CN112428642A - 一种亚克力气泡板 - Google Patents
一种亚克力气泡板 Download PDFInfo
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Abstract
本发明公开了一种亚克力气泡板，包括底层、亚克力胶层、透明亚克力气泡板层。其中底层用于提高亚克力防静电板与其他物品粘连时的粘接强度，亚克力胶层设置于所述底层的一侧，亚克力胶层内部含有防静电材料，使得所述亚克力胶层起到粘连作用的同时还具有防静电功能。透明亚克力气泡板层设置于亚克力胶层远离所述底层的一侧，所述透明亚克力气泡板层内部含有多个气孔。通过在亚克力板内设置多个气孔，使得原本结构单一的亚克力板具有更加多样的内在结构，提高亚克力板的观赏性，并且通过在亚克力胶层内部添加防静电材料，使得亚克力板同时具有防静电的功能。
Description
技术领域
本发明公开涉及复合板材技术领域，尤其涉及一种亚克力气泡板。
背景技术
亚克力板又称有机玻璃，源自英文acrylic(丙烯酸塑料)，化学名称为聚甲基丙烯酸甲酯，是一种开发较早的重要可塑性高分子材料，具有较好的透明性、化学稳定性和耐候性、易加工、外观优美，在建筑业中有着广泛应用。但现有的亚克力板比较单调，只有透明或者单种颜色，内部无其他结构，使得亚克力板容易给予观赏者审美上的疲劳。
发明内容
为了克服现有技术中亚克力板内部无其他结构，导致亚克力板显得比较单调的缺陷，本发明所需要解决的问题在于提出一种亚克力气泡板，其内部含有大量的气泡，使得亚克力板不再是单调的纯色板，提高亚克力板的观赏性。
为达此目的，本发明采用以下技术方案：
本发明提供的一种亚克力气泡板，包括：
底层，所述底层亚克力胶层设置于所述底层的一侧，所述亚克力胶层内部含有防静电材料，使得所述亚克力胶层起到粘连作用的同时还具有防静电功能；用于提高亚克力板与其他物品粘连时的粘接强度；
亚克力胶层，所述亚克力胶层设置于所述底层的一侧，所述亚克力胶层内部含有防静电材料，使得所述亚克力胶层起到粘连作用的同时还具有防静电功能；
透明亚克力气泡板层，所述透明亚克力气泡板层设置于所述亚克力胶层远离所述底层的一侧，所述透明亚克力气泡板层内部含有多个气孔。
优选地，还包括防静电层，所述防静电层设置于所述透明亚克力气泡板层的远离所述亚克力胶层的一侧。
优选地，所述防静电涂层原料包括质量份数为10-20％的中性硅胶溶液、20-30％的阴离子表面活性剂、0.1-1％两性表面活性剂、其余为水。
优选地，所述透明亚克力气泡板层的原料包括PMMA(聚甲基丙烯酸甲酯)100份、PC(聚碳酸酯)10～16份、有机硅树脂5～18份、聚二甲基硅氧烷3～10份、润滑剂1～5份、阻燃剂0.6～1.5份、纳米磷酸锆载银抗菌剂2～5份、防老化剂0.6～3份、纳米碳酸钙2～5份以及2～4份的碳酸氢钠，且上述均为质量分数。
优选地，生产所述透明亚克力气泡板层的工艺包括以下步骤：
S1、高温融化原料，在高温条件下将各原料按照权利要求4中的比例进行混合融化；所述高温融化原料包括：
S11、首先将PMMA、PC以及有机硅树脂按照预定比例进行加热并混合均匀；
S12、其次将聚二甲基硅氧烷、润滑剂、阻燃剂、纳米磷酸锆载银抗菌剂、防老化剂、纳米碳碳酸钙等原料按照预定比例加入上述步骤S11的混合物中进行加热并混合均匀；
S13、最后将碳酸氢钠按照预定比例加入上述混合物中，并混合均匀；
S2、浇注成型，将完成上述S1步骤的熔融态原料注入模具中成型，所述浇注成型包括以下步骤：
S21、将完成上述S1步骤的熔融态原料加热至270℃；
S22、完成加热的熔融态原料置于浇铸设备内，得到板块状熔融体；
S23、待板块状熔融体冷却后进行脱模、表面加工，得到内部带气泡的亚克力板。
优选地，所述透明亚克力气泡板层的原料中加入质量分数为3份的碳酸氢钠时，制得的所述透明亚克力气泡板层质量最好。
本发明的有益效果为：
本发明提供的一种亚克力气泡板，包括底层、亚克力胶层、透明亚克力气泡板层。其中底层用于提高亚克力防静电板与其他物品粘连时的粘接强度(用于提高亚克力板安装使用时的连接紧固程度)，亚克力胶层设置于所述底层的一侧，亚克力胶层内部含有防静电材料，使得所述亚克力胶层起到粘连作用的同时还具有防静电功能。透明亚克力气泡板层设置于亚克力胶层远离所述底层的一侧，所述透明亚克力气泡板层内部含有多个气孔。通过在亚克力板内设置多个气孔，使得原本结构单一的亚克力板具有更加多样的内在结构，提高亚克力板的观赏性，并且通过在亚克力胶层内部添加防静电材料，使得亚克力板同时具有防静电的功能。
通过在在透明亚克力气泡板层的表面再设置一层防静电涂层，通过防静电涂层覆盖透明亚克力气泡板层的表面，使得透明亚克力气泡板层表面更加平整(原本透明亚克力气泡板层表面存在气泡，导致透明亚克力气泡板层表面不平整，存在凹坑，通过覆盖一层防静电涂层，使得透明亚克力气泡板层的表面平整)，同时提高亚克力气泡板的防静电能力。
采用浇铸的方式制作透明亚克力气泡板层，在原有透明亚克力层制作原料的基础上添加适量的碳酸氢钠，并使其均匀混合到原料内，并在进行浇铸前加热至270℃，并立即将原料加入到浇铸的模型内，使得处于原料内部的碳酸氢钠在受热的情况下分解产生二氧化碳气体，从而在原料内部产生大量的气孔，进而导致制成的透明亚克力层内部存在大量的气孔。并且可以通过控制碳酸氢钠的加入量以及浇铸前加热的温度，控制碳酸氢钠分解的量，进而控制透明亚克力层内部气孔的大小以及数量，使得制作透明亚克力气泡板层即快速又便捷。
附图说明
图1为本发明公开的亚克力气泡板的结构示意图；
图2为生产透明亚克力气泡板层的工艺流程图。
图中：
1、底层；2、亚克力胶层；3、透明亚克力气泡板层；4、防静电层；31、气泡。
具体实施方式
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。
如图1至图2所示，
本实施例中提供的一种亚克力气泡板，包括底层、亚克力胶层、透明亚克力气泡板层。底层(采用水基聚氨酯表面处理剂)用于提高亚克力板与其他物品粘连时的粘接强度。亚克力胶层设置于底层的一侧，亚克力胶层内部含有防静电材料，使得亚克力胶层起到粘连作用的同时还具有防静电功能，避免亚克力气泡板因产生静电而吸附灰尘，导致亚克力气泡板的表面容易沉积灰尘。透明亚克力气泡板层设置于亚克力胶层远离底层的一侧，透明亚克力气泡板层内部含有多个气孔(通过在生产亚克力板的原料内添加易产生气体的物质，使得当制成亚克力板时，其内部含有气孔)。通过在亚克力板内设置多个气孔，使得原本结构单一的亚克力板具有更加多样的内在结构，提高亚克力板的观赏性，并且通过在亚克力胶层内部添加防静电材料，使得亚克力板同时具有防静电的功能。
进一步地，还包括防静电层，防静电层设置于透明亚克力气泡板层的远离亚克力胶层的一侧。通过在在透明亚克力气泡板层的表面再设置一层防静电涂层，通过防静电涂层覆盖透明亚克力气泡板层的表面，使得透明亚克力气泡板层表面更加平整(原本透明亚克力气泡板层表面存在气泡，导致透明亚克力气泡板层表面不平整，存在凹坑，通过覆盖一层防静电涂层，使得透明亚克力气泡板层的表面平整)，同时提高亚克力气泡板的防静电能力。
进一步地，防静电涂层原料包括质量份数为10-20％的中性硅胶溶液、20-30％的阴离子表面活性剂(十二烷基苯磺酸钠，十二烷基苯磺酸钠具有很好的脱脂能力并有很好的降低水的表面张力和润湿、渗透和乳化的性能，它的化学性质稳定，在酸性或碱性介质中以及加热条件下都不会分解。)、0.1-1％两性表面活性剂(采用甜菜碱型的两性表面活性剂)、其余为水。
进一步地，透明亚克力气泡板层的原料包括PMMA(聚甲基丙烯酸甲酯)100份、PC(聚碳酸酯)10～16份、有机硅树脂5～18份、聚二甲基硅氧烷3～10份、润滑剂1～5份、阻燃剂0.6～1.5份、纳米磷酸锆载银抗菌剂2～5份、防老化剂0.6～3份、纳米碳酸钙2～5份以及2～4份的碳酸氢钠，且上述均为质量分数。通过在原本的透明亚克力的原料内添加碳酸氢钠，当对原料进行加热时，原料内部的碳酸氢钠受热分解产生二氧化碳(2mol NaHCO3在高温的条件下分解产生1mol Na2CO3以及1mol CO2和1mol H2O)，使得亚克力板内部产生气孔。
进一步地，生产透明亚克力气泡板层的工艺包括以下步骤：
S1、高温融化原料，在高温条件下将各原料按照权利要求4中的比例进行混合融化；高温融化原料包括：
S11、首先将PMMA、PC以及有机硅树脂按照预定比例进行加热并混合均匀；
S12、其次将聚二甲基硅氧烷、润滑剂、阻燃剂、纳米磷酸锆载银抗菌剂、防老化剂、纳米碳碳酸钙等原料按照预定比例加入上述步骤S11的混合物中进行加热并混合均匀；
S13、最后将碳酸氢钠按照预定比例加入上述混合物中，并混合均匀；
S2、浇注成型，将完成上述S1步骤的熔融态原料注入模具中成型，浇注成型包括以下步骤：
S21、将完成上述S1步骤的熔融态原料加热至270℃；
S22、完成加热的熔融态原料置于浇铸设备内，得到板块状熔融体；
S23、待板块状熔融体冷却后进行脱模、表面加工，得到内部带气泡的亚克力板。
进一步地，透明亚克力气泡板层的原料中加入质量分数为3份的碳酸氢钠时，制得的透明亚克力气泡板层质量最好。当向透明亚克力气泡板层的原料中加入少于3份的碳酸氢钠时，透明亚克力气泡板内部的气泡不足，无法直观显现出气泡带来的美感，无法达到预期的效果。当向透明亚克力气泡板层的原料中加入高于3份的碳酸氢钠时，透明亚克力气泡板内部的气泡过多，导致亚克力板失去原有色泽，丧失观赏性。故而在透明亚克力气泡板层的原料中加入质量分数为3份的碳酸氢钠时，可以产生适量的气孔，使得亚克力板的外观更具美感。
本发明是通过优选实施例进行描述的，本领域技术人员知悉，在不脱离本发明的精神和范围的情况下，可以对这些特征和实施例进行各种改变或等效替换。本发明不受此处所公开的具体实施例的限制，其他落入本申请的权利要求内的实施例都属于本发明保护的范围。
Claims (6)
1.一种亚克力气泡板，其特征在于，包括：
底层，所述底层用于提高亚克力板与其他物品粘连时的粘接强度；
亚克力胶层，所述亚克力胶层设置于所述底层的一侧，所述亚克力胶层内部含有防静电材料，使得所述亚克力胶层起到粘连作用的同时还具有防静电功能；
透明亚克力气泡板层，所述透明亚克力气泡板层设置于所述亚克力胶层远离所述底层的一侧，所述透明亚克力气泡板层内部含有多个气孔。
2.根据权利要求1所述的一种亚克力气泡板，其特征在于：
还包括防静电层，所述防静电层设置于所述透明亚克力气泡板层的远离所述亚克力胶层的一侧。
3.根据权利要求2所述的一种亚克力气泡板，其特征在于：
所述防静电涂层原料包括质量份数为10-20％的中性硅胶溶液、20-30％的阴离子表面活性剂、0.1-1％两性表面活性剂、其余为水。
4.根据权利要求1所述的一种亚克力气泡板，其特征在于：
所述透明亚克力气泡板层的原料包括PMMA100份、PC 10～16份、有机硅树脂5～18份、聚二甲基硅氧烷3～10份、润滑剂1～5份、阻燃剂0.6～1.5份、纳米磷酸锆载银抗菌剂2～5份、防老化剂0.6～3份、纳米碳酸钙2～5份以及2～4份的碳酸氢钠，且上述均为质量分数。
5.根据权利要求4所述的一种亚克力气泡板，其特征在于，生产所述透明亚克力气泡板层的工艺包括以下步骤：
S1、高温融化原料，在高温条件下将各原料按照权利要求4中的比例进行混合融化；所述高温融化原料包括：
S11、首先将PMMA、PC以及有机硅树脂按照预定比例进行加热并混合均匀；
S12、其次将聚二甲基硅氧烷、润滑剂、阻燃剂、纳米磷酸锆载银抗菌剂、防老化剂、纳米碳碳酸钙等原料按照预定比例加入上述步骤S11的混合物中进行加热并混合均匀；
S13、最后将碳酸氢钠按照预定比例加入上述混合物中，并混合均匀；
S2、浇注成型，将完成上述S1步骤的熔融态原料注入模具中成型，所述浇注成型包括以下步骤：
S21、将完成上述S1步骤的熔融态原料加热至270℃；
S22、完成加热的熔融态原料置于浇铸设备内，得到板块状熔融体；
S23、待板块状熔融体冷却后进行脱模、表面加工，得到内部带气泡的亚克力板。
6.根据权利要求4所述的一种亚克力气泡板，其特征在于：
所述透明亚克力气泡板层的原料中加入质量分数为3份的碳酸氢钠时，制得的所述透明亚克力气泡板层质量最好。
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| CN115257102A (zh) * | 2022-08-04 | 2022-11-01 | 安徽迈明亚克力科技有限公司 | 一种多功能防静电亚克力板 |
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