CN112427898A - 5G communication equipment box body processing method - Google Patents
5G communication equipment box body processing method Download PDFInfo
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- CN112427898A CN112427898A CN202011476352.6A CN202011476352A CN112427898A CN 112427898 A CN112427898 A CN 112427898A CN 202011476352 A CN202011476352 A CN 202011476352A CN 112427898 A CN112427898 A CN 112427898A
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- covering
- forming cylinder
- forming
- equipment box
- roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/22—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to internal surfaces, e.g. of tubes
- B05D7/222—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to internal surfaces, e.g. of tubes of pipes
- B05D7/225—Coating inside the pipe
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- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
The invention relates to a processing method of a 5G communication equipment box body, which comprises the steps of carrying out rotary spraying and demoulding gel coat on the inner wall of a forming cylinder; a step of covering the glass fiber film on the inner wall of the forming cylinder by a glass fiber covering device; vertically covering the inner wall of the forming cylinder by a resin spraying device; and starting the cutting mechanism to enable the upper end and the lower end of the inner wall of the forming cylinder to form 4 notches respectively, and then starting the flanging forming mechanism to enable the upper end and the lower end of the equipment box blank of the inner wall of the forming cylinder to form flanges.
Description
Technical Field
The invention relates to the technical field of communication equipment manufacturing, in particular to a method for processing a 5G communication equipment box body.
Background
With the gradual progress of 5G communication, the construction speed of a 5G base station is very rapid, because the 5G communication is different from a 4G network and a 3G network which are used in the prior art, the requirement on the base station is high, the construction density of the 5G base station is large, and generally one base station needs to be constructed within 1-2 km, the problem of realizing the maximum full coverage or large-range coverage of the 5G base station is the construction of the base station.
In the implementation process of manufacturing the 5G base station box body, gluing operation is mostly carried out in a mould in a manual mode, then a glass fiber net is covered on glue liquid of the mould and resin is coated, and the box body is detached from the mould after the resin is completely solidified.
Disclosure of Invention
The invention aims to provide a method for processing a 5G communication equipment box body, which can improve the processing efficiency of the equipment box body while ensuring the forming quality of the equipment box body.
The technical scheme adopted by the invention is as follows.
The 5G communication equipment box body processing method comprises the following steps:
firstly, enabling four sub-forming arc plates of a forming cylinder to approach to form a tubular structure in a surrounding mode, enabling the forming cylinder to be located at a position below a demoulding gel coat covering device in a rotating mode, and stopping the rotating disc;
secondly, starting a vertical lifting mechanism of the demoulding gel coat covering device to enable a spray head of the demoulding gel coat covering device to extend into and descend to the lowest position of the forming cylinder, starting a rotating mechanism, and vertically lifting and resetting to enable the spray head to spray the demoulding gel coat on the inner wall of the forming cylinder in a rotary mode;
thirdly, starting the turntable to enable the forming cylinder coated with the demolding gel coat to rotate to the position below the glass fiber covering device, and stopping the turntable;
fourthly, starting a covering lifting mechanism of the glass fiber covering device, enabling a covering roller of the glass fiber covering device to stretch into and descend to the lowest position of the forming cylinder, enabling the covering roller to be abutted against the inner wall of the forming cylinder, enabling the covering roller to rotate around the inner wall of the forming cylinder, enabling the covering roller to ascend, and covering the glass fiber film on the inner wall of the forming cylinder;
fifthly, starting the starting turntable to enable the forming cylinder covered with the glass fiber film to rotate to the position below the resin spraying device, and stopping the turntable;
sixthly, starting a vertical driving unit of the resin spraying device to enable the resin spraying head to stretch into and descend to the lowest end position of the forming cylinder, and then resetting the vertical driving unit to spray resin on the inner wall of the forming cylinder;
seventhly, starting the turntable to enable the vertical forming cylinder coated with the paint to rotate to the cutting mechanism, and stopping the turntable;
eighthly, starting the cutting mechanism to enable the upper end and the lower end of the inner wall of the forming cylinder to form 4 notches respectively, and then starting the flanging forming mechanism to enable the upper end and the lower end of the equipment box body blank of the inner wall of the forming cylinder to form flanges;
ninth step, start the carousel for a shaping section of thick bamboo is transported to and is connect feed cylinder below position, separates in the section of thick bamboo from the shaping to the equipment box after implementing, accomplishes the shaping to equipment box blank, with the blank lead send to next cut edge and remove in the hair equipment, accomplish the getting rid of equipment box edge burr.
The invention also has the following features:
the shaping section of thick bamboo includes four sub-shaping arc boards, sub-shaping arc board is whole to be quarter pipe structure, and four sub-shaping arc boards are close to each other or keep away from arranging, when four sub-shaping arc boards are close to, enclose synthetic cylindric shaping section of thick bamboo, when four sub-shaping arc boards were kept away from, shaping equipment box and sub-shaping arc board separation in the shaping section of thick bamboo.
The outer wall of four sub-shaping arc boards of a shaping section of thick bamboo is articulated with the one end of separation slide bar, the articulated shaft level of separation slide bar and perpendicular with a shaping section of thick bamboo length direction, the separation slide bar slides and sets up in the separation frame, the one end that the separation slide bar stretches out the separation frame is provided with the separation gyro wheel, the separation gyro wheel is connected with separation actuating mechanism, and separation actuating mechanism drive separation gyro wheel rolls and interlock separation slide bar slides along the separation frame, the separation slide bar is located the separation frame and just makes four sub-shaping arc boards enclose into a shaping section of thick bamboo and two kinds of states of separation when sliding.
The separating mechanism comprises a separating folded plate abutted against the separating roller, the separating folded plate is vertically arranged, the lower end of the separating folded plate is connected with a separating ring, the separating ring is concentrically arranged with the forming cylinder, a separating top is arranged on a transfer path of the forming cylinder, the vertical lower end of the separating top is connected with a piston rod of a separating oil cylinder, and the upper end of the separating top is abutted against or separated from the separating ring.
The separating ring is provided with a vertical sliding rod, the upper end of the vertical sliding rod is in sliding fit with the separating rack, a separating spring is sleeved on the vertical sliding rod, and two ends of the separating spring are respectively abutted against the separating rack and the separating ring.
The top of separation top is provided with connects the feed cylinder, connect the vertical mouth of pipe of arranging of feed cylinder and with the equipment box to constitute grafting and separation cooperation, it drags the material bottom plate to be provided with in the feed cylinder to connect, drag the articulated shaft level of material bottom plate and with connect the articulated arrangement of lower extreme nozzle of feed cylinder, drag the material bottom plate and be located and connect feed cylinder section of thick bamboo intracavity and stretch out and connect two kinds of states outside the lower extreme nozzle of feed cylinder.
Connect the feed cylinder to enclose by two half pipes and close and constitute, the upper end that connects the feed cylinder is provided with the extension support, the cover is equipped with the distraction slide bar on the extension support, it just arranges perpendicularly with connecing the feed cylinder to strut the slide bar level, the rod end cover that stretches out the extension support on the distraction slide bar is equipped with the distraction spring, the both ends that strut the spring support respectively with the rod end that struts the slide bar and extend the support and lean on.
Be provided with the opening folded plate in the material receiving section of thick bamboo, the inner wall that connects the feed cylinder is provided with the gyro wheel that struts, the gyro wheel level that struts is arranged, the opening folded plate supports with the opening gyro wheel and leans on, the upper end that struts the folded plate with strut the piston connection of hydro-cylinder, the upper end of material receiving section of thick bamboo slides and sets up in the elevating system, strut the hydro-cylinder setting in the elevating system.
The lower extreme that struts the folded plate is provided with the top ring, the cover is equipped with the torsional spring on dragging the articulated shaft of material bottom plate, the torsional spring makes to drag the material bottom plate and is in the section of thick bamboo intracavity that connects the feed cylinder, the one end of dragging the material bottom plate is provided with ejecting gyro wheel, the top ring supports with ejecting gyro wheel and supports and make to drag the material bottom plate to rotate around the articulated shaft and stretch out outside the feed cylinder.
Be provided with drive nut and direction slide bar in the elevating rack, be provided with the drive lead screw in the drive nut, the drive lead screw is vertical, the rod end and the driving motor of drive lead screw are connected, driving motor and direction slide bar are connected with the frame, the frame sets up in the frame that deflects, is provided with the actuating mechanism that deflects in the deflection mechanism, it is rotatory to deflect actuating mechanism actuating frame, and will connect the box that presents of accepting on the feed cylinder to transport to receiving device on.
Demoulding gel coat covering device is including setting up the shower nozzle in the transfer path top of a shaping section of thick bamboo, the shower nozzle is arranged on spouting the board, it sets up on slewing mechanism to spout the board, slewing mechanism sets up on vertical elevating system, the slewing mechanism drive is spouted the board and is rotated and the rotation axis is vertical, vertical elevating system drive is spouted the board and is vertically stretched into in the shaping section of thick bamboo to make the shower nozzle implement the operation of gluing of spouting to a shaping section of thick bamboo inner wall.
The shower nozzle array sets up on spouting the board, spout the whole arc structure that is of board and arrange with the heart of a shaping section of thick bamboo is concentric, spout the vertical arrangement in axle center that sets up on elevating rack of board upper end rotary type, slewing mechanism is including setting up the drive gear in spouting the board upper end, drive gear and driven gear meshing, driven gear is connected with the pivot of rotating the motor.
The lifting mechanism is characterized in that a lifting nut and a lifting slide rod are arranged on the lifting frame, a lifting screw rod is arranged in the lifting nut, the lifting screw rod is vertically arranged, and the upper end of the lifting screw rod is connected with a rotating shaft of a lifting motor.
Glass fiber covering device is including setting up the fibre coil stock feed roller in the transfer route top of a shaping section of thick bamboo, the feed roller level is arranged, the feed roller side is provided with the cover roller, the cover roller is vertical arrange and be connected with cover elevating system, cover the vertical lift of elevating system drive cover roller and constitute grafting and separation cooperation with a shaping section of thick bamboo, the side of cover roller is provided with fibre membrane feeding mechanism, fibre membrane feeding mechanism is used for exporting the fibre membrane, the cover roller is used for covering the fibre membrane on the inner wall of a shaping section of thick bamboo.
The side that covers the roller is provided with the squeeze roll, the squeeze roll is vertical, the upper end of squeeze roll is provided with the support arm, the one end of support arm constitutes articulated the connection with covering the roller, the upper end articulated shaft cover that covers the roller is equipped with the elasticity torsional spring, the both ends of elasticity torsional spring are connected with articulated shaft and support arm respectively.
Cover the roll shaft side of roller and be provided with the joint arm that is used for the card to put fibre membrane one end, the one end of joint arm is articulated with the one end of covering the roller, the articulated shaft of joint arm arranges with covering the roller is concentric, another overhang end rotary type of joint arm is provided with and leans on the gyro wheel, the rim that leans on the gyro wheel supports with a shaping section of thick bamboo inner wall and leans on, the roll frame rotary type of covering the roller sets up in the installation frame that covers elevating system, the roll frame rotation axle center level of covering the roller is arranged, the wheel carrier rotation axle center level of leaning on the gyro wheel is arranged.
The fiber film feeding mechanism comprises two groups of feeding rollers arranged on the installation rack, the wheel centers of the two groups of feeding rollers are inclined and arranged at included angles with the cylinder center of the forming cylinder, the fiber film is clamped by the two groups of feeding rollers, and one of the feeding rollers is driven by the power unit to rotate.
The exit position of two sets of feed gyro wheels is provided with deposits the material chamber, the one end in material chamber is provided with the export, the export setting is in the side position that covers the roller.
And the inlet positions of the two groups of feeding rollers are provided with horizontal guide rollers, and the horizontal guide rollers are used for supporting the glass fiber film to be horizontally and vertically guided downwards between the two groups of feeding rollers.
The utility model discloses a film cutting device, including covering roller, be provided with on the covering roller and cut off the mechanism, cut off the mechanism and be used for implementing the operation of cutting off to the tectorial membrane, cut off the mechanism including setting up the blade that cuts on the covering roller, cut off the blade and arrange along the length direction who covers the roller, cut off the blade and implement the operation of cutting off to the tectorial membrane.
The utility model discloses a lifting cylinder, including installation frame, first connecting rod, lift cylinder, articulated shaft, drive slider, lift cylinder, first bearing, second bearing, lift cylinder, first connecting rod, second connecting rod, first connecting rod, the installation frame passes through the articulated shaft and articulates with the one end of first connecting rod, the articulated shaft level at first connecting rod both ends is arranged, the middle section position of first connecting rod is articulated with the one end of second connecting rod, the other end of second connecting rod is articulated with drive slider, the articulated shaft and the first connecting rod parallel arrangement at second connecting rod both ends, drive slider rotary type sets up the outer lane at first bearing, the lift frame sets up the outer lane at the second bearing, the inner circle of first bearing is connected with the piston rod of lift cylinder, the piston rod.
The outer ring of the second bearing is provided with a gear ring, the gear ring is meshed with a power gear, the power gear is connected with a power motor, the power motor is arranged on a frame body, a power nut and a guide pillar are arranged on the frame body, a power screw rod is arranged in the power nut, and one end of the power screw rod is connected with an output shaft of the motor.
The resin spraying device comprises a resin spraying head arranged above a transfer path of a forming cylinder, the resin spraying head is arranged on a distributor, the distributor is arranged on a rotary unit, the rotary unit is arranged on a vertical driving unit, the rotary unit drives the distributor to rotate and the rotating axis is vertical, and the vertical driving unit drives the distributor to vertically stretch into the forming cylinder so that the resin spraying head performs resin spraying operation on the inner wall of the forming cylinder.
The resin spraying head array sets up on the distributor, wholly be the arc structure on the distributor and arrange with the section of thick bamboo heart of one-tenth section of thick bamboo with one heart, distributor upper end rotary type sets up on the lifter plate and rotates the vertical arrangement in axle center, the rotary unit is including setting up the swing gear in the distributor upper end, swing gear and drive gear meshing, drive gear is connected with rotating electrical machines's pivot.
The lifting plate is provided with a nut and a sliding rod, a screw rod is arranged in the nut, the screw rod is vertically arranged, and the upper end of the screw rod is connected with a rotating shaft of the motor.
The flanging forming mechanism comprises flanging blocks which are hinged to the upper end and the lower end of a forming cylinder opening, hinge shafts of the flanging blocks are horizontal and perpendicular to the length direction of the forming cylinder, flanging heads are arranged on transfer paths of the forming cylinder, the flanging heads move up and down and drive the flanging blocks to rotate around the hinge shafts so as to perform flanging operation on the equipment box body at the position of the cylinder opening in the forming cylinder.
The invention has the technical effects that: when the equipment box body is molded, the cylindrical molding cylinder is conveyed to the position of the demolding gel coat covering device to perform the gluing operation of demolding gel, then the glass fiber film is covered on the gel coat through the glass fiber covering device to realize the reinforcement of the molded equipment box body, then the resin spraying device is used for performing the resin spraying operation on the inner wall of the cylinder body covered with the glass fiber, and further the equipment box body is finally molded, and then the equipment box body is demolded with the molding cylinder to perform necessary trimming operation.
Drawings
FIG. 1 is a top view of a 5G communication equipment cabinet processing system;
FIGS. 2 and 3 are schematic views of the forming drum from two different perspectives;
FIG. 4 is a top view of the forming tube;
FIGS. 5 and 6 are schematic views of the forming cylinder from two different views after the forming cylinder is cut away from the middle;
FIGS. 7 and 8 are schematic views of the nozzle of the forming tube from two different angles;
FIGS. 9 and 10 are schematic views of two perspective views of a release gel coat covering apparatus;
FIG. 11 is a front view of the release gel coat covering apparatus;
fig. 12 to 14 are schematic structural diagrams of three viewing angles of the matching of the forming cylinder and the receiving cylinder;
fig. 15 is a schematic structural view of the material receiving barrel matched with the lifting mechanism;
FIGS. 16 and 17 are schematic views of two viewing angle structures of the material receiving barrel;
fig. 18 and fig. 19 are schematic diagrams of two viewing angle structures after the receiving barrel is cut;
FIGS. 20 and 21 are schematic views of two perspective structures of the resin spraying apparatus;
FIGS. 22 and 23 are schematic views of two viewing angle configurations of the glass fiber covering device;
FIGS. 24 and 25 are schematic views of partial structures of glass fiber covering devices in two views;
FIGS. 26 and 27 are schematic views of partial structures of a glass fiber covering device in two viewing angles;
FIGS. 28 and 29 are schematic views of the flanging forming mechanism and the forming cylinder from two different view angles;
figure 30 is a front view of the cuff forming mechanism engaged with a forming tube.
Detailed Description
In order that the objects and advantages of the invention will be more clearly understood, the invention will now be described in detail with reference to the following examples. It is to be understood that the following text is merely illustrative of one or more specific embodiments of the invention and does not strictly limit the scope of the invention as specifically claimed. As used herein, the terms "parallel" and "perpendicular" are not limited to their strict geometric definitions, but include tolerances for machining or human error, legibility and inconsistency;
the following describes the processing system of the 5G communication equipment box body of the present invention in detail with reference to fig. 1 to 30:
A5G communication equipment box body processing system comprises a cylindrical forming cylinder 10, wherein a demolding gel coat covering device 20 is arranged in the forming cylinder 10, the demolding gel coat covering device 20 and the cylindrical forming cylinder 10 rotate relatively, a glass fiber covering device 30 and a resin spraying device 40 are further arranged in the forming cylinder 10, the glass fiber covering device 30 is used for covering glass fibers with multiple layers along the circumferential direction of the cylindrical forming cylinder 10, and the resin spraying device 40 is used for spraying and covering resin along the circumferential direction of the inner wall of the forming cylinder 10;
referring to fig. 1, when the equipment box body is formed, a cylindrical forming cylinder 10 is transferred to a position of a demoulding gel coat covering device 20 to carry out a gluing operation of demoulding gel, then a glass fiber film is covered on a gel coat through a glass fiber covering device 30 to realize the reinforcement of the formed equipment box body, then a resin spraying device 40 is used for spraying resin on the inner wall of the cylinder body covered with the glass fiber to finally form the equipment box body, then the equipment box body is demoulded from the forming cylinder 10 to carry out necessary trimming operation, and the processing system can effectively improve the processing efficiency and ensure the forming quality of the equipment box body blank.
As a preferred scheme of the present invention, in order to facilitate demolding of the molded equipment box body and the molding barrel 10, the molding barrel 10 includes four sub-molding arc plates 11, the sub-molding arc plates 11 are integrally of a quarter-round pipe structure, the four sub-molding arc plates 11 are arranged close to or far away from each other, when the four sub-molding arc plates 11 are close to each other, the four sub-molding arc plates enclose the cylindrical molding barrel 10, and when the four sub-molding arc plates 11 are far away from each other, the equipment box body molded in the molding barrel 10 is separated from the sub-molding arc plates 11;
the four sub-forming arc plates 11 are enclosed to form a cylindrical tubular structure, the demoulding gel coat covering device 20, the glass fiber covering device 30 and the resin spraying device 40 are utilized to respectively spray demoulding coats, cover glass fibers and spray resin on the cylindrical forming cylinder 10, after the demoulding gel coat covering device, the glass fiber covering device and the resin spraying device are completely solidified, the sub-forming arc plates 11 are mutually far away, so that 4 forming arc plates 11 are radially far away, the forming arc plates are separated from a formed equipment box body, demoulding is further completed, after the operation is completed, the four sub-forming arc plates 11 are mutually close to each other, the cylindrical forming cylinder 10 is enclosed again, and the next forming operation is further performed;
the separation direction of the four sub-forming arc plates 11 is along the radial direction of the forming cylinder 10, the demolding reliability is high, the wavy surface on the surface of the equipment box body can be effectively formed, and demolding is convenient.
More preferably, in order to facilitate the formation of the flanges of the cylinder openings at the two ends of the equipment box body, the two cylinder openings of the forming cylinder 10 are both provided with a flange forming mechanism 50, and the flange forming mechanism 50 is used for forming the flanges of the cylinder openings at the two ends of the equipment box body;
after the flanging is formed, the flanging is cut into a proper length through a cutting machine, a mounting hole is formed in the flanging of the opening at one end of the forming cylinder 10, and the independently formed mounting plate is connected with the mounting hole, so that the mounting surface mounted with the platform can be formed.
One end of the forming cylinder 10 is provided with a cutting mechanism, the cutting mechanism is used for cutting an opening at the upper end and the lower end of the formed equipment box body, the opening is arranged along the length direction of the forming cylinder 10, and the opening enables the cylinder opening of the equipment box body to be divided into a quarter-circle tubular structure;
more specifically, in order to ensure that the mouths of the two ends of the molded equipment box can be smoothly molded into flanges through the molding mechanism 50, the above-mentioned cutting mechanisms move in opposite directions along the axial direction of the molding barrel 10, so that the equipment box molded inside the molding barrel 10 is cut off 4 cuts along the axial direction, the mouth of the molding barrel 10 is turned over by the flange molding mechanism 50, and turned over from the 4 cut positions, so that 4 flanges are formed, and the process is transferred to the next process to perform necessary edge cutting operation and the like.
More specifically, a plurality of forming cylinders 10 are arranged at intervals in the circumferential direction of a rotating disc 60, the rotating axis of the rotating disc 60 and the cylinder center of the forming cylinder 10 are eccentrically arranged, a power mechanism drives the rotating disc 60 to be in an interval rotating state, and the rotating disc 60 rotates and drives the forming cylinders 10 to sequentially rotate to the positions below the demolding gel coat covering device 20, the glass fiber covering device 30, the resin spraying device 40 and the cutting mechanism respectively;
the forming cylinder 10 is arranged on the turntable 60 and 5 to 6, the power mechanism drives the turntable 60 to be in an intermittent rotating state, so that the forming cylinder 10 is positioned below the demoulding gel coat covering device 20, the glass fiber covering device 30, the resin spraying device 40 and the cutting mechanism to be transported, and when the forming cylinder is transported to the lower part of each mechanism, the power mechanism stops to paint demoulding gel coats, cover glass fibers and spray resin on the inner wall of the forming cylinder 10, and further the forming operation of the equipment box body is completed.
More specifically, the outer walls of four sub-forming arc plates 11 of the forming cylinder 10 are hinged to one end of a separating slide bar 12, a hinged shaft of the separating slide bar 12 is horizontal and perpendicular to the length direction of the forming cylinder 10, the separating slide bar 12 is slidably arranged on a separating rack 13, a separating roller 14 is arranged at one end of the separating slide bar 12, which extends out of the separating rack 13, a separating spring 121 is sleeved on the separating slide bar 12, two ends of the separating spring 121 are respectively abutted against the separating roller 14 and the separating rack 13, the separating roller 14 is connected with a separating driving mechanism, the separating driving mechanism drives the separating roller 14 to roll and drives the separating slide bar 12 to slide along the separating rack 13, and when the separating slide bar 12 is located on the separating rack 13 to slide, the four sub-forming arc plates 11 are enclosed to form the forming cylinder 10 and are separated;
as shown in fig. 2 to fig. 6, when the demolding operation is performed on the molded apparatus box, the separation driving mechanism drives the separation roller 14 to roll, so that the separation slide rod 12 slides along the separation frame 13, and the four sub-molding arc plates 11 of the molding barrel 10 are in a close or far state, when the four sub-molding arc plates 11 are close, the four sub-molding arc plates 11 are in a cylindrical shape, so as to facilitate subsequent further processing, and when the four sub-molding arc plates 11 are far, the four sub-molding arc plates 11 are horizontally separated from the outer wall of the molded apparatus box, so as to complete the demolding operation;
the outer walls of the four sub-forming arc plates 11 are provided with hanging lugs, one ends of the hanging lugs are hinged with one ends of the separating slide rods 12, when the four separating slide rods 12 of the four sub-forming arc plates 11 slide along the separating rack 13, when the contact between the gel coat and the four sub-forming arc plates 11 is uneven, the combination tightness between the gel coat and the four sub-forming arc plates 11 is different, the separating slide rods 12 are connected with the four sub-forming arc plates 11 through hinged shafts, when the separating slide rods 13 drag the four sub-forming arc plates 11 to slide, the four sub-forming arc plates 11 are in a movable state when being separated, so that the positions of the gel coat on the outer surface of the formed equipment box body and the four sub-forming arc plates 11, which are not tightly bonded, fall off firstly, and along with the separation of other positions of the four sub-forming arc plates 11, the gel coat on the outer surface of the equipment box body is separated from the bonding tight, thereby avoid the problem of the gel coat tear that appears when whole equipment barrel after the whole shaping breaks away from to foretell four sub-shaping arc plates 11 pass through the articulated shaft and are connected with separation slide bar 12, when separation slide bar 12 is close to, make four sub-shaping arc plates 11 one side support and lean on, and then enclose into cylindrical shaping section of thick bamboo 10.
More specifically, the separating mechanism comprises a separating folded plate 15 abutted against a separating roller 14, the separating folded plate 15 is vertically arranged, the lower ends of the separating folded plate 15 are connected with a separating ring 16, the separating ring 16 is concentrically arranged with the forming cylinder 10, a separating top head 17 is arranged on the transfer path of the forming cylinder 10, the vertical lower end of the separating top head 17 is connected with a piston rod of a separating oil cylinder 18, and the upper end of the separating top head 17 is abutted against or separated from the separating ring 16;
the heights of the four separation folding plates 15 corresponding to the outer sides of the four sub-forming arc plates 11 are different, when the separation oil cylinder 18 is started, the contact time of the separation folding plates 15 and the four separation rollers 14 is different, so that the time for driving the four sub-forming arc plates 11 to move is different, when the formed equipment box body is separated, the separation folding plates 14 are separated from the equipment barrel body piece by piece, and the problems of unsmooth demoulding and surface tearing of gel coats caused by synchronous demoulding are solved.
More specifically, a vertical slide bar 161 is arranged on the separation ring 16, the upper end of the vertical slide bar 161 and the separation frame 13 form a sliding fit, a separation spring 162 is sleeved on the vertical slide bar 161, and two ends of the separation spring 162 are respectively abutted against the separation frame 13 and the separation ring 16;
the separating spring 162 enables the separating folded plate 14 to be in the lowest state, so that the four forming arc plates 11 of the forming cylinder 10 are in a combined state and are enclosed into a tubular structure, and the subsequent forming of the equipment box body is facilitated.
More preferably, after the equipment box body is formed and separated from the four forming arc plates 11, a material receiving barrel 19 is arranged above the separating ejector 17, the material receiving barrel 19 is vertically arranged and forms inserting and separating matching with a pipe orifice of the equipment box body, a material dragging bottom plate 190 is arranged in the material receiving barrel 19, the material dragging bottom plate 190 is hinged with a lower end opening of the material receiving barrel 19, a hinged shaft of the material dragging bottom plate 190 is horizontal and is vertically arranged with the material receiving barrel 19, and the material dragging bottom plate 190 is located in a barrel cavity of the material receiving barrel 19 and extends out of the lower end opening of the material receiving barrel 19;
when the separation oil cylinder 18 is started, the four molding arc plates 11 are in a separated state, the material receiving cylinder 19 descends and extends into the molding cylinder 10, the lower end of the equipment box body is abutted by the material dragging bottom plate 190, then the material receiving cylinder 19 is lifted, the molded equipment box body is lifted in a linkage mode, the molded equipment box body is unloaded, and during actual unloading, the material dragging bottom plate 190 is separated from the lower end cylinder opening of the material receiving cylinder 19, and then the separation of the equipment box body is completed.
More specifically, as shown in fig. 12 to 19, the material receiving barrel 19 is formed by enclosing two half pipes, an extension bracket is arranged at the upper end of the material receiving barrel 19, an expanding slide bar 191 is sleeved on the extension bracket, the expanding slide bar 191 is horizontally and vertically arranged with the material receiving barrel 19, an expanding spring 192 is sleeved on a rod end of the expanding slide bar 191 extending out of the extension bracket, and two ends of the expanding spring 192 are respectively abutted to a rod end of the expanding slide bar 191 and the extension bracket;
specifically, a spreading flap 193 is arranged in the material receiving barrel 19, a spreading roller 194 is arranged on the inner wall of the material receiving barrel 19, the spreading roller 194 is horizontally arranged, the spreading flap 193 abuts against the spreading roller 194, the upper end of the spreading flap 193 is connected with a piston of a spreading oil cylinder 195, the upper end of the material receiving barrel 19 is slidably arranged on a lifting frame 196, and the spreading oil cylinder 195 is arranged on the lifting frame 196;
after material receiving cylinder 19 stretches into forming cylinder 10, prop open the hydro-cylinder 195 and start, make and prop open folded plate 913 and prop open gyro wheel 194 and lean on, thereby make two half pipe compression of material receiving cylinder 19 prop open spring 192, thereby make two half pipe separation, thereby make the equipment box inner wall after forming cylinder 10 and the shaping support, and make and drag material bottom plate 190 and the equipment box low side after the shaping to support and lean on, and then realize the end of asking to the equipment box, along with lifting of material receiving cylinder 19, then transport to transporting to equipment box top, prop open hydro-cylinder 195 and reset, make and prop open folded plate 913 and prop open gyro wheel 194 and separate, and make and drag material bottom plate 190 and the equipment box low side after the shaping to separate, thereby accomplish the separation to the equipment box after the shaping.
More specifically, in order to link the dragging bottom plate 190 to extend out of or into the barrel mouth of the material receiving barrel 19, the lower end of the spreading folded plate 193 is provided with a top ring 197, a hinged shaft of the dragging bottom plate 190 is sleeved with a torsion spring, the torsion spring enables the dragging bottom plate 190 to be located in a barrel cavity of the material receiving barrel 19, one end of the dragging bottom plate 190 is provided with an ejection roller 1901, the top ring 197 abuts against the ejection roller 1901 and enables the dragging bottom plate 190 to rotate around the hinged shaft and extend out of the material receiving barrel 19;
the opening oil cylinder 195 is started, so that the top ring 197 abuts against the ejection roller 1901, the material dragging bottom plate 190 extends out of the cylinder opening of the material receiving cylinder 19, and after the opening oil cylinder 195 is reset, the material dragging bottom plate 190 extends into the cylinder opening of the material receiving cylinder 19 under the reset force of the torsion spring to form avoidance to the lower end of the equipment box body.
More specifically, a driving nut 1961 and a guide sliding rod 1964 are arranged on the lifting frame 196, a driving screw 1962 is arranged in the driving nut 1961, the driving screw 1962 is vertical, the rod end of the driving screw 1962 is connected with a driving motor 1963, the driving motor 1963 and the guide sliding rod 1964 are connected with a frame, the frame is arranged on a deflection frame, a deflection driving mechanism is arranged on the deflection mechanism, the deflection driving mechanism drives the frame to rotate, and the presentation box body received on the receiving cylinder 19 is transferred to the receiving device;
when the forming operation of the forming cylinder 10 is implemented, the driving motor 1963 is started, the lifting rack 196 is positioned on the guide slide rod 1964 to slide, the material receiving cylinder 19 extends into the forming cylinder 10, the opening oil cylinder 195 is started, the formed equipment box body is abutted and received, then the driving motor 1963 is turned over, the material receiving cylinder 19 and the formed equipment box body are lifted, the deflection driving mechanism is started, the box body is transferred to the material receiving device, the opening oil cylinder 195 is reset, the material receiving cylinder 19 is separated from the formed equipment box body, the discharging and transferring operation of the formed equipment box body is completed, and the production of equipment box body blanks is completed by carrying out necessary trimming operation on the equipment box body in the later stage.
More specifically, as shown in fig. 9 to 11, the demolding gel coat covering device 20 includes a nozzle 21 disposed above the transfer path of the forming cylinder 10, the nozzle 21 is arranged on a spray plate 22, the spray plate 22 is disposed on a rotating mechanism, the rotating mechanism is disposed on a vertical lifting mechanism, the rotating mechanism drives the spray plate 22 to rotate, the rotating axis is vertical, and the vertical lifting mechanism drives the spray plate 22 to vertically extend into the forming cylinder 10, so that the nozzle 21 performs a gel spraying operation on the inner wall of the forming cylinder 10;
when the forming cylinder 10 is positioned on the turntable 60 and rotates, firstly, the forming cylinder rotates to the position below the demoulding gel coat covering device 20, then the spray head 21 and the spray plate 22 extend into the forming cylinder 10, and the spray head 21 is started, so that the demoulding gel coat is covered in the forming cylinder 10, and further, the covering operation of the demoulding gel coat is completed;
more specifically, the spray heads 21 are arranged on the spray plate 22 in an array manner, the spray plate 22 is integrally in an arc-shaped plate structure and is concentrically arranged with the cylinder center of the forming cylinder 10, the upper end of the spray plate 22 is rotatably arranged on the lifting frame 23, the rotating shaft center is vertically arranged, the rotating mechanism comprises a driving gear 221 arranged at the upper end of the spray plate 22, the driving gear 221 is meshed with a driven gear 222, and the driven gear 222 is connected with the rotating shaft of a rotating motor 223;
when the spraying and demolding clothes for the inner wall of the forming cylinder 10 are sprayed, the rotating motor 223 is started, so that the spraying plate 22 rotates repeatedly, the operation of spraying and demolding clothes for the inner wall of the forming cylinder 10 is realized, the rotating motor 223 is filled in forward rotation and reverse rotation, and the problem of winding of pipelines is avoided.
More specifically, in order to perform the lifting operation on the spray plate 22, a lifting nut 231 and a lifting slide rod 232 are arranged on the lifting frame 23, a lifting screw 233 is arranged in the lifting nut 231, the lifting screw 233 is vertically arranged, and the upper end of the lifting screw 233 is connected with a rotating shaft of a lifting motor 234;
after the glue is coated, the lifting motor 234 rotates reversely, so that the spray plate 22 is lifted upwards, the spray plate 22 is separated from the forming cylinder 10, and the forming cylinder 10 is avoided from rotating;
with the rotation of the rotary table 60, referring to fig. 22 to 27, the glued forming cylinder 10 is transferred to a position below the glass fiber covering device 30, the glass fiber covering device 30 includes a fiber roll feeding roller 31 disposed above the transfer path of the forming cylinder 10, the feeding roller 31 is horizontally disposed, a covering roller 32 is disposed beside the feeding roller 31, the covering roller 32 is vertically disposed and connected to a covering lifting mechanism, the covering lifting mechanism drives the covering roller 32 to vertically lift and form an inserting and separating fit with the forming cylinder 10, a fiber film feeding mechanism is disposed beside the covering roller 32, the fiber film feeding mechanism is used for guiding out a fiber film, and the covering roller 32 is used for covering the fiber film on the inner wall of the forming cylinder 10;
when implementing to scribble the forming tube 10 inner wall cover glass fiber membrane of gel coat, covering roller 32 leans on with forming tube 10 inner wall, and along with the internal rotation of forming tube 10, fiber membrane feed mechanism rolls the tectorial membrane from the below roll extrusion of covering roller 32, and then rolls the tectorial membrane on the glue solution in forming tube 10, realize the bonding, along with the rotation of covering elevating system drive covering roller 32, make glass fiber membrane be located forming tube 10 inner wall and present spiral rising state cover, until will form even cover glass fiber membrane in the forming tube 10, ensure the finished product quality of subsequent equipment box.
More preferably, the pressing roll 38 is arranged beside the covering roll 32, the pressing roll 38 is vertical, the upper end of the pressing roll 38 is provided with a support arm 381, one end of the support arm 381 is hinged to the covering roll 32, an elastic torsion spring 320 is sleeved on a hinged shaft at the upper end of the covering roll 32, and two ends of the elastic torsion spring 320 are respectively connected with the hinged shaft and the support arm 381;
when the covering of the glass fiber film is implemented, the squeezing roller 38 is arranged beside the covering roller 32, the squeezing roller 38 is abutted against the inner wall of the forming cylinder 10, so that when the covering roller 32 is abutted against the inner wall of the forming cylinder 10, the glass fiber film is firstly adhered to the inner wall of the forming cylinder 10, and then the later squeezing roller 38 is abutted against the inner wall of the forming cylinder 10, so that the glass fiber film is tightly adhered to the inner wall of the forming cylinder 10, the covering of the glass fiber film is completed, the forming quality of a subsequent equipment box body is ensured, when the covering roller 32 is abutted against the inner wall of the forming cylinder 10, the squeezing roller 32 is abutted against the inner wall of the forming cylinder 10, and the elastic torsion spring 320 is compressed, so that the squeezing roller 32 is elastically squeezed against the inner wall of the forming cylinder 10, and the effective covering of the glass fiber film;
more specifically, a clamping arm 321 for clamping one end of the fiber membrane is arranged beside the roll body of the covering roll 32, one end of the clamping arm 321 is hinged to one end of the covering roll 32, a hinge shaft of the clamping arm 321 is concentrically arranged with the covering roll 32, another overhanging end of the clamping arm 321 is rotatably provided with a pressing roller 322, a rim of the pressing roller 322 is abutted to the inner wall of the forming tube 10, a roll frame of the covering roll 32 is rotatably arranged on an installation frame 341 covering the lifting mechanism, a roll frame rotating axis of the covering roll 32 is horizontally arranged, and a wheel frame rotating axis of the pressing roller 322 is horizontally arranged;
in order to ensure that one end of the glass fiber film roll can be positioned on the roll body of the covering roll 32, one end of the glass fiber roll is clamped on the clamping arm 321, the rim of the pressing roller 322 is abutted against the inner wall of the forming tube 10 by pinching, and the pressing roller 322 is positioned on the clamping arm 321 to deflect until the roll body of the covering roll 32 is abutted against the inner wall of the forming tube 10 until the glass fiber film is abutted against the inner wall of the forming tube 10, so that the glass fiber film is positioned in the forming tube 10 for spiral covering, thereby realizing uniform covering of the glass fiber film and ensuring the quality of a subsequent equipment box body;
the rotating axis of the wheel carrier of the pressing roller 322 is horizontally arranged, so that when the covering roller 32 rolls along the inner wall of the forming cylinder 10 and is lifted upwards along the forming cylinder 10, the pressing roller 322 deflects to adapt to the spiral lifting operation of the covering roller 32 on the inner wall of the forming cylinder 10, and further, the spiral film coating operation of the glass fiber film is completed;
also, the roller frame of the cover roller 32 is rotatably provided on the mounting frame 341 of the cover lifting mechanism, so that the cover roller 32 can follow the rotation of the forming cylinder 10 and ascend, thereby covering the glass fiber film on the inner wall of the forming cylinder 10, and completing the operation of reliably covering the glass fiber film on the glass fiber.
In order to guide out the glass fiber coating film, the length of the guided glass fiber film can be in a free state, the glass fiber can be conveniently covered on the inner wall of the forming cylinder 10, the glass fiber is positioned on the inner wall of the forming cylinder 10 and is in a spiral rising covering state, the fiber film feeding mechanism comprises two groups of feeding rollers 34 arranged on an installation rack 341, the centers of the two groups of feeding rollers 34 are inclined and arranged at an included angle with the center of the forming cylinder 10, the two groups of feeding rollers 34 clamp the fiber film, and a power unit drives one of the feeding rollers 34 to rotate;
the feeding roller 34 is started to realize the traction of the glass fiber film, so that the glass fiber film on the covering roller 32 can be deflected in a free state, the glass fiber film on the covering roller 32 can be effectively covered on the inner wall of the display cylinder 10 to adapt to the guiding operation of the glass fiber film, and the glass fiber film can be spirally covered on the inner wall of the forming cylinder 10 during the guiding operation.
More preferably, the two sets of feeding rollers 34 are provided with a storage chamber 35 at the outlet position, one end of the storage chamber 35 is provided with an outlet, and the outlet is arranged at the side position of the covering roller 32;
when the covering roller 32 extends into the bottom position of the forming cylinder 10, the covering roller 32 abuts against the inner wall of the forming cylinder 10, the two groups of feeding rollers 34 are started, so that the glass fiber film is drawn into the material storage cavity 35 and stacked, the glass fiber film is located between the clamping arm 321 and the covering roller 32 and stacked in the material storage cavity 35, and when the covering roller 32 carries out film covering operation on the inner wall of the forming cylinder 10, the glass fiber film is in a free state, and the glass fiber film is conveniently and reliably covered on the inner wall of the forming cylinder 10;
more preferably, the inlet positions of the two groups of feed rollers 34 are provided with horizontal guide rollers 36, and the horizontal guide rollers 36 are used for supporting the glass fiber film to be horizontally and vertically guided downwards between the two groups of feed rollers 34;
in the implementation, the glass fiber film is guided into the material storage cavity 35, the horizontal material guide roller 36 vertically guides the glass fiber film on the fiber roll material feed roller 31 to the positions of the two sets of material supply rollers 34, and the two sets of material supply rollers 34 are started, so that the glass fiber film is guided into the material storage cavity 35, the feeding operation of the glass fiber film is completed, the glass fiber film is guided out to the covering roller 32 in a free state, and the film covering operation of the glass fiber film on the inner wall of the forming cylinder 10 is completed.
More specifically, when the glass fiber film is completely positioned on the inner wall of the forming cylinder 10 for film covering operation, the covering roller 32 is provided with a cutting mechanism for performing cutting operation on the covering film, the cutting mechanism comprises a cutting blade 39 arranged on the covering roller 32, the cutting blade 39 is arranged along the length direction of the covering roller 32, and the cutting blade 39 performs cutting operation on the covering film;
after the covering roller 32 finishes the film covering operation on the inner wall of the forming cylinder 10, the cutting blade 39 performs the cutting operation on the position of the covering roller 32, so that the film covering on the inner wall of the forming cylinder 10 and the cutting operation on one end of the film covering roll on the fiber roll feeding roller 31 are convenient for the subsequent film covering operation on the inner wall of the forming cylinder 10.
More specifically, the installation frame 341 is hinged to one end of the first link 331 by a hinge shaft, the other end of the first link 331 is hinged with the lifter frame 332, the hinged shafts at both ends of the first link 331 are horizontally arranged, the middle section of the first link 331 is hinged with one end of a second link 333, the other end of the second link 333 is hinged with a driving slider 334, the hinge shafts of both ends of the second link 333 are arranged in parallel with the first link 331, the driving slider 334 is rotatably disposed at the outer ring of the first bearing 335, the lifting frame 332 is arranged on the outer ring of the second bearing 336, the inner ring of the first bearing 335 is connected with the piston rod of the lifting cylinder 337, the piston rod of the lifting cylinder 337 is vertically arranged, the inner ring of the second bearing 336 is connected with the cylinder body of the lifting cylinder 337, and the first bearing 335 and the second bearing 336 are concentrically arranged;
after the forming cylinder 10 is rotated and transported to a position below the covering roller 32 on the turntable 60, the lifting cylinder 337 is started to make the second connecting rod 333 link the first connecting rod 331 to rotate and deflect around the hinge shaft of the lifting frame 332, so that the covering roller 32 abuts against the inner wall of the forming cylinder 10, the lifting frame 332 is arranged on the outer ring of the second bearing 336, the driving slider 334 is arranged on the outer ring of the first bearing 335, when the inner wall of the forming cylinder 10 is covered, the covering roller 32 can be positioned in the forming cylinder 10 to rotate, so that the effective adhesion of the glass fiber film to the inner wall of the forming cylinder 10 is ensured.
More specifically, the outer ring of the second bearing 336 is provided with a gear ring 3361, the gear ring 3361 is engaged with a power gear 3362, the power gear 3362 is connected with a power motor 3363, the power motor 3363 is arranged on the frame body 37, the frame body 37 is provided with a power nut 371 and a guide post 372, the power nut 371 is internally provided with a power screw rod 373, and one end of the power screw rod 373 is connected with an output shaft of the motor 374;
when the covering roller 32 and the accessories need to be driven to rotate along the inner wall of the forming cylinder 10, the power motor 3363 is started, so that the covering roller 32 and the accessories abut against and rotate along the inner wall of the forming cylinder, and the motor 374 is started, so that the covering roller 32 is positioned on the inner wall of the forming cylinder 10 and is in a spiral rising state, and then the rising driving of the covering roller 32 is realized, so that the covering operation of the glass fiber film is completed.
More specifically, as shown in fig. 20 and 21, after the inner wall of the forming cylinder 10 is covered with the glass fiber film, resin needs to be coated on the inner wall of the forming cylinder 10 to realize final forming of the main structure of the device case, the resin spraying device 40 includes a resin spraying head 41 disposed above the transfer path of the forming cylinder 10, the resin spraying head 41 is arranged on a distributor 42, the distributor 42 is disposed on a rotating unit, the rotating unit is disposed on a vertical driving unit, the rotating unit drives the distributor 42 to rotate and the rotation axis is vertical, the vertical driving unit drives the distributor 42 to vertically extend into the forming cylinder 10, so that the resin spraying head 41 performs a resin spraying operation on the inner wall of the forming cylinder 10.
When the implementation is to coating resin in the shaping section of thick bamboo 10, resin spraying head 41 is arranged on distributor 42 in array, wholly be the arc plate structure on distributor 42 and arrange with the barrel center of a shaping section of thick bamboo 10 is concentric, distributor 42 upper end rotary type setting is on lifter plate 43 and the vertical arrangement of rotation axis, the rotary unit is including setting up rotary gear 421 in distributor 42 upper end, rotary gear 421 and drive gear 422 meshing, drive gear 422 is connected with the pivot of rotating electrical machines 423.
When the distributor 42 is lifted, the lifting plate 43 is provided with a nut 431 and a slide rod 432, the nut 431 is provided with a screw rod 433, the screw rod 433 is vertically arranged, and the upper end of the screw rod 433 is connected with a rotating shaft of a motor 434.
In the implementation of flanging two pipe orifices of an equipment box body to be solidified and formed in the forming cylinder 10, the flanging forming mechanism 50 comprises flanging blocks 51 which are hinged to the upper end and the lower end of the opening of the forming cylinder 10, the hinged shaft of the flanging blocks 51 is horizontal and vertical to the length direction of the forming cylinder 10, a flanging head 52 is arranged on the transfer path of the forming cylinder 10, the flanging head 52 moves up and down and drives the flanging blocks 51 to rotate around the hinged shaft, so as to implement the flanging operation on the equipment box body at the position of the opening of the inner cylinder of the forming cylinder 10;
after the molding cylinder 10 is subjected to gel coat coating, glass fiber film covering and resin coating operations, the molding cylinder is rotated to the position below the slitting mechanism under the driving force of the turntable 60, 4 notches are respectively formed at the upper end position and the lower end position of the molding cylinder 10 through the slitting mechanism, the flanging cylinder is started, the flanging head 52 is enabled to move upwards, the flanging block 51 is enabled to rotate around the hinge shaft, the flanging block 51 is enabled to extend into the molding cylinder 10, the flanging is enabled to be flanged around the respective opening positions, and then the molding action of flanging the cylinder openings at the two ends of the equipment box body is realized.
The 5G communication equipment box body processing method comprises the following steps:
a first step of bringing the four sub-forming arc plates 11 of the forming drum 10 close to enclose a tubular structure, so that the forming drum 10 is positioned at a position where the turntable 60 rotates and is transported to a position below the demolding gel coat covering device 20, and the turntable 60 stops;
secondly, starting a vertical lifting mechanism of the demoulding gel coat covering device 20 to enable a spray head 21 of the demoulding gel coat covering device 20 to extend into and descend to the lowest position of the forming cylinder 10, starting a rotating mechanism, and vertically lifting and resetting to enable the spray head 21 to spray demoulding gel coats on the inner wall of the forming cylinder 10 in a rotating mode;
thirdly, starting the turntable 60 to enable the forming cylinder 10 coated with the demolding gel coat to rotate to the position below the glass fiber covering device 30, and stopping the turntable 60;
fourthly, starting a covering lifting mechanism of the glass fiber covering device 30, so that the covering roller 32 of the glass fiber covering device 30 extends into and descends to the lowest position of the forming cylinder 10, the covering roller 32 is abutted against the inner wall of the forming cylinder 10, the covering roller 32 rotates around the inner wall of the forming cylinder 10, and the covering roller 32 is lifted to cover the glass fiber film on the inner wall of the forming cylinder 10;
fifthly, starting the starting turntable 60 to enable the forming cylinder 10 covered with the glass fiber film to rotate to the position below the resin spraying device 40, and stopping the turntable 60;
sixthly, starting a vertical driving unit of the resin spraying device 40 to enable the resin spraying head 41 to extend into and descend to the lowest end position of the forming cylinder 10, and then resetting the vertical driving unit to spray resin on the inner wall of the forming cylinder 10;
seventhly, starting the turntable 60 to enable the vertical molding barrel 10 coated with the paint to rotate to the splitting mechanism position, and stopping the turntable 60;
eighthly, starting the cutting mechanism to enable the upper end and the lower end of the inner wall of the forming cylinder 10 to form 4 notches respectively, and then starting the flanging forming mechanism 50 to enable the upper end and the lower end of the equipment box body blank of the inner wall of the forming cylinder 10 to form flanges;
and step nine, starting the turntable 60, so that the forming barrel 10 is transferred to the position below the material receiving barrel 19, the formed equipment box body is separated from the forming barrel 10, the forming of the equipment box body blank is completed, the blank is guided to next trimming and unhairing equipment, and the burr on the edge of the equipment box body is removed.
Claims (10)
1.5G communication equipment box processing method, its characterized in that: the processing method of the 5G communication equipment box body comprises the following steps:
firstly, four sub-forming arc plates (11) of a forming cylinder (10) are close to enclose a tubular structure, so that the forming cylinder (10) is positioned at a position below a demoulding gel coat covering device (20) when a rotary disc (60) rotates and is conveyed, and the rotary disc (60) stops;
secondly, starting a vertical lifting mechanism of the demoulding gel coat covering device (20) to enable a spray head (21) of the demoulding gel coat covering device (20) to extend into and descend to the lowest position of the forming cylinder (10), starting a rotating mechanism, and vertically lifting and resetting to enable the spray head (21) to spray the demoulding gel coat on the inner wall of the forming cylinder (10) in a rotating mode;
thirdly, starting the rotary table (60) to enable the forming cylinder (10) coated with the demolding gel coat to rotate to the position below the glass fiber covering device (30), and stopping the rotary table (60);
fourthly, starting a covering lifting mechanism of the glass fiber covering device (30), enabling a covering roller (32) of the glass fiber covering device (30) to stretch into and descend to the lowest position of the forming cylinder (10), enabling the covering roller (32) to abut against the inner wall of the forming cylinder (10), enabling the covering roller (32) to rotate around the inner wall of the forming cylinder (10), enabling the covering roller (32) to ascend, and covering the glass fiber film on the inner wall of the forming cylinder (10);
fifthly, starting the starting turntable (60) to enable the forming cylinder (10) covered with the glass fiber film to rotate to the position below the resin spraying device (40), and stopping the turntable (60);
sixthly, starting a vertical driving unit of the resin spraying device (40) to enable the resin spraying head (41) to stretch into and descend to the lowest end position of the forming cylinder (10), and then resetting the vertical driving unit to spray resin on the inner wall of the forming cylinder (10);
seventhly, starting the rotary table (60) to enable the vertical forming cylinder (10) sprayed with the vertical forming cylinder to rotate to the splitting mechanism position, and stopping the rotary table (60);
eighthly, starting the cutting mechanism to enable the upper end and the lower end of the inner wall of the forming cylinder (10) to form 4 notches respectively, and then starting the flanging forming mechanism (50) to enable the upper end and the lower end of the equipment box body blank of the inner wall of the forming cylinder (10) to form flanges;
and ninthly, starting the turntable (60) to transfer the forming barrel (10) to the position below the material receiving barrel (19) so as to separate the formed equipment box body from the forming barrel (10), finish the forming of the equipment box body blank, guide the blank into the next trimming and deburring equipment and finish the removal of burrs on the edge of the equipment box body.
2. The processing method of the 5G communication equipment box body according to claim 1, wherein the processing method comprises the following steps: a shaping section of thick bamboo (10) is including four sub-shaping arc boards (11), sub-shaping arc board (11) are whole to be quarter pipe structure, and four sub-shaping arc boards (11) are close to each other or keep away from and arrange, when four sub-shaping arc boards (11) are close to, enclose synthetic cylindric shaping section of thick bamboo (10), when four sub-shaping arc boards (11) are kept away from, shaping equipment box and sub-shaping arc board (11) separation in a shaping section of thick bamboo (10).
3. The processing method of the 5G communication equipment box body according to claim 2, wherein the processing method comprises the following steps: the outer walls of four sub-forming arc plates (11) of the forming cylinder (10) are hinged with one end of a separating slide rod (12), the articulated shaft of the separation slide bar (12) is horizontal and vertical to the length direction of the forming tube (10), the separation slide bar (12) is arranged on the separation rack (13) in a sliding manner, one end of the separation slide bar (12) extending out of the separation rack (13) is provided with a separation roller (14), a separation spring (121) is sleeved on the separation sliding rod (12), two ends of the separation spring (121) are respectively abutted against the separation roller (14) and the separation rack (13), the separation roller (14) is connected with a separation driving mechanism, the separation driving mechanism drives the separation roller (14) to roll and links the separation slide rod (12) to slide along the separation rack (13), the separating slide rod (12) is positioned on the separating rack (13) and enables the four sub-forming arc plates (11) to be enclosed into a forming cylinder (10) and separated.
4. The processing method of the 5G communication equipment box body according to claim 1, wherein the processing method comprises the following steps: the demolding gel coat covering device (20) comprises a spray head (21) arranged above a transfer path of the forming cylinder (10), the spray head (21) is arranged on a spray plate (22), the spray plate (22) is arranged on a rotating mechanism, the rotating mechanism is arranged on a vertical lifting mechanism, the rotating mechanism drives the spray plate (22) to rotate, the rotating axis is vertical, the vertical lifting mechanism drives the spray plate (22) to vertically extend into the forming cylinder (10), and therefore the spray head (21) can spray glue on the inner wall of the forming cylinder (10); shower nozzle (21) array setting is on spouting board (22), spout board (22) whole be the arc plate structure and arrange with the core of a section of thick bamboo (10) is concentric, spout board (22) upper end rotary type setting on elevator frame (23) and rotate the vertical arranging in axle center, slewing mechanism is including setting up drive gear (221) spouting board (22) upper end, drive gear (221) and driven gear (222) meshing, driven gear (222) are connected with the pivot of rotating motor (223).
5. The processing method of the 5G communication equipment box body according to claim 1, wherein the processing method comprises the following steps: glass fiber covering device (30) are including setting up fiber coil stock feed roller (31) in the transfer route top of a shaping section of thick bamboo (10), feed roller (31) level is arranged, feed roller (31) side is provided with covering roller (32), covering roller (32) are vertical to be arranged and to be connected with covering elevating system, cover elevating system drive covering roller (32) vertical lift and constitute grafting and separation fit with a shaping section of thick bamboo (10), the side of covering roller (32) is provided with fiber membrane feed mechanism, fiber membrane feed mechanism is used for exporting the fiber membrane, covering roller (32) are used for covering the fiber membrane on the inner wall of a shaping section of thick bamboo (10).
6. The processing method of the 5G communication equipment box body according to claim 5, wherein the processing method comprises the following steps: the side of covering roller (32) is provided with squeeze roll (38), squeeze roll (38) are vertical, the upper end of squeeze roll (38) is provided with support arm (381), the one end of support arm (381) constitutes articulated the connection with covering roller (32), the upper end articulated shaft cover of covering roller (32) is equipped with elastic torsion spring (320), the both ends of elastic torsion spring (320) are connected with articulated shaft and support arm (381) respectively.
7. The processing method of the 5G communication equipment box body according to claim 1, wherein the processing method comprises the following steps: resin spraying device (40) is including setting up resin spraying head (41) in the transfer path top of a shaping section of thick bamboo (10), resin spraying head (41) are arranged on distributor (42), distributor (42) set up on the rotary unit, the rotary unit sets up on vertical drive unit, rotary unit drive distributor (42) rotate and the axis of rotation is vertical, vertical drive unit drive distributor (42) are vertical to be stretched into in a shaping section of thick bamboo (10) to make resin spraying head (41) implement the spraying resin operation to a shaping section of thick bamboo (10) inner wall.
8. The processing method of the 5G communication equipment box body according to claim 7, wherein the processing method comprises the following steps: resin spraying head (41) array sets up on distributor (42), wholly be the arc plate structure on distributor (42) and arrange with the core of a section of thick bamboo of shaping (10) is concentric, distributor (42) upper end rotary type sets up on lifter plate (43) and rotates the vertical arrangement of axle center, the rotary unit is including setting up rotating gear (421) in distributor (42) upper end, rotating gear (421) and drive gear (422) meshing, drive gear (422) are connected with the pivot of rotating electrical machines (423).
9. The processing method of the 5G communication equipment box body according to claim 8, wherein the processing method comprises the following steps: the lifting plate (43) is provided with a nut (431) and a sliding rod (432), a screw rod (433) is arranged in the nut (431), the screw rod (433) is vertically arranged, and the upper end of the screw rod is connected with a rotating shaft of a motor (434).
10. The processing method of the 5G communication equipment box body according to claim 1, wherein the processing method comprises the following steps: turn-ups forming mechanism (50) are including articulated turn-ups piece (51) that sets up in a shaping section of thick bamboo (10) nozzle upper end and lower extreme, the articulated shaft level of turn-ups piece (51) just is perpendicular with the length direction of a shaping section of thick bamboo (10), be provided with turn-ups head (52) on the transfer path of a shaping section of thick bamboo (10), turn-ups head (52) reciprocate and drive turn-ups piece (51) and rotate around the articulated shaft to the implementation is to the equipment box turn-ups operation of a shaping section of thick bamboo (10) inner tube mouth position.
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| US4362588A (en) * | 1980-07-17 | 1982-12-07 | The United States Of America As Represented By The Secretary Of The Army | Method of fabricating a ducted blanket for a rotor spar |
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| CN106274010A (en) * | 2016-08-09 | 2017-01-04 | 江苏雪龙电器有限公司 | Can-like metal shell and manufacture method thereof |
| CN211184498U (en) * | 2019-08-30 | 2020-08-04 | 河南中天高新智能科技股份有限公司 | 5G outdoor communication cabinet that protectiveness is good |
| CN110891386A (en) * | 2019-11-06 | 2020-03-17 | 苏州朗威电子机械股份有限公司 | Outdoor integrated cabinet for 5G base station |
| CN211880853U (en) * | 2020-03-08 | 2020-11-06 | 浙江优脉科技有限公司 | Small-size intelligent facility cabinet based on 5G |
| CN111519072A (en) * | 2020-05-09 | 2020-08-11 | 苏州华碧微科检测技术有限公司 | Manufacturing process of pressure container |
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