Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view, from the front perspective, of a distributing device and a brick-making device according to the present invention;
FIG. 3 is a schematic view of the dispensing apparatus and brick making apparatus of the present invention, from a rear perspective;
FIG. 4 is a schematic view of the construction of the brick making apparatus of the present invention, from a rear perspective;
FIG. 5 is a schematic view of the construction of the brick making apparatus of the present invention, from a bottom perspective;
FIG. 6 is a schematic view of the structure of the cloth device and the cloth holder of the present invention;
FIG. 7 is a schematic view of the structure of the distribution device of the present invention;
FIG. 8 is a schematic view of the structure of the lower mold device in the present invention;
FIG. 9 is a schematic view showing the construction of an upper die apparatus according to the present invention;
FIG. 10 is a schematic view of the construction of the vibrating table apparatus of the present invention;
FIG. 11 is a schematic view of the stand vibrator of FIG. 10;
FIG. 12 is a schematic view of the construction of the brick discharging device according to the present invention;
FIG. 13 is a schematic view showing the construction of the plate feeding apparatus according to the present invention;
FIG. 14 is a schematic structural view of the stationary frame, the storage magazine, the pallet rack, etc. of FIG. 13;
fig. 15 is a schematic structural view of the bullet train frame of fig. 13.
In the figure:
1. a base plate; 1-1, reinforcing a support;
2. a vibrating table device; 2-1, a lower mounting plate; 2-2, vibrating the lower guide sleeve; 2-3, vibrating table upper support; 2-4, a table vibration motor base; 2-5, a lower support of the vibrating table; 2-6, carrying out table vibration on the rubber pier; 2-7, template brackets; 2-8, a table vibrator; 2-8-1, fixing plate; 2-8-2, a shell; 2-8-3, a table vibration rotating shaft; 2-8-4, a table vibration vibrator; 2-9, vibrating the upper guide sleeve; 2-10 of lower limiting column; 2-11, an oil cylinder support;
3. a template;
4. a lower die device; 4-1, a lower die; 4-2, vibrating a rubber pier by using a mold; 4-3, mounting seats; 4-4, a lower die base; 4-5, a mould vibrator; 4-6, a mode vibration oscillator; 4-7, a die vibration belt pulley; 4-8, a material guide plate;
5. an upper die device; 5-1, an upper die; 5-2, upper die top plate; 5-3, guiding the upper die by a guide sleeve; 5-4, an upper die support; 5-5, mounting the upper mounting plate; 5-6, an upper die lower guide sleeve; 5-7, a buffer component; 5-8, upper limiting column;
6. a right side plate;
7. making a brick top frame;
8. a storage bin;
9. a material distribution device; 9-1, hairbrush; 9-2, a skip side plate; 9-3, a material distribution shaft; 9-4, a skip cross beam; 9-5, a cloth belt pulley; 9-6, connecting a support; 9-7, a material distribution arm rotating shaft; 9-8, connecting rod; 9-9, a cloth arm; 9-10 parts of linkage shaft; 9-11, a cloth motor base; 9-12, connecting arm; 9-13, side guide wheels; 9-14, a large rocker arm; 9-15 parts of a small rocker arm; 9-16, swing arm; 9-17, a cloth bottom plate; 9-18 parts of a material distribution rail;
10. a cloth support; 10-1, a stock bin support;
11. a left side plate;
12. a brick discharging device; 12-1, a brick discharging rack; 12-2, riding wheels; 12-3, a side bracket; 12-4, discharging the brick track beam; 12-5, a brick discharging motor; 12-6, a sprocket; 12-7, a brick discharging rotating shaft; 12-8, a baffle;
13. a die vibration motor;
14. a guide post;
15. a plate conveying device; 15-1, a stationary frame; 15-1-1, a support plate; 15-1-2, a stationary track beam; 15-1-3, walking wheels; 15-1-4, outboard track wheels; 15-2, supporting legs; 15-3, storing the plate bin; 15-4, C-shaped bracket; 15-5, a plate feeding oil cylinder; 15-6, a pallet frame; 15-6-1, a pallet frame; 15-6-2, a pallet cylinder; 15-6-3, a supporting plate rocker arm; 15-7, a bullet train frame; 15-7-1, an upper portal frame; 15-7-2, lower door-shaped frame; 15-7-3, a bullet train track; 15-7-4 and a rail beam of the bullet train.
Detailed Description
In order to further understand the contents, features and effects of the present invention, the following embodiments are described in detail.
Referring to fig. 1, the bench formwork resonance type brick making apparatus of the present invention comprises a material distribution device 9 and a brick making device, wherein the material distribution device 9 is used for distributing the material to the brick making device, and the brick making device is used for pressing the material distributed into the mold cavity into a brick blank.
As shown in the figure, a plate feeding device 15 is provided behind the brick making equipment, the plate feeding device 15 is used for conveying and supplying the template 3 to the brick making device, the green bricks are pressed and fall on the template 3 and are transferred and moved to the subsequent position, a brick discharging device 12 is provided behind the brick making equipment, the brick discharging device 12 is used for transferring the template 3 and the green bricks from the brick making device, and then the template 3 and the green bricks are transferred to a curing place by a transfer facility such as a forklift.
Referring to fig. 2 and 3, it can be seen that:
the brick making device is used as a main body of the whole brick making equipment, the material distribution device 9 is arranged behind the middle upper part of the brick making device, blanks are conveyed to a storage bin 8 by a conveyer belt and other facilities, the material distribution device 9 takes materials from the storage bin 8, and the blanks are spread and distributed to the brick making device by adopting a preset action.
The brick making equipment adopts an integral equipment frame, the material distribution device 9 and the brick making device are arranged in the equipment frame, so that the devices of the brick making equipment are convenient to assemble, the appearance attractiveness of the equipment is improved, the limbs of foreign matters/personnel are effectively prevented from extending into the equipment, and the safety of the equipment is improved.
Specifically, the equipment rack comprises a bottom plate 1, a left side plate 11 and a right side plate 6 are respectively arranged on two sides of the bottom plate 1, a brick making fixed frame 7 is installed between the tops of the front portions of the left side plate 11 and the right side plate 6, and the equipment rack further comprises a cloth support 10, wherein the cloth support 10 is installed between the rear portions of the left side plate 11 and the right side plate 6. In this embodiment, in order to improve the bonding strength between the bottom plate 1 and the two side plates, the reinforcing support 1-1 may be installed between the bottom plate 1 and the left side plate 11, and between the bottom plate 1 and the right side plate 6, and the reinforcing support 1-1 and the bottom plate 1, and the left side plate 11 and the right side plate 6 are all fixedly connected by bolts.
Referring to fig. 1, 4 and 5, it can be seen that:
the brick making device comprises two groups of guide posts 14 which are oppositely arranged, and two guide posts 14 are arranged in parallel in each group. As shown in the figure, two sets of guide posts 14 are respectively installed on the outer sides of the left side plate 11 and the right side plate 6, specifically, a top base is provided on the top of the outer sides of both the left side plate 11 and the right side plate 6, then the left guide post 14 is installed between the left top base and the bottom plate 1, and the right guide post 14 is installed between the right top base and the bottom plate 1.
A fixed lower die device 4 is arranged between the middle parts of the two groups of guide posts 14, a vibrating table device 2 which moves up and down along the guide posts 14 is arranged below the lower die device 4, an upper die device 5 which moves up and down along the guide posts 14 is arranged above the lower die device 4, and a distributing device 9 distributes materials to the lower die device 4.
The operation mode is as follows: the vibrating table device 2 carries the template 3 to rise until the template 3 abuts against the bottom of the lower die device 4, and the bottom opening of the die cavity of the lower die device 4 is sealed; the lower die device 4 is kept still, the material distribution device 9 distributes the material into the lower die device 4, and then the material enters the die cavity of the lower die device 4; when the upper die device 5 descends and moves, an upper die 5-1 of the upper die device 5 is matched with a lower die 4-1 of the lower die device 4 to realize the press forming of the blank in the die cavity; after the brick is formed, the vibrating table device 2 carries the movable template 3 to move downwards, the upper die 5-1 ejects the green bricks in the die cavity out of the die cavity, and then the green bricks and the template 3 synchronously descend to finish the demoulding process of the green bricks.
Referring to fig. 10 and 11, it can be seen that:
the vibrating platform device 2 comprises vibrating platform lower supporting seats 2-5, a left vibrating platform upper supporting seat 2-3 and a right vibrating platform upper supporting seat 2-5 are arranged on the vibrating platform lower supporting seats 2-5, a template bracket 2-7 for supporting a template 3 is arranged between the two vibrating platform upper supporting seats 2-3, and a platform vibrator 2-8 is arranged at the bottom of the template bracket 2-7.
As shown in the figure, the lower support 2-5 of the vibrating platform comprises two opposite U-shaped support plates, and a plurality of connecting plates are welded between the two support plates to form the whole lower support 2-5 of the vibrating platform. Each upper support 2-3 of the vibrating table is composed of two opposite support plates, and the support plates of the upper supports 2-3 of the vibrating table and the support plates of the lower supports 2-5 of the vibrating table are welded and fixed.
The template brackets 2-7 are made of metal profiles by welding and are integrally rectangular, and the template 3 is placed on the template brackets 2-7 in the brick making process. The platform vibrator 2-8 provides the vibrating function of the vibrating platform in the brick making process, and as shown in the figure, platform vibrating rubber piers 2-6 are arranged between the four corners of the template bracket 2-7 and the upper supports 2-3 of the two vibrating platforms. The platform vibration rubber piers 2-6 are used for isolating the template brackets 2-7 from the upper supports 2-3 of the vibration platform, and the vibration effect generated by the platform vibrators 2-8 is reduced to the greatest extent and is transmitted to the main body part of the vibration platform device 2.
The table vibrator 2-8 comprises a fixed plate 2-8-1, a shell 2-8-2 is mounted on the fixed plate 2-8-1, the shell 2-8-2 is formed by splicing four metal plates, and each metal plate and the fixed plate 2-8-1 are welded and fixed. A plurality of table vibration rotating shafts 2-8-3 are arranged on the shell 2-8-2 in parallel, and table vibration vibrators 2-8-4 are arranged on the table vibration rotating shafts 2-8-3. Specifically, a group of opposite metal plates of the shell 2-8-2 is provided with shaft holes and a shaft seat, and the table vibration rotating shaft 2-8-3 is arranged in the shaft seat.
The table vibration vibrator 2-8-4 is installed and fixed on the table vibration rotating shaft 2-8-3 by adopting a screw, and the table vibration vibrator 2-8-3 is eccentrically installed on the table vibration rotating shaft 2-8-3, so that when the table vibration rotating shaft 2-8-3 rotates, the table vibration rotor 2-8-3 forces the table vibrator 2-8 to generate a vibration effect.
And the table vibration driving mechanism is used for driving the table vibration rotating shafts 2-8-3 to synchronously rotate. In this embodiment, a table vibration belt pulley (not shown in the figure) is installed on the table vibration rotating shaft 2-8-3, the table vibration driving mechanism comprises two table vibration motor bases 2-4 which are installed and fixed on two sides of the middle of the lower support 2-5 of the vibration table, a table vibration motor (not shown in the figure) is installed on the table vibration motor bases 2-4, a driving belt pulley is installed on a motor shaft of the table vibration motor, and the driving belt pulley and the table vibration belt pulley are connected and driven by a belt.
Specifically, one of the table vibration motors can be in transmission connection with a plurality of table vibration rotating shafts 2-8-3, and the other table vibration motor can be in transmission connection with the other table vibration rotating shafts 2-8-3. The driving belt wheel can be provided with a plurality of wheel grooves and is in transmission connection with the table vibration belt wheels on the respective plurality of table vibration rotating shafts 2-8-3 by adopting a plurality of belts.
In the embodiment, the two sides of the two ends of the bottom of the lower support 2-5 of the vibrating table are provided with vibrating lower guide sleeves 2-2, the tops of the two ends of the lower support 2-5 of the vibrating table are provided with lower mounting plates 2-1, and the two sides of the lower mounting plates 2-1 are provided with vibrating upper guide sleeves 2-9. The vibrating lower guide bush 2-2 and the vibrating upper guide bush 2-9 move along the corresponding guide post 14, so that the vibrating table device 2 can stably move up and down in the vertical direction under the driving action of the lifting driving assembly.
Referring to fig. 8, it can be seen that:
the lower die device 4 comprises two lower die bases 4-4 which are oppositely arranged, a lower die 4-1 is arranged between the two lower die bases 4-4, and a die vibrator 4-5 is arranged on each lower die base 4-4. As shown in the figure, two side edges of the lower die 4-1 are fixedly connected with two lower die bases 4-4 by bolts, so that the lower die 4-1 can be conveniently and quickly subjected to model selection and replacement. After the template 3 is abutted against the bottom of the lower die 4-1 to seal the bottom opening of the die cavity of the lower die 4-1, the material distribution device 9 distributes the blank material into the die cavity of the lower die 4-1.
In order to improve the uniformity of the distribution, a plurality of guide plates 4-8 parallel to each other may be provided on the top of the lower mold 4-1, and the blanks fall from the spaces between the adjacent guide plates 4-8 during the distribution.
In this embodiment, the mold vibrator 4-5 includes a mold vibration rotating shaft mounted on the lower mold base 4-4 through a shaft seat, and a mold vibration vibrator 4-6 is mounted on the mold vibration rotating shaft. The mode vibration vibrator 4-6 is fixed on the mode vibration rotating shaft by adopting a screw, and the mode vibration vibrator 4-6 is eccentrically arranged on the mode vibration rotating shaft, so when the mode vibration rotating shaft rotates, the mode vibration vibrator 4-6 forces the mode vibrator 4-5 to generate a vibration effect.
The mould vibration driving mechanism is used for driving the mould vibration rotating shaft to rotate. In this embodiment, the two ends of each mold vibration rotating shaft are respectively provided with a mold vibration belt pulley 4-7, the mold vibration driving mechanism comprises two mold vibration motors 13 arranged outside the lower mold device 4, a motor shaft of each mold vibration motor 13 is provided with a driving belt pulley, and the driving belt pulley and the mold vibration belt pulleys 4-7 are connected and driven by a belt.
As shown in the figure, each mould vibrator 4-5 corresponds to two mould vibrating motors 13, the two mould vibrating motors 13 are positioned at the outer side of the side plate (the left side plate 11 or the right side plate 6) and fixedly connected with the side plate, a through window is arranged at the corresponding position on the side plate, and a belt between the driving belt pulley and the mould vibrating belt pulley 4-7 passes through the through window.
The mould vibrator 4-5 provides the vibrating function of the lower mould device 4 in the brick making process, as shown in the figure, the whole lower mould device 4 is installed through four installation seats 4-3 positioned at four corners, and specifically, two installation seats 4-3 at the bottom of each lower mould base 4-4 are fixedly connected with a side plate (a left side plate 11 or a right side plate 6) at the side by bolts.
And a mould vibration rubber pier 4-2 is arranged between the bottom of the lower mould base 4-4 and the two mounting seats 4-3 on the side. The mould vibration rubber pier 4-2 is used for isolating the lower mould base 4-4 from the mounting seat 4-3, and the vibration effect generated by the mould vibrator 4-5 is reduced to the greatest extent and is transmitted to the left side plate 11 and the right side plate 6.
Referring to fig. 9, it can be seen that:
the upper die device 5 comprises an upper die support 5-4, and the upper die 5-1 is arranged at the bottom of the upper die support 5-4. As shown in the figure, the upper die support 5-4 comprises two opposite inverted U-shaped support plates, a plurality of connecting plates are welded between the two support plates, an upper die top plate 5-2 is welded and installed between the tops of the two support plates, an upper die bottom plate is welded and installed between the bottoms of the two support plates, and the upper die 5-1 is installed and fixed on the upper die bottom plate through bolts, so that the upper die 5-1 can be conveniently replaced in a shape selection mode.
The upper die upper guide sleeves 5-3 are arranged on two sides of two ends of the top of the upper die support 5-4, the upper mounting plates 5-5 are arranged at the bottoms of two ends of the upper die support 5-4, the upper die lower guide sleeves 5-6 are arranged on two sides of the upper mounting plates 5-5, and the upper die upper guide sleeves 5-3 and the upper die lower guide sleeves 5-6 move along the corresponding guide posts 14, so that the upper die device 5 can stably move in a vertical direction under the driving action of the lifting driving assembly.
As shown in fig. 1, windows are formed in the middle upper and middle lower portions of both the left and right side plates 11 and 6 so that both ends of the upper die holder 5-4 of the upper die device 5 and both ends of the lower vibrating table holder 2-5 of the vibrating table assembly 2 can protrude through the respective windows.
The lifting drive assembly for driving the upper die device 5 to move up and down is a first oil cylinder, and the upper die device 5 is moved towards the vibrating table device 2 by the driving force provided by the first oil cylinder. As shown in fig. 1, the first oil cylinder is fixedly mounted on the lower support 2-5 of the vibrating table, specifically, the lower end of the cylinder body of the first oil cylinder is fixedly connected with the two support plates of the lower support 2-5 of the vibrating table by using fixing members, the upper end of the cylinder body of the first oil cylinder is fixedly connected with the lower mounting plate 2-1, and the upper end of the piston rod of the first oil cylinder is connected with the upper mounting plate 5-5 of the upper die device 5. Thus, when the piston rod of the first oil cylinder retracts, the upper die device 5 moves downwards integrally, namely moves towards the vibrating table device 2, so that the green brick is pressed and formed, and when the piston rod of the first oil cylinder extends, the upper die device 5 moves upwards, so that the resetting action is realized.
In view of the fact that the upper mold 5-1 and the lower mold 4-1 should provide a certain cushioning effect during the green brick pressing operation to avoid a completely rigid pressing operation on the green brick in the mold cavity (the completely rigid pressing operation is not beneficial to control the degree of compaction of the green brick), in the present embodiment, the cushioning assembly 5-7 is installed on the upper installation plate 5-5 of the upper mold device 5.
The buffer assembly 5-7 comprises a sliding sleeve arranged on the upper mounting plate 5-5 and a lifting rod positioned in the sliding sleeve, a spring is arranged on the lifting rod, and the lower end of the lifting rod is in butt joint connection with the upper end of a piston rod of the first oil cylinder through a coupler. Thus, when the upper die device 5 descends and the upper die 5-1 is inserted into the die cavity of the lower die 4-1, and when the green bricks in the die cavity reach a certain compactness, the height of the upper die device 5 does not descend any more, that is, the upper die 5-1 does not generate downward displacement in the die cavity, and at the moment, when the telescopic rod of the first oil cylinder continues to retract a certain distance, the buffer assembly 5-7 generates a buffer action, specifically, the lifting rod descends a certain distance, and the spring is compressed.
In this embodiment, the upper limit posts 5-8 are disposed on both sides of the bottom of the upper mounting plate 5-5 of the upper die device 5, and the lower limit posts 2-10 are disposed on both sides of the top of the lower mounting plate 2-1 of the vibrating table device 2, so that when the upper die device 5 and the vibrating table device 2 move in opposite directions, i.e. the green brick is pressed and formed, the minimum distance between the upper die device 5 and the vibrating table device 2 is limited by the abutting of the upper limit posts 5-8 and the lower limit posts 2-10 at four positions, since the highest position of the vibrating table device 2 is determined (i.e. when the vibrating table device 2 lifts the die plate 3 to the position abutting against the bottom of the lower die device 4 during the pressing and forming process, the position of the vibrating table device 2 is unchanged), the minimum distance between the upper die device 5 and the vibrating table device 2 is limited by four positions, the maximum distance of the upper die 5-1 inserted into the upper die cavity of the lower die 4-1 is limited, excessive pressing of blanks in the die cavities is avoided, the dies are protected, and the quality of green bricks is guaranteed.
The lifting movement of the vibrating table device 2 is driven by a second cylinder (not shown in the figure), and as shown in fig. 10, left and right two cylinder supports 2-11 are provided on a lower support 2-5 of the vibrating table device 2, and the two cylinder supports 2-11 are used for installing the left and right two second cylinders. Specifically, the cylinder support 2-11 comprises two opposite support plates, and the two support plates are welded and fixed with the lower support 2-5 of the vibrating table. The second oil cylinder is arranged between two support plates of the oil cylinder supports 2-11, and the end part of the piston rod is fixedly connected with the bottom plate 1, so that when the piston rod of the second oil cylinder extends out, the vibrating table device 2 ascends, and otherwise descends.
Referring to fig. 6 and 7, it can be seen that:
the material distribution device 9 comprises two material distribution rails 9-18 which are oppositely arranged, and as shown in the figure, the two material distribution rails 9-18 are fixedly connected with the material distribution bracket 10. Since the material distributing device 9 distributes the material to the lower die device 4, the front ends of the material distributing rails 9 to 18 extend to the front edges of the left side plate 11 and the right side plate 6, so that the material distributing rails 9 to 18 have a moving range required for the material distributing operation.
Cloth bottom plates 9-17 are arranged between the head ends of the cloth rails 9-18.
The material trolley is characterized by further comprising two trolley side plates 9-2 and a trolley cross beam 9-4 positioned between the front parts and the middle parts of the two trolley side plates 9-2, the trolley is positioned on the material distribution bottom plate 9-17 in the initial position, and at the moment, blanks entering the interior of the trolley are supported by the material distribution bottom plate 9-17.
A plurality of distributing shafts 9-3 with distributing teeth (not shown in the figure) are arranged between the two material trolley side plates 9-2 in parallel, when the material trolley is transferred to the lower die device 4 for distributing, the distributing shafts 9-3 are driven to swing back and forth to drive the distributing teeth to swing back and forth, so that the stirring of the blank in the material trolley is realized, and the falling of the blank into the die cavity of the lower die 4-1 is accelerated.
The device also comprises a swing driving mechanism for driving each material distribution shaft 9-3 to do reciprocating swing motion and a translation driving mechanism for driving the material trolley to do reciprocating motion along the material distribution rails 9-18.
As shown in the figure, the swing driving mechanism comprises a linkage shaft 9-10 which is arranged at the rear edge position of the cloth bottom plate 9-17 through a shaft seat, cloth belt pulleys 9-5 are arranged at two ends of the linkage shaft 9-10, a cloth motor base 9-11 is also arranged at the rear edge of the cloth bottom plate 9-17, and a cloth motor (not shown in the figure) is arranged on the cloth motor base 9-11. A driving belt pulley on a motor shaft of the cloth motor is in transmission connection with a cloth belt pulley 9-5 through a belt.
The cloth belt wheel mechanism further comprises large rocker arms 9-14 and small rocker arms 9-15 hinged with the large rocker arms 9-14, the large rocker arms 9-14 are connected with the cloth belt wheel 9-5 on the side through connecting rods, one ends of the connecting rods are hinged with the large rocker arms 9-14, and the other ends of the connecting rods are eccentrically hinged with the cloth belt wheel 9-5. Each material distribution shaft 9-3 is connected with a small rocker arm 9-15 through a swing arm 9-16, specifically, one end of the swing arm 9-16 is fixedly connected with the material distribution shaft 9-3, and the other end is hinged with the small rocker arm 9-15. Thus, the cloth motor drives the cloth belt pulley 9-5 to rotate, the reciprocating push-pull action is generated on the large rocker arm 9-14 and the small rocker arm 9-15, and accordingly each cloth shaft 9-3 drives the cloth teeth to reciprocate, and stirring of blanks is achieved.
The distribution rails 9-18 are made of C-shaped steel, side guide wheels 9-13 are installed on the outer sides of the two skip car side plates 9-2, and the side guide wheels 9-13 on the two sides respectively roll along the distribution rails 9-18 on the side. The translation driving mechanism comprises two opposite material distribution arms 9-9, a connecting rod 9-8 is arranged between the middle parts of the two material distribution arms, a material distribution arm rotating shaft 9-7 is arranged between the top ends of the two material distribution arms, and the material distribution arm rotating shaft 9-7 is installed on a material distribution support 10 through a shaft seat. The lower ends of the two material distribution arms 9-9 are respectively connected with the rear edges of the two skip car side plates 9-2 through a connecting arm 9-12, specifically, one end of the connecting arm 9-12 is hinged with the skip car side plate 9-2, and the other end is hinged with the material distribution arms 9-9.
The middle upper parts of the two cloth arms 9-9 are also provided with connecting supports 9-6, and a cloth oil cylinder (not shown in the figure) for driving the cloth arms 9-9 to swing is arranged between the connecting supports 9-6 and the cloth bracket 10. Therefore, when the piston rod of the material distribution oil cylinder extends and contracts, the material distribution arm 9-9 swings forwards or backwards, so that the skip car moves forwards or backwards along the material distribution track 9-18, and when the piston rod of the material distribution oil cylinder extends and contracts to a small extent, a certain stirring effect can be provided for blanks in the skip car.
As shown in fig. 2 and 3, a silo 8 is installed at the top of the cloth support 10, and both the top and the bottom of the silo 8 are open. Specifically, a bin support 10-1 is mounted on the cloth support 10, and the bin 8 is mounted on the bin support 10-1. The bottom of the stock bin 8 extends forwards, so that in the whole material distributing process of the material distributing device 9, the bottom opening of the stock bin 8 is positioned above the skip car, and therefore the blanks in the stock bin 8 can only fall into the skip car.
Considering that the blank can be adhered to the upper mold 5-1 after being lifted, and the next press forming process may be affected if the blank is not cleaned, in this embodiment, the brush 9-1 may be installed at the front portion of the skip, that is, the top of the skip beam 9-4 at the front portion, and the brush 9-1 scrapes the bottom of the upper mold 5-1 when passing under the upper mold 5-1 during the movement of the skip, so as to remove the adhered material.
And a plate feeding device 15 for feeding the formwork 3 to the formwork brackets 2-7 of the vibrating table device 2. Referring to fig. 13 to 15, it can be seen that:
the plate conveying device 15 comprises a static vehicle frame 15-1 which is supported by a supporting leg 15-2 and provided with a supporting plate 15-1-1 at the head end, and a plate storage bin 15-3 is arranged at the head end of the static vehicle frame 15-1 through a C-shaped support 15-4. Due to the C-shaped support 15-4, the magazine 15-3 is a "floating" frame into which the templates 3 fall and are transferred out of the bottom of the magazine 15-3.
Specifically, the static frame 15-1 comprises two opposite static track beams 15-1-2, the two static track beams 15-1-2 are supported by legs 15-2, and the support plate 15-1-1 is installed between the rear ends of the two static track beams 15-1-2.
The plate conveying device further comprises a bullet train frame 15-7 used for carrying the movable template 3 to move, and a plate conveying oil cylinder 15-5 is arranged between the bullet train frame 15-7 and the supporting legs 15-2. As shown in FIG. 15, the bullet train frame 15-7 includes two opposite bullet train rail beams 15-7-4, the upper portions of the two bullet train rail beams 15-7-4 are fixedly connected by two upper front and rear door frames 15-7-1, and the lower portions are fixedly connected by one lower door frame 15-7-2.
The middle part of the static car frame 15-1 is provided with a supporting plate frame 15-6, the supporting plate frame 15-6 can be lifted or fallen, and the supporting plate frame 15-6 is used for lifting the bullet train frame 15-7 (the template 3 is carried by the bullet train frame, so the supporting plate frame 15-6 can also lift the template 3). Specifically, as shown in fig. 14, the pallet frame 15-6 includes a pallet frame 15-6-1, pallet rocker arms 15-6-3 are provided between the front and rear ends of the pallet frame 15-6-1 and the two stationary rail beams 15-1-2, one end of the pallet rocker arm 15-6-3 is hinged to the pallet frame 15-6-1, the other end is hinged to the stationary rail beam 15-1-2, and a pallet cylinder 15-6-2 is installed between the pallet frame 15-6-1 and the support leg 15-2. When the piston rod of the supporting plate cylinder 15-6-2 extends out, the supporting plate frame 15-6-1 wholly deflects and swings, because of the four-bar linkage, the brick supporting frame 15-6-1 keeps horizontal when deflecting and moving, only the height changes to a certain extent, and the supporting plate frame 15-6-1 can be regarded as a linkage frame which enables the four supporting plate rocker arms 15-6-3 to synchronously act front and back, namely the same supporting plate cylinder 15-6-2 drives the four supporting plate rocker arms 15-6-3 to synchronously act through the supporting plate frame 15-6-1.
The inner sides of the two bullet train track beams 15-7-4 are respectively provided with a bullet train track 15-7-3, the bullet train tracks 15-7-3 are made of C-shaped steel, and the side part of the static train frame 15-1 is provided with a traveling wheel 15-1-3 and an outer side track wheel 15-1-4 which are matched with the bullet train tracks 15-7-3. The traveling wheels 15-1-3 are located inside the bullet train track 15-7-3, the outer rail wheels 15-1-4 are located outside the bullet train track 15-7-3, and the traveling wheels 15-1-3 and the outer rail wheels 15-1-4 limit the bullet train track 15-7-3 inside, so that stability of the bullet train frame 15-7 during movement is guaranteed. On the other hand, the axle of the walking wheel 15-1-3, the hinged shaft between the upper end of the supporting plate rocker arm 15-6-3 and the static vehicle track beam 15-1-2 are the same rotating shaft, and the walking wheel 15-1-3 is eccentrically arranged on the rotating shaft.
Therefore, when the supporting plate cylinder 15-6-2 acts, the four traveling wheels 15-1-3 synchronously rotate for a certain angle, and because the traveling wheels 15-1-3 are eccentrically arranged on the wheel shafts, when the traveling wheels 15-1-3 synchronously rotate, the bullet train frame 15-7 and the template 3 can be integrally supported for a certain distance, and when the supporting plate cylinder 15-6-2 reversely acts, the traveling wheels 15-1-3 synchronously reversely rotate, and the bullet train frame 15-7 and the template 3 fall to the original height.
The plate feeding oil cylinder 15-5 is arranged between the supporting leg 15-2 and the lower door-shaped frame 15-7-2, when a piston rod of the plate feeding oil cylinder 15-5 extends out, the bullet train frame 15-7 carries the template 3 to move along the length direction, so that the template 3 is conveyed, meanwhile, the former template 3 (on which the pressed green bricks are arranged) in the brick making device (falling on the vibrating platform device 2) is synchronously conveyed, and the template 3 carrying the green bricks is transferred to the brick discharging device 2 at the back.
Also included is brick ejection means 12 for transferring the form 3 and the press formed green brick outwardly from the brick making means, as can be seen in figure 12:
the brick discharging device 12 comprises two opposite brick discharging track beams 12-4 supported by a brick discharging rack 12-1, and a plurality of riding wheels 12-2 are respectively arranged on the two brick discharging track beams 12-4. Brick discharging rotating shafts 12-7 are respectively arranged between the head ends and the tail ends of the two brick discharging track beams 12-4, brick discharging belt pulleys are arranged at the outer ends of the brick discharging rotating shafts 12-7, and brick discharging conveying belts (not shown in the figure) are arranged between the brick discharging belt pulleys at the same side. The brick discharging device further comprises a driving mechanism for driving one of the brick discharging rotating shafts 12-7 to rotate, specifically, the driving mechanism comprises a brick discharging motor 12-5 installed on the brick discharging rack 12-1, a chain wheel 12-6 is installed on the brick discharging rotating shaft 12-7, and a driving chain wheel on a motor shaft of the brick discharging motor 12-5 is connected with the chain wheel 12-6 through a chain for transmission.
The brick discharging motor 12-5 drives the brick discharging conveying belt to move, the template 3 loaded with green bricks falls on the brick discharging conveying belt, so that the template 3 moves backwards along with the brick discharging conveying belt, and the supporting wheels 12-2 are used for supporting the template 3, thereby avoiding the problem of unsmooth conveying caused by the fact that the weight of the template 3 and the green bricks is borne by the brick discharging conveying belt.
In order to define the movement termination positions of the formwork 3 and the green bricks, in the present embodiment, a stopper 12-8 is provided at the end position of the brick discharge rail beam 12-4.
In this embodiment, the lateral supports 12-3 are disposed outside the middle positions of the two brick discharging track beams 12-4, and the lateral supports may be provided with a shaping component for the green bricks, specifically, the two lateral supports 12-3 are provided with support rods, and a steel wire is disposed between the two support rods and the height of the steel wire is adjusted. When the template 3 carrying the green bricks passes through the lower part of the shape-modifying assembly, the steel wires can cut and modify the tops of the green bricks, so that the tops of the green bricks become flat, and the quality of products is improved.
The working process is as follows:
in an initial state, the brick making equipment is in an initial state shown in figure 1;
conveying the green brick blanks into a storage bin 8 through facilities such as a conveying belt, and enabling the blanks in the storage bin 8 to flow downwards into a skip of a distributing device 9;
the template 3 falls onto the bullet train frame 15-7 from the storage cabin 15-3; starting a supporting plate cylinder 15-6-2 of the supporting plate frame 15-6 to lift the bullet train frame 15-7; the plate feeding oil cylinder 15-5 acts to push the bullet train frame 15-7 forwards, when the bullet train frame 15-7 reaches the most front position (at the moment, the front end of the bullet train frame 15-7 reaches the upper part of the brick discharging device 12, two bullet train track beams 15-7-4 pass through two sides of the template bracket 2-7 and correspondingly are positioned above the template 3 at the front end of the bullet train frame 15-7 and the brick blank reaches the rear end of the brick discharging device 12), then the supporting plate air cylinder 15-6-2 acts reversely, the bullet train frame 15-7 and the template 3 descend to the original height, the template 3 and the brick blank positioned at the front end fall on the brick discharging device 12, and the rear template 3 falls on the template bracket 2-7; then, a piston rod of the plate feeding oil cylinder 15-5 retracts, and the bullet train frame 15-7 translates to the original position; repeating the above actions, spreading the templates 3 on the bullet train frame 15-7 one by one, and realizing continuous actions of conveying the templates 3 to the vibrating table device 2 and transferring the templates 3 and green bricks forwards from the vibrating table device 2;
when the template 3 is placed on the template bracket 2-7 of the vibrating table device 2, the second oil cylinder is started to lift the vibrating table device 2 until the template 3 abuts against the bottom of the lower die 4-1 of the lower die device 4, and the template 3 seals the bottom opening of the die cavity of the lower die 4-1; then the distributing device 9 is started, the skip car is transferred to the lower die 4-1 from the distributing bottom plate 9-17 where the skip car is located, then the blank falls into the die cavity of the lower die 4-1, the distributing oil cylinder repeatedly moves in a small range to enable the skip car to move in a small range in a reciprocating manner on the lower die 4-1, and meanwhile the distributing shaft 9-3 swings in a reciprocating manner, the blank can enter the die cavity more smoothly due to the double stirring effect, and the die vibrator 4-5 can be started in the process to provide a certain vibrating effect for the blank to enter the die cavity, so that the sufficient amount of the blank in the die cavity is ensured;
then the skip car of the distributing device 9 returns to the original position, the first oil cylinder acts to enable the upper die device 5 to descend, the lower end of the upper die 5-1 is inserted into the die cavity of the lower die 4-1, the green brick is pressed and formed, and the moving die vibrator 4-5 and the table vibrator 2-8 are started to provide double vibrating effects in the process; after the green bricks are pressed and formed, the first oil cylinder acts to enable the upper die device 5 to move upwards and reset, then the second oil cylinder acts to enable the vibrating table device 2 to move downwards and reset, and the template 3 loaded with the green bricks and the vibrating table device 2 descend synchronously;
during the operation of the plate feeding device 15, the pattern plate 3 with the green bricks is transferred to the rear end of the brick ejection device 12, the brick ejection device 12 conveys the pattern plate 3 with the green bricks to the front end, and then the pattern plate 3 and the green bricks are transferred to a curing place by a forklift or other equipment.