CN112391054A - Vacuum electromagnetic preparation method of silica gel-based carbon material oriented heat-conducting interface material - Google Patents

Vacuum electromagnetic preparation method of silica gel-based carbon material oriented heat-conducting interface material Download PDF

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CN112391054A
CN112391054A CN202011438309.0A CN202011438309A CN112391054A CN 112391054 A CN112391054 A CN 112391054A CN 202011438309 A CN202011438309 A CN 202011438309A CN 112391054 A CN112391054 A CN 112391054A
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vacuum electromagnetic
carbon fiber
based carbon
oriented heat
silica
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范勇
程亚东
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Shanghai Allied Industrial Co ltd
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    • C08J3/00Processes of treating or compounding macromolecular substances
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
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    • C09K5/00Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
    • C09K5/08Materials not undergoing a change of physical state when used
    • C09K5/14Solid materials, e.g. powdery or granular
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    • C08J2383/00Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen, or carbon only; Derivatives of such polymers
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Abstract

The invention discloses a vacuum electromagnetic preparation method of a silica gel-based carbon material oriented heat-conducting interface material, which comprises the following steps: s1: carrying out surface magnetization treatment on the carbon fibers to obtain carbon fiber magnetized powder; s2: mixing the carbon fiber magnetized powder and the curable sizing material and then putting the mixture into a hydraulic injection extruder; s3: vacuum electromagnetic orientation; s4: shaping; s5: and (6) slicing. By adopting the vacuum electromagnetic condition for the orientation of the silica gel-based carbon fiber, the orientation rate of the carbon fiber can be improved, and a heat conduction channel is easy to form, thereby realizing high heat conduction performance.

Description

Vacuum electromagnetic preparation method of silica gel-based carbon material oriented heat-conducting interface material
Technical Field
The invention relates to the technical field of heat conduction materials, in particular to a vacuum electromagnetic preparation method of a silica gel-based carbon material oriented heat conduction interface material.
Background
The carbon fiber has good electric and heat conducting properties. The material has obvious anisotropy, and the heat conduction and the electric conduction performance are many times lower in the direction vertical to the filaments, so that the material prepared by arranging the carbon fibers according to a certain rule by utilizing the orientation technology has very good heat conduction performance and wave absorption performance.
The existing heat conduction carbon fiber is mainly added with an oriented carbon nanotube or other anisotropic carbon materials to improve the orientation, the heat conduction filler is added to improve the heat conduction performance, but the orientation of the carbon fiber cannot be improved, so that the heat conduction of the carbon fiber is unbalanced and has single function, and the limitation is caused in the practical application.
Disclosure of Invention
The application solves the problem of poor thermal conductivity in the prior art by providing a vacuum electromagnetic preparation method of the silica gel-based carbon material oriented thermal interface material, and achieves the technical effects of high thermal conductivity and balanced thermal conductivity.
The application provides a vacuum electromagnetic preparation method of a silica gel-based carbon material oriented heat-conducting interface material, which comprises the following steps: s1: carrying out surface magnetization treatment on the carbon fibers to obtain carbon fiber magnetized powder; s2: mixing the carbon fiber magnetized powder and the curable sizing material and then putting the mixture into a hydraulic injection extruder; s3: vacuum electromagnetic orientation; s4: shaping; s5: and (6) slicing.
As a preferred embodiment, the carbon fiber surface magnetization treatment method comprises: mixing carbon fiber powder and water according to a certain weight part ratio, adding FeCl in a certain proportion3·6H2O and FeCl2·4H2And O, adding ammonia water to adjust the pH value to 9.5-10.5, and finally filtering, washing and drying.
As a preferred embodiment, the FeCl3·6H2O and FeCl2·4H2The molar ratio of O is 1-3: 1.
as a preferred embodiment, the curable setting material is a silicone resin curable at room temperature.
In a preferred embodiment, the curable sizing material accounts for 10% -30% of the total mass of the carbon fiber magnetized powder and the curable sizing material.
In a preferable embodiment, the carbon fiber magnetized powder is 50-88 parts by weight, and the curable setting material is 12-50 parts by weight.
As a preferred embodiment, the S3: the vacuum electromagnetic orientation method comprises the steps of extruding a mixture of carbon fiber magnetized powder and a curable sizing material through a needle nozzle of a hydraulic injection extruder under vacuum, arranging extruded strips in a rectangular container in order, and applying a magnetic field with uniform strength to the rectangular container.
In a preferred embodiment, the caliber of the needle nozzle is 2-3 mm.
In a preferred embodiment, the magnetic field direction of the magnetic field coincides with the longitudinal direction of the rectangular container.
As a preferred embodiment, the S4: the shaping method comprises the steps of placing the vacuum, and shaping the silica gel-based carbon material by controlling the temperature.
Has the advantages that: the method has the advantages that the surface of the carbon fiber is magnetized, orientation of the carbon fiber, electric charge and force borne by current in an electromagnetic field can be improved, and the carbon fiber can be higher in orientation rate and highly consistent in orientation direction when a magnetic field with uniform strength is added. The vacuum is added during extrusion, so that the material is more compact, a heat conduction channel is easy to form, and the silica gel-based carbon material is easy to realize high heat conduction performance.
Detailed Description
The application provides a vacuum electromagnetic preparation method of a silica gel-based carbon material oriented heat-conducting interface material, which comprises the following steps: s1: carrying out surface magnetization treatment on the carbon fibers to obtain carbon fiber magnetized powder; s2: mixing the carbon fiber magnetized powder and the curable sizing material and then putting the mixture into a hydraulic injection extruder; s3: vacuum electromagnetic orientation; s4: shaping; s5: and (6) slicing.
As a preferred embodiment, the carbon fiber surface magnetization treatment method comprises: mixing carbon fiber powder and water according to a certain weight part ratio, adding FeCl in a certain proportion3·6H2O and FeCl2·4H2And O, adding ammonia water to adjust the pH value to 9.5-10.5, and finally filtering, washing and drying.
Preferably, the carbon fiber surface magnetization treatment method comprises the following steps: the weight portion of the material is as follows: mixing 4-12 parts of carbon fiber powder with 300-420 parts of water to prepare an aqueous solution containing carbon fibers; weighing 38-42 parts of FeCl3·6H2O and FeCl2·4H2O, in an aqueous solution of carbon fibers, wherein FeCl3·6H2O and FeCl2·4H2The molar ratio of O is 1.5-2.5: 1, slowly adding ammonia water at room temperature to keep the pH value at 9.6-10.2, stirring for reaction for 1-2h, then coprecipitating for 2-3h at 40-60 ℃, washing the product with distilled water to neutrality, and finally drying the product at 100-140 ℃ to form powder.
The carbon fiber is not particularly limited by the manufacturer.
Preferably, the carbon fiber magnetized powder is Fe3O4Particle-coated carbon fiber composite powder.
Fe3O4The nano particles have relatively high magnetic coercive force, small size and uneven surface, and can improve the stress of charges and current in an electromagnetic field. The applicant has found that when Fe2+:Fe3+Fe produced at a molar concentration ratio of 1:1-33O4The carbon fiber composite material coated by the nano particles shows highly consistent orientation directions during vacuum magnetization, and is higher in compactness than carbon fibers, so that the heat conducting property is better.
As a preferred embodiment, the FeCl3·6H2O and FeCl2·4H2The molar ratio of O is 1-3: 1.
FeCl3·6H2o and FeCl2·4H2O is synthetic Fe3O4Critical component of (1), but Fe during the reaction2+And Fe3+Different contents of Fe will affect3O4And (4) generating nanoparticles. The applicant found that: when FeCl is added3·6H2O and FeCl2·4H2The molar concentration ratio of O is 1-3: 1, highly dispersed Fe can be produced3O4Carbon fiber composite material coated by nano particles. Fe2+Readily oxidizable, but FeCl3·6H2O and Fe (OH) generated under alkaline environment3In Fe2+And Fe3+Can inhibit each other and promote the generation of Fe3O4The reaction of the nanoparticles is carried out.
As a preferred embodiment, the curable setting material is a silicone resin curable at room temperature.
The curable sizing material is self-made silicone resin capable of being cured at room temperature, and can improve the thermal conductivity and mechanical property of the silica-based carbon material. The possible reasons are: the room temperature solidified silicone resin has high thermal decomposition temperature, is a block silicone resin copolymer synthesized by copolymerizing silicone resin prepolymer and hydroxyl silicone oil, has a unique structure, can be quickly solidified at room temperature, and can be further copolymerized with Fe3O4The carbon fiber coated by the nano particles is crosslinked to generate a net structure, so that the bonding force and mechanical property between molecules on the interface of the silica gel-based carbon material and an object are improved.
Preferably, the preparation method of the room temperature curable silicone resin comprises the following steps: (1) adding 80-90g of water, 150g of toluene 140-; (2) uniformly mixing 10-15g of the silicone resin prepolymer prepared in the step (1), 18-20g of hydroxyl silicone oil, 180g of toluene 150-and 0.4-0.6g of concentrated sulfuric acid with the molar concentration of 70-80%, heating and refluxing, removing generated water and methanol, curing for 3-6 hours, cooling to room temperature after the reaction is finished, filtering, and evaporating the solvent from the filtrate under reduced pressure to obtain the room-temperature-curable silicone resin.
Preferably, the hydroxyl silicone oil is dimethyl hydroxyl silicone oil. The CAS number of the dimethylhydroxysilicone oil is 70131-67-8, and the dimethylhydroxysilicone oil is purchased from Sendy Biotech, Inc. of Shenzhen.
The CAS number of the trimethoxy silane is 2487-90-3 and is purchased from morning light chemical company Limited.
Toluene CAS number 108-88-3, purchased from Nanjing chemical reagents, Inc.
In a preferred embodiment, the curable sizing material accounts for 10% -30% of the total mass of the carbon fiber magnetized powder and the curable sizing material.
The carbon fiber powder accounts for 10-30% of the carbon fiber magnetized powder by mass, the carbon fiber with high aspect ratio can play a good role of a bridge, so that the carbon fiber and the silicon resin particles are mutually connected, more heat conduction channels are formed during vacuum electromagnetism, and the orientation is more obvious.
In a preferable embodiment, the carbon fiber magnetized powder is 50-88 parts by weight, and the curable setting material is 12-50 parts by weight.
As a preferred embodiment, the S3: the vacuum electromagnetic orientation method comprises the steps of extruding a mixture of carbon fiber magnetized powder and a curable sizing material through a needle nozzle of a hydraulic injection extruder under vacuum, arranging extruded strips in a rectangular container in order, and applying a magnetic field with uniform strength to the rectangular container.
When silica gel-based carbon fibers are oriented, the orientation rate of the carbon fibers can be higher under electromagnetic force, the orientation directions are highly consistent, and the carbon fibers and the curable sizing material can be more compact and easily form a heat conduction channel by adding a magnetic field under a vacuum state, so that the high heat conduction performance of orientation is realized.
In a preferred embodiment, the caliber of the needle nozzle is 2-3 mm.
In a preferred embodiment, the magnetic field direction of the magnetic field coincides with the longitudinal direction of the rectangular container.
Preferably, the magnetic field strength is > 1T;
as a preferred embodiment, the S4: the shaping method comprises the steps of placing the vacuum, and shaping the silica gel-based carbon material by controlling the temperature.
Preferably, the temperature is 20 to 150 ℃.
Preferably, in the S5 cut piece, the cutting thickness is 0.3-5.0 mm.
Examples
Example 1
The application provides a vacuum electromagnetic preparation method of a silica gel-based carbon material oriented heat-conducting interface material, which comprises the following steps: s1: carrying out surface magnetization treatment on the carbon fibers to obtain carbon fiber magnetized powder; s2: mixing carbon fiber magnetized powder and room-temperature curable silicone resin, and putting the mixture into a hydraulic injection extruder; s3: vacuum electromagnetic orientation; s4: shaping; s5: and (6) slicing.
S1: carbon fiberThe method for obtaining the carbon fiber magnetized powder by surface magnetization treatment comprises the following steps: the weight portion of the material is as follows: mixing 10 parts of carbon fiber powder with 400 parts of water to prepare an aqueous solution containing carbon fibers; 40 parts of FeCl3·6H2O and FeCl2·4H2O, in an aqueous solution of carbon fibers, wherein FeCl3·6H2O and FeCl2·4H2The molar ratio of O is 4: slowly adding ammonia water at room temperature to keep the pH value at 10, stirring for reaction for 2h, then carrying out coprecipitation for 3h at 50 ℃, washing a product to be neutral by using distilled water, and finally drying the product at 120 ℃ to form powder;
s2: mixing 85 parts of carbon fiber magnetized powder and 15 parts of curable sizing material, and putting the mixture into a hydraulic injection extruder;
s3: vacuum electromagnetic orientation: extruding the extrudate in the S2 through a needle nozzle under the vacuum condition, arranging the extrudate in a rectangular container in a strip shape, stacking the extrudate to a thickness consistent with the height of the rectangular container, and applying a uniform magnetic field to two ends of the rectangular container in the length direction, wherein the caliber of the needle nozzle is 2.5mm, and the magnetic field strength is 3T.
S4: shaping: after vacuum-pumping, the S3 oriented material is shaped at room temperature
S5: slicing: cutting into 0.3mm thick.
The preparation method of the room temperature curable silicone resin comprises the following steps: (1) adding 85g of water, 150g of toluene, 80g of xylene and 0.8g of concentrated sulfuric acid with the molar concentration of 78% into a stirrer, dropwise adding 235g of trimethoxy silane while stirring, carrying out reflux reaction for 1.5h, cooling to room temperature, washing with water to be neutral, drying, filtering and concentrating to obtain a silicone resin prepolymer; (2) uniformly mixing 12g of the silicone resin prepolymer prepared in the step (1), 20g of hydroxy silicone oil, 175g of toluene and 0.5g of concentrated sulfuric acid with the molar concentration of 78%, heating and refluxing, removing generated water and methanol, curing for 5.5h, cooling to room temperature after the reaction is finished, filtering, and evaporating the filtrate under reduced pressure to remove the solvent to obtain the room-temperature-curable silicone resin.
Ammonia CAS number 1336-21-6, purchased from Nanjing chemical Co., Ltd. The CAS number of the dimethylhydroxysiloxane oil is 70131-67-8, and the dimethylhydroxysiloxane oil is purchased from Sendzi Biotech Limited in Shenzhen. The CAS number of the trimethoxy silane is 2487-90-3 and is purchased from morning light chemical company Limited. Toluene CAS number 108-88-3, purchased from Nanjing chemical reagents, Inc.
Example 2
The application provides a vacuum electromagnetic preparation method of a silica gel-based carbon material oriented heat-conducting interface material, which is different from that of embodiment 1 in that S2: and mixing 80 parts of carbon fiber magnetized powder and 20 parts of curable sizing material, and putting the mixture into a hydraulic injection extruder.
Comparative example 1
The application provides a vacuum electromagnetic preparation method of a silica gel-based carbon material oriented heat-conducting interface material, and the specific implementation manner is the same as that of example 1, but the difference is that no vacuum condition exists in S3.
Comparative example 2
The application provides a vacuum electromagnetic preparation method of a silica gel-based carbon material oriented heat-conducting interface material, which is different from that of embodiment 1 in that S1: in the method for obtaining carbon fiber magnetized powder by magnetizing carbon fiber surface, FeCl3·6H2O and FeCl2·4H2The molar ratio of O is 0.5: 1.
comparative example 3
The application provides a vacuum electromagnetic preparation method of a silica gel-based carbon material oriented heat-conducting interface material, which is different from that of embodiment 1 in that S1: in the method for obtaining carbon fiber magnetized powder by magnetizing carbon fiber surface, FeCl3·6H2O and FeCl2·4H2The molar ratio of O is 4: 1.
comparative example 4
The application provides a vacuum electromagnetic preparation method of a silica gel-based carbon material oriented heat-conducting interface material, which is different from the embodiment 1 in the point that S2 is implemented by mixing 60 parts of carbon fiber magnetized powder and 40 parts of curable sizing material and then putting the mixture into a hydraulic injection extruder.
Comparative example 5
The application provides a vacuum electromagnetic preparation method of a silica gel-based carbon material oriented heat-conducting interface material, which is different from the embodiment 1 in the point that S2, 92 parts of carbon fiber magnetized powder and 8 parts of curable sizing materials are mixed and then placed in a hydraulic injection extruder.
Performance test method
Coefficient of thermal conductivity: testing according to astm d 5470;
performance test data
Figure BDA0002821389280000061

Claims (10)

1. A vacuum electromagnetic preparation method of a silica gel-based carbon material oriented heat-conducting interface material is characterized by comprising the following steps: s1: carrying out surface magnetization treatment on the carbon fibers to obtain carbon fiber magnetized powder; s2: mixing the carbon fiber magnetized powder and the curable sizing material and then putting the mixture into a hydraulic injection extruder; s3: vacuum electromagnetic orientation; s4: shaping; s5: and (6) slicing.
2. The vacuum electromagnetic preparation method of the silica-based carbon material oriented heat-conducting interface material as claimed in claim 1, wherein the carbon fiber surface magnetization treatment method comprises: mixing carbon fiber powder and water according to a certain weight part ratio, adding FeCl in a certain proportion3·6H2O and FeCl2·4H2And O, adding ammonia water to adjust the pH value to 9.5-10.5, and finally filtering, washing and drying.
3. The vacuum electromagnetic preparation method of silica-based carbon material oriented heat-conducting interface material as claimed in claim 2, wherein said FeCl is3·6H2O and FeCl2·4H2The molar ratio of O is 1-3: 1.
4. the vacuum electromagnetic preparation method of a silica-based carbon material oriented heat-conducting interface material as claimed in claim 1, wherein the curable sizing material is a silicone resin curable at room temperature.
5. The vacuum electromagnetic preparation method of the silica-based carbon material oriented heat-conducting interface material as claimed in claim 1, wherein the curable sizing material accounts for 10% -30% of the total mass of the carbon fiber magnetized powder and the curable sizing material.
6. The vacuum electromagnetic preparation method of the silica-based carbon material oriented heat-conducting interface material as claimed in claim 1, wherein the carbon fiber magnetized powder is 50-88 parts by weight, and the curable sizing material is 12-50 parts by weight.
7. The vacuum electromagnetic preparation method of the silica-based carbon material oriented heat-conducting interface material as claimed in claim 1, wherein the step of S3: the vacuum electromagnetic orientation method comprises the steps of extruding a mixture of carbon fiber magnetized powder and a curable sizing material through a needle nozzle of a hydraulic injection extruder under vacuum, arranging extruded strips in a rectangular container in order, and applying a magnetic field with uniform strength to the rectangular container.
8. The vacuum electromagnetic preparation method of a silica-based carbon material oriented heat-conducting interface material as claimed in claim 7, wherein the caliber of the needle nozzle is 2-3 mm.
9. The vacuum electromagnetic preparation method of a silica-based carbon material oriented heat conduction interface material as claimed in claim 7, wherein the magnetic field direction of the magnetic field is consistent with the length direction of the rectangular container.
10. The vacuum electromagnetic preparation method of the silica-based carbon material oriented heat-conducting interface material as claimed in claim 1, wherein the step of S4: the shaping method comprises the steps of placing the vacuum, and shaping the silica gel-based carbon material by controlling the temperature.
CN202011438309.0A 2020-12-07 2020-12-07 Vacuum electromagnetic preparation method of silica gel-based carbon material oriented heat-conducting interface material Pending CN112391054A (en)

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Cited By (3)

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Publication number Priority date Publication date Assignee Title
CN113337040A (en) * 2021-06-18 2021-09-03 广东工业大学 Plastic pipe for high-thermal-conductivity cable and preparation method and application thereof
CN114989613A (en) * 2022-06-30 2022-09-02 哈尔滨理工大学 Preparation method of heat-conducting silicon rubber filled with highly-oriented silicon carbide whiskers
CN115652618A (en) * 2022-10-30 2023-01-31 同济大学 Carbon fiber and heat-conducting interface material with wave-absorbing function and preparation method thereof

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CN108485277A (en) * 2018-04-26 2018-09-04 南方科技大学 Oriented high-thermal-conductivity interface material and preparation method thereof
CN109337138A (en) * 2018-08-30 2019-02-15 华南理工大学 One kind having anisotropic magnetic rubber composite material and preparation method
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CN105001450A (en) * 2015-07-09 2015-10-28 天津大学 High-directional-thermal-conductivity carbon/polymer composite material and preparation method
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CN110452389A (en) * 2019-08-23 2019-11-15 山东省科学院新材料研究所 Low temperature resistant low ventilative silicone coatings composition of one kind and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CN113337040A (en) * 2021-06-18 2021-09-03 广东工业大学 Plastic pipe for high-thermal-conductivity cable and preparation method and application thereof
CN114989613A (en) * 2022-06-30 2022-09-02 哈尔滨理工大学 Preparation method of heat-conducting silicon rubber filled with highly-oriented silicon carbide whiskers
CN115652618A (en) * 2022-10-30 2023-01-31 同济大学 Carbon fiber and heat-conducting interface material with wave-absorbing function and preparation method thereof
CN115652618B (en) * 2022-10-30 2024-02-27 同济大学 Carbon fiber and heat conduction interface material with wave absorbing function and preparation method thereof

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