CN112404251A - Automatic robot feeding and discharging stamping production line with double sliding rails - Google Patents
Automatic robot feeding and discharging stamping production line with double sliding rails Download PDFInfo
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- CN112404251A CN112404251A CN202011197351.8A CN202011197351A CN112404251A CN 112404251 A CN112404251 A CN 112404251A CN 202011197351 A CN202011197351 A CN 202011197351A CN 112404251 A CN112404251 A CN 112404251A
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- Prior art keywords
- punching
- slide rail
- raw material
- feeding
- positioning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/001—Shaping combined with punching, e.g. stamping and perforating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/18—Advancing work in relation to the stroke of the die or tool by means in pneumatic or magnetic engagement with the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/02—Ejecting devices
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- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention relates to a robot feeding and discharging stamping automatic production line with double sliding rails. The automatic material collecting and positioning device comprises a feeding robot, a material distributing and positioning conveyor, a tongue folding stamping die, a punching stamping die, a counter bore punching and stacking stamping die, a bending stamping die, a rib punching stamping die, a hook punching stamping die and a material collecting and positioning table. The invention realizes the processes of feeding, positioning, feeding, tongue folding, punching, counter bore punching, code pressing, bending, rib punching, hook punching, discharging and the like of the raw material plates of two sliding rails by respectively using a feeding robot, a discharging robot, a plurality of swing arm feeding robots, a distributing positioning conveyor, a tongue folding punching die, a counter bore punching die, a rib punching die and a hook punching die.
Description
Technical Field
The invention relates to a slide rail stamping production line, in particular to a robot feeding and discharging stamping automatic production line with double slide rails.
Background
The existing automatic stamping production line for the slide rails is low in production efficiency, low in automation degree and high in labor intensity of workers.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides the double-slide-rail robot feeding and discharging stamping automatic production line which is simple and reasonable in structure, high in production efficiency, high in automation degree and low in labor intensity of workers.
The purpose of the invention is realized as follows:
the utility model provides a unloading punching press automatic production line on robot of two slide rails, including the slide rail raw material plate feed table that sets gradually, feeding robot, divide material location conveyer, first swing arm pay-off robot, roll over tongue stamping die, second swing arm pay-off robot, stamping die punches a hole, third swing arm pay-off robot, dash counter bore and press a yard stamping die, fourth swing arm pay-off robot, bending stamping die, fifth swing arm pay-off robot, beat muscle stamping die, sixth swing arm pay-off robot, dash couple stamping die that punches a hole, seventh swing arm pay-off robot, receive material location platform, discharging robot and slide rail and receive the material frame.
The slide rail raw material plate feeding table is used for placing a plurality of slide rail raw material plates to be punched.
The feeding robot is used for grabbing a plurality of slide rail raw material plates on the slide rail raw material plate feeding table and placing the slide rail raw material plates on the material distributing and positioning conveyor.
The material distributing and positioning conveyor is used for separating a plurality of slide rail raw material plates one by one and positioning the slide rail raw material plates one by one.
And the first swing arm feeding robot is used for conveying the two positioned slide rail raw material plates on the distributing and positioning conveyor into the folded tongue stamping die.
And the tongue folding stamping die is used for folding the barbs of the two slide rail raw material plates.
And the second swing arm feeding robot is used for conveying the two slide rail raw material plates which are arranged on the tongue folding stamping die and have finished the tongue folding process into the punching stamping die.
The punching and stamping die is used for punching two slide rail raw material plates which are subjected to the tongue folding process.
And the third swing arm feeding robot is used for conveying the two slide rail raw material plates which are subjected to the punching process on the punching stamping die into the counter bore pressing stamping die.
The counter bore punching and code pressing die is used for punching counter bores and pressing character codes on two slide rail raw material plates which finish the punching process.
And the fourth swing arm feeding robot is used for conveying the counter bores and the two slide rail raw material plates which are arranged on the character code pressing die and complete the punching process into the bending pressing die.
And the bending stamping die is used for bending the two slide rail raw material plates which finish the counter bores and the character code pressing process.
And the fifth swing arm feeding robot is used for conveying the two slide rail raw material plates which are subjected to the bending process and on the bending stamping die into the rib punching die.
And the rib punching die is used for punching ribs and holes on the two slide rail raw material plates which finish the bending process.
And the sixth swing arm feeding robot is used for conveying the two finished slide rail raw material plates for punching the ribs and the holes on the rib punching die into the hook punching die.
The hook punching and stamping die is used for punching hooks and holes of two slide rail raw material plates which finish the processes of punching ribs and holes.
And the seventh swing arm feeding robot is used for conveying the two slide rail raw material plates punched with the hooks and the holes to the receiving and positioning table, so that the two slide rail raw material plates are punched into slide rails.
And the material receiving positioning table is used for collecting and arranging the punched sliding rails.
And the discharging robot is used for grabbing the sliding rail on the material receiving positioning table and placing the sliding rail in the material receiving frame.
The present invention may be further improved as follows.
The workbench on the tongue folding stamping die, the punching stamping die, the counter bore punching stamping die, the code pressing stamping die, the bending stamping die, the rib punching stamping die and the hook punching stamping die is provided with two slide rail raw material plate positioning grooves.
Roll over tongue stamping die, punch a hole stamping die, towards the counter bore and press sign indicating number stamping die, bend stamping die and towards all be equipped with slide rail location cylinder and locating piece on the workstation on the couple stamping die that punches a hole, the locating piece can be dismantled and locate on the workstation, slide rail location cylinder sets up with the locating piece relatively, and slide rail location cylinder can promote the one end of slide rail raw material plate to the other end that makes slide rail raw material plate supports and leans on the locating piece, thereby realizes fixing a position slide rail raw material plate. Because the fixed punching process is needed to be carried out on the slide rail raw material plates with different lengths at the specific positions of the end part or two sides, the slide rail punching device does not need to replace a die, and only needs to push the slide rail to be in place. The automatic stamping production line can stamp sliding rail raw material plates with different lengths according to different production requirements, workers can manually disassemble and assemble the positioning block to install the positioning block at a position matched with the length of the sliding rail raw material plate to be stamped, and the sliding rail positioning cylinder pushes one end of the sliding rail raw material plate to enable the other end of the sliding rail raw material plate to abut against the positioning block, so that the sliding rail raw material plate is positioned, and stamping of a stamping die is facilitated.
Divide material location conveyer includes frame, left side sorting mechanism, right side sorting mechanism, left plate body hold up mechanism, actuating mechanism, right plate body hold up mechanism, left horizontal feeding mechanism, right horizontal feeding mechanism and middle location discharge mechanism.
The left sorting mechanism and the right sorting mechanism are respectively positioned on two sides of the rack and used for sorting stacked sliding rail raw material plates one by one on a horizontal feeding belt of the left horizontal feeding mechanism and the right horizontal feeding mechanism.
The left plate body supporting mechanism and the right plate body supporting mechanism are respectively positioned on two sides of the rack and are used for supporting the slide rail raw material plates so as to facilitate feeding of the horizontal feeding belts of the left horizontal feeding mechanism and the right horizontal feeding mechanism.
The left horizontal feeding mechanism and the right horizontal feeding mechanism are respectively positioned at two sides of the rack and used for conveying the sliding rail raw material plates at two sides of the rack one by one to the middle positioning discharging mechanism for positioning.
And the driving mechanism is used for driving the horizontal feeding belts of the left and right horizontal feeding mechanisms to feed materials to the middle of the rack.
The middle positioning discharging mechanism is positioned in the middle of the rack and used for positioning the sliding rail raw material plate.
Left and right letter sorting material mechanism all includes that the level transfers cylinder, level and transfers seat, lift cylinder, lift seat and auto sucking material arm, and the level is transferred a horizontal slip and is set up in the frame, and the level is transferred the cylinder and is located in the frame and transfer a drive with the level and be connected, the seat is transferred at the level in the setting of lift seat oscilaltion, the lift cylinder is located the level and is transferred on the seat and be connected with lift seat drive, the auto sucking material arm is located on the lift seat and is located the top in horizontal feeding area, the auto sucking material arm is last to be equipped with the sucking disc.
The driving mechanism is a motor, the motor is arranged in the middle of the rack, the left horizontal feeding mechanism and the right horizontal feeding mechanism respectively comprise horizontal feeding belts, the two horizontal feeding belts are respectively and rotatably arranged on the left side and the right side of the rack, the motor is in driving connection with the two horizontal feeding belts, and the motor drives the two horizontal feeding belts to rotate.
The left plate body supporting mechanism and the right plate body supporting mechanism comprise supporting plates and first supporting cylinders, the supporting plates are arranged on the rack and located on the horizontal feeding belt, discharging stations used for placing and stacking sliding rail raw material plates are arranged on the supporting plates, and the first supporting cylinders are arranged on the rack and located beside the discharging stations.
The middle positioning and discharging mechanism comprises two end positioning cylinders, a positioning plate, a material pushing positioning cylinder and a positioning piece, the positioning plate is arranged in the middle of the rack, the two end positioning cylinders are respectively arranged on the front side and the rear side of the positioning plate, and the material pushing positioning cylinder and the positioning piece are respectively arranged on the feeding side and the positioning side of the positioning plate.
The discharging side of the discharging station is provided with a limiting cylinder, the limiting cylinder is located on the bottom surface of the supporting plate, and a limiting cylinder rod extends out of the supporting plate.
The left and right horizontal feeding mechanisms further comprise driving rollers and driven rollers, first rotating shafts and second rotating shafts are arranged on the driving rollers and the driven rollers respectively, the horizontal feeding belts are arranged on the driving rollers and the driven rollers, the first rotating shafts and the second rotating shafts are arranged in the middle of the rack and on one side of the rack in a rotating mode respectively, and the motor is in driving connection with the first rotating shafts and the second rotating shafts.
The motor shaft of the motor is provided with a driving gear, one end of a first rotating shaft of the left horizontal feeding mechanism is provided with a first driven gear, one end of a second rotating shaft of the right horizontal feeding mechanism is provided with a second driven gear, the first driven gear is provided with a third driven gear, the driving gear is in transmission connection with the third driven gear through a chain gear, and the first driven gear is in transmission engagement with the second driven gear. The motor drives the first driven gear and the second driven gear to rotate in opposite directions, and the first rotating shaft of the right horizontal feeding mechanism and the first rotating shaft of the left horizontal feeding mechanism rotate in opposite directions.
The invention has the following beneficial effects:
the feeding and discharging device comprises a feeding robot, a discharging robot, a plurality of swing arm feeding robots, a material distributing and positioning conveyor, a tongue folding stamping die, a punching stamping die, a counter bore punching and code pressing stamping die, a bending stamping die, a rib punching die and a hook punching stamping die, so that the processes of feeding, positioning, feeding, tongue folding, punching, counter bore punching and code pressing, bending, rib punching, hook punching, discharging and the like of two slide rail raw material plates are realized.
The material distributing and positioning conveyor can realize automatic material distributing, feeding, middle positioning and discharging and other operations on two sides of the rack through the driving mechanism, the left and right sorting mechanisms, the left and right plate body supporting mechanisms, the left and right horizontal feeding mechanisms and the middle positioning and discharging mechanism.
Drawings
Fig. 1 is a schematic structural view of a robot feeding and discharging stamping stacking automatic production line of the slide rail.
Fig. 2 is a top view of fig. 1.
Fig. 3 is a front view of fig. 1.
Fig. 4 is a schematic structural view of the distributing positioning conveyor of the invention.
Fig. 5 is a front view of fig. 4.
Fig. 6 is a top view of fig. 4.
Fig. 7 is a side view of fig. 4.
Fig. 8 is a schematic structural view of the sliding rail stock plate of the present invention.
Fig. 9 is a schematic structural view of the hidden motor cover of fig. 4.
Fig. 10 is a plan view of the two slide rail material plates of the present invention after the tongue folding process.
Fig. 11 is a side view of fig. 10.
Fig. 12 is a plan view of the two slide rail blank of the present invention after the punching process is completed.
Fig. 13 is a side view of fig. 12.
Fig. 14 is a top view of two slide rail blank plates after the counterboring and stacking process has been completed.
Fig. 15 is a side view of fig. 14.
Fig. 16 is a plan view of the two slide rail blank plates of the present invention after the bending process.
Fig. 17 is a side view of fig. 16.
Fig. 18 is a top view of a two piece sliding rail stock plate of the present invention after completion of the ribbing and punching process.
Fig. 19 is a side view of fig. 18.
Fig. 20 is a schematic structural diagram of two slide rail material plates after the hook punching process is completed.
Fig. 21 is a side view of fig. 20.
Fig. 22 is a schematic structural view of the tongue folding press mold of the present invention in a mold clamping state (slide rail positioning cylinder omitted).
Fig. 23 is a schematic structural view of the punching press mold of the present invention in the mold-open state (slide rail positioning cylinder omitted).
Fig. 24 is a schematic structural view of the punching press mold of the present invention in a clamped state.
Fig. 25 is a schematic structural view of the counter bore and the press-code stamping die in the open state.
Fig. 26 is a schematic structural view of the counterbore and the press-code punch die of the present invention in a closed state (the slide rail positioning cylinder is omitted).
Fig. 27 is a schematic structural view of the bending and stamping die according to the present invention in the open state (slide rail positioning cylinder omitted).
Fig. 28 is a schematic structural view of the bending press die of the present invention in a clamped state (slide rail positioning cylinder omitted).
Fig. 29 is a schematic structural view of the rib-forming press mold of the present invention in the mold-open state.
Fig. 30 is a schematic structural view of the rib-forming press mold of the present invention in a mold-closed state.
Fig. 31 is a schematic structural view of the hook punching and stamping die according to the present invention in the open state (the slide rail positioning cylinder is omitted).
Fig. 32 is a schematic structural view of the hook punching die of the present invention in a clamped state.
Fig. 33 is a schematic structural view of the hook punching and stamping die according to the present invention in the open state (the slide rail positioning cylinder is omitted).
Fig. 34 is a plan view of the table of the punching press die of the present invention.
FIG. 35 is a schematic structural view of the receiving positioning table of the present invention.
Detailed Description
The invention is further described with reference to the following figures and examples.
Referring to fig. 1 to 35, an automatic production line for double-slide robot loading and unloading stamping includes a slide raw material plate feeding table 30, a feeding robot 31, a distributing positioning conveyor 10, a first swing arm feeding robot 311, a tongue folding stamping die 32, a second swing arm feeding robot 312, a punching stamping die 33, a third swing arm feeding robot 313, a counter bore punching and stacking stamping die 34, a fourth swing arm feeding robot 314, a bending stamping die 35, a fifth swing arm feeding robot 315, a rib punching die 36, a sixth swing arm feeding robot 316, a hook punching stamping die 37, a seventh swing arm feeding robot 317, a material receiving positioning table 38, a discharging robot 39 and a slide rail material receiving frame 310, which are sequentially arranged.
The slide rail raw material plate feeding table 30 is used for placing a plurality of slide rail raw material plates 12 to be punched.
The feeding robot 31 is configured to grab a plurality of slide rail raw material plates 12 on the slide rail raw material plate feeding table 30, and place the slide rail raw material plates on the material distributing and positioning conveyor 10.
The material distributing and positioning conveyor 10 is used for separating the plurality of slide rail raw material plates 12 one by one and positioning the slide rail raw material plates one by one.
The first swing arm feeding robot 311 is configured to convey the two positioned slide rail raw material plates 12 on the distributing and positioning conveyor 10 into the tongue folding stamping die 32.
The tongue folding stamping die 32 is used for folding the barbs 126 of the two slide rail raw material plates 12, i.e. stamping the tongue structure 122.
The second swing arm feeding robot 312 is configured to convey the two slide rail raw material plates 12 on the tongue folding stamping die 32, on which the tongue folding process is completed, into the punching stamping die 33.
The punching and stamping die 33 is used for punching the two slide rail raw material plates 12 which are subjected to the tongue folding process.
And the third swing arm feeding robot 313 is configured to convey the two slide rail raw material plates 12 on the punching and stamping die 33, which have completed the punching process, to the counter bore 124 and the press-fitting and stamping die.
The counter bore 124 and the code pressing and stamping die 34 are used for performing the counter bore 124 and the code pressing 125 on the two slide rail raw material plates 12 which are subjected to the punching process.
The fourth swing arm feeding robot 314 is configured to convey the two slide rail raw material plates 12 on the press die with the counter bores 124 and the pressed characters 125, which have completed the punching process, into the bending press die 35.
The bending and stamping die 35 is used for bending the two slide rail raw material plates 12 which are subjected to the processes of the counter bore 124 and the character code pressing 125.
And the fifth swing arm feeding robot 315 is configured to convey the two slide rail raw material plates 12 on the bending stamping die 35, on which the bending process is completed, to the rib forming stamping die 36.
And the rib punching die 36 is used for punching and ribbing the two slide rail raw material plates 12 which are subjected to the bending process.
And the sixth swing arm feeding robot 316 is configured to convey the two slide rail raw material plates 12 which are subjected to rib punching and hole punching and are on the rib punching die 36 into the hook punching die 37.
And the hook punching and stamping die 37 is used for punching and stamping the hooks and the two slide rail raw material plates 12 which finish the processes of ribbing and punching.
And the seventh swing arm feeding robot 317 is configured to convey the two slide rail raw material plates 12 with the punched hooks and punched holes to the receiving positioning table 38, so that the two slide rail raw material plates 12 are punched into slide rails.
And the material receiving positioning table 38 is used for collecting and arranging the punched sliding rails.
And the discharging robot 39 is used for grabbing the slide rail on the material receiving positioning table 38 and placing the slide rail in the material receiving frame.
The present invention is a more specific embodiment.
The workbench on the tongue folding stamping die, the punching stamping die, the counter bore punching stamping die, the code pressing stamping die, the bending stamping die, the rib punching stamping die and the hook punching stamping die is provided with two slide rail raw material plate positioning grooves.
Roll over tongue stamping die, punch a hole stamping die, towards the counter bore and press sign indicating number stamping die, bend stamping die and towards all be equipped with slide rail location cylinder 321 and locating piece 322 on the workstation 320 on the couple stamping die that punches a hole, locating piece 322 can be dismantled and locate on workstation 320, slide rail location cylinder 321 sets up with locating piece 322 relatively, and slide rail location cylinder 321 can promote the one end of slide rail raw material plate to the other end that makes slide rail raw material plate supports and leans on locating piece 322, thereby realizes fixing a position slide rail raw material plate. Because the fixed punching process is needed to be carried out on the slide rail raw material plates with different lengths at the specific positions of the end part or two sides, the slide rail punching device does not need to replace a die, and only needs to push the slide rail to be in place. The automatic stamping production line can stamp sliding rail raw material plates with different lengths according to different production requirements, a worker can manually disassemble and assemble the positioning block 322 to install the positioning block 322 at a position which is matched with the length of the sliding rail raw material plate to be stamped, and the sliding rail positioning cylinder 321 pushes one end of the sliding rail raw material plate to enable the other end of the sliding rail raw material plate to abut against the positioning block 322, so that the sliding rail raw material plate is positioned, and stamping of a stamping die is facilitated.
The first, second, third, fourth, fifth, sixth and seventh swing arm feeding robots of the present invention are the existing feeding robots, such as the feeding robot in a punch press integrated swing arm stamping robot disclosed in chinese patent No. 201610252508. X2016, 07, 13, so the structure and working principle of the first, second, third, fourth, fifth, sixth and seventh swing arm feeding robots will not be described in detail.
Divide material location conveyer 10 to include frame 1, left letter sorting feed mechanism 2, right letter sorting feed mechanism 3, actuating mechanism 4, left plate body hold up mechanism 8, right plate body hold up mechanism 9, left horizontal feeding mechanism 5, right horizontal feeding mechanism 6 and middle location discharge mechanism 7.
The left and right sorting mechanisms 2 and 3 are respectively positioned at two sides of the rack 1 and used for sorting the stacked sliding rail raw material plates 12 one by one on the horizontal feeding belts 61 of the left and right horizontal feeding mechanisms 5 and 6.
The left plate body supporting mechanism 8 and the right plate body supporting mechanism 9 are respectively positioned on two sides of the rack 1 and are used for supporting the sliding rail raw material plate 12 so as to facilitate the feeding of the horizontal feeding belts of the left horizontal feeding mechanism 5 and the right horizontal feeding mechanism 6.
The left and right horizontal feeding mechanisms 5 and 6 are respectively positioned at two sides of the rack 1 and used for conveying the sliding rail raw material plates 12 at two sides of the rack 1 one by one to the middle positioning discharging mechanism 7 for positioning.
And the driving mechanism 4 is used for driving the horizontal feeding belts 61 of the left and right horizontal feeding mechanisms 5 and 6 to feed materials to the middle of the rack 1.
The middle positioning discharging mechanism 7 is positioned in the middle of the rack 1 and used for positioning the sliding rail raw material plate 12.
The present invention is a more specific embodiment.
Left and right sorting mechanism 2, 3 all include that horizontal transfer cylinder 21, horizontal transfer seat 22, lift cylinder 23, lift seat 24 and inhale material arm 25, and horizontal transfer seat 22 horizontal slip sets up in frame 1, and horizontal transfer cylinder 21 is located frame 1 and is connected with horizontal transfer seat 22 drive, lift seat 24 oscilaltion sets up at horizontal transfer seat 22, lift cylinder 23 is located on horizontal transfer seat 22 and is connected with lift seat 24 drive, inhale material arm 25 and locate on lift seat 24 and lie in the top of horizontal feeding area 61, it is equipped with sucking disc 251 on the material arm 25 to inhale.
The driving mechanism 4 is a motor 41, the motor 41 is arranged in the middle of the rack 1, the left and right horizontal feeding mechanisms 5 and 6 respectively comprise horizontal feeding belts 61, the two horizontal feeding belts 61 are respectively rotatably arranged on the left and right sides of the rack 1, the motor 41 is in driving connection with the two horizontal feeding belts 61, and the motor 41 drives the two horizontal feeding belts 61 to rotate.
The left plate body supporting mechanism 8 and the right plate body supporting mechanism 9 comprise a supporting plate 81 and a first supporting air cylinder 82, the supporting plate 81 is arranged on the rack 1 and is positioned on the horizontal feeding belt 61, a discharging station 83 for placing the sliding rail raw material plates 12 is arranged on the supporting plate 81, and the first supporting air cylinder 82 is arranged on the rack 1 and is positioned beside the discharging station 83.
Middle location discharge mechanism 7 includes two end location cylinders 71, 72, locating plate 73, pushes away material location cylinder 74 and setting element 75, the centre of frame 1 is located to locating plate 73, two end location cylinders 71, 72 are located the preceding, the back both sides of locating plate 73 respectively, it locates the feeding side and the location side of locating plate 73 respectively to push away material location cylinder 74 and setting element 75. The positioning piece is a positioning column or a positioning block.
The discharging side of the discharging station 83 is provided with a limiting cylinder 84, the limiting cylinder 84 is positioned on the bottom surface of the supporting plate 81, and the cylinder rod of the limiting cylinder 84 extends out of the supporting plate 81.
The left and right horizontal feeding mechanisms 5 and 6 further comprise a driving roller 63 and a driven roller 64, a first rotating shaft 631 and a second rotating shaft 641 are respectively arranged on the driving roller 63 and the driven roller 64, the horizontal feeding belt is arranged on the driving roller 63 and the driven roller 64, the first rotating shaft 631 and the second rotating shaft 641 are respectively rotatably arranged in the middle of the rack 1 and on one side of the rack 1, and the motor 41 is in driving connection with the first rotating shaft 631 and the second rotating shaft 641.
The motor 41 is provided with a driving gear 40 on a motor shaft, a first driven gear 42 is arranged at one end of a first rotating shaft 631 of the left horizontal feeding mechanism, a second driven gear 43 is arranged at one end of a second rotating shaft 641 of the right horizontal feeding mechanism, a third driven gear 49 is arranged on the first driven gear 42, the driving gear 40 is in chain gear transmission connection with the third driven gear 49, and the first driven gear 42 is in mutual meshing transmission with the second driven gear 43. The motor drives the first driven gear 42 and the second driven gear 43 to rotate in opposite directions, and the first rotating shaft 631 of the right horizontal feeding mechanism and the first rotating shaft 631 of the left horizontal feeding mechanism rotate in opposite directions.
The frame 1 is provided with a horizontal guide rail 11 along the horizontal direction, and the horizontal transfer seat 22 is slidably arranged on the horizontal guide rail 11.
The horizontal transfer base 22 is provided with a vertical guide rail 26 in a vertical direction, and the elevating base 24 is slidably provided on the vertical guide rail 26 up and down.
A second supporting cylinder 14 is arranged beside the positioning plate 73.
Receive material locating platform 38 and include support frame 381, slide rail and receive material motor 384, first receipts material belt subassembly 382, second receipts material belt subassembly 385 and middle positioning seat 383, the top intermediate position of support frame 381 is located to middle positioning seat 383, first receipts material belt subassembly 382, second receipts material belt subassembly 385 are located the top of support frame 381 to be located the left and right sides of middle positioning seat 383 respectively, be equipped with slide rail secondary positioning groove 386 on the middle positioning seat 383, slide rail receives material motor 384 and locates on support frame 381 to receive material belt subassembly 382 and second receipts material belt subassembly 385 drive connection with first receipts, slide rail receives material motor 384 and drives the belt of first receipts material belt subassembly 382 and second receipts material belt subassembly 385 simultaneously and move towards middle positioning seat 383, thereby realize collecting two left and right slide rails. The first material receiving belt assembly 382 and the second material receiving belt assembly 385 each include two pulleys and belts.
The working principle of the invention is as follows:
when the automatic feeding device works, the feeding robot 31 grabs a plurality of slide rail raw material plates 12 on the slide rail raw material plate feeding table 30 and places the slide rail raw material plates on the feeding stations of the left support plate and the right support plate of the material distributing and positioning conveyor 10, and the limiting cylinder 84 limits the position of the stack of slide rail raw material plates 12. When the invention works, the horizontal transfer cylinder 21 drives the horizontal transfer seat 22, the lifting cylinder 23, the lifting seat 24 and the material suction arm 25 to move to the upper part of the stacked slide rail raw material plate 12, then the lifting cylinder 23 drives the lifting seat 24 and the material suction arm 25 to descend, the suction cup 251 on the material suction arm 25 sucks up the single slide rail raw material plate 12, the horizontal transfer cylinder 21 drives the material suction arm 25 to move, and the material suction arm 25 places the single slide rail raw material plate 12 on the horizontal feeding belt 61. After the material suction arm 25 unloads, the left and right sorting mechanisms 2 and 3 return to the original positions to suck the next slide rail raw material plate 12. The suction arm 25 repeats this operation to separate the stack of slide stock plates 12 one by one onto the horizontal feed belt 61.
The motor 41 is driven by the driving gear 40, the third driven gear 49, the chain (not shown), the first driven gear 42 and the second driven gear 43, and then drives the two driving rollers 63 to rotate reversely, finally drives the two horizontal feeding belts 61 to rotate from the two sides of the frame 1 to the middle of the frame 1, the two horizontal feeding belts 61 convey the single slide rail raw material plate 12 on the two horizontal feeding belts to the positioning plate 73, the cylinder rod of the material pushing and positioning cylinder 74 rises to push the single slide rail raw material plate 12 into the positioning plate, the left and right sides of the single slide rail raw material plate 12 are positioned by the positioning piece 75 and the material pushing and positioning cylinder 74, then the two end positioning cylinders extend out from the front and back sides of the single slide rail raw material plate 12, the front and back sides of the two slide rail raw material plates 12 are positioned by the two end positioning cylinders, so as to realize positioning and discharging, when positioning and discharging, the second supporting cylinder supports the slide, so that the material sucking plate is kept horizontal and a sucking disc on an external material sucking arm can conveniently suck the sliding rail raw material plate 12.
Then, the first swing arm feeding robot 311 puts the left and right slide rail raw material plates 12 positioned on the distributing positioning conveyor 10 into the two raw material plate positioning slots 319 on the workbench 320 of the tongue folding stamping die 32, and then the tongue folding stamping die 32 starts stamping the slide rail raw material plates 12, and the tongue structure 122 is stamped out of the tongue folding stamping die 32 at the inverted hook 126 of the slide rail raw material plate 12.
Then, the second swing arm feeding robot 312 grabs the two slide rail raw material plates 12 on the tongue folding stamping die 32 after the tongue folding process is completed, and places the two slide rail raw material plates into the two raw material plate positioning grooves 319 on the workbench 320 of the punching stamping die 33, and the punching stamping die 33 starts to stamp the slide rail raw material plates 12, so that the punching and word-pressing stamping die punches through holes 123 in the plate body of the slide rail raw material plates 12.
Thereafter, the third swing arm feeding robot 313 picks up two slide rail raw material plates 12 on the punching and stamping die 33 after the punching process is completed, and places the two slide rail raw material plates into the two raw material plate positioning grooves 319 on the workbench 320 of the punching and stamping die 124 and the stacking and stamping die 34, respectively, and then the punching and stamping of the slide rail raw material plates 12 are started by the punching and stamping die 124 and the stacking and stamping die 34, and the counter holes 124 are punched on the through holes 123 of the slide rail raw material plates 12 by the punching and stamping die 124 and the stacking and stamping die 34, and the character codes 125 are stamped on the plate body of the slide rail raw material plates 12.
Then, the fourth swing arm feeding robot 314 captures the two slide rail raw material plates 12 on the counter bore 124 and the code pressing stamping die 34 after the processes of punching and code pressing 125 are completed, and the two slide rail raw material plates are respectively placed into the two raw material plate positioning grooves 319 on the workbench 320 of the bending stamping die 35, then the bending stamping die 35 starts to stamp the slide rail raw material plates 12, the bending stamping die 35 bends the plate body of the slide rail raw material plates 12 into an L shape, and the barb 126 is located at one end of the plate body.
Then, the fifth swing arm feeding robot 315 picks two slide rail raw material plates 12 that have completed the bending process on the bending stamping die 35, and puts into two raw material plate positioning grooves 319 on the workbench 320 of the rib punching die 36 respectively, and then the rib punching die 36 starts to punch the slide rail raw material plates 12, and the rib punching die 36 punches reinforcing ribs 127 on the plate body of the slide rail raw material plates 12.
Then, the sixth swing arm feeding robot 316 grabs the two slide rail raw material plates 12 on the rib punching die 36 after the rib punching process is completed, and respectively places the two slide rail raw material plates into the two raw material plate positioning grooves 319 on the workbench 320 of the hook punching die 37, then the hook punching die 37 starts to punch the slide rail raw material plates 12, and the hook punching die 37 punches the hooks 128 on the plate body of the slide rail raw material plates 12, so that the production line of the invention has completed all the punching processes of the slide rail raw material plates 12, and the two slide rail raw material plates 12 are punched into slide rails.
Next, the seventh swing arm feeding robot 317 grabs the two slide rails on the hook punching and stamping die 37 and places the two slide rails on the material receiving and positioning table 38.
Then, the discharging robot 39 grabs the two slide rails on the material receiving positioning table 38, positions the two slide rails on the middle positioning seat 383 of the material receiving positioning table 38, and then grabs the two slide rails and puts the two slide rails into the slide rail material receiving frame 310.
Claims (10)
1. Automatic production line for punching and feeding of robot with double slide rails is characterized by comprising
The automatic material collecting and feeding device comprises a slide rail raw material plate feeding table, a feeding robot, a material distributing and positioning conveyor, a first swing arm feeding robot, a tongue folding stamping die, a second swing arm feeding robot, a punching stamping die, a third swing arm feeding robot, a counter bore punching and code pressing stamping die, a fourth swing arm feeding robot, a bending stamping die, a fifth swing arm feeding robot, a rib punching stamping die, a sixth swing arm feeding robot, a hook punching stamping die, a seventh swing arm feeding robot, a material collecting and positioning table, a discharging robot and a slide rail material collecting frame which are arranged in sequence;
the sliding rail raw material plate feeding table is used for placing a plurality of sliding rail raw material plates to be punched;
the feeding robot is used for grabbing a plurality of slide rail raw material plates on the slide rail raw material plate feeding table and placing the slide rail raw material plates on the material distributing and positioning conveyor;
the material distribution positioning conveyor is used for separating a plurality of slide rail raw material plates one by one and positioning the slide rail raw material plates one by one;
the first swing arm feeding robot is used for conveying the two positioned slide rail raw material plates on the material distribution positioning conveyor into the folded tongue stamping die;
the tongue folding stamping die is used for folding tongues of the inverted hooks of the two slide rail raw material plates;
the second swing arm feeding robot is used for conveying the two slide rail raw material plates which are arranged on the tongue folding stamping die and have finished the tongue folding process into the punching stamping die;
the punching and stamping die is used for punching two slide rail raw material plates which are subjected to the tongue folding process;
the third swing arm feeding robot is used for conveying the two slide rail raw material plates which are subjected to the punching process on the punching stamping die into the counter bore pressing stamping die;
the counter bore punching and code pressing punching die is used for punching counter bores and pressing character codes on the two slide rail raw material plates which finish the punching process;
the fourth swing arm feeding robot is used for conveying the two slide rail raw material plates which are provided with the counter bores and the character code pressing stamping die and complete the punching process into the bending stamping die;
the bending stamping die is used for bending the two slide rail raw material plates which finish the counter bores and the character code pressing process;
the fifth swing arm feeding robot is used for conveying the two slide rail raw material plates which are subjected to the bending process and on the bending stamping die into the rib punching stamping die;
the rib punching die is used for punching ribs and holes on two slide rail raw material plates which are subjected to the bending process;
the sixth swing arm feeding robot is used for conveying the two finished rib-punching and punched slide rail raw material plates on the rib-punching die into the hook-punching and punching die;
the hook punching and stamping die is used for punching and stamping hooks and holes on two slide rail raw material plates which finish the processes of ribbing and punching;
the seventh swing arm feeding robot is used for conveying the two slide rail raw material plates punched with the hooks and the holes to the receiving and positioning table, so that the two slide rail raw material plates are punched into slide rails;
the receiving positioning table is used for collecting and arranging the punched slide rails;
and the discharging robot is used for grabbing the sliding rail on the material receiving positioning table and placing the sliding rail in the material receiving frame.
2. The automatic robot feeding and discharging stamping and stacking production line for the sliding rails according to claim 1 is characterized in that two positioning grooves for the sliding rail raw material plates are formed in a workbench of each of the tongue folding stamping die, the punching stamping die, the counter bore stamping die, the weight pressing stamping die, the bending stamping die, the rib stamping die and the hook stamping die.
3. The automatic robot feeding and discharging stamping and stacking production line for the slide rails according to claim 2 is characterized in that slide rail positioning cylinders and positioning blocks are arranged on the workbench of the tongue folding stamping die, the punching stamping die, the counter bore stamping die, the weight pressing stamping die, the bending stamping die and the hook stamping die, the positioning blocks are detachably arranged on the workbench, and the slide rail positioning cylinders and the positioning blocks are arranged oppositely.
4. The automatic production line for punching and stacking on the robot of the slide rail according to claim 3, wherein the distributing and positioning conveyor comprises a frame, a left sorting mechanism, a right sorting mechanism, a left plate supporting mechanism, a driving mechanism, a right plate supporting mechanism, a left horizontal feeding mechanism, a right horizontal feeding mechanism and a middle positioning discharging mechanism;
the left sorting mechanism and the right sorting mechanism are respectively positioned on two sides of the rack and are used for sorting the stacked slide rail raw material plates one by one on a horizontal feeding belt of the left horizontal feeding mechanism and the right horizontal feeding mechanism;
the left plate body supporting mechanism and the right plate body supporting mechanism are respectively positioned on two sides of the rack and are used for supporting the slide rail raw material plates so as to facilitate feeding of the horizontal feeding belts of the left horizontal feeding mechanism and the right horizontal feeding mechanism;
the left horizontal feeding mechanism and the right horizontal feeding mechanism are respectively positioned at two sides of the rack and are used for conveying the slide rail raw material plates at two sides of the rack to the middle positioning discharging mechanism one by one for positioning;
the driving mechanism is used for driving the horizontal feeding belts of the left and right horizontal feeding mechanisms to feed materials to the middle of the rack;
the middle positioning discharging mechanism is positioned in the middle of the rack and used for positioning the sliding rail raw material plate.
5. The automatic stamping and stacking production line for robot feeding and discharging of the slide rail as claimed in claim 4, wherein the left and right sorting mechanisms each comprise a horizontal transfer cylinder, a horizontal transfer seat, a lifting cylinder, a lifting seat and a suction arm, the horizontal transfer seat is horizontally slidably disposed on the frame, the horizontal transfer cylinder is disposed on the frame and is in driving connection with the horizontal transfer seat, the lifting seat is vertically lifted and lowered and is disposed on the horizontal transfer seat, the lifting cylinder is disposed on the horizontal transfer seat and is in driving connection with the lifting seat, the suction arm is disposed on the lifting seat and is located above the horizontal feeding belt, and the suction arm is provided with a suction cup.
6. The automatic production line for punching and stacking on a robot of a slide rail according to claim 5, wherein the driving mechanism is a motor, the motor is arranged in the middle of the rack, the left and right horizontal feeding mechanisms each comprise a horizontal feeding belt, the two horizontal feeding belts are respectively and rotatably arranged on the left and right sides of the rack, the motor is in driving connection with the two horizontal feeding belts, and the motor drives the two horizontal feeding belts to rotate.
7. The automatic production line for stamping and stacking on the robot of the slide rail according to claim 6, wherein the left and right plate supporting mechanisms comprise a supporting plate and a first supporting cylinder, the supporting plate is arranged on the rack and positioned on the horizontal feeding belt, a placing station for placing and stacking the slide rail raw material plates is arranged on the supporting plate, and the first supporting cylinder is arranged on the rack and positioned beside the placing station.
8. The automatic production line for stamping and stacking on robots as claimed in claim 7, wherein the middle positioning and discharging mechanism comprises two end positioning cylinders, a positioning plate, a material pushing positioning cylinder and a positioning member, the positioning plate is arranged in the middle of the frame, the two end positioning cylinders are respectively arranged at the front side and the rear side of the positioning plate, and the material pushing positioning cylinder and the positioning member are respectively arranged at the feeding side and the positioning side of the positioning plate.
9. The automatic production line for stamping and stacking on the robot of the slide rail according to claim 8, wherein the left and right horizontal feeding mechanisms further comprise driving rollers and driven rollers, the driving rollers and the driven rollers are respectively provided with a first rotating shaft and a second rotating shaft, the horizontal feeding belts are arranged on the driving rollers and the driven rollers, the first rotating shaft and the second rotating shaft are respectively rotatably arranged in the middle of the rack and on one side of the rack, and the motor is in driving connection with the first rotating shaft and the second rotating shaft.
10. The automatic production line for punching and stacking on the robot of the slide rail according to claim 9, wherein a driving gear is arranged on a motor shaft of the motor, a first driven gear is arranged at one end of a first rotating shaft of the left horizontal feeding mechanism, a second driven gear is arranged at one end of a second rotating shaft of the right horizontal feeding mechanism, a third driven gear is arranged on the first driven gear, the driving gear is in chain gear transmission connection with the third driven gear, and the first driven gear and the second driven gear are in meshed transmission.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011197351.8A CN112404251A (en) | 2020-10-31 | 2020-10-31 | Automatic robot feeding and discharging stamping production line with double sliding rails |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011197351.8A CN112404251A (en) | 2020-10-31 | 2020-10-31 | Automatic robot feeding and discharging stamping production line with double sliding rails |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112404251A true CN112404251A (en) | 2021-02-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011197351.8A Pending CN112404251A (en) | 2020-10-31 | 2020-10-31 | Automatic robot feeding and discharging stamping production line with double sliding rails |
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| Country | Link |
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| CN (1) | CN112404251A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114700417A (en) * | 2022-01-18 | 2022-07-05 | 广东捷瞬机器人有限公司 | Automatic feeding and stamping production line for guide rails |
-
2020
- 2020-10-31 CN CN202011197351.8A patent/CN112404251A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114700417A (en) * | 2022-01-18 | 2022-07-05 | 广东捷瞬机器人有限公司 | Automatic feeding and stamping production line for guide rails |
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