Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a cylindrical pin assembling method based on interference magnitude control so as to solve the problems in the background technology.
In order to achieve the above object, the present invention is achieved by the following technical solutions, including:
a cylindrical pin assembling method based on interference control comprises the following steps:
s1, processing a high-precision hole on a test block to serve as a reference hole model, simultaneously processing a multi-gear-size inspection gauge rod, and determining a minimum gap delta after the multi-gear-size inspection gauge rod is plugged into the reference hole model;
s2, processing a high-precision product pin hole by using a high-precision machine tool, and simultaneously processing a high-precision product cylindrical pin with multiple grades of external diameter sizes;
s3, performing plug test on the check gauge rod manufactured in the step S1 and the product pin hole manufactured in the step S2 to determine a check gauge rod D4 which can be plugged into the product pin hole to the maximum extent;
s4, performing liquid nitrogen cooling sleeve on the product cylindrical pin and the product pin hole manufactured in the step S2 to ensure the minimum interference magnitude mu;
s5, performing a liquid nitrogen cooling test on the product cylindrical pin manufactured in the step S2, determining the relation between the shrinkage lambda of the cylindrical pin and time, ensuring that the shrinkage lambda is larger than the sum of the minimum interference mu and the minimum clearance delta, and ensuring that the product cylindrical pin D5 can be shrunk to D4 or below after liquid nitrogen;
and S6, determining the best product cylindrical pin capable of being matched and selected.
Preferably, step S1 includes the steps of:
s11, vertically processing a high-precision hole on a test block by using a high-precision machine tool to serve as a reference pin hole, wherein the inner diameter of the reference pin hole is the same as that of a product pin hole, and the cylindricity of the reference pin hole is higher than that of the product pin hole;
s12, processing a cylindrical multi-grade size inspection measuring rod on a test block by using a high-precision machine tool;
s13, measuring the inner diameter D2 of the reference pin hole and the outer diameter D1 of the inspection gauge rod in a constant temperature laboratory under the same condition;
s14, inserting test measuring rods with different sizes into the reference pin holes, and measuring the minimum gap delta between the test measuring rods and the reference pin holes, namely D2-D1.
Preferably, step S3 includes the steps of:
s31, selecting test measuring rods with different sizes, and recording the outer diameter D3 of the test measuring rods;
s32, performing plug test on the product pin hole and different test measuring rods, and recording a test measuring rod D4 which can be plugged into the product pin hole to the maximum extent.
Preferably, step S4 includes the steps of:
s41, designing a numerical value of the minimum interference mu, namely 0.003 mm;
s42, performing liquid nitrogen cooling sleeve aiming at the product cylindrical pin and the product pin hole;
s43, determining that the maximum interference mu is less than or equal to 0.008 mm;
s44, force of 80 kilograms is given according to design to detect interference force of the product cylindrical pin, when the interference magnitude mu is smaller than 0.003 mm, the product cylindrical pin is pushed out, the product cylindrical pin with the diameter increased by 0.002 mm is replaced, the step S42 is repeated, and the minimum interference magnitude mu is guaranteed to be larger than or equal to 0.003 mm.
Specifically, in step S4, the interference force is detected by the following steps:
(1) sleeving a product cylindrical pin into a product pin hole in a liquid nitrogen cooling manner;
(2) after the product cylindrical pin is restored to normal temperature, the interference force detection device is stressed on the product cylindrical pin through the tension thrustor, and the bolt is screwed down;
(3) force is applied to the product cylinder pin, and the display table of the thrust-tension meter is observed until the data reaches 80 kilograms given by the design.
Preferably, step S6 includes the steps of:
s61, recording the minimum interference mu required by the design;
s62, recording the minimum gap delta;
and S63, determining the size D5 of the largest product cylindrical pin capable of being plugged into the product pin hole, namely determining the optimal optional product cylindrical pin size D5 as D4+ mu + delta.
The invention has the beneficial effects that:
(1) the invention relates to a cylindrical pin assembling method based on interference magnitude control, wherein a test block and a product are made of the same material, so that the assembling accuracy of a cylindrical pin and a pin hole can be ensured, the influence of a machining field on interference force detection is reduced as much as possible, and the accuracy of the interference magnitude is ensured.
(2) The invention relates to a cylindrical pin assembling method based on interference magnitude control, which avoids measuring the sizes of a product cylindrical pin and a product pin hole after liquid nitrogen is cooled, saves time cost, and can ensure the maximum interference magnitude and the minimum interference magnitude under the condition of not measuring.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Example 1
A cylindrical pin assembling method based on interference control comprises the following steps:
s1, processing a high-precision hole on a test block to serve as a reference hole model, and simultaneously processing a check gauge rod with multiple sizes, namely dividing the check gauge rod into multiple sections along the axial direction, wherein the diameter size of each section is different.
The specific steps in S1 are as follows:
s11, vertically processing a high-precision hole on a test block by using a high-precision machine tool to serve as a reference pin hole, wherein the inner diameter of the reference pin hole is the same as that of a product pin hole, and the cylindricity of the reference pin hole is higher than that of the product pin hole;
s12, processing a cylindrical multi-grade size inspection measuring rod on a test block by using a high-precision machine tool;
s13, measuring the inner diameter D2 of the reference pin hole and the outer diameter D1 of the inspection measuring rod in a constant temperature laboratory under the same condition, wherein the outer diameter is measured by a micrometer with the precision of 0.0001 mm, and the inner diameter is measured by a micrometer with the precision of 0.001 mm;
s14, inserting test measuring rods with different sizes into the reference pin holes, and measuring the minimum gap delta between the test measuring rods and the reference pin holes, namely D2-D1.
And S2, processing a high-precision product pin hole by using a high-precision machine tool, and simultaneously processing a high-precision product cylindrical pin with multiple grades of external diameter sizes.
And S3, performing plug test on the check gauge rod manufactured in the step S1 and the product pin hole manufactured in the step S2, and determining the check gauge rod D4 which can be plugged into the product pin hole to the maximum extent.
The specific steps in S3 are as follows:
s31, selecting test measuring rods with different sizes, and recording the outer diameter D3 of the test measuring rods;
s32, performing plug test on the product pin hole and different test measuring rods, and recording a test measuring rod D4 which can be plugged into the product pin hole to the maximum extent.
And S4, performing liquid nitrogen cooling sleeve on the product cylindrical pin and the product pin hole manufactured in the step S2 to ensure the minimum interference magnitude mu.
The specific steps in S4 are as follows:
s41, designing a numerical value of the minimum interference mu, namely 0.003 mm;
s42, performing liquid nitrogen cooling sleeve aiming at the product cylindrical pin and the product pin hole;
s43, determining that the maximum interference mu is less than or equal to 0.008 mm;
s44, force of 80 kilograms is given according to design to detect interference force of the product cylindrical pin, when the interference magnitude mu is smaller than 0.003 mm, the product cylindrical pin is pushed out, the product cylindrical pin with the diameter increased by 0.002 mm is replaced, the step S42 is repeated, and the minimum interference magnitude mu is guaranteed to be larger than or equal to 0.003 mm.
Specifically, in step S4, the interference force is detected by the following steps:
(1) sleeving a product cylindrical pin into a product pin hole in a liquid nitrogen cooling manner;
(2) after the product cylindrical pin is restored to normal temperature, the interference force detection device is stressed on the product cylindrical pin through the tension thrustor, and the bolt is screwed down;
(3) force is applied to the product cylinder pin, and the display table of the thrust-tension meter is observed until the data reaches 80 kilograms given by the design.
S5, performing a liquid nitrogen cooling test on the product cylindrical pin manufactured in the step S2, determining the relation between the shrinkage lambda of the cylindrical pin and time, ensuring that the shrinkage lambda is larger than the sum of the minimum interference mu and the minimum clearance delta, and ensuring that the product cylindrical pin D5 can be shrunk to D4 or below after liquid nitrogen.
And S6, determining the best product cylindrical pin capable of being matched and selected.
The specific steps in S6 are as follows:
s61, recording the minimum interference mu required by the design;
s62, recording the minimum gap delta;
and S63, determining the size D5 of the largest product cylindrical pin capable of being plugged into the product pin hole, namely determining the optimal optional product cylindrical pin size D5 as D4+ mu + delta.
According to the test method, 18 check gauge rods and 10 reference pin holes are selected, two size detection tests are sequentially and respectively carried out, and the outer diameter D1 of the check gauge rods and the inner diameter D2 of the reference pin holes are recorded. Wherein, table 1 and table 2 are the measurement data of two times of the outer diameter of the upper, middle and lower third gears of 18 check gauge rods, and table 3 and table 4 are the measurement data of two times of the inner diameter of 10 reference pin holes.
First dimensional test of 118 dipsticks (outside diameter measurement)
Second dimension test (outside diameter measurement) of 218 proof bars
First inside diameter sizing of Table 310 reference Pin holes
Sub/mm
|
Nominal (mm)
|
One time measurement (mm)
|
Second measurement (mm)
|
1
|
8.002
|
8.002
|
8.002
|
2
|
8.002
|
8.002
|
8.002
|
3
|
8.002
|
8.003
|
8.002
|
4
|
8.001
|
8.003
|
8.003
|
5
|
8.002
|
8.002
|
8.003
|
6
|
8.002
|
8.003
|
8.002
|
7
|
8.003
|
8.003
|
8.002
|
8
|
8.003
|
8.003
|
8.003
|
9
|
8.002
|
8.002
|
8.002
|
10
|
8.001
|
8.002
|
8.003 |
Second inside diameter sizing of 410 reference pin holes in Table
In summary, table 1 and table 2 show the measured dimension D1 of the proof mass, table 3 and table 4 show the measured dimension D2 of the reference pin hole, and the minimum clearance δ therebetween is recorded as D2 to D1, and the dimension D4 and the minimum interference μ of the proof mass that can be inserted into the product pin hole at the maximum are recorded, and the dimension D5 of the maximum product cylinder pin that can be inserted into the product pin hole, that is, the optimum optional dimension D5 of the product cylinder pin is determined as D4+ μ + δ.
Specifically, as can be seen from the measurement data of the well bottom, the measurement data of the check rod, and the plugging of both, the range of the gap to be plugged is 0.003 to 0.005 mm, and the minimum gap δ is 0.003 mm. In addition, the shrinkage lambda at different times after the liquid nitrogen cooling jacket is also different: the shrinkage λ at 10 minutes was 0.001 mm; the shrinkage λ at 20 minutes was 0.013 mm; the shrinkage λ at 30 minutes was 0.015 mm.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.