CN112427746A - Gear tooth shape chamfering equipment and machining mode thereof - Google Patents

Gear tooth shape chamfering equipment and machining mode thereof Download PDF

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Publication number
CN112427746A
CN112427746A CN202011259212.3A CN202011259212A CN112427746A CN 112427746 A CN112427746 A CN 112427746A CN 202011259212 A CN202011259212 A CN 202011259212A CN 112427746 A CN112427746 A CN 112427746A
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CN
China
Prior art keywords
cutter
assembly
gear
piece
positioning
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Pending
Application number
CN202011259212.3A
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Chinese (zh)
Inventor
张明
殷利强
冯福笋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Hale Intelligent Equipment Co ltd
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Suzhou Halle Intelligent Manufacturing Co Ltd
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Publication date
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Priority to CN202011259212.3A priority Critical patent/CN112427746A/en
Publication of CN112427746A publication Critical patent/CN112427746A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F19/00Finishing gear teeth by other tools than those used for manufacturing gear teeth
    • B23F19/10Chamfering the end edges of gear teeth
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F23/00Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Gear Processing (AREA)

Abstract

The invention relates to gear tooth shape chamfering equipment and a processing mode thereof, wherein the gear tooth shape chamfering equipment comprises a lathe bed, a vertical power assembly, a horizontal power assembly, a processing assembly and a positioning assembly; the vertical power assembly is connected with the lathe bed through a frame, the vertical power assembly is connected with the machining assembly through a mounting plate, the machining assembly penetrates through the mounting plate, the mounting plate is movably connected with the frame through a sliding rail assembly, the machining assembly corresponds to the positioning assembly in position, the horizontal power assembly is connected with the positioning assembly through a working plate, the working plate is movably connected with the lathe bed through the sliding rail assembly, a part measuring piece is arranged on the mounting plate, and a cutter measuring piece is arranged on the positioning assembly. The invention provides gear tooth-shaped chamfering equipment and a processing mode thereof, the processed chamfering is good in consistency, the working efficiency is improved, the appearance attractiveness of a gear is improved, and the production cost is saved.

Description

Gear tooth shape chamfering equipment and machining mode thereof
Technical Field
The invention relates to the field of production, in particular to gear tooth-shaped chamfering equipment and a processing mode thereof.
Background
The gear is a common transmission part, and the gear refers to a mechanical element which is arranged on a wheel rim and is used for transmitting motion and power by continuous meshing of the gear; along with the development of production, the gear running stability is emphasized.
The existing gear chamfering processing mode is as follows: the grinding wheel is adopted for single-tooth grinding, the sizes of the processed chamfers are obviously inconsistent, the attractiveness of the gear is poor, and the processing efficiency is low.
Disclosure of Invention
The purpose of the invention is: the utility model provides a gear profile of tooth chamfer equipment and processing mode thereof solves above problem.
In order to achieve the above purpose, the present invention provides the following technical solutions:
a gear tooth shape chamfering device comprises a lathe bed, a vertical power assembly, a horizontal power assembly, a machining assembly and a positioning assembly; the vertical power assembly is connected with the lathe bed through a frame, the vertical power assembly is connected with the machining assembly through a mounting plate, the machining assembly penetrates through the mounting plate, the mounting plate is movably connected with the frame through a sliding rail assembly, the machining assembly corresponds to the positioning assembly in position, the horizontal power assembly is connected with the positioning assembly through a working plate, the working plate is movably connected with the lathe bed through the sliding rail assembly, a part measuring piece is arranged on the mounting plate, and a cutter measuring piece is arranged on the positioning assembly.
Further, the part measuring part is corresponding with the locating component position, the cutter measuring part is corresponding with the processing component position, the locating component includes setting element, installed part, lower motor and connecting axle.
Further, the cutter measuring part is connected with the mounting part on the positioning assembly, the part measuring part corresponds to the machining assembly in position, the positioning part is connected with the rotating shaft of the lower motor through the connecting shaft, and the mounting part is specifically located on the outer side of the connecting shaft.
Furthermore, the detection surfaces of the part measuring piece and the cutter measuring piece face towards the positioning assembly, the positioning piece corresponds to the position of the machining assembly, and the mounting piece is connected with the working plate and the cutter measuring piece.
Furthermore, the detection surfaces of the part measuring piece and the cutter measuring piece face towards a positioning piece, a cutter, a clamping piece and a middle motor are arranged on the machining assembly, and the positioning piece corresponds to the position of the cutter.
Furthermore, the number of the part measuring pieces is the same as that of the cutter measuring pieces, the cutter is connected with a rotating shaft of the middle motor through a clamping piece, and the position of the cutter corresponds to that of the vertical power assembly and that of the horizontal power assembly.
Furthermore, the number of the part measuring pieces and the number of the cutter measuring pieces are not less than one, and the vertical power assembly and the horizontal power assembly respectively comprise an upper motor, a transmission piece and a screw rod.
Furthermore, the part measuring part and the positioning part are on the same plane, the cutter measuring part is located below the positioning part, the lead screw is connected with a rotating shaft of the upper motor through a transmission part, and the lead screw is connected with the mounting plate and the working plate respectively.
The utility model provides a gear profile of tooth chamfer processing mode which characterized in that includes:
s1, mounting the cutter on the clamping piece, and mounting the gear needing chamfering on the positioning piece;
s2, detecting the outer diameter of the gear on the positioning piece by the part measuring piece, and determining the initial position of the cutter by the cutter measuring piece;
s3, a processing starting procedure: the processing assembly starts to work to drive the cutter to rotate, meanwhile, the positioning assembly starts to work to drive the gear to start to rotate, meanwhile, the vertical power assembly and the horizontal power assembly work simultaneously, the gear is meshed with the cutter in the process to achieve gear chamfering processing, then the horizontal power assembly moves back and forth, and the gear tooth form chamfering processing in a radial cutting and feeding mode is achieved.
The invention has the beneficial effects that: the utility model provides a gear profile of tooth chamfer equipment and processing mode thereof, use through lathe bed, vertical power component, horizontal power component, processing subassembly and locating component mutually supporting, adopt the mode of gear and cutter meshing to realize the effect of gear chamfer processing, the uniformity of chamfer after the processing is good, has improved work efficiency, has improved the aesthetic property of gear outward appearance, has practiced thrift manufacturing cost.
Drawings
FIG. 1 is an isometric view of the overall structure of a gear tooth form chamfering apparatus and a machining method thereof according to the present invention.
FIG. 2 is an isometric view of another overall structure of a gear tooth form chamfering apparatus and a machining method thereof according to the present invention.
FIG. 3 is a front view of the overall structure of a gear tooth shape chamfering apparatus and a machining method thereof according to the present invention.
FIG. 4 is an isometric view of a part of the structure of a gear tooth form chamfering apparatus and a machining method thereof according to the present invention.
FIG. 5 is another perspective view of the gear tooth chamfering apparatus and the machining method thereof.
In the figure: 1. a bed body; 2. a frame; 3. a vertical power assembly; 31. an upper motor; 32. a transmission member; 33. a screw rod; 4. a horizontal power assembly; 5. mounting a plate; 6. processing the assembly; 61. a cutter; 62. a clamping member; 63. a middle motor; 7. a positioning assembly; 71. a positioning member; 72. a mounting member; 73. a lower motor; 74. a connecting shaft; 8. a part measurement; 9. a tool measuring member; 10. a working plate.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1 to 5, a gear tooth form chamfering apparatus includes a bed 1, a vertical power assembly 3, a horizontal power assembly 4, a machining assembly 6, and a positioning assembly 7; vertical power component 3 passes through frame 2 and is connected with lathe bed 1, vertical power component 3 passes through mounting panel 5 and is connected with processing subassembly 6 for mutually support and ensure that cutter 61 and gear can correspond the position motion in the plane, processing subassembly 6 link up mounting panel 5, mounting panel 5 passes through slide rail set spare and frame 2 swing joint, processing subassembly 6 is corresponding with locating component 7 position, is used for mutually supporting to realize processing the gear, carries out the chamfer to the gear promptly, horizontal power component 4 is connected with locating component 7 through working plate 10, working plate 10 passes through slide rail set spare and lathe bed 1 swing joint, be provided with part measuring piece 8 on the mounting panel 5 for detect the external diameter size of gear on setting element 71, be provided with cutter measuring piece 9 on locating component 7 for detect the size of cutter 61, vertical power component 3, The horizontal power assembly 4, the processing assembly 6, the positioning assembly 7, the part measuring part 8 and the cutter measuring part 9 are electrically connected with an external control system.
The part measuring part 8 corresponds to the positioning component 7, the tool measuring part 9 corresponds to the machining component 6, and the positioning component 7 comprises a positioning part 71, a mounting part 72, a lower motor 73 and a connecting shaft 74.
Cutter measuring part 9 is connected with installed part 72 on the locating component 7, part measuring part 8 is corresponding with processing subassembly 6 position, setting element 71 is used for the positioning gear, setting element 71 passes through connecting axle 74 and is connected with the swivelling axis of lower motor 73 for it is rotatory to drive the gear on the setting element 71, installed part 72 specifically is located the outside of connecting axle 74.
The detection surfaces of the part measuring part 8 and the cutter measuring part 9 face the positioning component 7, the positioning component 71 corresponds to the machining component 6 in position, and the mounting component 72 is connected with the working plate 10 and the cutter measuring part 9.
The detection surfaces of the part measuring part 8 and the cutter measuring part 9 face to a positioning part 71, a cutter 61, a clamping part 62 and a middle motor 63 are arranged on the machining assembly 6, and the positioning part 71 corresponds to the cutter 61.
The quantity of part measuring piece 8 and cutter measuring piece 9 is the same, cutter 61 is connected with well motor 63's rotation axis through holder 62 for it is rotatory to drive cutter 61, and then realizes the gear engagement on cutter 61 and the setting element 71 when processing the gear, cutter 61 is corresponding with vertical power component 3 and horizontal power component 4 position, is used for driving cutter 61 and setting element 71 to move when the cutter meshing processes the gear.
The quantity of the part measuring part 8 and the cutter measuring part 9 is not less than one, the vertical power assembly 3 and the horizontal power assembly 4 respectively comprise an upper motor 31, a transmission part 32 and a screw rod 33, and the upper motor, the transmission part and the screw rod are used for driving a cutter 61 and a positioning part 71 to rotate when gears are meshed and machined.
The part measuring part 8 and the positioning part 71 are on the same plane, the cutter measuring part 9 is located below the positioning part 71, the screw rod 33 is connected with a rotating shaft of the upper motor 31 through a transmission part 32, and the screw rod 33 is respectively connected with the mounting plate 5 and the working plate 10.
The utility model provides a gear profile of tooth chamfer processing mode which characterized in that includes:
s1, mounting the cutter 61 on the clamping piece 62, mounting the gear to be chamfered on the positioning piece 71, and finishing the mounting work of the meshing chamfering processing;
s2, detecting the outer diameter size of the gear on the positioning piece 71 by the part measuring piece 8, determining the initial position of the cutter 61 by the cutter measuring piece 9, and finishing the measurement before meshing processing to further determine the initial position of the processing;
s3, a processing starting procedure: the machining assembly 6 starts to work to drive the cutter 61 to rotate, meanwhile, the positioning assembly 7 starts to work to drive the gear to start to rotate, and meanwhile, the vertical power assembly 3 and the horizontal power assembly 4 work simultaneously to realize double rotation of the cutter 61 and the gear; in the process, the gear is meshed with the cutter 61 to realize gear chamfering, and then the horizontal power assembly 4 moves back and forth to realize the radial cutting and feeding mode to process the gear-shaped chamfer.
The above examples are intended to further illustrate the present invention, but are not intended to limit the invention to these specific embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be understood to be within the protection scope of the present invention.

Claims (9)

1. The utility model provides a gear profile of tooth chamfer equipment which characterized in that: comprises a lathe bed (1), a vertical power component (3), a horizontal power component (4), a processing component (6) and a positioning component (7); vertical power component (3) are connected with lathe bed (1) through frame (2), vertical power component (3) are connected with processing subassembly (6) through mounting panel (5), processing subassembly (6) link up mounting panel (5), mounting panel (5) are through slide rail set spare and frame (2) swing joint, processing subassembly (6) are corresponding with locating component (7) position, horizontal power component (4) are connected with locating component (7) through working plate (10), working plate (10) are through slide rail set spare and lathe bed (1) swing joint, be provided with part measurement spare (8) on mounting panel (5), be provided with cutter measurement spare (9) on locating component (7).
2. The gear tooth form chamfering apparatus according to claim 1, wherein: part measurement spare (8) and locating component (7) position are corresponding, cutter measurement spare (9) and processing subassembly (6) position are corresponding, locating component (7) are including setting element (71), installed part (72), lower motor (73) and connecting axle (74).
3. The gear tooth form chamfering apparatus according to claim 2, wherein: cutter measuring part (9) is connected with installed part (72) on locating component (7), part measuring part (8) is corresponding with processing subassembly (6) position, setting element (71) is connected with the rotation axis of lower motor (73) through connecting axle (74), installed part (72) specifically are located the outside of connecting axle (74).
4. The gear tooth form chamfering apparatus according to claim 3, wherein: the detection surfaces of the part measuring piece (8) and the cutter measuring piece (9) face towards the positioning assembly (7), the positioning piece (71) corresponds to the position of the machining assembly (6), and the mounting piece (72) is connected with the working plate (10) and the cutter measuring piece (9).
5. The gear tooth form chamfering apparatus according to claim 4, wherein: the detection surfaces of the part measuring piece (8) and the cutter measuring piece (9) face to a positioning piece (71), a cutter (61), a clamping piece (62) and a middle motor (63) are arranged on the machining assembly (6), and the positioning piece (71) corresponds to the position of the cutter (61).
6. The gear tooth form chamfering apparatus according to claim 5, wherein: the number of the part measuring pieces (8) is the same as that of the cutter measuring pieces (9), the cutter (61) is connected with a rotating shaft of a middle motor (63) through a clamping piece (62), and the positions of the cutter (61) correspond to those of the vertical power assembly (3) and the horizontal power assembly (4).
7. The gear tooth form chamfering apparatus according to claim 6, wherein: the number of the part measuring piece (8) and the number of the cutter measuring piece (9) are not less than one, and the vertical power assembly (3) and the horizontal power assembly (4) respectively comprise an upper motor (31), a transmission piece (32) and a screw rod (33).
8. The gear tooth form chamfering apparatus according to claim 7, wherein: part measurement spare (8) and setting element (71) are on same plane, cutter measurement spare (9) are located the below of setting element (71), lead screw (33) are connected with the rotation axis of last motor (31) through driving medium (32), lead screw (33) are connected with mounting panel (5) and working plate (10) respectively.
9. The utility model provides a gear profile of tooth chamfer processing mode which characterized in that includes:
s1, mounting the cutter (61) on the clamping piece (62), and mounting the gear needing chamfering on the positioning piece (71);
s2, detecting the outer diameter size of the gear on the positioning piece (71) by the part measuring piece (8), and determining the initial position of the cutter (61) by the cutter measuring piece (9);
s3, a processing starting procedure: the machining assembly (6) starts to work to drive the cutter (61) to rotate, meanwhile, the positioning assembly (7) starts to work to drive the gear to start to rotate, meanwhile, the vertical power assembly (3) and the horizontal power assembly (4) work simultaneously, and the gear is meshed with the cutter (61) in the process to achieve gear chamfering machining, and then the horizontal power assembly (4) moves back and forth to achieve the purpose of machining the gear tooth-shaped chamfer in a radial cutting and feeding mode.
CN202011259212.3A 2020-11-12 2020-11-12 Gear tooth shape chamfering equipment and machining mode thereof Pending CN112427746A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011259212.3A CN112427746A (en) 2020-11-12 2020-11-12 Gear tooth shape chamfering equipment and machining mode thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011259212.3A CN112427746A (en) 2020-11-12 2020-11-12 Gear tooth shape chamfering equipment and machining mode thereof

Publications (1)

Publication Number Publication Date
CN112427746A true CN112427746A (en) 2021-03-02

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202180264U (en) * 2011-06-17 2012-04-04 天津市达鑫精密机械设备有限公司 Large numerical control gear chamfering machine
CN204308329U (en) * 2014-11-12 2015-05-06 江苏世平齿轮有限公司 Gear chamfering device
CN105458412A (en) * 2014-09-30 2016-04-06 利勃海尔-齿轮技术有限责任公司 Method and device for chamfering and deburring toothed workpieces
DE102015012603A1 (en) * 2015-09-28 2017-03-30 Liebherr-Verzahntechnik Gmbh Method for deburring a gear blank
CN207326102U (en) * 2017-10-28 2018-05-08 温岭市宇弘机械设备有限公司 Digital control curved tooth rotation divides chamfering machine
CN109175544A (en) * 2018-11-20 2019-01-11 宝鸡虢西磨棱机制造有限公司 A kind of curved-tooth bevel gear radiusing machine
CN110756914A (en) * 2019-11-29 2020-02-07 温岭市福马机械制造有限公司 Multi-gear-part shaft tooth double-face chamfering machine and machining method

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202180264U (en) * 2011-06-17 2012-04-04 天津市达鑫精密机械设备有限公司 Large numerical control gear chamfering machine
CN105458412A (en) * 2014-09-30 2016-04-06 利勃海尔-齿轮技术有限责任公司 Method and device for chamfering and deburring toothed workpieces
CN204308329U (en) * 2014-11-12 2015-05-06 江苏世平齿轮有限公司 Gear chamfering device
DE102015012603A1 (en) * 2015-09-28 2017-03-30 Liebherr-Verzahntechnik Gmbh Method for deburring a gear blank
CN207326102U (en) * 2017-10-28 2018-05-08 温岭市宇弘机械设备有限公司 Digital control curved tooth rotation divides chamfering machine
CN109175544A (en) * 2018-11-20 2019-01-11 宝鸡虢西磨棱机制造有限公司 A kind of curved-tooth bevel gear radiusing machine
CN110756914A (en) * 2019-11-29 2020-02-07 温岭市福马机械制造有限公司 Multi-gear-part shaft tooth double-face chamfering machine and machining method

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Effective date of registration: 20211222

Address after: 215000 factory building 10, Fuyang industrial square, Fuyuan Road, Chengyang street, Xiangcheng economic and Technological Development Zone, Suzhou, Jiangsu

Applicant after: Suzhou Hale Intelligent Equipment Co.,Ltd.

Address before: 215000 No. 4 Weiting Fenghe Road, Suzhou Industrial Park, Jiangsu Province

Applicant before: Suzhou Halle Intelligent Manufacturing Co.,Ltd.

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Application publication date: 20210302

RJ01 Rejection of invention patent application after publication