CN112390017A - Glaze dipping system for jun porcelain production and working method thereof - Google Patents
Glaze dipping system for jun porcelain production and working method thereof Download PDFInfo
- Publication number
- CN112390017A CN112390017A CN202011313752.5A CN202011313752A CN112390017A CN 112390017 A CN112390017 A CN 112390017A CN 202011313752 A CN202011313752 A CN 202011313752A CN 112390017 A CN112390017 A CN 112390017A
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- Prior art keywords
- glaze
- dipping
- lifting rod
- vacuum
- trough
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- 238000007598 dipping method Methods 0.000 title claims abstract description 31
- 229910052573 porcelain Inorganic materials 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 238000000034 method Methods 0.000 title claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 239000007921 spray Substances 0.000 claims description 11
- 238000002791 soaking Methods 0.000 claims description 8
- 230000003068 static effect Effects 0.000 claims description 7
- 238000001514 detection method Methods 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 6
- 238000007605 air drying Methods 0.000 claims description 3
- 210000001161 mammalian embryo Anatomy 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 8
- 239000000919 ceramic Substances 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 235000013547 stew Nutrition 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/08—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for ceramic mouldings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/045—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by dipping
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
A glaze dipping system for jun porcelain production and a working method thereof comprise a conveying device, a control device, a driving device and a glaze dipping device, wherein the driving device is arranged on one side of the control device, the glaze dipping device is arranged on the lower side of the control device, and a standing table is arranged on one side of the glaze dipping device; the control device comprises a first support, a sliding rail, a lifting rod, a pressure sensor and a vacuum chuck, wherein the sliding rail is arranged on the first support, a cavity is fixedly arranged at the bottom end of the lifting rod, and the vacuum chuck is arranged at the bottom end of the cavity. The invention avoids the damage of the clamping device to the green body, is more convenient and quicker to move and dip glaze to the green body, improves the working efficiency, ensures the quality of the embryo, recycles the glaze and is more environment-friendly.
Description
Technical Field
The invention relates to the technical field of jun porcelain production, in particular to a glaze soaking system for jun porcelain production and a working method thereof.
Background
The porcelain plays an important role in the development history of the world ceramics as an important symbol in the artistic history of the Chinese ceramics, and the Jun porcelain is one of five ancient Chinese porcelains, starts from Tang and is contained in Song, and is famous for the unique glaze and the unique famesy generated by a firing method.
The outstanding technological achievement of the Jun kiln is that on the basis of scientific matching of the blank and the glaze, the change of flame atmosphere is reasonably controlled in the firing process, and the kiln-changed color with different depths is formed by the same glaze color of the glaze material by using oxidizing and reducing atmospheres.
Jun porcelain art has unique national style and unique artistic characteristics, embodies the great vitality of Chinese nation and magnificent national culture, so that the Jun porcelain is a perfect porcelain in China and abroad, and is not weak.
The glaze is ceramicGlazingOne of the techniques, also known as "Dipping glaze". And (4) immersing the blank body into the glaze for a moment, taking out the blank body, and attaching the glaze slip to the blank body by utilizing the water absorption of the blank body. The thickness of the glaze layer is controlled by the water absorption of the blank, the glaze slurry concentration and the dipping time. Is suitable for applying outer glaze on thick blank and cup and bowl products.
In the prior art, a manipulator is adopted to immerse a green body in a glaze pool and then the green body is taken out, a clamping device is easy to damage the green body, and sometimes the clamping device is carelessly loosened due to operation to cause the green body to fall; usually, glaze spraying is carried out on the interior of the blank after glaze dipping, so that uneven internal glazing is easily caused, and the working efficiency is not high.
Disclosure of Invention
In order to solve the defects in the prior art, the invention provides a glaze dipping system for producing Jun porcelain and a working method thereof.
In order to achieve the purpose, the invention adopts the following technical scheme:
the glaze dipping system for jun porcelain production comprises a conveying device, a control device, a driving device and a glaze dipping device, wherein the driving device is arranged on one side of the control device, the glaze dipping device is arranged on the lower side of the control device, and a static stand is arranged on one side of the glaze dipping device; the conveying device is used for conveying the green bodies to a conveying belt and a power mechanism of the control device; the driving device comprises a control switch and a motor, and a base is welded at the lower end of the driving device;
the control device comprises a first support, a slide rail, a lifting rod, a pressure sensor and a vacuum chuck, wherein the slide rail is arranged on the first support, a cavity is fixedly arranged at the bottom end of the lifting rod, and the vacuum chuck is arranged at the bottom end of the cavity;
the glaze dipping device comprises an infrared inductor, a glaze trough, a spray pipe and a water pump, wherein the infrared inductor is installed on the inner wall of the glaze trough, the spray pipe is vertically arranged in the glaze trough, and the water pump is arranged on the outer wall of the glaze trough.
Further, a vacuum generating device is arranged in the cavity, the vacuum chuck is fixedly connected with the vacuum generating device through a connecting pipe, and a pressure sensor is arranged at the upper end of the vacuum chuck.
Further, the conveying device is fixedly provided with trays at equal intervals.
Furthermore, a second support column is arranged at the upper end of the standing table, a fan is fixedly arranged on the second support column, and a guide groove is arranged below the standing table and connected to the upper end of the glaze trough.
Further, the working method comprises the following steps:
(1) starting the infrared sensor, and setting a detection pressure value by the pressure sensor;
(2) placing the blank body to be subjected to glaze dipping on a conveying device to wait for glaze dipping;
(3) starting a motor, driving a lifting rod to move on a sliding rail by the motor, and sucking the green body by a vacuum chuck after the green body reaches a designated position;
(4) the vacuum chuck and the surface of the blank form a seal, the vacuum generator starts to work, and when the pressure rises to a detection pressure value, the pressure sensor transmits a signal to the lifting rod to immerse the blank into the glaze groove;
(5) the infrared sensor transmits a signal to the water pump, the glaze is sprayed out of the spray pipe, and glaze dipping is carried out on the inner wall of the blank;
(6) the lifting rod drives the blank to move to the standing table, the fan accelerates the air drying of the glaze liquid, and the redundant glaze liquid flows into the glaze trough along the flow guide groove to finish the operation.
The invention has the beneficial effects that:
according to the invention, the vacuum chuck is arranged, so that the damage of the clamping device to the green body is avoided, the green body is more convenient and quicker to move and soak the glaze, and the working efficiency is improved;
according to the invention, by arranging the infrared sensor, the water pump and the guide pipe, when glaze is soaked, the glaze material flows upwards, the glaze material is fully soaked in the blank body, the glaze material is fully stirred, the adhesion degree of the glaze material is ensured, and the quality of the embryo is ensured;
the vacuum chuck can be replaced according to different blanks and is suitable for manufacturing various jun porcelain models, the vacuum chuck is connected with the pressure sensor, and the vacuum chuck starts to move after reaching the pressure and is more tightly combined with the blanks;
according to the invention, the hollow static table and the guide groove are arranged, so that redundant glaze on the blank body flows back to the glaze groove, the recycling of the glaze is ensured, and the glaze is more environment-friendly.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principles of the invention.
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is an enlarged schematic view of the present invention at a.
Fig. 3 is a schematic structural diagram of the driving device of the present invention.
The reference numbers are as follows:
1. tray, 2, conveyer belt, 3, blank, 4, infrared inductor, 5, glaze groove, 6, spray tube, 7, water pump, 8, guiding gutter, 9, the platform that stews, 10, fretwork mesa, 11, second pillar, 12, fan, 13, first pillar, 14, slide rail, 15, lifter, 16, pressure sensor, 17, cavity, 18, vacuum generating device, 19, vacuum chuck, 20, control switch, 21, motor, 22, base.
Detailed Description
In order to make the technical means, the original characteristics, the achieved objects and the beneficial effects of the invention easy to understand, the invention is further explained by combining the specific embodiments.
As shown in the figure, the glaze soaking system for jun porcelain production comprises a conveying device, a control device, a driving device and a glaze soaking device, wherein the glaze soaking device is arranged on the lower side of the control device, the driving device is arranged on one side of the control device, and a standing table 9 is arranged on one side of the glaze soaking device; the conveying device is used for conveying the green body 3 to the conveying belt 2 and the power mechanism of the control device; the driving device comprises a control switch 20 and a motor 21, and a base 22 is welded at the lower end of the driving device;
the control device comprises a first support column 13, a sliding rail 14, a lifting rod 15, a pressure sensor 16 and a vacuum chuck 19, wherein the sliding rail 14 is arranged on the first support column 13, a cavity 17 is arranged at the bottom end of the lifting rod 15, and the vacuum chuck 19 is arranged at the bottom end of the cavity 17.
The glaze dipping device comprises an infrared inductor 4, a glaze groove 5, a spray pipe 6 and a water pump 7, wherein the infrared inductor 4 is installed on the inner wall of the glaze groove 5, the spray pipe 6 is vertically arranged in the glaze groove 5, the water pump 7 is arranged on the outer wall of the glaze groove 5, and the water pump 7 is fixedly connected with the spray pipe 6;
further, a vacuum generating device 18 is arranged in the cavity 17, the vacuum sucker 19 is fixedly connected with the vacuum generating device 18 through a connecting pipe, a pressure sensor 16 is arranged at the upper end of the vacuum sucker 19, the vacuum sucker 19 starts to move after pressure is reached, and the vacuum sucker 19 and the green body 3 are combined more tightly.
Further, the motor 21 is electrically connected to the control switch 20 and the lifting rod 15, respectively.
Further, the conveying device is fixedly provided with trays 1 at equal intervals.
Furthermore, a second support column 11 is arranged at the upper end of the static table 9, a fan 12 is fixedly arranged on the second support column 11, a diversion trench 8 is arranged below the static table 9, and the diversion trench 8 is connected to the upper end of the glaze material groove 5, so that the recycling of glaze materials is guaranteed, and the glaze material groove is more environment-friendly.
The working principle is as follows:
the working method of the invention comprises the following steps:
(1) starting the infrared sensor 4, and setting a detection pressure value by the pressure sensor 16;
(2) placing the blank body 3 to be glazed on a conveying device to wait for glazing;
(3) starting the motor 21, driving the lifting rod 15 to move on the slide rail 14 by the motor 21, and sucking the green body 3 by the vacuum chuck 19 after the specified position is reached;
(4) the vacuum chuck 19 forms a seal with the surface of the green body 3, the vacuum generator 18 starts to work, and when the pressure rises to a detection pressure value, the pressure sensor 16 transmits a signal to the lifting rod 15 to immerse the green body 3 into the glaze groove 5;
(5) the infrared inductor 4 transmits signals to the water pump 7, the glaze is sprayed out of the spray pipe 6, and glaze dipping is carried out on the inner wall of the blank body 3;
(6) the lifting rod 15 drives the blank body 3 to move to the standing table 9, the fan 12 accelerates the air drying of the glaze liquid, and the redundant glaze liquid flows into the glaze trough 5 along the flow guide groove 8 to finish the operation.
It should be understood by those skilled in the art that the present invention is not limited by the above-described embodiments, which are merely illustrative of the principles of the present invention, but rather, various changes and modifications may be made without departing from the spirit and scope of the invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. The utility model provides a jun porcelain production is with soaking glaze system, includes conveyer, controlling means, drive arrangement, soaks glaze device, its characterized in that: the driving device is arranged on one side of the control device, the glaze soaking device is arranged on the lower side of the control device, and the static table is arranged on one side of the glaze soaking device; the conveying device is used for conveying the green body to a conveying belt and a power mechanism of the control device, the driving device comprises a control switch and a motor, and a base is welded at the lower end of the driving device;
the control device comprises a first support, a slide rail, a lifting rod, a pressure sensor and a vacuum chuck, wherein the slide rail is arranged on the first support, a cavity is fixedly arranged at the bottom end of the lifting rod, and the vacuum chuck is arranged at the bottom end of the cavity;
the glaze dipping device comprises an infrared inductor, a glaze trough, a spray pipe and a water pump, wherein the infrared inductor is installed on the inner wall of the glaze trough, the spray pipe is vertically arranged in the glaze trough, and the water pump is arranged on the outer wall of the glaze trough.
2. The glaze dipping system for Jun porcelain production according to claim 1, wherein the glaze dipping system comprises: the vacuum sucker is characterized in that a vacuum generating device is arranged in the cavity, the vacuum sucker is fixedly connected with the vacuum generating device through a connecting pipe, and a pressure sensor is arranged at the upper end of the vacuum sucker.
3. The glaze dipping system for Jun porcelain production according to claim 1, wherein the glaze dipping system comprises: the conveying device is fixedly provided with trays at equal intervals.
4. The glaze dipping system for Jun porcelain production according to claim 1, wherein the glaze dipping system comprises: the upper end of the static table is provided with a second support column, a fan is fixedly arranged on the second support column, and a guide groove is arranged below the static table and connected to the upper end of the glaze trough.
5. The working method of the glaze dipping system for producing Jun porcelain according to claim 1 is characterized in that: the working method comprises the following steps:
(1) starting the infrared sensor, and setting a detection pressure value by the pressure sensor;
(2) placing the blank body to be subjected to glaze dipping on a conveying device to wait for glaze dipping;
(3) starting a motor, driving a lifting rod to move on a sliding rail by the motor, and sucking the green body by a vacuum chuck after the green body reaches a designated position;
(4) the vacuum chuck and the surface of the blank form a seal, the vacuum generator starts to work, and when the pressure rises to a detection pressure value, the pressure sensor transmits a signal to the lifting rod to immerse the blank into the glaze groove;
(5) the infrared sensor transmits a signal to the water pump, the glaze is sprayed out of the spray pipe, and glaze dipping is carried out on the inner wall of the blank;
(6) the lifting rod drives the blank to move to the standing table, the fan accelerates the air drying of the glaze liquid, and the redundant glaze liquid flows into the glaze trough along the flow guide groove to finish the operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011313752.5A CN112390017A (en) | 2020-11-20 | 2020-11-20 | Glaze dipping system for jun porcelain production and working method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011313752.5A CN112390017A (en) | 2020-11-20 | 2020-11-20 | Glaze dipping system for jun porcelain production and working method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112390017A true CN112390017A (en) | 2021-02-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011313752.5A Pending CN112390017A (en) | 2020-11-20 | 2020-11-20 | Glaze dipping system for jun porcelain production and working method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112390017A (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2041914A (en) * | 1979-01-30 | 1980-09-17 | Sampson Bridgwood & Son Ltd | Apparatus for Applying Glaze to an Article |
| US5405649A (en) * | 1990-12-05 | 1995-04-11 | Michael Voit Gmbh | Apparatus for and method of glazing articles of earthenware or procelain |
| CN206663487U (en) * | 2017-03-24 | 2017-11-24 | 中鼎恒泰（天津）科技有限公司 | A kind of ceramic tile processes the special energy-saving glaze spraying machine of adjustment height |
| CN207495744U (en) * | 2017-10-23 | 2018-06-15 | 河南金谷轩柴窑绞胎瓷业有限公司 | A kind of glazing device of firing ceramics |
| CN108582437A (en) * | 2018-07-16 | 2018-09-28 | 苏州洛特兰新材料科技有限公司 | A kind of glazing machine for ceramic material production |
| EP3530635A1 (en) * | 2018-02-22 | 2019-08-28 | Asitec Ceramic, S.L. | Method of applying a surface coating product and device for carrying out said method in glaze coating on ceramic piece production lines |
| CN209718108U (en) * | 2018-10-26 | 2019-12-03 | 成都新西南陶瓷艺术股份公司 | Glazing device is used in a kind of production of ceramic tile |
| CN210256655U (en) * | 2019-06-26 | 2020-04-07 | 景德镇市三雄陶瓷有限公司 | Glazing equipment is used in production of pottery beverage bottle |
| CN210453150U (en) * | 2019-07-28 | 2020-05-05 | 广东恒润达陶瓷实业发展股份有限公司 | Daily ceramic glazing machine |
| CN211806856U (en) * | 2020-03-04 | 2020-10-30 | 上海含山瓷业有限公司 | Glazing device for outer surface of domestic ceramic |
-
2020
- 2020-11-20 CN CN202011313752.5A patent/CN112390017A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2041914A (en) * | 1979-01-30 | 1980-09-17 | Sampson Bridgwood & Son Ltd | Apparatus for Applying Glaze to an Article |
| US5405649A (en) * | 1990-12-05 | 1995-04-11 | Michael Voit Gmbh | Apparatus for and method of glazing articles of earthenware or procelain |
| CN206663487U (en) * | 2017-03-24 | 2017-11-24 | 中鼎恒泰（天津）科技有限公司 | A kind of ceramic tile processes the special energy-saving glaze spraying machine of adjustment height |
| CN207495744U (en) * | 2017-10-23 | 2018-06-15 | 河南金谷轩柴窑绞胎瓷业有限公司 | A kind of glazing device of firing ceramics |
| EP3530635A1 (en) * | 2018-02-22 | 2019-08-28 | Asitec Ceramic, S.L. | Method of applying a surface coating product and device for carrying out said method in glaze coating on ceramic piece production lines |
| CN108582437A (en) * | 2018-07-16 | 2018-09-28 | 苏州洛特兰新材料科技有限公司 | A kind of glazing machine for ceramic material production |
| CN209718108U (en) * | 2018-10-26 | 2019-12-03 | 成都新西南陶瓷艺术股份公司 | Glazing device is used in a kind of production of ceramic tile |
| CN210256655U (en) * | 2019-06-26 | 2020-04-07 | 景德镇市三雄陶瓷有限公司 | Glazing equipment is used in production of pottery beverage bottle |
| CN210453150U (en) * | 2019-07-28 | 2020-05-05 | 广东恒润达陶瓷实业发展股份有限公司 | Daily ceramic glazing machine |
| CN211806856U (en) * | 2020-03-04 | 2020-10-30 | 上海含山瓷业有限公司 | Glazing device for outer surface of domestic ceramic |
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