy receiving device of the hydraulic centrifugal compressor receives and converts the potential energy into the rotational energy, the output is connected to a main shaft of the centrifugal pump, the energy is reused, the hydraulic motor can only utilize the pressure energy, the motion potential energy of the liquid cannot be utilized, the potential energy of the liquid is lost when the potential energy does not reach the hydraulic motor, the potential energy is reused, the kinetic energy is added for the next work doing, the centrifugal pump generates larger motion potential energy, the potential energy is received by the receiving wheel again and is converted into the rotational energy to be output to the main shaft of the centrifugal pump, the rotational energy is combined with the rotational energy of the motor to generate larger motion potential energy and pressure energy, the motion potential energy and the pressure energy are increased infinitely until the loss of the high-speed operation is too high, the simultaneous utilization of the motion potential energy and the pressure energy is far more energy-saving than the single use of a certain energy, but only one energy is usually used in the prior art, energy is greatly wasted.
It should be noted that the pressure energy consumed by the hydraulic chamber and the rotation energy provided by the external motor for the centrifugal pump are not greatly influenced, because the larger the flow and pressure consumed by the hydraulic chamber is, the higher the requirement for the rotation speed of the centrifugal pump is, the larger the total power consumed by the centrifugal pump is, the larger the motion potential energy of the generated liquid is, and the larger the rotation energy transmitted to the centrifugal pump after the motion potential energy is recovered by the receiving wheel is, so that the power consumed by the hydraulic chamber and the potential energy receiving device are in an approximately proportional relationship, and thus, the influence of the pressure energy consumed by the hydraulic chamber and the rotation energy provided by the external motor for the centrifugal pump is not large. Specifically, the compression chamber consumes large energy, which does not cause a large energy consumption influence on the input motor, and conversely, the compression chamber consumes small energy, which does not cause a small energy consumption influence on the input motor, when the flow rate is close to 0, the impeller of the centrifugal pump is close to idle, so that the energy demand is close to 0, but the potential energy receiving device does not have potential energy to receive, and the centrifugal pump consumes energy loss generated when the impeller rotates at high speed, but can maintain high output pressure, which is different from the prior art.
The centrifugal force generated by the device has a great relationship with the rotating speed. The centrifugal force generated at different speeds is calculated by the centrifugal force calculator, so that the centrifugal force generated is larger and is increased in an incremental manner within the range which can be borne by the material when the rotating speed is higher, the energy is saved, the rotating speed is increased, the energy-saving effect can be achieved, the purpose of reducing the material consumption can be achieved, the size of equipment can be reduced when the output power is larger when the rotating speed is higher, and the purposes of saving the material and reducing the resource consumption are achieved.
To sum up, the embodiment of the invention provides a hydraulic centrifugal compressor, a piston cylinder of which is provided with a hydraulic chamber and a pneumatic chamber, a liquid outlet and a liquid return port of the centrifugal pump are communicated with a first flow passage and a second flow passage of the hydraulic chamber through a reversing valve, the flow direction of liquid is changed through the reversing valve, when the compressor is started, a spindle drives a vane wheel to rotate, liquid in a liquid containing cavity rotates at a high speed under the action of the vane wheel and has kinetic energy and potential energy, the liquid passes through the liquid outlet and enters the hydraulic chamber through the reversing valve to drive a hydraulic piston to move, the hydraulic piston extrudes liquid on the other side to flow back to the liquid containing cavity through the liquid return port to form liquid circulation, and meanwhile, a valve core of the reversing valve is controlled by a liquid direction control switch to move back and forth between a compression position and a recovery position, so; the action of the hydraulic piston is driven by liquid, the main shaft and the vane wheel are used for driving the liquid to flow at a high speed, and the potential energy of the liquid flowing at the high speed is recycled, so that the aim of saving energy is fulfilled.
It should be noted that, without departing from the technical principle of the present invention, a person skilled in the art may also make several modifications and substitutions, such as changing the centrifugal pump into a conventional centrifugal pump, or changing the speed-increasing gear set into a generator, converting the received kinetic energy into electric energy, and then driving the centrifugal pump to rotate by the electric motor, etc., and these modifications and substitutions should also be regarded as the protection scope of the present invention.
Claims (10)
1. A hydraulic centrifugal force compressor is characterized by comprising a centrifugal pump, a potential energy receiving device and a piston cylinder communicated with the centrifugal pump, wherein the centrifugal pump comprises a pump shell, a main shaft rotationally assembled in the pump shell and a vane wheel rotationally assembled on the main shaft, and a liquid containing cavity for containing liquid is formed in the pump shell;
the potential energy receiving device comprises an outer ring chamber communicated with the liquid containing cavity, a receiving wheel is rotatably assembled in the outer ring chamber, receiving blades are arranged on the receiving wheel, and a liquid outlet communicated with the outer ring chamber and a liquid return port communicated with the liquid containing cavity are formed in the pump shell;
the piston cylinder comprises a hydraulic chamber, an air pressure chamber and a hydraulic piston, one end of the hydraulic piston is positioned in the hydraulic chamber, and the other end of the hydraulic piston is positioned in the air pressure chamber;
a first flow passage and a second flow passage are arranged in the hydraulic chamber, the first flow passage is arranged on one side of the hydraulic piston close to the centrifugal pump, and the second flow passage is arranged on one side of the hydraulic piston close to the pneumatic chamber;
the hydraulic centrifugal compressor further comprises a reversing valve, the reversing valve comprises a valve core and a liquid direction control switch, the valve core is movably arranged in the pump shell, the valve core is provided with a compression position and a recovery position, the liquid outlet of the compression position is communicated with the first flow channel, the liquid return port of the compression position is communicated with the second flow channel, the liquid outlet of the compression position is communicated with the second flow channel, the liquid return port of the compression position is communicated with the first flow channel, and the liquid direction control switch is used for controlling the moving direction of the reversing valve.
2. The hydraulic centrifugal compressor according to claim 1, wherein the liquid direction control switch includes a valve rod disposed in parallel with the valve element, a valve head is disposed at one end of the valve rod, power flow passages are disposed at two axial ends of the valve element, respectively, a reversing flow passage is disposed on the valve head for communicating the power flow passages with the liquid outlet and the liquid return port so as to allow the liquid to drive the valve element to move axially, a first stopper and a second stopper extending into the hydraulic chamber are further disposed at one end of the valve rod away from the valve head, the first stopper is located at one side of the hydraulic piston close to the centrifugal pump, the second stopper is located at one side of the hydraulic piston close to the pneumatic chamber, the hydraulic piston has a first limit for striking the first stopper to drive the valve rod to move axially and a second limit for striking the second stopper to drive the valve rod to move axially during its moving stroke, when the hydraulic piston is positioned at a first limit, the liquid outlet is communicated with a first power flow passage at one end of the valve core close to the centrifugal pump, the liquid return port is communicated with a second power flow passage at one end of the valve core close to the hydraulic chamber so as to enable the valve core to move to a compression position, when the hydraulic piston is positioned at the first limit, the liquid outlet is communicated with a second power flow passage at one end of the valve core close to the hydraulic chamber, and the liquid return port is communicated with a first power flow passage at one end of the valve core close to the centrifugal pump so as to enable the valve core to move to a recovery position.
3. The hydraulic centrifugal compressor according to claim 2, wherein a through-going center shaft hole is formed in the valve stem, a communication hole extending radially and communicating with the center shaft hole is formed in the valve stem, and the communication hole is arranged at one end of the valve head close to the hydraulic chamber.
4. The hydraulic centrifugal compressor of claim 3, wherein the first stopper and the second stopper are both stop arms vertically arranged on the valve rod, the stop arms are L-shaped structures, and the first stopper and the stop arms of the second stopper are arranged oppositely.
5. The hydraulic centrifugal compressor according to any one of claims 1-4, wherein a speed-increasing gear set meshed with the receiving wheel is further arranged in the pump shell, and the speed-increasing gear set is meshed with the main shaft through a one-way gear.
6. The hydraulic centrifugal compressor of claim 5, wherein the liquid containing cavity has an inner cavity wall with a diameter gradually decreasing from the centrifugal pump to the hydraulic chamber, and a reduced end of the inner cavity wall is communicated with the liquid return port.
7. The hydraulic centrifugal compressor according to any one of claims 1-4, wherein the impeller is a hollow structure, the impeller having a cavity separated from the liquid containing chamber.
8. The hydraulic centrifugal compressor of claim 7, wherein the impeller comprises a main body and a plurality of blades arranged at one axial end of the main body, the plurality of blades are uniformly distributed along the circumference of the main body at intervals, and the cavity is arranged on the main body.
9. The hydraulic centrifugal compressor of claim 8, wherein the inner wall of the impeller is provided with a liquid channel extending along the axial direction of the impeller.
10. The hydraulic centrifugal compressor of claim 9 wherein there is a radial clearance between the body and an inner wall of the pump casing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202011377209.1A CN112431736A (en) | 2020-12-01 | 2020-12-01 | Hydraulic centrifugal compressor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202011377209.1A CN112431736A (en) | 2020-12-01 | 2020-12-01 | Hydraulic centrifugal compressor |
Publications (1)
Publication Number | Publication Date |
---|---|
CN112431736A true CN112431736A (en) | 2021-03-02 |
Family
ID=74698375
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202011377209.1A Pending CN112431736A (en) | 2020-12-01 | 2020-12-01 | Hydraulic centrifugal compressor |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN112431736A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113389764A (en) * | 2021-06-30 | 2021-09-14 | 四川航天烽火伺服控制技术有限公司 | Hydraulic equipment and turbo pump outlet pressure control system thereof |
-
2020
- 2020-12-01 CN CN202011377209.1A patent/CN112431736A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113389764A (en) * | 2021-06-30 | 2021-09-14 | 四川航天烽火伺服控制技术有限公司 | Hydraulic equipment and turbo pump outlet pressure control system thereof |
CN113389764B (en) * | 2021-06-30 | 2022-11-15 | 四川航天烽火伺服控制技术有限公司 | Hydraulic equipment and turbo pump outlet pressure control system thereof |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN201568303U (en) | Symmetrical balance type synchronous rotating compression machine | |
CN106438254B (en) | A kind of low speed axial plunger hydraulic pump | |
CN201034076Y (en) | Single-acting vane type secondary element | |
CN112431736A (en) | Hydraulic centrifugal compressor | |
CN116538058A (en) | Four-phase diaphragm pump | |
CN213899202U (en) | Hydraulic centrifugal compressor | |
CN202187916U (en) | Rotating vane swing type fluid compressor | |
CN103821715B (en) | Translation revolving compressor mechanical | |
CN201162741Y (en) | Two-stage gas cylinder | |
CN200952458Y (en) | Gas and liquid compound pump | |
CN114876755B (en) | Spiral reciprocating single-action plunger pump | |
CN216111147U (en) | Plunger pump with reciprocating power | |
CN221195391U (en) | Rotary plunger compression mechanism | |
CN203627121U (en) | Reciprocated plunger pump driven by plunger assignment double-acting linear motor | |
CN108506184B (en) | Non-pulsation large-stroke plunger pump | |
CN203099277U (en) | Oil pump with changeable discharge capacity | |
WO2011015122A1 (en) | Conversion device of mechanical motion and fluid motion | |
CN214742015U (en) | Hydraulic valve structure of active flow distribution reciprocating plunger pump | |
CN110671311A (en) | Bidirectional double-channel hydraulic direct-drive reciprocating oil well pump | |
CN202545248U (en) | Double-cylinder rotary compressor | |
CN110836119A (en) | Fluid-driven tunneling device | |
CN205025701U (en) | No profit pump of rotatory four plungers of curved surface variable high pressure | |
CN117090763A (en) | Rotary plunger compression mechanism, hydraulic pump thereof and air compressor | |
CN215057989U (en) | Eight-cylinder vacuum pump | |
CN219570315U (en) | Cooling structure of plunger pump for humidifier |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |