CN112388924A - Rotating shaft type axial vibration excitation device and injection molding machine - Google Patents
Rotating shaft type axial vibration excitation device and injection molding machine Download PDFInfo
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- CN112388924A CN112388924A CN202011301719.0A CN202011301719A CN112388924A CN 112388924 A CN112388924 A CN 112388924A CN 202011301719 A CN202011301719 A CN 202011301719A CN 112388924 A CN112388924 A CN 112388924A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/46—Means for plasticising or homogenising the moulding material or forcing it into the mould
- B29C45/58—Details
- B29C45/585—Vibration means for the injection unit or parts thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/46—Means for plasticising or homogenising the moulding material or forcing it into the mould
- B29C45/47—Means for plasticising or homogenising the moulding material or forcing it into the mould using screws
- B29C45/50—Axially movable screw
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- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a rotating shaft type axial vibration excitation device and an injection molding machine. According to the invention, when the outer sleeve and the connecting sleeve rotate relatively and the outer sleeve moves axially, the injection molding screw and the connecting sleeve synchronously carry out axial micro-vibration, so that the solid compaction capacity can be improved, the heat conduction efficiency (namely the melting rate) is improved, the melt viscosity is also reduced, and when materials are dynamically injected, the flow resistance can be effectively reduced due to the reduction of the melt viscosity and the enhancement of the fluidity, so that the internal stress generated by the rapid cooling and solidification of the materials in a mold cavity is reduced, and the phenomenon of uneven material filling in the mold cavity is improved; when the material is kept pressure, the material in the die cavity shrinks due to cooling, the melt compensation capability in the die cavity can be enhanced by dynamic vibration, the product forming precision can be improved, and the surface quality can be improved.
Description
Technical Field
The invention belongs to the field of injection molding machines, particularly relates to a rotating shaft type axial vibration excitation device, and also relates to an injection molding machine for realizing dynamic injection, plasticization and pressure maintaining.
Background
Injection molding machines, also known as injection molding machines or injection molding machines. It is a main forming equipment for making various shaped plastic products from thermoplastic plastics or thermosetting plastics by using plastic forming mould. The injection molding machine can heat the plastic, apply high pressure to the molten plastic, and inject it to fill the mold cavity.
Specifically, the injection motion state mainly includes the following actions:
1) and injection: the injection motor drives the rotary screw rod to push the injection screw rod to advance;
2) and pressure maintaining: keeping the pressure intensity of the die cavity and the material pipe unchanged for a period of time, and continuously applying work by the injection motor;
3) and feeding materials: the feeding motor drives the injection screw to rotate (the injection screw can only rotate in one direction);
4) and loosening after loosening: the pressure of the front section of the injection molding screw rod can generate backpressure more and more when the injection molding screw rod is driven to rotate by the feeding motor, the ball screw rod is required to move backwards to release the backpressure, and the feeding motor and the injection motor work simultaneously.
Meanwhile, the dynamic injection molding technology comprises the following steps: the injection molding screw rod generates axial pulsating oscillation force in the injection molding processing process, namely, the injection molding screw rod generates axial vibration in the pressure maintaining and feeding stage, so that the product yield and the feeding efficiency are improved.
At present, aiming at high-precision injection molding, a precision hydraulic injection molding machine or a full-electric injection molding machine is generally used, the price is high, and the improvement is still carried out on the basis of steady-state injection molding.
The machine-shaping principle of traditional hydraulic pressure injection molding machine is that steady state is moulded plastics, uses the rotatory shearing of the screw rod of moulding plastics to realize the change from solid to molten state of material, realizes product injection moulding through injecting the pressurize at last.
In the steady-state injection molding process, materials are completely conveyed through friction force, and heat energy sources in the material plasticizing and melting states are all from heat generated by friction and energy of an external heating ring, so that the phenomenon of nonuniform plasticization often exists in the steady-state injection molding process.
In addition, the high viscosity of the molten plastic leads to large resistance in the plasticizing process, and in the steady-state injection and pressure maintaining stages, the crystallization effect of the material and the shrinkage effect in the product molding process lead to uneven distribution of local stress states in the product, thereby causing product quality defects such as warping, cracking, fusion marks and the like.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides an improved rotating shaft type axial vibration excitation device.
Meanwhile, the invention also relates to an injection molding machine for realizing dynamic injection, plasticization and pressure maintaining.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
the utility model provides a pivot formula axial excitation device, it includes the connecting sleeve, the outer sleeve, rotate connecting piece and power driver, wherein the connecting sleeve with mould plastics the coaxial and fixed connection of screw rod, the outer sleeve cover is established in the connecting sleeve periphery, it is connected connecting sleeve and outer sleeve to rotate the connecting piece, and connecting sleeve and outer sleeve are in axial and circumference relative motion setting, power driver sets up on the outer sleeve and drives the outer sleeve along the reciprocal swing of the relative connecting sleeve of axial, when the outer sleeve reciprocal swing, it transmits effort to the connecting sleeve to rotate the connecting piece, the connecting sleeve with mould plastics the screw rod along axial lead direction reciprocating vibration.
Preferably, the reciprocating vibration displacement of the connecting sleeve and the injection screw along the axial lead direction is-0.2 mm.
Specifically, the connecting sleeve and the injection molding screw are subjected to reciprocating vibration displacement of-0.1 mm along the axial lead direction, so that micro motion is realized in the displacement range, and thus, in the plasticizing process: the solid compaction capability can be improved by the axial micro-amplitude vibration brought by the rotating shaft type axial vibration excitation device, so that the heat conduction efficiency (namely the melting rate) is improved; reducing the melt viscosity; in the injection process: because the melt viscosity is reduced and the fluidity is enhanced, the flow resistance can be effectively reduced, thereby reducing the internal stress generated by the solidification of the materials in the die cavity due to the rapid cooling and improving the phenomenon of uneven material filling of the die cavity; and (3) pressure maintaining stage: the material in the die cavity shrinks due to cooling, the melt compensation capability in the die cavity can be enhanced by dynamic vibration, the product forming precision can be improved, and the surface quality can be improved.
Preferably, the reciprocating vibration frequency of the connecting sleeve and the injection screw along the axial lead direction is 5-20 HZ. The optimum vibration frequency is 15 HZ.
According to a preferred embodiment and aspect of the present invention, the rotational connector is a ball guide, and the ball guide includes a housing fixed to the connecting sleeve, and a plurality of balls circumferentially distributed around the housing, wherein the plurality of balls contact an inner wall of the outer sleeve. The connection of the balls can reduce friction force, and further, the axial micro-amplitude vibration can be conveniently realized under the condition that the injection molding screw rod rotates.
According to a specific embodiment and a preferable aspect of the present invention, the connecting sleeve is provided at an outer periphery thereof with an annular groove recessed inward from a surface thereof, and the power driver includes a power motor provided on the outer sleeve at a position corresponding to the annular groove, and an eccentric wheel drivingly connected to an output shaft of the power motor and having a center offset from a center of the output shaft, wherein the eccentric wheel is located in the annular groove, and when the output shaft rotates, the power motor and the outer sleeve are driven to oscillate back and forth along the axial direction by interference of the eccentric wheel with an inner wall of the annular groove. That is to say, when the power motor rotated, the rotor of power motor drove the eccentric wheel and rotates, and the structure of eccentric placing makes the power motor rotatory, and the outer sleeve does the reciprocal swing of axial, simultaneously because the interact of power, and the connecting sleeve can do the reciprocal vibration of axial simultaneously.
Preferably, a bearing is formed on the outer periphery of the eccentric wheel, and the eccentric wheel is engaged with the output shaft through an eccentric wheel shaft. Therefore, the bearing of the eccentric wheel rolling from the periphery is abutted against the inner wall of the annular groove, so that the friction is further reduced, the motion control of the eccentric wheel is facilitated, and the power loss is reduced.
According to a further embodiment and preferred aspect of the invention, the power drive further comprises a distance disc having a shaft axis coinciding with the shaft axis of the output shaft and being fixed to the end of the output shaft, the eccentric shaft being adjustably arranged on the distance disc from the end remote from the eccentric along the circumferential movement of the distance disc. Therefore, the center distance between the eccentric wheel shaft and the output shaft is adjustable, and the displacement range of the amplitude can be further changed, namely, the smaller the center distance between the eccentric wheel shaft and the output shaft is, the larger the displacement range of the amplitude is; on the contrary, the larger the center distance between the eccentric wheel shaft and the output shaft is, the smaller the displacement range of the amplitude is, thereby meeting the working requirements under different states.
Preferably, an annular avoiding groove opposite to the annular groove is formed in the inner wall of the outer sleeve, the distance adjusting disc is located in the annular avoiding groove, and the power motor is located at the lower part of the outer sleeve. This provides sufficient space for mounting the components of the power drive and, at the same time, allows relative rotation of the outer sleeve and the coupling sleeve, i.e. rotation of the coupling sleeve relative to the outer sleeve, under further counter-weighting of the power motor.
Furthermore, a sliding groove extending along the circumferential direction is formed in the adjusting disc, the eccentric wheel shaft is arranged in the sliding groove in a sliding mode through the connecting module far away from the end portion of the eccentric wheel, the power driver further comprises a distance adjusting threaded rod arranged on the distance adjusting disc and used for driving the connecting module to slide in the sliding groove, and the connecting module is close to or far away from the center of the distance adjusting disc under the rotation of the distance adjusting threaded rod. The distance-adjusting threaded rod can drive the connecting module to move in a screwing or loosening manner; or the distance-adjusting threaded rod is a screw rod, the screw rod and the connecting module form a screw rod nut structure, and the nut moves linearly under the rotation of the screw rod so as to drive the connecting module to move linearly in the sliding groove.
Preferably, the reciprocating swinging displacement of the outer sleeve along the axis direction is-100 mm; the frequency of the reciprocating swing of the outer sleeve along the axial lead direction is 5 to 20 HZ.
The other technical scheme of the invention is as follows: an injection molding machine that achieves dynamic injection, plasticizing, and holding pressure, comprising:
the charging barrel comprises a barrel body and a nozzle, wherein the barrel body is provided with a plastic raw material inlet;
an injection screw extending along the length of the barrel;
the injection molding power device is used for driving the injection molding screw to rotate around the axis of the injection molding screw and to linearly move along the length direction of the injection molding screw;
and the rotating shaft type axial vibration excitation device is positioned between the charging barrel and the injection molding power device.
Due to the implementation of the technical scheme, compared with the prior art, the invention has the following advantages:
according to the invention, when the outer sleeve and the connecting sleeve rotate relatively and the outer sleeve moves axially, the injection molding screw and the connecting sleeve synchronously carry out axial micro-vibration, so that the solid compaction capacity can be improved, the heat conduction efficiency (namely the melting rate) is improved, the melt viscosity is also reduced, and when materials are dynamically injected, the flow resistance can be effectively reduced due to the reduction of the melt viscosity and the enhancement of the fluidity, so that the internal stress generated by the rapid cooling and solidification of the materials in a mold cavity is reduced, and the phenomenon of uneven material filling in the mold cavity is improved; when the material is kept pressure, the material in the die cavity shrinks due to cooling, the melt compensation capability in the die cavity can be enhanced by dynamic vibration, the product forming precision can be improved, and the surface quality can be improved.
Drawings
FIG. 1 is a schematic structural view of an injection molding machine according to the present invention;
FIG. 2 is an enlarged schematic view of the structure of the rotary shaft type axial excitation device in FIG. 1;
FIG. 3 is a left side view of FIG. 2;
FIG. 4 is a top view of FIG. 2;
wherein: 1. a charging barrel; 10. a barrel; 11. a nozzle;
2. injection molding the screw;
3. an injection molding power plant;
4. a rotating shaft type axial excitation device; 40. a connecting sleeve; 400. an annular groove; 41. an outer sleeve; 410. an annular avoidance groove; 42. rotating the connecting piece; 420. a sleeve body; 421. a ball bearing; 43. a power driver; 430. a power motor; s, an output shaft; 431. a distance adjusting disc; h. a chute; 432. an eccentric wheel shaft; 433. an eccentric wheel; 434. a bearing; 435. a connection module; 436. and (4) adjusting the distance of the threaded rod.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present application more comprehensible, embodiments accompanying the present application are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. This application is capable of embodiments in many different forms than those described herein and that modifications may be made by one skilled in the art without departing from the spirit and scope of the application and it is therefore not intended to be limited to the specific embodiments disclosed below.
In the description of the present application, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "circumferential", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be considered as limiting the present application.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present application, "plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral parts; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through intervening media. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment.
As shown in fig. 1, the injection molding machine for realizing dynamic injection, plasticization and pressure maintaining of the present embodiment includes a material cylinder 1, an injection screw 2, an injection power device 3, and a rotary shaft type axial excitation device 4 located between the material cylinder 1 and the injection power device 3.
The charging barrel 1 comprises a barrel body 10 with a cavity inside and a nozzle 11 positioned at the left end part of the barrel body 10, wherein a plastic raw material inlet is formed in the barrel body 10.
And the injection screw 2 extends along the length direction of the cylinder 10, and the left end part of the injection screw is positioned in the cylinder 10, wherein the axial lead of the injection screw 2 is superposed with the central line of the cylinder 10.
And the injection power device 3 is used for driving the injection screw to rotate around the axis of the injection screw and to linearly move along the length direction of the injection screw.
And the rotating shaft type axial excitation device 4 is positioned between the right end part of the cylinder 10 and the left end part of the injection power device 3.
As shown in fig. 2, the rotary shaft type axial excitation device 4 includes a connecting sleeve 40 coaxial with and fixedly connected to the injection screw 2, an outer sleeve 41, a rotary joint 42 located between the outer sleeve 41 and the connecting sleeve 40 for relatively rotating and linearly moving the outer sleeve 41 and the connecting sleeve 40 around their axial center lines, and a power driver 43 for driving the outer sleeve 41 to reciprocally swing along the axial direction.
The axial lead of the outer sleeve 41, the axial lead of the injection screw 2 and the axial lead of the connecting sleeve 40 are superposed.
In this example, when the outer sleeve 41 is oscillated back and forth in the axial direction thereof, the rotational coupling member 42 transmits the force to the coupling sleeve 40, and the coupling sleeve 40 and the injection screw 2 are oscillated back and forth in the axial direction.
Specifically, the rotating connection member 42 is a ball guide sleeve, which includes a sleeve body 420 and a plurality of balls 421 circumferentially distributed around the sleeve body 420, wherein the balls 421 are located between the outer wall of the connection sleeve 40 and the inner wall of the outer sleeve 41. The connection of the balls can reduce friction force, and further, the axial micro-amplitude vibration can be conveniently realized under the condition that the injection molding screw rod rotates.
In this embodiment, the outer sleeve 41 is heavy, so that the rotation between the outer sleeve 41 and the connecting sleeve 40 means that the connecting sleeve 40 rotates relative to the outer sleeve 41 which is not fixed, and the axial reciprocating motion is caused by the interaction of the force, so that the connecting sleeve 40 is subjected to the axial force, and further generates the axial vibration.
As shown in fig. 3 and 4, the connecting sleeve 40 is provided at its outer periphery with an annular groove 400 recessed inward from its surface, the outer sleeve 41 is provided at its inner wall with an annular escape groove 410 recessed inward from its wall surface, the power driver 43 includes a power motor 430 disposed at a lower portion of the outer sleeve 41 corresponding to the annular escape groove 410, a distance adjusting disc 431 fixed to an upper end portion of an output shaft s of the power motor 430 and having an axis coincident with an axis of the output shaft s, an eccentric shaft 432 adjustably disposed on the distance adjusting disc 431 along a circumferential direction of the distance adjusting disc 431, an eccentric 433 disposed on a top of the eccentric shaft 432, and a bearing 434 (which may be a ball bearing or a needle bearing) disposed at an outer periphery of the eccentric 433, wherein the distance adjusting disc 431 is disposed in the annular escape groove 410, the eccentric 433 and the bearing 434 are disposed in the annular groove 400 and abut against a side wall of the annular groove 400 from an outer peripheral portion, when the output shaft rotates, the power motor 430 and the outer sleeve 41 are pushed to oscillate back and forth along the axial direction by the contact of the bearing 434 with the inner wall of the annular groove 400. That is, when the power motor 430 rotates, the rotor of the power motor 430 rotates the eccentric wheel 433 and the bearing 434, and drives the power motor 430 and the outer sleeve 41 to perform axial reciprocating oscillation, and the connecting sleeve 40 performs axial reciprocating oscillation due to the interaction of the forces.
From the above, the center distance between the eccentric wheel shaft 432 and the output shaft s is adjustable, and the displacement range of the amplitude can be further changed, that is, the smaller the center distance between the eccentric wheel shaft 432 and the output shaft s is, the larger the displacement range of the amplitude is; conversely, the larger the center distance between the eccentric wheel shaft 432 and the output shaft s is, the smaller the displacement range of the amplitude is, and therefore, the working requirements under different states are met.
In this example, the power motor 430 is located at the lower portion of the outer sleeve 41, and the power motor 430 is a three-phase six-stage asynchronous machine. Because the outer sleeve has heavier mass, when the eccentric wheel rotates under the balance weight of the power motor, the outer sleeve cannot rotate around the axis of the outer sleeve and can only linearly swing back and forth along the length direction of the axis.
Meanwhile, in order to adjust the center distance between the eccentric wheel shaft 432 and the output shaft s, in this example, a sliding groove h extending along the circumferential direction is formed in the adjusting disc 431, a connecting module 435 matching with the sliding groove h is fixedly arranged at the lower end of the eccentric wheel shaft 432, and the connecting module 435 can move in the sliding groove h along the extending direction of the sliding groove h, the power driver 43 further includes a distance adjusting threaded rod 436 arranged on the distance adjusting disc 431 and used for driving the connecting module 435 to slide in the sliding groove, wherein under the rotation of the distance adjusting threaded rod 436, the connecting module 435 is arranged to be close to or far away from the center of the distance adjusting disc 431.
Specifically, the distance-adjusting threaded rod 436 can drive the connection module 435 to displace in a screwing or unscrewing manner; or the distance-adjusting threaded rod is a screw rod, the screw rod and the connecting module form a screw rod nut structure, and the nut moves linearly under the rotation of the screw rod so as to drive the connecting module to move linearly in the sliding groove.
Meanwhile, in the embodiment, the reciprocating swing displacement of the outer sleeve 41 along the axis direction is-40 mm to 40 mm; the frequency of the reciprocating swing of the outer sleeve along the axial lead direction is 15HZ, so that the reciprocating vibration displacement of the injection molding screw along the axial lead direction is-0.1 mm to 0.1 mm; the reciprocating vibration frequency of the injection screw along the axial lead direction is 15 HZ.
In summary, the implementation process of this embodiment is as follows:
in the working state of injection molding (no matter the injection molding screw rod is in any state, such as rotation or linear motion), the rotor of the three-phase six-stage asynchronous motor drives the eccentric wheel with the bearing arranged outside to rotate, and under the rolling contact of the bearing and the side wall of the annular groove, the outer sleeve swings axially and reciprocally, so that under the interaction of acting force, the connecting sleeve also vibrates axially and reciprocally, and the reciprocating motion of the injection molding screw rod during plasticizing, injection and pressure maintaining is realized, thereby realizing the dynamic injection molding effect, and the injection molding screw rod only needs to realize the vibration state with the vibration displacement of-0.1 mm and the vibration frequency of about 15HZ, and obviously improving the plasticizing efficiency and the injection molding quality.
Therefore, the present embodiment has the advantages of: in the plasticizing transportation process of the material, the position of the rotating shaft type axial excitation device and the axial micro-amplitude vibration of the injection molding screw rod can reduce the plasticizing transportation path and improve the solid compaction capacity, thereby improving the heat conduction efficiency (namely the melting rate), reducing the melt viscosity and the like; during dynamic injection of the material, as the viscosity of the melt is reduced and the fluidity is enhanced, the flow resistance can be effectively reduced, so that the internal stress generated by rapid cooling and solidification of the material in the die cavity is reduced, and the phenomenon of uneven material filling of the die cavity is improved; during material pressurize, the material contracts because of the cooling in the die cavity, and dynamic vibration can strengthen the melt compensation ability in the die cavity, can improve goods shaping precision, improves surface quality at the plastify in-process: the solid compaction capability can be improved by the axial micro-amplitude vibration brought by the rotating shaft type axial vibration excitation device, so that the heat conduction efficiency (namely the melting rate) is improved; the melt viscosity is reduced, and the like; in the injection process: because the melt viscosity is reduced and the fluidity is enhanced, the flow resistance can be effectively reduced, thereby reducing the internal stress generated by the solidification of the materials in the die cavity due to the rapid cooling and improving the phenomenon of uneven material filling of the die cavity; and (3) pressure maintaining stage: the material in the die cavity shrinks due to cooling, the melt compensation capability in the die cavity can be enhanced by dynamic vibration, the product forming precision can be improved, and the surface quality can be improved.
The present invention has been described in detail in order to enable those skilled in the art to understand the invention and to practice it, and it is not intended to limit the scope of the invention, and all equivalent changes and modifications made according to the spirit of the present invention should be covered by the present invention.
Claims (10)
1. A rotary shaft type axial excitation device is characterized in that: the pivot formula axial excitation device include connecting sleeve, outer sleeve, rotation connecting piece and power driver, wherein connecting sleeve and the coaxial and fixed connection of screw rod of moulding plastics, the outer sleeve cover establish connecting sleeve periphery, it will to rotate the connecting piece connecting sleeve with the outer sleeve is connected, just connecting sleeve with the outer sleeve sets up at axial and the relative motion in circumference, power driver set up and be in on the outer sleeve and drive the outer sleeve is relative along the axial connecting sleeve reciprocating swing works as during the outer sleeve reciprocating swing, rotate the connecting piece and transmit the effort to connecting sleeve, connecting sleeve with the screw rod of moulding plastics is along axial lead direction reciprocating vibration.
2. The rotary shaft axial excitation device as claimed in claim 1, wherein: the connecting sleeve and the injection molding screw rod are subjected to reciprocating vibration displacement along the axial lead direction to be-0.2 mm; the connecting sleeve and the injection molding screw have the reciprocating vibration frequency of 5-20 HZ along the axial lead direction.
3. The rotary shaft axial excitation device as claimed in claim 1, wherein: the rotating connecting piece is a ball guide sleeve, the ball guide sleeve comprises a sleeve body and a plurality of balls distributed around the circumference of the sleeve body, and the balls are located between the outer wall of the connecting sleeve and the inner wall of the outer sleeve.
4. The rotary shaft axial excitation device as claimed in claim 1, wherein: the power driver comprises a power motor arranged on the outer sleeve at the position corresponding to the annular groove and an eccentric wheel which is in transmission connection with an output shaft of the power motor and has a center deviating from the center of the output shaft, wherein the eccentric wheel is positioned in the annular groove, and when the output shaft rotates, the power motor and the outer sleeve are pushed to swing back and forth along the axial lead direction under the contact of the eccentric wheel and the inner wall of the annular groove.
5. The rotary shaft axial excitation device of claim 4, wherein: and a bearing or a roller is also arranged on the periphery of the eccentric wheel.
6. The rotary shaft axial excitation device as claimed in claim 5, wherein: the power driver also comprises a distance adjusting disc, wherein the axis of the distance adjusting disc is coincident with the axis of the output shaft and is fixed at the end part of the output shaft, the eccentric wheel is connected to the distance adjusting disc from an eccentric wheel shaft, and the eccentric wheel shaft is arranged on the distance adjusting disc in a manner of moving along the circumferential direction of the distance adjusting disc in an adjusting manner.
7. The rotary shaft axial excitation device as claimed in claim 6, wherein: the inner wall of the outer sleeve is provided with an annular avoiding groove opposite to the annular groove, the distance adjusting disc is positioned in the annular avoiding groove, and the power motor is positioned at the lower part of the outer sleeve.
8. The rotary shaft type axial excitation device according to claim 6 or 7, wherein: the power driver also comprises a distance adjusting threaded rod which is arranged on the distance adjusting disk and used for driving the connecting module to slide in the chute, wherein under the rotation of the distance adjusting threaded rod, the eccentric wheel is close to or far away from the center of the distance adjusting disk.
9. The rotary shaft axial excitation device of claim 4, wherein: the outer sleeve reciprocates along the axial lead direction and has a displacement of-100 mm to 100 mm; the frequency of the reciprocating swing of the outer sleeve along the axial lead direction is 5-20 HZ.
10. An injection molding machine that achieves dynamic injection, plasticizing, and holding pressure, comprising:
the charging barrel comprises a barrel body and a nozzle, wherein a plastic raw material inlet is formed in the barrel body;
an injection screw extending along a length of the barrel;
the injection molding power device is used for driving the injection molding screw rod to rotate around the axis of the injection molding screw rod and to linearly move along the length direction of the injection molding screw rod,
the method is characterized in that: the injection molding machine further comprises a rotary shaft type axial excitation device which is positioned between the charging barrel and the injection power device and is as claimed in any one of claims 1 to 9.
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CN202011301719.0A CN112388924A (en) | 2020-11-19 | 2020-11-19 | Rotating shaft type axial vibration excitation device and injection molding machine |
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CN202011301719.0A CN112388924A (en) | 2020-11-19 | 2020-11-19 | Rotating shaft type axial vibration excitation device and injection molding machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115195058A (en) * | 2022-07-22 | 2022-10-18 | 广东轻工职业技术学院 | High-speed crankshaft vibration injection molding device |
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2020
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115195058A (en) * | 2022-07-22 | 2022-10-18 | 广东轻工职业技术学院 | High-speed crankshaft vibration injection molding device |
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