CN112389712A - Automatic bottle-filling box device of hand-washing-free disinfection gel production line - Google Patents
Automatic bottle-filling box device of hand-washing-free disinfection gel production line Download PDFInfo
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- CN112389712A CN112389712A CN202011261869.3A CN202011261869A CN112389712A CN 112389712 A CN112389712 A CN 112389712A CN 202011261869 A CN202011261869 A CN 202011261869A CN 112389712 A CN112389712 A CN 112389712A
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- conveying path
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B21/00—Packaging or unpacking of bottles
- B65B21/02—Packaging or unpacking of bottles in or from preformed containers, e.g. crates
- B65B21/04—Arranging, assembling, feeding, or orientating the bottles prior to introduction into, or after removal from, containers
- B65B21/06—Forming groups of bottles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B21/00—Packaging or unpacking of bottles
- B65B21/02—Packaging or unpacking of bottles in or from preformed containers, e.g. crates
- B65B21/14—Introducing or removing groups of bottles, for filling or emptying containers in one operation
- B65B21/18—Introducing or removing groups of bottles, for filling or emptying containers in one operation using grippers engaging bottles, e.g. bottle necks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/40—Arranging and feeding articles in groups by reciprocating or oscillatory pushers
- B65B35/405—Arranging and feeding articles in groups by reciprocating or oscillatory pushers linked to endless conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/20—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/08—Devices for counting or registering the number of articles handled, or the number of packages produced by the machine
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Container Filling Or Packaging Operations (AREA)
Abstract
The utility model provides a exempt from automatic bottled case device of hand washing disinfection gel production line which characterized in that: on the basis that a bottle conveying path and a box conveying path are parallel in parallel, a bottle pushing platform is arranged between the bottle conveying path and the box conveying path, a bottle pushing mechanism is arranged on the other side, corresponding to one side of the bottle pushing platform, of the bottle conveying path, and a paperboard placing platform is arranged on the other side, corresponding to one side of the bottle pushing platform, of the box conveying path; on the upper part of the device, a bottle plate transfer mechanism is arranged and is provided with a sliding seat, the sliding direction of the sliding seat is perpendicular to a box conveying path and a bottle transmission path, the sliding seat is driven by a linear driving mechanism, on one hand, the sliding seat is connected with a bottle lifting gripper through a bottle lifting cylinder arranged in the vertical direction, and on the other hand, the sliding seat is connected with a plate sucking device through a plate lifting cylinder arranged in the vertical direction. The scheme has the advantages of reasonable overall arrangement and design, strong working reliability and ingenious technical concept, and provides guarantee for normal boxing and realization of automation of gel square bottles.
Description
Technical Field
The invention relates to a bottled box production line, in particular to an automatic bottled box device of a hand-washing-free disinfection gel production line.
Background
Along with the improvement of the living standard of people, the disinfection consciousness of people is also improved. Wherein, hand sterilization is an important component in the whole sterilization and disinfection link. In the aspect of daily life, people can well know the hand sterilization and disinfection along with the improvement of health consciousness and disease prevention consciousness, so that the market demand of hand sterilization and disinfection products is rapidly increased.
The hand-free disinfection gel is popular among medical workers and consumers since the market is asked for hand disinfection. The production speed of a production line needs to be improved in order to meet market demands, and the production efficiency is guaranteed. On the other hand, in order to realize industrial 4.0 unmanned production, the production line of hand-free disinfection gel further needs automatic production and automatic boxing.
At present, the production line of the washing-free disinfection gel square bottle packing basically realizes automation. However, in the actual use process, the following problems are found to exist in the automatic bottle-filling device: firstly, the mechanism in the device is unreasonable in design, so that the working efficiency is low; secondly, the carton and the paperboard for boxing are not detected in place, so that the boxing mechanism sometimes breaks down; thirdly, the paper boards of the bottom and the top linings in the carton need to be added manually and instantly after being used up, the necessary monitoring and pause are lacked for dealing with the situation, and the like, and even the waste of the packing materials is directly caused.
In view of the above, it is an object of the present invention to improve the conventional bottle-packing device in the production line of hand-free gel sterilization to overcome the above problems.
Disclosure of Invention
The invention provides an automatic bottled box device of a hand-free disinfection gel production line, which aims to solve the problems of low efficiency, poor reliability, inadequate monitoring and the like caused by unreasonable mechanism design and unreliable monitoring of the conventional bottled box device. The second aim is to solve original hand-free disinfection gel production line and line up accumulation and extrusion in the gel square bottle of vanning bottle department, causes the problem that gel square bottle extrusion warp into the defective products.
In order to achieve the first purpose, the invention adopts the technical scheme that: the utility model provides an exempt from automatic bottled case device of hand-washing disinfection gel production line, to the cardboard of being cased gel bottle, carton and liner in the carton, automatic bottled case device includes frame, bottle transport mechanism, case transport mechanism, cardboard place the platform and bottle board transport mechanism.
The bottle conveying mechanism mainly comprises a bottle conveying belt, a bottle pushing platform, a bottle pushing cylinder, a bottle pushing plate, a bottle blocking cylinder and a counting sensor. The bottle conveying belt is a motor-driven conveyor belt mechanism for conveying the gel bottles, which is positioned relative to the frame and arranged on a bottle conveying path of the gel bottles. The bottle pushing platform is a working table used for arranging and placing gel bottles before boxing, and is arranged at the terminal of the bottle conveying path and positioned on one side of the bottle conveying belt. The bottle pushing cylinder is arranged at the terminal of the bottle conveying path and is positioned at the other side of the bottle conveying belt, and the bottle pushing cylinder is positioned and installed relative to the rack. The bottle pushing plate is fixed on the telescopic end of the bottle pushing cylinder, a row of gel bottles are pushed to the bottle pushing platform by the bottle pushing plate in an extending state, and the bottle pushing plate is located beside the bottle conveying belt in a retracting state. The bottle conveying path is provided with a bottle blocking position used for blocking the gel bottle, the bottle blocking cylinder is arranged beside the bottle blocking position, the telescopic end of the bottle blocking cylinder serves as a bottle blocking action end, the bottle blocking action end is transversely arranged on the bottle conveying path in the extending state so as to block the gel bottle from continuously moving forwards along the bottle conveying path, and the bottle conveying path at the bottle blocking position is opened by the bottle blocking action end in the retracting state. The counting sensor is positioned in front of the bottle conveying path at the bottle blocking position and is used for metering the number of gel bottles passing through the counting sensor.
The box conveying mechanism is a conveying belt mechanism with a motor drive and is used for conveying the cartons, and the conveying belt mechanism is positioned relative to the rack and is arranged on a box conveying path of the cartons. And a boxing position is arranged on the box conveying path and is positioned beside the bottle pushing platform, and a carton detection sensor is arranged at the boxing position and is used for detecting whether a carton is arranged at the boxing position.
The paper board placing platform is a workbench top for stacking the paper boards, and the paper board detecting sensor is arranged on the workbench top and used for detecting whether the paper boards are arranged on the paper board placing platform or not. With the carton transport path as a reference, the bottle pushing platform is located on one side of the carton transport path and the paperboard placing platform is located on the other side of the carton transport path.
The bottle plate transfer mechanism is located above the boxing position and is installed relative to the rack, and the bottle plate transfer mechanism is composed of a bottle lifting gripper, a bottle lifting cylinder, a plate sucking device, a plate lifting cylinder, a sliding seat, a guide rail and a linear driving mechanism, wherein the bottle lifting gripper is a set of pneumatic clamping jaws which correspond to the bottleneck positions of gel bottles arranged one by one and is used for grabbing a set of gel bottles arranged on a bottle pushing platform. The suction plate device is a component with a vacuum suction port and is used for grabbing the paper boards stacked on the paper board placing platform. The sliding seat is a seat body capable of sliding, and the guide rail is a track matched with the sliding seat. Under the assembled state, the sliding direction of guide rail perpendicular to case transfer path, the guide rail is for frame fixed connection, sliding seat and guide rail sliding fit on the sliding direction, sharp actuating mechanism is connected with the sliding seat drive to drive the sliding seat along the guide rail slip or location, carry bottle cylinder and carry board cylinder all vertical arrangement in upper and lower direction, and for the sliding seat location installation, carry bottle tongs location installation on carrying the extension of bottle cylinder, the suction disc ware location installation is on carrying the extension of board cylinder.
The relevant content in the above technical solution is explained as follows:
1. in the above solution, the "belt" refers to a conveyor belt or belt for conveying the gel bottles, and the belt usually forms a closed loop conveyor chain driven by a motor through a transmission mechanism. The "conveying path" refers to the effective conveying part at the top of the closed-loop conveying chain, which part contacts the gel bottles or cartons during conveying and drives the gel bottles or cartons forward along the conveying path.
2. In the above-mentioned scheme, in order to reach above-mentioned second purpose, the bottle conveying deck includes first deck, first deck motor, second deck motor and side guardrail. The first tape transport motor is in driving connection with the first tape transport, and the second tape transport motor is in driving connection with the second tape transport. The second belt is arranged beside the first belt, and the rear part of the second belt conveying path and the front part of the first belt conveying path are arranged in parallel to form an overlapping section by taking the belt conveying direction as a reference. The side fences are arranged along the conveying path from the rear to the front on both sides of the first belt run, then are turned or bent to the rear of the second belt run conveying path at the overlapping section, and then are arranged along the conveying path from the rear to the front on both sides of the second belt run, thereby constituting a conveying path which transitions from the first belt run to the second belt run through the overlapping section. The bottle blocking position is arranged on the second belt conveying path.
3. In the scheme, the bottle blocking action end is provided with the travel switch, the travel switch is connected in series in a control loop of the second tape transport motor, and the travel switch is matched with the bottle blocking action end of the bottle blocking cylinder to control the start and stop of the second tape transport motor.
The design principle and the effect of the invention are as follows: in order to solve the problems of low efficiency, poor reliability, inadequate monitoring and the like caused by the unreliable monitoring due to the unreasonable mechanism design of the original bottled box device, the invention adopts the following improvement measures: firstly, the overall design to bottled putting has carried out the new layout, specifically embodies: on the basis that a bottle conveying path and a box conveying path are parallel, a bottle pushing platform is arranged between the bottle conveying path and the box conveying path, a bottle pushing mechanism (a bottle pushing cylinder and a bottle pushing plate) is arranged on the other side, corresponding to one side of the bottle pushing platform, of the bottle conveying path, and a paperboard placing platform is arranged on the other side, corresponding to one side of the bottle pushing platform, of the box conveying path; secondly, a bottle plate transfer mechanism is arranged at the upper part of the bottled box device, the bottle plate transfer mechanism is provided with a sliding seat, the sliding direction of the sliding seat is perpendicular to a box conveying path and a bottle transmission path, the sliding seat is driven by a linear driving mechanism, and the sliding seat is connected with a bottle lifting gripper through a bottle lifting cylinder arranged in the vertical direction on one hand and a plate sucking device through a plate lifting cylinder arranged in the vertical direction on the other hand; thirdly, set up count sensor in the place ahead of keeping off the bottle position to the gel bottle and be used for measuring gel bottle quantity, set up carton detection sensor and be used for detecting whether there is the carton to the carton in vanning position department, set up cardboard detection sensor and be used for detecting whether there is the cardboard to the cardboard on cardboard place the platform to this realizes automatic bottling through automatic control to the gel bottle, carton and the cardboard that are boxed.
In order to solve the problem that gel square bottles are lined up, accumulated and extruded at the bottle filling position of a packing box in the original hand-free disinfection gel production line, and the gel square bottles are extruded and deformed into defective products, the invention adopts the following improvement measures: firstly, independently arranging a second belt capable of being controlled independently beside an original first belt, and splicing the rear part of the second belt and the front part of the first belt in parallel in a side guardrail turning or bending mode to form a conveying path from the first belt to the second belt through an overlapping section; the second, utilize the count photoelectric sensor who sets up in second tape transport route fender bottle position the place ahead to and the travel switch who sets up to bottle effect end, combine control circuit to implement control respectively to fender bottle cylinder, first tape transport motor and second tape transport motor according to actual need, thereby the effectual bottle of having solved advances bottle department in the vanning and lines up accumulation and extrusion, causes the problem that the bottle warp into the defective products.
The invention has simple structure, reasonable integral arrangement and design, strong working reliability and ingenious technical conception, and particularly adopts the first belt and the second belt which can be independently controlled and can be spliced into a transmission path in parallel, which is the key for solving the problem that the bottle body is extruded and deformed into a defective product due to queuing accumulation and extrusion of gel square bottles. Provides guarantee for normal boxing and realization of automation of the gel square bottles.
Drawings
FIG. 1 is a schematic top view of an embodiment of the present invention;
FIG. 2 is a schematic left-side view of an embodiment of the present invention;
FIG. 3 is a rear view of an embodiment of the present invention;
FIG. 4 is a schematic diagram of a bottle feeding deck according to an embodiment of the present invention;
FIG. 5 is a control schematic block diagram of an embodiment of the present invention;
fig. 6 is a schematic circuit diagram of an embodiment of the present invention.
In the above drawings: 1. a counting sensor; 2. a bottle blocking cylinder; 3. a travel switch; 4. a first deck; 5. a second deck; 6. a first deck motor; 7. a second deck motor; 8. a frame; 9. a gel bottle; 10. a bottle pushing platform; 11. a carton; 12. a carton conveyor belt; 13. side guardrails; 14. a bottle pushing cylinder; 15. a bottle pushing plate; 16. a paperboard; 17. a cardboard detection sensor; 18. a carton detection sensor; 19. an alarm indicator light; 20. a touch screen; 21. a paperboard placement platform; 22. carrying a bottle handle; 23. a bottle lifting cylinder; 24. a plate sucking device; 25. a lifting plate cylinder; 26. a sliding seat; 27. a guide rail; 28. a linear drive mechanism.
Detailed Description
The invention is further described with reference to the following figures and examples:
example (b): automatic bottle-filling box device of hand-washing-free disinfection gel production line
As shown in fig. 1-6, the automated bottling plant comprises a frame 8, a bottle conveyor, a box conveyor, a carton placement platform 21, and a bottle plate transfer mechanism (see fig. 1-4) for bottles 9 of gel to be bottled, cartons 11, and cartons 16 lined at the bottom and top within cartons 11.
The bottle conveying mechanism mainly comprises a bottle conveying belt, a bottle pushing platform 10, a bottle pushing cylinder 14, a bottle pushing plate 15, a bottle blocking cylinder 2 and a counting sensor 1 (see fig. 1 and 4). The bottle conveying belt is a motor-driven conveyor belt mechanism for conveying said gel bottles 9, which conveyor belt mechanism is positioned relative to the frame 8 and arranged on the bottle conveying path of said gel bottles 9 (see fig. 1). The bottle pushing platform 10 is a work table for arranging and placing the gel bottles 9 before boxing (see fig. 1 and 2), and the bottle pushing platform 10 is arranged at the terminal end of the bottle conveying path and is positioned at one side of the bottle conveying belt (see fig. 1). The gel bottle 9 (see fig. 1) corresponding to two cartons 11 is placed on the bottle pushing platform 10, and the two cartons 11 are filled with the gel bottle simultaneously during operation. A bottle pushing cylinder 14 is provided at the end of the bottle conveying path on the other side of the bottle conveying belt (see fig. 1), the bottle pushing cylinder 14 being mounted in a position relative to the frame 8. The bottle pushing plate 15 is fixed on the telescopic end of the bottle pushing cylinder 14 (see fig. 1), the bottle pushing plate 15 pushes a row of gel bottles 9 to the bottle pushing platform 10 in an extending state, and the bottle pushing plate 15 is located beside the bottle conveying belt in a retracting state (see fig. 2). The bottle conveying path is provided with a bottle blocking position for blocking the gel bottle 9, the bottle blocking cylinder 2 is arranged beside the bottle blocking position (see figure 1), the telescopic end of the bottle blocking cylinder 2 serves as a bottle blocking action end, the bottle blocking action end is transversely arranged on the bottle conveying path in the extending state so as to block the gel bottle 9 from continuously moving forwards along the bottle conveying path, and the bottle conveying path at the bottle blocking position is opened by the bottle blocking action end in the retracting state. The counting sensor 1 is positioned in front of the bottle transfer path in the bottle blocking position (see fig. 1) for counting the number of gel bottles 9 passing through the counting sensor 1.
In order to solve the problem that the gel square bottles at the bottle packing and feeding position are lined up and extruded in the original hand-free disinfection gel production line, the extrusion deformation of the gel square bottles into defective products is caused, the bottle conveying belt comprises a first belt 4, a first belt motor 6, a second belt 5, a second belt motor 7 and a side guardrail 13 (see fig. 1). The first deck motor 6 is drivingly connected to the first deck 4, and the second deck motor 7 is drivingly connected to the second deck 5 (see fig. 4). The second belt 5 is arranged beside the first belt 4, and the rear part of the conveying path of the second belt 5 and the front part of the conveying path of the first belt 4 are arranged in parallel to form an overlapping section by taking the conveying direction of the belt as a reference (see fig. 1). The side fences 13 are arranged along the conveying path from the rear to the front on both sides of the first running belt 4, then are folded or bent to the rear of the conveying path of the second running belt 5 at the overlapping section, and then are arranged along the conveying path from the rear to the front on both sides of the second running belt 5 (see fig. 1), thereby constituting a conveying path which transitions from the first running belt 4 to the second running belt 5 through the overlapping section. The bottle blocking position is arranged on the conveying path of the second belt 5. A travel switch 3 (see fig. 1) is arranged at the bottle blocking action end, the travel switch 3 is connected in series in a control loop of the second tape transport motor 7, and the travel switch 3 is matched with the bottle blocking action end of the bottle blocking cylinder 2 to control the start and stop of the second tape transport motor 7.
The carton conveying mechanism is a motor-driven conveyor mechanism for conveying the cartons 11 (see fig. 1), which is positioned relative to the frame 8 and arranged in the carton conveying path of the cartons 11. A box loading position is arranged on the box conveying path and is positioned beside the bottle pushing platform 10, and a carton detection sensor 18 is arranged at the box loading position and is used for detecting whether a carton 11 is arranged at the box loading position. The present embodiment provides two bin positions, each of which is provided with a carton detecting sensor 18 (see fig. 1).
The paper board placing platform 21 is a work table on which the paper boards 16 are stacked (see fig. 1 and 2), and the work table is provided with a paper board detecting sensor 17 for detecting whether the paper boards 16 are on the paper board placing platform 21 (see fig. 2). With reference to the box conveying path, the bottle pushing platform 10 is located on one side of the box conveying path, and the cardboard placing platform 21 is located on the other side of the box conveying path. In the present embodiment, the sheet placing table 21 places the sheets 16 corresponding to the two cartons 11 thereon (see fig. 1).
The bottle plate transfer mechanism is located above the boxing position and is installed relative to the rack 8, and the bottle plate transfer mechanism consists of a bottle lifting gripper 22, a bottle lifting cylinder 23, a plate sucking device 24, a plate lifting cylinder 25, a sliding seat 26, a guide rail 27 and a linear driving mechanism 28 (see fig. 2 and 3), wherein the bottle lifting gripper 22 is a group of pneumatic clamping jaws which correspond to the bottle neck positions of the gel bottles 9 arranged one by one and are used for gripping a group of gel bottles 9 arranged on the bottle pushing platform 10 (see fig. 2). The suction plate 24 is a member with a vacuum suction port for grasping the sheets 16 stacked on the sheet placing table 21 (see fig. 2 and 3). The sliding seat 26 is a seat body capable of sliding, and the guide rail 27 is a rail engaged with the sliding seat 26 (see fig. 2 and 3). In the assembled state, the sliding direction of the guide rail 27 is perpendicular to the box conveying path, the guide rail 27 is fixedly connected with respect to the frame 8, the sliding seat 26 is in sliding fit with the guide rail 27 in the sliding direction, the linear driving mechanism 28 is in driving connection with the sliding seat 26 and drives the sliding seat 26 to slide or be positioned along the guide rail 27, the bottle lifting cylinder 23 and the board lifting cylinder 25 are vertically arranged in the up-down direction (see fig. 2 and 3) and are positioned and installed with respect to the sliding seat 26, the bottle lifting handle 22 is positioned and installed on the extending end of the bottle lifting cylinder 23, and the board suction device 24 is positioned and installed on the extending end of the board lifting cylinder 25 (see fig. 2).
In this embodiment, the bottle plate transfer mechanism is provided with two bottle-lifting grippers 22 (two bottle-lifting grippers 22 can be seen from the relationship of fig. 2 and 3), each bottle-lifting gripper 22 grips one group of gel bottles 9 corresponding to one carton 11, and the two bottle-lifting grippers 22 work simultaneously to grip two groups of gel bottles 9 of two cartons 11 simultaneously. Similarly, the bottle board transferring mechanism is provided with two board suction devices 24 (see fig. 3), and the two board suction devices 24 work simultaneously to simultaneously grab the two paper boards 16 corresponding to the two cartons 11.
In the present embodiment, the linear driving mechanism 28 is composed of a motor, a lead screw, and a nut, but the present invention is not limited thereto, and a cylinder, a hydraulic cylinder, a linear motor, and other mechanisms that can realize linear driving may be used. As would be understood and accepted by those skilled in the art.
The automatic bottle filling device includes an alarm indicator light 19 and a touch screen 20 (see fig. 2 and 3). Aiming at the counting sensor 1, the travel switch 3, the carton detecting sensor 18, the paperboard detecting sensor 17, the first tape moving motor 6, the second tape moving motor 7, the bottle blocking cylinder 2, the bottle pushing cylinder 14, the bottle lifting gripper 22, the bottle lifting cylinder 23, the plate sucking device 24, the plate lifting cylinder 25, the linear driving mechanism 28 and the alarm indicator lamp 19, a control circuit (see figures 5 and 6) is arranged, the control circuit is respectively provided with a signal input end corresponding to the counting sensor 1, the travel switch 3, the carton detecting sensor 18 and the paperboard detecting sensor 17, a control output end corresponding to the first tape moving motor 6, the second tape moving motor 7, the bottle blocking cylinder 2, the bottle pushing cylinder 14, the bottle lifting gripper 22, the bottle lifting cylinder 23, the plate sucking device 24, the plate lifting cylinder 25, the linear driving mechanism 28 and the alarm indicator lamp 19 is respectively arranged, the counting sensor 1, the travel switch 3, the carton detecting sensor 18 and the paperboard detecting sensor 17 are respectively connected with the corresponding signal input ends, the control output end is respectively connected with control loops corresponding to the first tape transport motor 6, the second tape transport motor 7, the bottle blocking cylinder 2, the bottle pushing cylinder 14, the bottle lifting gripper 22, the bottle lifting cylinder 23, the plate sucking device 24, the plate lifting cylinder 25, the linear driving mechanism 28 and the alarm indicator lamp 19. The control circuit in this embodiment can be implemented by using the prior art, and will not be further described herein, and those skilled in the art can design a corresponding control circuit according to the working principle and requirements of the present invention.
The working process of this embodiment is described as follows:
1. two sets of sheets 16 are previously stacked on a sheet placement platform 21 (see fig. 2), the cartons 11 are conveyed by a box conveyor to two boxing positions (see fig. 1), and the gel bottles 9 are conveyed by a bottle conveyor to the end of the bottle conveying path.
2. Two suction plate 24 of the bottle board transfer mechanism are moved to the position of the board placing table 21 (see fig. 2), and each suction plate 24 sucks one board 16, and then is transferred to the packing position and put into the carton 11 as a board 16 lined at the bottom of the carton 11.
3. The gel bottle 9 is transferred. The first belt conveyor motor 6 drives the first belt conveyor 4 to move in the direction indicated by the arrow, the second belt conveyor motor 7 drives the second belt conveyor 5 to move in the direction indicated by the arrow, and the gel bottles 9 are conveyed from the rear part of the conveying path of the first belt conveyor 4 to the front part of the conveying path of the second belt conveyor 5 one by one through the overlapping section, and are accumulated and queued one by one (see fig. 1). After the photoelectric counting sensor 1 counts the set number of times (for example, 16 times), the control circuit outputs a control signal to trigger the bottle blocking cylinder 2 to act, and the bottle blocking action end of the bottle blocking cylinder 2 extends out to block the subsequent gel bottle 9 from advancing. Because the action of the bottle blocking action end triggers the travel switch 3, the control circuit outputs a control signal to enable the second tape transport motor 7 to stop rotating corresponding to an input signal of the travel switch 3, namely the second tape transport 5 stops moving. Meanwhile, the control circuit outputs a control signal to trigger the bottle pushing cylinder 14 to push the bottle to the workbench 10 once. The bottle pushing time can be achieved by setting a time delay duration, for example, the time delay duration is 3 seconds, after the bottle pushing is finished, the control circuit outputs a control signal to enable the bottle pushing cylinder 14 and the bottle blocking cylinder 2 to retract, the bottle blocking cylinder 2 retracts to trigger the travel switch 3, the second tape motor 7 is switched on again to drive the second tape 5 to continue to convey the gel bottles 9, and the gel bottles 9 are prevented from being stacked and extruded due to the fact that the gel bottles 9 move all the time in the past due to the movement and stopping of the second tape 5 in the process. With this reciprocating cycle, the number of filled gel bottles 9 in the two cartons 11 is satisfied for a total of 4 push bottles.
4. Two bottle lifting grippers 22 on the bottle plate transfer mechanism move to the position above the bottle pushing platform 10, the bottle lifting air cylinder 23 acts, the two bottle lifting grippers 22 descend to grab the gel bottles 9 corresponding to the two cartons 11 for packing, the gel bottles 9 are lifted upwards, and then the gel bottles are moved to the packing position and placed into the cartons 11. After the gel bottle 9 is grabbed, the second belt motor 7 stops rotating, namely the second belt 5 stops moving, the bottle feeding is suspended for 8 seconds, the bottle blocking cylinder 2 is in an extending state, and after the travel switch 3 is powered off for 5 seconds, the first belt motor 6 also stops rotating, namely the first belt 4 also stops moving. The problem that the gel bottle 9 is easily stacked and extruded when the assembly line is carried on is avoided, and the gel bottle 9 is extruded and deformed to become a defective product due to too high pressure is solved.
5. Two suction plate 24 of the bottle board transfer mechanism are moved to the position of the board placing platform 21 (see fig. 2), and each suction plate 24 sucks one board 16, and then is transferred to the packing position and put into the carton 11 as a board 16 lined on the top of the carton 11. Until the automatic bottling is completed, the carton transfer mechanism operates to transfer the two cartons 11 filled with gel bottles 9 to the next packing station.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.
Claims (4)
1. The utility model provides an exempt from automatic bottled case device of hand-washing disinfection gel production line, to cardboard (16) of boxed gel bottle (9), carton (11) and liner in carton (11), automatic bottled case device includes frame (8), bottle transport mechanism, case transport mechanism, its characterized in that: the device also comprises a paperboard placing platform (21) and a bottle board transferring mechanism;
the bottle conveying mechanism mainly comprises a bottle conveying belt, a bottle pushing platform (10), a bottle pushing cylinder (14), a bottle pushing plate (15), a bottle blocking cylinder (2) and a counting sensor (1); the bottle conveying belt is a conveyor belt mechanism driven by a motor and used for conveying the gel bottles (9), and the conveyor belt mechanism is positioned relative to the rack (8) and is arranged on a bottle conveying path of the gel bottles (9); the bottle pushing platform (10) is a working table top used for arranging and placing gel bottles (9) before boxing, and the bottle pushing platform (10) is arranged at the terminal of the bottle conveying path and is positioned on one side of the bottle conveying belt; the bottle pushing cylinder (14) is arranged at the terminal of the bottle conveying path and is positioned at the other side of the bottle conveying belt, and the bottle pushing cylinder (14) is positioned and installed relative to the rack (8); the bottle pushing plate (15) is fixed on the telescopic end of the bottle pushing cylinder (14), the bottle pushing plate (15) pushes a row of gel bottles (9) to the bottle pushing platform (10) in an extending state, and the bottle pushing plate (15) is positioned beside the bottle conveying belt in a retracting state; the bottle conveying path is provided with a bottle blocking position for blocking a gel bottle (9), the bottle blocking cylinder (2) is arranged beside the bottle blocking position, the telescopic end of the bottle blocking cylinder (2) is used as a bottle blocking action end, the bottle blocking action end is transversely arranged on the bottle conveying path in the extending state so as to block the gel bottle (9) from continuously moving forwards along the bottle conveying path, and the bottle blocking action end opens the bottle conveying path at the bottle blocking position in the retracting state; the counting sensor (1) is positioned in front of the bottle conveying path at the bottle blocking position and is used for metering the number of gel bottles (9) passing through the counting sensor (1);
the box conveying mechanism is a conveying belt mechanism with a motor drive and is used for conveying the paper boxes (11), and the conveying belt mechanism is positioned relative to the rack (8) and is arranged on a box conveying path of the paper boxes (11); a boxing position is arranged on the boxing conveying path and is positioned beside the bottle pushing platform (10), and a carton detection sensor (18) is arranged at the boxing position and is used for detecting whether a carton (11) is arranged at the boxing position;
the paperboard placing platform (21) is a working table for stacking and placing the paperboards (16), and a paperboard detecting sensor (17) is arranged on the working table and used for detecting whether the paperboards (16) are arranged on the paperboard placing platform (21); with the box conveying path as a reference, the bottle pushing platform (10) is positioned on one side of the box conveying path, and the paperboard placing platform (21) is positioned on the other side of the box conveying path;
the bottle plate transfer mechanism is positioned above the boxing position and is installed relative to the rack (8), and the bottle plate transfer mechanism consists of a bottle lifting gripper (22), a bottle lifting cylinder (23), a plate sucking device (24), a plate lifting cylinder (25), a sliding seat (26), a guide rail (27) and a linear driving mechanism (28), wherein the bottle lifting gripper (22) is a group of pneumatic clamping jaws which correspond to the bottle neck positions of gel bottles (9) which are arranged and placed one by one and is used for grabbing a group of gel bottles (9) which are arranged and placed on the bottle pushing platform (10); the suction plate device (24) is a component with a vacuum suction port and is used for grabbing the paper boards (16) stacked on the paper board placing platform (21); the sliding seat (26) is a seat body capable of sliding, and the guide rail (27) is a track matched with the sliding seat (26); in an assembly state, the sliding direction of the guide rail (27) is perpendicular to the box conveying path, the guide rail (27) is fixedly connected with the rack (8), the sliding seat (26) is in sliding fit with the guide rail (27) in the sliding direction, the linear driving mechanism (28) is in driving connection with the sliding seat (26) and drives the sliding seat (26) to slide or be positioned along the guide rail (27), the bottle lifting cylinder (23) and the lifting plate cylinder (25) are vertically arranged in the vertical direction and are positioned and installed relative to the sliding seat (26), the bottle lifting hand grip (22) is positioned and installed on the extending end of the bottle lifting cylinder (23), and the plate sucking device (24) is positioned and installed on the extending end of the lifting plate cylinder (25).
2. The automated bottle boxing apparatus according to claim 1, wherein: the bottle conveying belt comprises a first belt (4), a first belt motor (6), a second belt (5), a second belt motor (7) and a side guardrail (13); the first tape transport motor (6) is in driving connection with the first tape transport (4), and the second tape transport motor (7) is in driving connection with the second tape transport (5); the second belt (5) is arranged beside the first belt (4), and the rear part of the conveying path of the second belt (5) and the front part of the conveying path of the first belt (4) are arranged in parallel to form an overlapping section by taking the conveying direction of the belts as a reference; the side guardrails (13) are arranged from back to front along the conveying path on both sides of the first belt (4), then are bent or bent to the rear part of the conveying path of the second belt (5) at the overlapping section, and then are arranged from back to front along the conveying path on both sides of the second belt (5), so that a conveying path which is transited from the first belt (4) to the second belt (5) through the overlapping section is formed; the bottle blocking position is arranged on the conveying path of the second belt (5).
3. The automated bottle boxing apparatus according to claim 1, wherein: the bottle stopping mechanism is characterized in that a travel switch (3) is arranged at the bottle stopping action end, the travel switch (3) is connected in series in a control loop of the second tape transport motor (7), and the travel switch (3) is matched with the bottle stopping action end of the bottle stopping cylinder (2) to control the start and stop of the second tape transport motor (7).
4. The automated bottle boxing apparatus according to claim 3, wherein: comprises an alarm indicator lamp (19); aiming at a counting sensor (1), a travel switch (3), a carton detection sensor (18), a paperboard detection sensor (17), a first tape motor (6), a second tape motor (7), a bottle blocking cylinder (2), a bottle lifting gripper (22), a bottle lifting cylinder (23), a plate sucking device (24), a plate lifting cylinder (25), a linear driving mechanism (28) and an alarm indicator lamp (19), the control circuit is respectively provided with a signal input end corresponding to the counting sensor (1), the travel switch (3), the carton detection sensor (18) and the paperboard detection sensor (17), and a control output end corresponding to the first tape motor (6), the second tape motor (7), the bottle blocking cylinder (2), the bottle lifting gripper (22), the bottle lifting cylinder (23), the plate sucking device (24), the plate lifting cylinder (25), the linear driving mechanism (28) and the alarm indicator lamp (19), the counting sensor (1), the travel switch (3), the carton detection sensor (18) and the paperboard detection sensor (17) are respectively connected with corresponding signal input ends, and the control output ends are respectively connected with corresponding control loops of the first tape transport motor (6), the second tape transport motor (7), the bottle blocking cylinder (2), the bottle lifting gripper (22), the bottle lifting cylinder (23), the plate sucking device (24), the plate lifting cylinder (25), the linear driving mechanism (28) and the alarm indicator lamp (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011261869.3A CN112389712B (en) | 2020-11-12 | 2020-11-12 | Automatic bottle-filling box device of hand-washing-free disinfection gel production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011261869.3A CN112389712B (en) | 2020-11-12 | 2020-11-12 | Automatic bottle-filling box device of hand-washing-free disinfection gel production line |
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| CN112389712A true CN112389712A (en) | 2021-02-23 |
| CN112389712B CN112389712B (en) | 2022-05-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011261869.3A Active CN112389712B (en) | 2020-11-12 | 2020-11-12 | Automatic bottle-filling box device of hand-washing-free disinfection gel production line |
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| CN112977934A (en) * | 2021-04-15 | 2021-06-18 | 栖霞市沃尔德果蔬冷藏有限公司 | Automatic vanning equipment of apple cleaning line |
| CN114148571A (en) * | 2021-12-23 | 2022-03-08 | 广州市博仕机电工贸有限公司 | Glue bottle boxing device and glue bottle boxing method |
| KR102419936B1 (en) * | 2021-10-08 | 2022-07-12 | 우림이씨에스 주식회사 | Apparatus for pick up container |
| US11535458B2 (en) * | 2017-02-01 | 2022-12-27 | Westrock Packaging Systems, Llc | Apparatus, system and method for orientating articles |
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| US11535458B2 (en) * | 2017-02-01 | 2022-12-27 | Westrock Packaging Systems, Llc | Apparatus, system and method for orientating articles |
| CN112977934A (en) * | 2021-04-15 | 2021-06-18 | 栖霞市沃尔德果蔬冷藏有限公司 | Automatic vanning equipment of apple cleaning line |
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| CN114148571B (en) * | 2021-12-23 | 2023-02-03 | 广州市博仕机电工贸有限公司 | Glue bottle packing device |
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| CN112389712B (en) | 2022-05-13 |
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