CN112429522A - Automatic discharging device and method for vanadium-nitrogen alloy or similar materials - Google Patents
Automatic discharging device and method for vanadium-nitrogen alloy or similar materials Download PDFInfo
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- CN112429522A CN112429522A CN202011336760.1A CN202011336760A CN112429522A CN 112429522 A CN112429522 A CN 112429522A CN 202011336760 A CN202011336760 A CN 202011336760A CN 112429522 A CN112429522 A CN 112429522A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/902—Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/003—Apparatus, e.g. furnaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/005—Loading or unloading powder metal objects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/23—Devices for tilting and emptying of containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/18—Preventing escape of dust
- B65G69/181—Preventing escape of dust by means of sealed systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
Abstract
An automatic discharging device and method of vanadium-nitrogen alloy or similar materials comprises a discharging working area, a dust remover room and a dust remover, wherein a platform, a bowl holding fixture, a fixture rotating mechanism, a reset side pushing cylinder, an incoming line pushing cylinder, a side pushing cylinder and a material pressing cylinder are arranged in the dust remover room; the holding bowl clamp is located on one side of the platform, the incoming line is pushed into the cylinder, the side pushing cylinder is located on two adjacent sides of the platform, the reset side pushing cylinder is located on one side of the holding bowl clamp, the material pressing cylinder is located above the holding bowl clamp, the clamp rotating mechanism is connected with the holding bowl clamp for driving, and the dust remover is connected with the dust removing machine room through a pipeline. The method comprises the following steps: the outlet pushing cylinder pushes the graphite box bowl to the platform; the side pushing cylinder pushes the graphite box bowl to the bowl holding clamp; the material pressing cylinder presses the material; the clamp rotating mechanism rotates, the opening of the graphite box bowl is downward, the graphite box bowl is unloaded, returned, jacked, weighed, rotated by 90 degrees, and dropped and returned. The invention greatly reduces the labor intensity of workers, avoids the harm of dust to the health of the workers and realizes safe and environment-friendly operation.
Description
The technical field is as follows:
the invention relates to the technical field of metallurgical equipment, in particular to an automatic discharging device and method for vanadium-nitrogen alloy or similar materials.
Background art:
in the process of preparing the vanadium-nitrogen alloy, the vanadium-nitrogen alloy is required to be pelletized and then poured into the graphite box bowl to be fired in the kiln, and the vanadium-nitrogen alloy is taken out of the graphite box bowl after the firing is finished. The fired vanadium-nitrogen alloy balls are bonded into a large integral block, the weight of the block is about 20 to 40kg, and the temperature is about 100 ℃. In addition, the graphite box pot can be continuously oxidized and thinned in the using process, and needs to be replaced according to the actual oxidation loss and damage condition.
At present, the vanadium-nitrogen alloy block fired in the graphite box bowl is unloaded without special automatic unloading equipment, the materials are completely taken out of the box bowl by hands or simple tools, the safety is poor, the labor intensity of workers is high, dust is easy to generate, the environment is not protected, and the health of the workers is harmed.
The invention content is as follows:
the technical problem to be solved by the invention is as follows: the problems in the prior art are solved, and the automatic discharging device and method for the vanadium-nitrogen alloy or the similar materials are provided, so that the labor intensity of workers is greatly reduced, the harm of dust to the health of the workers is avoided, and safe and environment-friendly operation is realized.
The technical scheme adopted by the invention is as follows:
an automatic discharging device for vanadium-nitrogen alloy or similar materials comprises a discharging working area, a dust remover room and a dust remover, wherein the discharging working area is positioned outside the dust remover room, and one side of the discharging working area is provided with an outgoing line pushing cylinder; a platform, a bowl holding fixture, a fixture rotating mechanism, a reset side pushing cylinder, an incoming line pushing cylinder, a side pushing cylinder and a material pressing cylinder are arranged in the dust removing machine room; a window for the graphite box bowl to enter and exit is arranged on a partition wall of the dust removal machine room corresponding to the unloading working area and the platform; the holding bowl clamp is located on one side of the platform, the incoming line pushing cylinder and the side pushing cylinder are located on two adjacent sides of the platform, the reset side pushing cylinder is located on one side of the holding bowl clamp, the material pressing cylinder is located above the holding bowl clamp, and the clamp rotating mechanism is connected with the holding bowl clamp for driving.
In the above technical scheme, a box bowl jacking rotator is further arranged below the platform.
The graphite box bowl containing vanadium-nitrogen alloy and similar materials is fired and then enters an unloading working area through a line body for unloading, at the moment, an outlet wire pushing cylinder pushes the graphite box bowl containing vanadium-nitrogen alloy or similar materials onto a platform, then a side pushing cylinder pushes the graphite box bowl into the holding bowl clamp from the platform, the holding bowl clamp clamps the graphite box bowl tightly, and meanwhile, a material pressing cylinder above the holding bowl clamp extends downwards to press the vanadium-nitrogen alloy or similar materials; then the holding bowl clamp, the graphite box bowl and the material pressing cylinder are rotated together by 180 degrees through the clamp rotating mechanism, so that the opening of the graphite box bowl is downward, then the material pressing cylinder is retracted, so that vanadium-nitrogen alloy or similar materials synchronously descend and are separated from the graphite bowl body, finally, the holding bowl clamp and the graphite box bowl clamped by the holding bowl clamp are reset through the clamp rotating mechanism by 180 degrees, and in the process of resetting and rotating of the clamp rotating mechanism, the vanadium-nitrogen alloy or similar materials fall into a storage bin, and automatic discharging is completed. After that, the bowl holding clamp returns to the original position to be loosened, the reset side pushing cylinder pushes the graphite box bowl back to the platform from the bowl holding clamp, the box bowl jacking rotator lifts and weighs the graphite bowl box bowl and rotates 90 degrees, then the box bowl jacking rotator descends to drop the graphite box bowl on the platform, finally, the cylinder is pushed by an inlet line to push the graphite box bowl into an unloading working area from the platform, and the line body is sent back by a conveying device, so that the automatic unloading full-operation process of a single graphite box bowl is completed.
In the technical scheme, the bowl holding clamp comprises a clamp cylinder, a movable pressing plate and a fixed seat, the movable pressing plate is movably arranged in the fixed seat, a space for accommodating the graphite box bowl is formed between the movable pressing plate and the fixed seat, and the clamp cylinder is arranged on the fixed seat and connected with the movable pressing plate for driving.
In the technical scheme, a movable pressing plate movement guide mechanism is further arranged between the movable pressing plate and the fixed seat.
In the technical scheme, the bowl jacking rotator of the box bowl comprises a jacking cylinder, a gear, a rack, a jacking rotary cylinder, a weighing sensor and a small platform capable of bearing the graphite box bowl, wherein a cylinder body of the jacking cylinder is fixedly connected with the platform, the jacking rotary cylinder, the rack, the gear and the small platform are sequentially connected for transmission, and the weighing sensor is arranged below the small platform.
In the technical scheme, the jacking cylinder is further provided with a jacking cylinder guide mechanism.
In the technical scheme, the fixture rotating mechanism comprises a rack, a rotating mechanism gear, a fixture rotating cylinder and a rotating shaft, the rack is connected with the bowl holding fixture through the rotating shaft, the rack, the rotating shaft and the rotating mechanism gear are sequentially connected and fixed, the rotating mechanism gear is meshed with the rotating mechanism rack, and the fixture rotating cylinder is connected with the rotating mechanism rack for driving.
In the technical scheme, the inlet or the outlet of the material compaction cylinder is provided with a pressure detection sensor and/or a material level detection sensor.
In the technical scheme, the outgoing line pushing cylinder, the incoming line pushing cylinder, the side pushing cylinder, the reset side pushing cylinder, the material pressing cylinder, the clamp cylinder, the jacking rotary cylinder and the clamp rotary cylinder adopt air cylinders or hydraulic oil cylinders.
In the above technical scheme, the jacking rotary cylinder can also be replaced by a hydraulic motor.
In the technical scheme, the dust remover is connected with a dust removing machine room through a pipeline.
The automatic discharging method of the automatic discharging device for vanadium-nitrogen alloy or similar materials, which adopts the technical scheme, comprises the following steps:
(1) firing the graphite box bowl filled with vanadium-nitrogen alloy or similar materials on a line body of a factory;
(2) conveying the fired graphite box bowl filled with vanadium-nitrogen alloy or similar materials on the wire body to a discharging working area from the wire body;
(3) the graphite box bowl filled with vanadium-nitrogen alloy or similar materials after firing is pushed out of the unloading working area by the outlet pushing cylinder and is conveyed to a platform in a dust remover room through a partition wall window of the dust remover room;
(4) the side pushing cylinder extends out to push the graphite box bowl of the step (3) into the bowl holding clamp from the platform;
(5) the holding bowl clamp clamps the graphite box bowl in the step (4), and meanwhile, a material pressing cylinder above the holding bowl clamp extends downwards to press vanadium-nitrogen alloy or similar materials;
(6) the clamp rotating mechanism rotates the bowl holding clamp, the graphite box bowl and the material pressing cylinder in the step (5) together for 180 degrees, so that the opening of the graphite box bowl is downward;
(7) the material pressing cylinder retracts to enable the vanadium-nitrogen alloy or the similar materials to descend synchronously and separate from the graphite box bowl;
(8) the holding bowl clamp, the graphite box bowl and the material pressing cylinder are rotated 180 degrees together by the clamp rotating mechanism to reset, and in the resetting process, vanadium-nitrogen alloy or similar materials fall into a storage bin to finish automatic discharging;
(9) after the holding bowl clamp, the graphite box bowl and the material pressing cylinder are reset, the reset side pushing cylinder pushes the graphite box bowl from the holding bowl clamp back to the platform;
(10) the box bowl lifting rotator lifts and weighs the graphite box bowl, rotates 90 degrees, and then the box bowl lifting rotator descends to drop the graphite bowl body on the platform;
(11) the wire feeding pushing cylinder extends out to push out the empty graphite bowl body, and the empty graphite bowl body is conveyed into a discharging work area through a partition wall window of the dust removal machine room;
(12) the unloading working area sends the empty graphite box bowl body back to the line body;
(13) and in the unloading working process, the dust remover is started, and the dust remover stops after the unloading is finished.
In the above technical scheme, when the material pressing cylinder in the step (5) extends downwards to press the vanadium-nitrogen alloy or the like, the pressure and the distance are controlled by a pressure detection sensor and/or a material level detection sensor arranged on an inlet or an outlet of the material pressing cylinder.
The invention has the substantive characteristics and the remarkable effects that:
1. the automatic discharging of vanadium-nitrogen alloy or similar materials and the return of the graphite box bowl to the wire body are very conveniently realized by the pushing of the air cylinder or the hydraulic oil cylinder and the clamping and the rotation of the bowl holding clamp;
2. before the graphite box bowl is unloaded, the vanadium-nitrogen alloy or the like is pressed by the material pressing cylinder, and the bowl holding bowl clamp is slowly withdrawn after rotating for 180 degrees, so that the graphite box bowl is prevented from being damaged when the vanadium-nitrogen alloy or the like is unloaded, and the service life of the graphite box bowl is prolonged;
3. the material compaction cylinder and the accessory mechanism thereof are provided with a pressure detection or material level detection device, so that the material compaction cylinder can adapt to different vanadium-nitrogen alloys or similar material quantities, and can ensure that the vanadium-nitrogen alloys or similar materials can be just compacted;
4. the vanadium-nitrogen alloy or the like is vertically and slowly separated from the graphite box bowl and then is completely discharged, so that the graphite box bowl can be fully protected;
5. before the graphite box bowl returns to the line body, the box bowl lifting rotator rotates the graphite box bowl by 90 degrees, so that the graphite box bowl is prevented from being repeatedly worn at the same position on the line body, and the service life of the graphite box bowl is prolonged;
6. the jacking rotator of the box bowl has the function of automatically weighing the box bowl, and each box bowl can be weighed after being jacked, so that the oxidation loss of the graphite box bowl is measured, and the automatic alarm for replacing the graphite box bowl is realized;
7. the discharging device is integrally provided with a dust removal machine room and a dust remover, so that dust raising in a workshop is avoided, and the environment is protected;
8. the discharging device runs fully automatically, so that the labor intensity is greatly reduced, and the labor is saved;
9. the discharging device removes dust integrally, avoids dust raising in a workshop, is environment-friendly and protects the health of workers;
description of the drawings:
FIG. 1 is a schematic plan view of the present invention;
FIG. 2 is a schematic elevation view of the present invention;
FIG. 3 is a schematic vertical view of the bowl holding fixture;
FIG. 4 is a schematic vertical view of the bowl jacking rotator;
FIG. 5 is a schematic elevation view of a fixture rotation mechanism;
FIG. 6 is a schematic view of the bowl holding clamp rotated 180 degrees;
FIG. 7 is a schematic view showing the state of the vanadium-nitrogen alloy or the like leaving the graphite box bowl;
FIG. 8 is a schematic view of a blanking state of a vanadium-nitrogen alloy or the like during rotary return.
The attached drawings are marked as follows:
1-outgoing line pushing cylinder, 2-incoming line pushing cylinder, 3-side pushing cylinder, 4-reset side pushing cylinder, 5-bowl clamp, 6-box bowl jacking rotator, 7-clamp rotating mechanism, 8-material pressing cylinder, 9-dust removal machine room, 10-dust remover, 11-platform, 12-vanadium-nitrogen alloy or similar material, 13-graphite box pot, 14-dust removal machine room partition wall, 15-unloading working area, 16-line body;
5.1-clamp cylinder, 5.2-movable pressure plate, 5.3-fixed seat, 5.4-movable pressure plate movement guide mechanism;
6.1-a jacking cylinder, 6.2-a jacking cylinder guide mechanism, 6.3-a gear, 6.4-a rack, 6.5-a jacking rotary cylinder, 6.6-a weighing sensor and 6.7-a small platform;
7.1-frame, 7.2-rotary mechanism rack, 7.3-rotary mechanism gear, 7.4-fixture rotary cylinder, 7.5-rotation axis.
The specific implementation mode is as follows:
referring to the attached drawings, the automatic discharging device for vanadium-nitrogen alloy or similar materials comprises an outgoing line pushing cylinder 1 (1 or more), an incoming line pushing cylinder 2(1 or more), a side pushing cylinder 3, a reset side pushing cylinder 4, a bowel holding clamp 5, a box bowl jacking rotator 6, a clamp rotating mechanism 7, a material pressing cylinder 8, a dust remover room 9, a dust remover 10 and a platform 11, wherein the vanadium-nitrogen alloy or similar materials 12 and a graphite box pot 13 are supplied by a user line body; the outgoing line pushing cylinder 1 is arranged on one side of a user line body, and other devices are arranged in a dust removal machine room 9 on the other side of the user line body; the device comprises an incoming line pushing cylinder 2, a side pushing cylinder 3, a reset side pushing cylinder 4, a bowl holding clamp 5, a box bowl jacking rotator 6, a clamp rotating mechanism 7, a material pressing cylinder 8, a dust remover room 9, a dust remover 10 and a platform 11 which are assembled into a whole or a plurality of independent components.
The unloading work flow is as follows: after being fired, a graphite box bowl 13 filled with vanadium-nitrogen alloy or similar materials 12 enters a discharging working area from a line body, an outlet wire pushing cylinder 1 pushes a graphite box bowl 13 out of the discharging working area to a platform 11, a side pushing cylinder 3 pushes the graphite box bowl 13 into a bowl holding clamp 5 from the platform 11, the bowl holding clamp 5 clamps the graphite box bowl 13, a material pressing cylinder 8 extends out to press the vanadium-nitrogen alloy or similar materials 12, a clamp rotating mechanism 7 rotates the bowl holding clamp 5, the graphite box bowl 13 and the material pressing cylinder 8 together 180 degrees to enable an opening of the graphite box bowl 13 to face downwards, then the material pressing cylinder 8 is retracted, the vanadium-nitrogen alloy 12 synchronously descends, the vanadium-nitrogen alloy or similar materials 12 are separated from the graphite box bowl 13, the clamp rotating mechanism 7 rotates the bowl holding clamp 5, the graphite box bowl holding clamp 13 and the material pressing cylinder 8 together 180 degrees, the vanadium-nitrogen alloy or similar materials 12 falls into a storage bin after the vanadium-nitrogen alloy or similar materials 12 are discharged and fall into the storage bin during the rotation process of the clamp rotating mechanism 7, thereby completing the discharge.
The holding bowl clamp 5 returns to the 0-degree position and then loosens the graphite box bowl 13, the reset side pushing cylinder 4 pushes the graphite box bowl 13 back to the platform 11 from the holding bowl clamp 5, the box bowl jacking rotator 6 jacks, weighs and rotates the graphite box bowl 13 for 90 degrees and then returns, finally, the line entering pushing cylinder 2 pushes the graphite box bowl 13 into the unloading working area from the platform 11, and finally, the graphite box bowl body returns to the line body of a customer, so that the unloading action of a single graphite box bowl is completed.
In the discharging process, the dust remover 10 is started, and the dust remover 10 stops after discharging is finished.
The cylinders for pushing the graphite box bowl 13 to move can be air cylinders or hydraulic cylinders;
referring to fig. 3, the bowl holding fixture 5 is composed of a fixture cylinder 5.1, a movable platen 5.2, a fixed seat 5.3 and a movable platen movement guide mechanism 5.4, wherein the fixture cylinder 5.1 installed on the fixed seat 5.3 extends out or retracts to push the movable platen 5.2 to move in the fixed seat 5.4, so as to clamp or loosen the graphite box bowl 13.
Referring to fig. 4, the box bowl lifting rotator 6 is composed of a lifting cylinder 6.1, a lifting cylinder guide mechanism 6.2, a gear 6.3, a rack 6.4, a lifting rotary cylinder 6.5, a weighing sensor 6.6 and a small platform 6.7, wherein the lifting cylinder 6.1 extends out to drive the small platform 6.7 and the graphite box bowl 13 to rise and separate from the platform 11, the lifting rotary cylinder 6.5 extends out or retracts to drive the rack 6.4 to reciprocate, the rack 6.4 which reciprocates drives the gear 6.3 to rotate at 0-90 degrees, and the small platform 6.7 connected with the gear 6.3 synchronously rotates, so that the graphite box bowl 13 rotates at 90 degrees, and the weighing sensor 6.6 finishes weighing the graphite box bowl 13.
Referring to fig. 5, the fixture rotating mechanism 7 comprises a rack 7.1, a rotating mechanism rack 7.2, a rotating mechanism gear 7.3, a fixture rotating cylinder 7.4 and a rotating shaft 7.5, wherein the fixture rotating cylinder 7.4 extends out or retracts to drive the rotating mechanism rack 7.2 to reciprocate, the reciprocating rotating mechanism rack 7.2 drives the rotating mechanism gear 7.3 to rotate at 0-180 degrees, and the graphite box pot 13 in the holding pot fixture 5 and the holding pot fixture 5 connected with the rotating mechanism gear 7.3 through the rotating shaft 7.5 synchronously rotate, so that the graphite box pot 13 is reset after being poured and dropped downwards through an opening; the rotating mechanism rack 7.2, the rotating mechanism gear 7.3 and the clamp rotating cylinder 7.4 can also be replaced by hydraulic motors so as to realize 0-180-degree rotation;
the inlet or the outlet of the material compaction cylinder 8 is provided with a pressure detection sensor or a material level detection sensor which can adapt to different vanadium-nitrogen alloys or similar material quantities;
the invention has the weighing function of the graphite box bowl, namely: a weighing sensor is arranged below the small platform 6.7 of the box bowl jacking rotator, and when the graphite box bowl falls on the small platform, the oxidation loss of the graphite box bowl can be detected.
Claims (11)
1. The utility model provides an automatic discharge device of vanadium nitrogen alloy or similar material which characterized in that: the device comprises a discharging working area, a dust removal machine room and a dust remover, wherein the discharging working area is positioned outside the dust removal machine room, and one side of the discharging working area is provided with an outgoing line pushing cylinder; a platform, a bowl holding fixture, a fixture rotating mechanism, a reset side pushing cylinder, an incoming line pushing cylinder, a side pushing cylinder and a material pressing cylinder are arranged in the dust removing machine room; a window for the graphite box bowl to enter and exit is arranged on a partition wall of the dust removal machine room corresponding to the unloading working area and the platform; the holding bowl clamp is located on one side of the platform, the incoming line pushing cylinder and the side pushing cylinder are located on two adjacent sides of the platform, the reset side pushing cylinder is located on one side of the holding bowl clamp, the material pressing cylinder is located above the holding bowl clamp, and the clamp rotating mechanism is connected with the holding bowl clamp for driving.
2. The automatic discharging device for vanadium-nitrogen alloy or similar materials according to claim 1, characterized in that: a box bowl jacking rotator is also arranged below the platform.
3. The automatic discharging device for vanadium-nitrogen alloy or similar materials according to claim 1, characterized in that: the holding pot clamp comprises a clamp cylinder, a movable pressing plate and a fixed seat, wherein the movable pressing plate is movably arranged in the fixed seat, a space for accommodating the graphite box pot is formed between the movable pressing plate and the fixed seat, and the clamp cylinder is arranged on the fixed seat and connected with the movable pressing plate; and a movable pressing plate movement guide mechanism is also arranged between the movable pressing plate and the fixed seat.
4. The automatic discharging device for vanadium-nitrogen alloy or similar materials according to claim 2, characterized in that: the box bowl jacking rotator comprises a jacking cylinder, a gear, a rack, a jacking rotary cylinder, a weighing sensor and a small platform capable of bearing the graphite box bowl, wherein a cylinder body of the jacking cylinder is fixedly connected with the platform, the jacking rotary cylinder, the rack, the gear and the small platform are sequentially connected for transmission, and the weighing sensor is arranged below the small platform; the jacking cylinder is also provided with a jacking cylinder guide mechanism.
5. The automatic discharging device for vanadium-nitrogen alloy or similar materials according to claim 1, characterized in that: the fixture rotating mechanism comprises a rack, a rotating mechanism gear, a fixture rotating cylinder and a rotating shaft, the rack is connected with the bowl holding fixture through the rotating shaft, the rack, the rotating shaft and the rotating mechanism gear are sequentially connected and fixed, the rotating mechanism gear is meshed with the rotating mechanism rack, and the fixture rotating cylinder is connected with the rotating mechanism rack for driving.
6. The automatic discharging device for vanadium-nitrogen alloy or similar materials according to claim 1, characterized in that: and a pressure detection sensor and/or a material level detection sensor are/is arranged at the inlet or the outlet of the material compaction cylinder.
7. The automatic discharging device for vanadium-nitrogen alloy or similar materials according to claim 4, characterized in that: the lifting rotary cylinder can be replaced by a hydraulic motor.
8. The automatic discharging device for vanadium-nitrogen alloy or similar materials according to claim 5, characterized in that: the clamp rotating cylinder is replaced by a hydraulic motor.
9. The automatic discharging device for vanadium-nitrogen alloy or similar materials according to claim 1, characterized in that: the dust remover is connected with a dust removing machine room through a pipeline.
10. An automatic discharging method using the automatic discharging device for vanadium-nitrogen alloy or the like as defined in any one of claims 1 to 9, characterized in that: the method comprises the following steps:
(1) firing the graphite box bowl filled with vanadium-nitrogen alloy or similar materials on a line body of a factory;
(2) conveying the fired graphite box bowl filled with vanadium-nitrogen alloy or similar materials on the wire body to a discharging working area from the wire body;
(3) the graphite box bowl filled with vanadium-nitrogen alloy or similar materials after firing is pushed out of the unloading working area by the outlet pushing cylinder and is conveyed to a platform in a dust remover room through a partition wall window of the dust remover room;
(4) the side pushing cylinder extends out to push the graphite box bowl of the step (3) into the bowl holding clamp from the platform;
(5) the holding bowl clamp clamps the graphite box bowl in the step (4), and meanwhile, a material pressing cylinder above the holding bowl clamp extends downwards to press vanadium-nitrogen alloy or similar materials;
(6) the clamp rotating mechanism rotates the bowl holding clamp, the graphite box bowl and the material pressing cylinder in the step (5) together for 180 degrees, so that the opening of the graphite box bowl is downward;
(7) the material pressing cylinder retracts to enable the vanadium-nitrogen alloy or the similar materials to descend synchronously and separate from the graphite box bowl;
(8) the holding bowl clamp, the graphite box bowl and the material pressing cylinder are rotated 180 degrees together by the clamp rotating mechanism to reset, and in the resetting process, vanadium-nitrogen alloy or similar materials fall into a storage bin to finish automatic discharging;
(9) after the holding bowl clamp, the graphite box bowl and the material pressing cylinder are reset, the reset side pushing cylinder pushes the graphite box bowl from the holding bowl clamp back to the platform;
(10) the box bowl lifting rotator lifts and weighs the graphite box bowl, rotates 90 degrees, and then the box bowl lifting rotator descends to drop the graphite bowl body on the platform;
(11) the wire feeding pushing cylinder extends out to push out the empty graphite bowl body, and the empty graphite bowl body is conveyed into a discharging work area through a partition wall window of the dust removal machine room;
(12) the unloading working area returns the empty graphite box bowl to the line body;
(13) and in the unloading working process, the dust remover is started, and the dust remover stops after the unloading is finished.
11. The automatic discharging method according to claim 10, wherein: and (5) when the material compaction cylinder extends downwards to press the vanadium-nitrogen alloy or the like in the step (5), the pressure and the distance are controlled by a pressure detection sensor and/or a material level detection sensor arranged on an inlet or an outlet of the material compaction cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011336760.1A CN112429522A (en) | 2020-11-25 | 2020-11-25 | Automatic discharging device and method for vanadium-nitrogen alloy or similar materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011336760.1A CN112429522A (en) | 2020-11-25 | 2020-11-25 | Automatic discharging device and method for vanadium-nitrogen alloy or similar materials |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112429522A true CN112429522A (en) | 2021-03-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011336760.1A Pending CN112429522A (en) | 2020-11-25 | 2020-11-25 | Automatic discharging device and method for vanadium-nitrogen alloy or similar materials |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114014029A (en) * | 2021-11-05 | 2022-02-08 | 云南昆船设计研究院有限公司 | Method for automatically discharging and deblocking materials from charging basket |
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2020
- 2020-11-25 CN CN202011336760.1A patent/CN112429522A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114014029A (en) * | 2021-11-05 | 2022-02-08 | 云南昆船设计研究院有限公司 | Method for automatically discharging and deblocking materials from charging basket |
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