CN112372225A - Material overturning equipment and working method thereof - Google Patents

Material overturning equipment and working method thereof Download PDF

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Publication number
CN112372225A
CN112372225A CN202011213361.6A CN202011213361A CN112372225A CN 112372225 A CN112372225 A CN 112372225A CN 202011213361 A CN202011213361 A CN 202011213361A CN 112372225 A CN112372225 A CN 112372225A
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CN
China
Prior art keywords
turnover
overturning
stage
driving
bearing frame
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Pending
Application number
CN202011213361.6A
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Chinese (zh)
Inventor
宋永刚
栾玉亮
阿斯嘎
张潭林
杨志超
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Guangdong Bozhilin Robot Co Ltd
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Guangdong Bozhilin Robot Co Ltd
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Application filed by Guangdong Bozhilin Robot Co Ltd filed Critical Guangdong Bozhilin Robot Co Ltd
Priority to CN202011213361.6A priority Critical patent/CN112372225A/en
Publication of CN112372225A publication Critical patent/CN112372225A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/047Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F27/00Making wire network, i.e. wire nets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/22Nets, wire fabrics or the like

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Wire Processing (AREA)

Abstract

The invention relates to a material turnover device and a working method thereof, wherein the material turnover device comprises a support; the first-stage overturning actuating mechanism is rotationally arranged on the support and comprises a first-stage overturning driving piece; the first-stage overturning driving part is connected with the second-stage overturning executing mechanism and can drive the second-stage overturning executing mechanism to rotate; and the second-stage turnover driving piece is connected with the bearing frame and can drive the bearing frame to rotate, and the bearing frame is used for loading materials. The first-stage turnover executing mechanism and the second-stage turnover executing mechanism can synchronously output rotary power, so that the bearing frame can be synchronously driven to drive materials to complete turnover operation in space, and the purpose of changing the position and posture of the materials is realized. According to the scheme, the height adjustment of the material and the rotation and synchronous adjustment of the pose can be realized, the time consumed by the overturning action can be effectively shortened, the operation efficiency of material overturning is improved, and the economy is improved.

Description

Material overturning equipment and working method thereof
Technical Field
The invention relates to the technical field of building material processing, in particular to material overturning equipment and a working method thereof.
Background
Currently, in the construction industry, in order to ensure the structural strength of common building components, a steel mesh is usually placed inside the building components as a framework. The conventional reinforcing mesh is generally formed by welding a plurality of longitudinal bars and a plurality of transverse bars which are distributed transversely and longitudinally, and when the reinforcing mesh is welded, the reinforcing mesh is usually required to be turned over in situ in order to save space. The existing equipment for executing the overturning of the reinforcing steel bar mesh mainly depends on a movable workbench, the reinforcing steel bar mesh needs to be lifted by a certain height in the vertical direction, and then the overturning operation is carried out on the reinforcing steel bar mesh, so that the mesh overturning action time is long due to the working mode, and the mesh overturning operation efficiency is influenced.
Disclosure of Invention
Therefore, a material overturning device and a working method thereof are needed to be provided, and the problems that the overturning action time is long and the working efficiency is low in the prior art are solved.
In one aspect, the present application provides a material tipping arrangement, the material tipping arrangement includes:
a support;
the first-stage overturning actuating mechanism is rotationally arranged on the support and comprises a first-stage overturning driving piece;
the first-stage overturning driving part is connected with the second-stage overturning executing mechanism and can drive the second-stage overturning executing mechanism to rotate, and the second-stage overturning executing mechanism comprises a second-stage overturning driving part; and
and the second-stage turnover driving piece is connected with the bearing frame and can drive the bearing frame to rotate, and the bearing frame is used for loading materials.
The material overturning equipment is used for overturning materials in space to change poses so as to meet processing requirements. Particularly, the support is used for bearing and fixing the first-stage overturning executing mechanism, the second-stage overturning executing mechanism and the bearing frame, and the whole material overturning equipment can reliably work. During production, the material is firstly installed on the bearing frame and fixed, the first-stage turnover executing mechanism and the second-stage turnover executing mechanism are then started, and at the moment, the first-stage turnover driving piece and the second-stage turnover driving piece can output rotary power successively or synchronously, so that the bearing frame can be driven synchronously to drive the material to complete turnover operation in space, and the purpose of changing the material pose is achieved. Compared with the mode that the material is lifted firstly and then overturned by traditional equipment, the scheme can effectively shorten the overturning action time, improve the operating efficiency of material overturning and improve the economical efficiency due to the fact that the height adjustment and the posture rotation synchronous adjustment can be realized.
The technical solution of the present application is further described below:
in one embodiment, the primary turnover actuator further comprises a turnover arm and a hinged support, the turnover arm is rotatably mounted on the hinged support, the hinged support is arranged on the support, the primary turnover driving member is arranged on the support and is in driving connection with the turnover arm, and the turnover arm can rotate relative to the support.
In one embodiment, the two turning arms, the hinged support, the primary turning driving member and the secondary turning actuating mechanisms are respectively arranged in two and are assembled and matched in a one-to-one correspondence manner, the two turning arms are respectively arranged on two opposite sides of the bearing frame, and the two secondary turning actuating mechanisms are respectively connected with the bearing frame in a rotating driving manner.
In one embodiment, the primary turnover executing mechanism further comprises a reinforcing rod, and two ends of the reinforcing rod are respectively connected with the two turnover arms.
In one embodiment, the second-stage turnover actuator comprises a mounting frame, a transmission assembly and a turnover driving shaft, the second-stage turnover driving member is arranged on the turnover arm through the mounting frame, the transmission assembly is in transmission connection with the second-stage turnover driving member and the turnover driving shaft at the same time, and the turnover driving shaft is rotatably arranged on the turnover arm and is connected with the bearing frame.
In one embodiment, the transmission assembly comprises a driving sprocket, a chain and a driven sprocket, the driving sprocket is connected with the power shaft of the secondary overturn driving element, the driven sprocket is coaxially connected with the overturn driving shaft, and the chain is meshed and sleeved on the driving sprocket and the driven sprocket.
In one embodiment, the material turnover device further comprises a tilt sensor, and the tilt sensor is arranged on the turnover arm.
In one embodiment, the material turnover device further comprises a flexible support column, and the flexible support column is arranged on the support and can be abutted to the turnover arm.
In one embodiment, the material overturning device further comprises a clamping mechanism, and the clamping mechanism is arranged on the bearing frame and is used for clamping and fixing the material.
In one embodiment, the clamping mechanism comprises at least one group of clamping assemblies used in pairs, each clamping assembly comprises a fixed plate, a driver for outputting telescopic power, a hinge shaft and a clamping jaw, the driver is arranged on the bearing frame through the fixed plate, the hinge shaft is connected with a telescopic rod of the driver, the clamping jaw is rotatably arranged on the bearing frame, the bearing frame is provided with a first guide hole consistent with the telescopic direction of the telescopic rod of the driver, the clamping jaw is provided with a guide sliding hole intersected with the first guide hole, and the hinge shaft is simultaneously inserted into the first guide hole and the second guide hole in a sliding manner.
In one embodiment, the clamping assembly further comprises a clip disposed on the clamping jaw.
In one embodiment, the clamping mechanism comprises at least one set of clamping components used in pairs, the clamping assembly comprises a fixing plate, a driver for outputting telescopic power, a first hinge shaft, a second hinge shaft and a clamping jaw, the driver is arranged on the bearing frame through the fixing plate, the first hinge shaft is connected with the telescopic rod of the driver, the clamping jaw is connected with the first hinge shaft and the second hinge shaft, the bearing frame is provided with a first guide hole, a second guide hole and an avoiding gap, the second guide hole is arranged in an upward inclined and extending manner towards the avoiding gap, the clamping jaw is provided with a third guide hole extending vertically, the first hinge shaft is inserted into the first guide hole and the third guide hole in a sliding mode, the second hinge shaft is inserted into the second guide hole in a sliding mode, and the clamping jaw can extend out of or be hidden below the avoiding notch.
In one of them embodiment, fixture includes at least a set of centre gripping subassembly that uses in pairs, the centre gripping subassembly including remove the module, remove set up in remove the slip table on the module, set up in mounting panel on the slip table, set up respectively in fixed clamping jaw on the mounting panel and the driver that is used for exporting flexible power, with the movable clamping jaw that the telescopic link of driver is connected, movable clamping jaw can be close to or keep away from fixed clamping jaw.
In one embodiment, the movable module comprises a guide rail, a transmission part and a power part, the power part is in driving connection with the transmission part, the transmission part is in driving connection with the sliding table, and the sliding table is slidably arranged on the guide rail.
On the other hand, the application also provides a working method of the material turnover equipment, which comprises the following steps:
mounting the material to a carrier;
starting the first-stage overturning actuating mechanism, and driving the second-stage overturning actuating mechanism to rotate by the first-stage overturning driving piece;
and starting the second-stage overturning executing mechanism, driving the bearing frame to rotate by the second-stage overturning driving part, and driving the material to overturn by the bearing frame.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention.
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a material turning device according to an embodiment of the present invention;
FIG. 2 is a schematic structural view of a clamping assembly according to embodiment 1 of the present invention;
FIG. 3 is a schematic view of the structure of FIG. 2 from another perspective;
FIG. 4 is a cross-sectional view taken at A-A of FIG. 3;
FIG. 5 is a schematic structural diagram of a clamping assembly according to embodiment 2 of the present invention;
FIG. 6 is a schematic top view of the structure of FIG. 5;
FIG. 7 is a cross-sectional view taken at B-B of FIG. 6;
FIG. 8 is a schematic structural diagram of a clamping assembly according to embodiment 3 of the present invention;
FIG. 9 is a cross-sectional view taken at C-C of FIG. 8;
fig. 10 is a flowchart illustrating steps of a working method of the material turning device according to an embodiment of the present invention.
Description of reference numerals:
100. material turnover equipment; 10. a support; 20. a first-stage overturning executing mechanism; 21. a turning arm; 22. hinging seat; 23. a primary turnover driving member; 24. a reinforcing bar; 30. a second-stage overturning executing mechanism; 31. a mounting frame; 32. a secondary turnover driving member; 33. a transmission assembly; 34. turning over the driving shaft; 40. a carrier; 41. a first guide hole; 42. a second guide hole; 43. avoiding the notch; 50. reinforcing mesh sheets; 60. a flexible support column; 70. a clamping assembly; 71. a fixing plate; 72. a driver; 73. a hinge shaft; 74. a clamping jaw; 741. a slide guide hole; 742. a third guide hole; 75. a clip; 76. a first hinge shaft; 77. a second hinge shaft; 78. a sliding table; 79. mounting a plate; 79a, a fixed jaw; 79b, a movable clamping jaw; 79c, a guide rail; 79d, transmission members.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
As shown in fig. 1, a material turning apparatus 100 is shown for implementing a turning operation on a material that needs to be changed in spatial posture in various industries to meet processing requirements. For example, in the construction industry, the material may refer to rebar mesh 50. In order to facilitate welding of the reinforcing mesh 50, the material overturning device 100 can overturn the reinforcing mesh 50, and it can be understood that two opposite side surfaces of the reinforcing mesh 50 can be sequentially adjusted to a processing operation surface (the processing operation surface can be located above or below the reinforcing mesh 50) through overturning, so that welding and consolidation of longitudinal bars and transverse bars by the welding device are facilitated.
It should be noted that, for convenience of describing the technical solution, the material is taken as the reinforcing mesh 50 as an example for explanation. That is to say that material tipping arrangement 100 is used for realizing the upset of reinforcing bar net piece 50 in this scheme.
Referring to fig. 1, in detail, the material turning apparatus 100 in the embodiment includes: a support 10, a first-stage overturning actuating mechanism 20, a second-stage overturning actuating mechanism 30 and a bearing frame 40. The support 10 can be directly installed on the ground or other auxiliary fixing devices, and as a supporting base of the whole material turnover device 100, the support can be used for installing and fixing the first-stage turnover executing mechanism 20, the second-stage turnover executing mechanism 30, the bearing frame 40 and the reinforcing mesh sheet 50 placed on the bearing frame 40, so that the whole material turnover device 100 can work stably and reliably.
Alternatively, the support 10 is formed by welding or splicing steel structural members, and may be rectangular, circular, triangular, and the like. In order to ensure that the support 10 is installed more stably, a supporting plate can be additionally arranged at the bottom of the support to increase the supporting area and improve the supporting stability.
With reference to fig. 1, in addition, the primary flipping actuator 20 is rotatably disposed on the support 10, and the primary flipping actuator 20 includes a primary flipping driving member 23; the first-stage overturning driving part 23 is connected with the second-stage overturning executing mechanism 30 and can drive the second-stage overturning executing mechanism 30 to rotate, and the second-stage overturning executing mechanism 30 comprises a second-stage overturning driving part 32; the secondary turnover driving element 32 is connected with the bearing frame 40 and can drive the bearing frame 40 to rotate, and the bearing frame 40 is used for loading materials; the first-stage turnover executing mechanism 20 and the second-stage turnover executing mechanism 30 can sequentially or synchronously output rotary power to drive the bearing frame 40 to drive the material to turn over.
It can be understood that material tipping arrangement 100 still includes the controller, and the controller respectively with one-level upset actuating mechanism 20 and second grade upset actuating mechanism 30 electric connection, can control one-level upset actuating mechanism 20 and second grade upset actuating mechanism 30 respectively and successively or accomplish in step and open and stop the action, not only can promote the automation level of material tipping arrangement 100, change in the upset precision of guaranteeing reinforcing bar net piece 50 simultaneously.
Optionally, the controller may be a PLC, a micro-control computer, a numerical control system, or the like, and may be specifically selected according to actual needs.
In summary, the implementation of the technical solution of the present embodiment has the following beneficial effects: the material overturning equipment 100 is used for overturning materials in space to change the pose so as to meet the processing requirement. Specifically, the support 10 is used for bearing and fixing the first-stage turnover actuator 20, the second-stage turnover actuator 30 and the bearing frame 40, so as to ensure that the whole material turnover device 100 can reliably work. During production, the material is firstly installed on the bearing frame 40 and fixed, then the first-stage turnover executing mechanism 20 and the second-stage turnover executing mechanism 30 are started, and at the moment, the first-stage turnover executing mechanism 20 and the second-stage turnover executing mechanism 30 can output rotary power successively or synchronously, so that the bearing frame 40 can be synchronously driven to drive the material to complete turnover operation in space, and the purpose of changing the material pose is achieved. Compared with the mode that the material is lifted firstly and then overturned by traditional equipment, the scheme can effectively shorten the overturning action time, improve the operating efficiency of material overturning and improve the economical efficiency due to the fact that the height adjustment and the posture rotation synchronous adjustment can be realized.
In some embodiments, the primary turnover actuator 20 further includes a turnover arm 21 and a hinge seat 22, the turnover arm 21 is rotatably mounted on the hinge seat 22, the hinge seat 22 is disposed on the support 10, the primary turnover driving member 23 is disposed on the support 10 and is in driving connection with the turnover arm 21, and the turnover arm 21 can rotate relative to the support 10.
The primary turnover driving member 23 may be a cylinder, an electric push rod, or other power equipment capable of outputting telescopic power. Preferably, the primary tumble drive member 23 is provided as a cylinder in this embodiment. Because the turning arm 21 is rotatably connected with the hinged support 22, when the piston rod of the air cylinder extends out, the hinged support 22 can be used as a rotation fulcrum to drive the turning arm 21 to rotate, so that the purpose of driving the secondary turning actuator 30, the bearing frame 40 and the reinforcing mesh 50 placed on the bearing frame 40 to turn greatly (in a large angle) is achieved. The step of operation can also be understood as an operation of lifting the originally low-position steel mesh 50 to a high position, and aims to enable the overturning operation height to meet the inherent size of the steel mesh 50 and avoid collision and interference with the support 10 or other peripheral components when the subsequent steel mesh 50 is overturned.
With continued reference to fig. 1, it should be noted that the hinge base 22 is disposed at the side of the stand 10, and the hinge base 22 is hinged to a portion of the flip arm 21 near one end. This arrangement prevents interference with the support 10 when the invert arm 21 is inverted. The first-level overturning driving part 23 is arranged close to the free end of the overturning arm 21 so as to ensure that the piston rod can effectively drive the overturning arm 21 to overturn.
With reference to fig. 1, in addition, the two turning arms 21, the hinge base 22, the first-stage turning driving member 23, and the second-stage turning actuating mechanisms 30 are respectively disposed in a one-to-one correspondence manner, the two turning arms 21 are respectively disposed on two opposite sides of the bearing frame 40, and the two second-stage turning actuating mechanisms 30 are both connected to the bearing frame 40 in a rotation driving manner.
By adopting the structural arrangement, the two opposite sides of the bearing frame 40 can be limited at the same time, and the bearing frame 40 is ensured to be stressed evenly; on this basis, bear frame 40 and carry out more steadily when one-level upset, can avoid reinforcing bar net piece 50 to take place the landing, carry out the second grade drive upset to bearing frame 40 in step with the help of two second grade upset actuating mechanism 30 simultaneously, control reinforcing bar net piece 50's upset precision and the stability of upset in-process more easily.
It should be noted that, the process of posture transformation after the first-stage overturning executing mechanism 20 and the second-stage overturning executing mechanism 30 overturn the steel mesh 50 can be briefly described as follows: the mesh reinforcement 50 is mounted to the carrier 40, and in this initial state, the mesh reinforcement 50 is in a horizontal position with one side facing upward, and the welding surface (i.e., the welding device) is above the mesh reinforcement 50. In order to turn the other opposite side of the mesh reinforcement 50 to the upper side, the first-stage turnover actuator 20 starts to drive the turnover arm 21 to rotate in the counterclockwise direction, and at the same time, the second-stage turnover actuator 30 starts to drive the carriage 40 to rotate in the clockwise direction. When one side of the steel mesh 50 reaches the lowest point position (that is, the steel mesh 50 is in the vertical posture), the overturning arm 21 starts to rotate clockwise, and the bearing frame 40 continues to rotate clockwise under the driving of the second-stage overturning executing mechanism 30 until the originally lower side of the steel mesh 50 is adjusted to be above. Under the action mode of the two-stage linkage overturning, the requirement of the reinforcing mesh 50 on the space required by overturning is low, and meanwhile, the overturning operation efficiency of the reinforcing mesh 50 can be greatly improved.
Considering that the total weight of the loading frame 40 and the reinforcing mesh 50 is large, the overturning arms 21 arranged in a suspended structure may be unstable in structure and even break, and further, the primary overturning actuator 20 further comprises a reinforcing rod 24, and two ends of the reinforcing rod 24 are respectively connected with the two overturning arms 21. The reinforcing bar 24 can increase the strength and rigidity of the connection of the two invert arms 21, thereby avoiding the above-mentioned problems.
With reference to fig. 1, the material turning apparatus 100 further includes a flexible supporting column 60, and the flexible supporting column 60 is disposed on the support 10 and can abut against the turning arm 21. The flexible supporting seat is specifically installed at one end of the support 10 far away from the hinged support 22, and when the reinforcing mesh 50 is processed and the overturning arm 21 falls and resets, the flexible supporting seat can play a role in buffering and supporting the overturning arm 21.
With continued reference to fig. 1, in some embodiments, the secondary flipping actuator 30 further includes a mounting bracket 31, a transmission assembly 33, and a flipping driving shaft 34, wherein the secondary flipping driving member 32 is disposed on the flipping arm 21 through the mounting bracket 31, the transmission assembly 33 is in transmission connection with both the secondary flipping driving member 32 and the flipping driving shaft 34, and the flipping driving shaft 34 is rotatably disposed on the flipping arm 21 and connected to the carriage 40.
In this embodiment, the operation mode that reinforcing bar net piece 50 realized the upset specifically has two kinds: firstly, when the primary overturning executing mechanism 20 drives the overturning arm 21 to drive the reinforcing mesh sheet 50 to overturn greatly, the secondary overturning driving part 32 outputs the rotating power at the same time, and the transmission assembly 33 transmits the rotating power to the overturning driving shaft 34, so that the overturning driving shaft 34 can synchronously drive the bearing frame 40 to rotate by taking the axis as the center, and finally the pose overturning adjustment of the reinforcing mesh sheet 50 is completed. Secondly, the overturning actuating mechanism 20 drives the overturning arm 21 to drive the reinforcing mesh sheet 50 to overturn greatly, and then the second-stage overturning driving part 32 outputs rotating power, so that the overturning driving shaft 34 can further drive the bearing frame 40 to rotate with the axis being medium, and finally the pose overturning adjustment of the reinforcing mesh sheet 50 is completed.
In this embodiment, the secondary invert drive 32 and the transmission assembly 33 are both mounted to the outside of the invert arm 21 to avoid interference with the carriage 40 and to help reduce the lateral size of the material inverting apparatus 100.
It should be noted that, in the present embodiment, the turnover driving shaft 34 is preferably rotatably connected to the middle of the supporting frame 40, so as to not only ensure more uniform stress on the supporting frame 40, but also reduce the height space required for turnover, reduce the time consumption of turnover, and improve the turnover efficiency.
On the basis of the above embodiments, in some embodiments, the transmission assembly 33 includes a driving sprocket connected to the power shaft of the secondary tumble driving member 32, a chain connected coaxially to the tumble driving shaft 34, and a driven sprocket sleeved on the driving sprocket and the driven sprocket.
Accordingly, the secondary tumble drive 32 is provided as a motor. The driving sprocket is connected with a power shaft of the motor and can reliably transmit rotary power to the driven sprocket through a chain, the driven sprocket drives the coaxially connected overturning driving shaft 34 to rotate, and finally the purpose of driving the bearing frame 40 and the reinforcing mesh 50 on the bearing frame to overturn is achieved. By adopting the transmission structure of the chain and the chain wheel, the power transmission is stable and reliable, the driving efficiency and the reliability of the heavy bearing frame 40 and the reinforcing mesh 50 are higher, and the failure problems of slipping and the like can be effectively avoided.
Of course, in other embodiments, the above-mentioned chain and sprocket transmission structure can be replaced by a synchronous pulley structure in the prior art, and the like, and is also within the protection scope of the present application.
In particular, on the basis of any of the above embodiments, the material turning device 100 further comprises an inclination sensor, which is arranged on the turning arm 21. Through the installation of the tilt angle sensor, the position information of the reinforcing steel bar net piece 50 can be fed back in real time in the overturning process, and the first-stage overturning executing mechanism 20 and the second-stage overturning executing mechanism 30 are assisted to finish automatic action control, so that the overturning position precision of the reinforcing steel bar net piece 50 is guaranteed.
Specifically, during normal operation, the controller reads the position information output by the tilt sensor, compares the position information with the target position information, calculates the action information required to be executed by the first-stage overturning driving member 23, completes the execution of the action in a telescopic mode of the first-stage overturning driving member 23, and completes the first-stage overturning action.
In addition, on the basis of any of the above embodiments, the material turning device 100 further includes a clamping mechanism, which is disposed on the carrier 40 and is used for clamping and fixing the material. Thereby can effectively avoid bearing frame 40 slope or when inverting reinforcing bar net piece 50 take place the pine to take off the landing, influence the upset operation and normally go on.
In consideration of actual manufacturing, the facing reinforcing mesh 50 is different in size, and the span of the size may be large. For example, the conventional mesh sheet 50 is rectangular, and the length and width of the mesh sheet vary from a few tenths of meters to several meters, so that the clamping mechanism needs to have better universality and universality. The following three embodiments of clamping mechanism solutions are provided in the present application. Embodiments 1 and 2 can be used to fix a small rebar mesh 50 within a certain size range, and embodiment 3 can be suitable for fixing rebar meshes 50 with large size variation due to the large adjustable stroke.
Example 1
With reference to fig. 2 to 4, the clamping mechanism includes at least one pair of clamping assemblies 70, the clamping assemblies 70 include a fixing plate 71, a driver 72 for outputting power for stretching and retracting, a hinge 73, and a clamping jaw 74, the driver 72 is disposed on the carrier 40 through the fixing plate 71, the hinge 73 is connected to a telescopic rod of the driver 72, the clamping jaw 74 is rotatably disposed on the carrier 40, the carrier 40 is provided with a first guiding hole 41 aligned with a stretching and retracting direction of the telescopic rod of the driver 72, the clamping jaw 74 is provided with a guiding and sliding hole 741 intersecting the first guiding hole 41, and the hinge 73 is slidably inserted into the first guiding hole 41 and the second guiding hole 42 at the same time.
The two clamping assemblies 70 in one group are respectively and oppositely arranged on two opposite sides of the bearing frame 40, and can be used for clamping two sides in the width direction or two sides in the length direction of the reinforcing mesh 50, and the two clamping assemblies 70 are simultaneously connected with the controller and can act synchronously or sequentially. In the present embodiment, the driver 72 is provided as an air cylinder.
In the initial state, the telescopic rod of the cylinder is retracted, the hinge shaft 73 is located at the end of the first guide hole 41 closest to the cylinder, and the hinge shaft 73 is located at the lowermost end of the second guide hole 42. Due to the constraint action of the hinge shaft 73 and the hole wall of the second guide hole 42, the clamping jaw 74 is in an outward-spreading inclined posture, and can avoid a bearing surface above the bearing frame 40 for loading the reinforcing mesh 50. When the reinforcing mesh sheet 50 is placed on the bearing surface, the cylinder drives the telescopic rod to extend, the hinge shaft 73 slides in the first guide hole 41, is far away from the cylinder and pushes against the hole wall of the second guide hole 42, and the hinge shaft 73 slides upwards in the second guide hole 42 to force the clamping jaw 74 to turn inwards. Finally, the claw hooks of the clamping jaws 74 are buckled on the upper surface of the steel mesh 50, namely the two clamping jaws 74 at the two ends synchronously hook and buckle the longitudinal bars or the transverse bars of the steel mesh 50, so that the purpose of limiting the freedom degree of the steel mesh 50 and ensuring the stable installation is realized.
Further, the clamping assembly 70 further includes a clip 75, and the clip 75 is disposed on the clamping jaw 74. By arranging the clamping pieces 75, the contact area between the clamping jaws 74 and the steel mesh sheet 50 can be increased, so that the purpose of further firmly fixing the steel mesh sheet 50 is achieved.
Alternatively, the clip 75 is a flat piece of sheet metal that may be removably attached to the jaws 74 or may be integrally attached thereto. Furthermore, the side of the clip 75 facing the steel mesh 50 is provided with an array of protruding structures, and the protruding structures can be clamped with the side of the longitudinal bar or the transverse bar, so as to further reliably fix the steel mesh 50.
Example 2
With continuing reference to fig. 5 to 7, the clamping mechanism includes at least one pair of clamping assemblies 70, the clamping assemblies 70 include a fixing plate 71, a driver 72 for outputting telescopic power, a first hinge shaft 76, a second hinge shaft 77 and a clamping jaw 74, the driver 72 is disposed on the carrier 40 through the fixing plate 71, the first hinge shaft 76 is connected to a telescopic rod of the driver 72, the clamping jaw 74 is connected to both the first hinge shaft 76 and the second hinge shaft 77, the carrier 40 is formed with a first guiding hole 41, a second guiding hole 42 and an avoiding notch 43, the second guiding hole 42 is disposed to extend obliquely upward toward the avoiding notch 43, the clamping jaw 74 is formed with a third guiding hole 742 extending vertically, the first hinge shaft 76 is inserted into the first guiding hole 41 and the third guiding hole 742 in a sliding manner, the second hinge shaft 77 is slidably inserted into the second guide hole 42, and the clamping jaw 74 can extend out of the avoiding gap 43 or be hidden under the avoiding gap 43.
The main structure of the present embodiment 2 is substantially the same as that of the embodiment 1, and the difference is only in the mounting structure and the moving manner of the clamping jaw 74. In this embodiment 2, when the air cylinder (i.e., the driver 72) outputs the pushing force, the clamping jaw 74 moves obliquely upward along the second guide hole 42 disposed obliquely through the second hinge shaft 77 and finally extends out of the escape notch 43, so that the claw hook of the clamping jaw 74 is hooked on the side of the mesh sheet 50, thereby achieving the purpose of fixing the mesh sheet 50. The first hinge shaft 76 is inserted into and engaged with the first guide hole 41 and the third guide hole 742 which are vertically arranged, so that the horizontally output telescopic power is converted into a transverse driving force for the clamping jaw 74, and the switching between extending out of the avoidance notch 43 and being hidden below the avoidance notch 43 can be flexibly performed.
Particularly, in the oblique-out and oblique-in manner of this embodiment, the interference between the clamping jaw 74 and the steel mesh 50 can be better avoided, and the clamping jaw 74 can meet the clamping requirement of the steel mesh 50 with a larger area and a larger thickness.
Example 3
With reference to fig. 8 and 9, the clamping mechanism includes at least one set of clamping assemblies 70 used in pairs, the clamping assemblies 70 include a moving module, a sliding table 78 movably disposed on the moving module, a mounting plate 79 disposed on the sliding table 78, a fixed clamping jaw 79a and a driver 72 for outputting telescopic power respectively disposed on the mounting plate 79, and a movable clamping jaw 79b connected to a telescopic rod of the driver 72, and the movable clamping jaw 79b can be close to or far from the fixed clamping jaw 79 a.
The structure, composition and operation principle of the clamping assembly 70 in the embodiment 3 are completely different from those in the above-mentioned embodiments 1 and 2. When the reinforcing bar net piece 50 length or the width of required centre gripping is great, at first remove the module and can drive slip table 78 and carry out rectilinear movement to can adjust activity clamping jaw 79b and fixed clamping jaw 79a to reinforcing bar net piece 50's edge, activity clamping jaw 79b and fixed clamping jaw 79a are spaced each other this moment, and the cavity that forms at the interval aligns with the vertical muscle or the horizontal muscle of reinforcing bar net piece 50. Clamping of the mesh 50 can be achieved immediately after the actuator 72 drives the movable jaw 79b closer to the fixed jaw 79 a.
The clamping assembly 70 of embodiment 3 is more suitable for clamping and fixing the reinforcing mesh sheets 50 with different sizes and larger span, and has better universality and universality, thereby being beneficial to further improving the working performance of the material overturning device 100.
Specifically, the mobile module comprises a guide rail 79c, a transmission member 79d and a power member, wherein the power member is in driving connection with the transmission member 79d, the transmission member 79d is in driving connection with the sliding table 78, and the sliding table 78 is arranged on the guide rail 79c in a sliding mode. In this embodiment, the power member may be a motor, the transmission member 79d may be a screw rod, and the sliding table 78 is screwed on the screw rod. The motor drives the screw rod to rotate, so that the sliding table 78 can be driven to reciprocate along the axial direction of the screw rod, and the purpose of adjusting the fixed clamping jaw 79a and the movable clamping jaw 79b is achieved.
The sliding table 78 is slidably disposed on the guide rail 79c, and the guide rail 79c plays a role in guiding and limiting the movement of the sliding table 78.
Of course, it should be noted that the screw driving module composed of the motor and the screw rod may be replaced by a module composed of a motor and a belt pulley, a cylinder and a scissor mechanism, etc. in the prior art, and the present invention is also within the protection scope of the present application.
It should be noted that, in the above three embodiments, when the size of the rebar mesh 50 to be fixed is large, multiple sets of clamping assemblies 70 may be installed on the bearing frame 40 at the same time, and the sets of clamping assemblies 70 are arranged side by side at intervals along the length or width direction of the rebar mesh 50, so as to realize multi-point fixing of the rebar mesh 50.
As shown in fig. 10, in another aspect, the present application further provides an operating method of a material turning device 100, which includes the following steps:
s100: mounting the material on the carrier 40;
s200: starting the first-stage overturning actuator 20, and driving the second-stage overturning actuator 30 to rotate by the first-stage overturning driving part 23;
and starting the second-stage overturning actuating mechanism 30, driving the bearing frame 40 to rotate by the second-stage overturning driving part 32, and driving the material to overturn by the bearing frame 40.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment.

Claims (15)

1. The utility model provides a material tipping arrangement which characterized in that, material tipping arrangement includes:
a support;
the first-stage overturning actuating mechanism is rotationally arranged on the support and comprises a first-stage overturning driving piece;
the first-stage overturning driving part is connected with the second-stage overturning executing mechanism and can drive the second-stage overturning executing mechanism to rotate, and the second-stage overturning executing mechanism comprises a second-stage overturning driving part; and
and the second-stage turnover driving piece is connected with the bearing frame and can drive the bearing frame to rotate, and the bearing frame is used for loading materials.
2. The material turnover device of claim 1, wherein the primary turnover actuator further comprises a turnover arm and a hinged support, the turnover arm is rotatably mounted on the hinged support, the hinged support is disposed on the support, the primary turnover driving member is disposed on the support and is in driving connection with the turnover arm, and the turnover arm is capable of rotating relative to the support.
3. The material turnover device of claim 2, wherein the turnover arms, the hinged support, the primary turnover driving member and the secondary turnover actuating mechanisms are all arranged in two and are assembled and matched in a one-to-one correspondence manner, the two turnover arms are respectively arranged on two opposite sides of the bearing frame, and the two secondary turnover actuating mechanisms are both in rotary driving connection with the bearing frame.
4. The material turnover device of claim 3, wherein the primary turnover actuator further comprises a reinforcing rod, and two ends of the reinforcing rod are respectively connected with the two turnover arms.
5. The material turnover device of claim 1, wherein the second-stage turnover actuator further comprises a mounting frame, a transmission assembly and a turnover driving shaft, the second-stage turnover driving member is disposed on the turnover arm through the mounting frame, the transmission assembly is simultaneously in transmission connection with the second-stage turnover driving member and the turnover driving shaft, and the turnover driving shaft is rotatably disposed on the turnover arm and is connected with the bearing frame.
6. The material turnover device of claim 5, wherein the transmission assembly includes a driving sprocket, a chain and a driven sprocket, the driving sprocket is connected to the power shaft of the secondary turnover driving member, the driven sprocket is coaxially connected to the turnover driving shaft, and the chain is engaged and sleeved on the driving sprocket and the driven sprocket.
7. The material turning apparatus of any one of claims 2 to 6, further comprising a tilt sensor disposed on the turning arm.
8. The material turning device according to any one of claims 2 to 6, further comprising a flexible support column disposed on the support and capable of abutting the turning arm.
9. The material turnover device of claim 1, further comprising a clamping mechanism disposed on the carrier and configured to clamp and secure the material.
10. The material overturning device according to claim 9, wherein the clamping mechanism comprises at least one pair of clamping assemblies, each clamping assembly comprises a fixed plate, a driver for outputting telescopic power, a hinge shaft and a clamping jaw, the driver is arranged on the bearing frame through the fixed plate, the hinge shaft is connected with a telescopic rod of the driver, the clamping jaw is rotatably arranged on the bearing frame, the bearing frame is provided with a first guide hole consistent with the telescopic direction of the telescopic rod of the driver, the clamping jaw is provided with a slide guide hole intersecting with the first guide hole, and the hinge shaft is simultaneously slidably inserted into the first guide hole and the slide guide hole.
11. The material turning apparatus of claim 10, wherein the clamping assembly further comprises a clip disposed on the clamping jaw.
12. The material overturning device according to claim 9, wherein the clamping mechanism comprises at least one set of clamping assemblies used in pairs, each clamping assembly comprises a fixing plate, a driver for outputting telescopic power, a first hinge shaft, a second hinge shaft and a clamping jaw, the driver is arranged on the bearing frame through the fixing plate, the first hinge shaft is connected with a telescopic rod of the driver, the clamping jaw is connected with the first hinge shaft and the second hinge shaft, the bearing frame is provided with a first guide hole, a second guide hole and an avoiding notch, the second guide hole extends upwards in an inclined manner towards the avoiding notch, the clamping jaw is provided with a third guide hole extending vertically, the first hinge shaft is simultaneously inserted into the first guide hole and the third guide hole in a sliding manner, the second hinge shaft is inserted into the second guide hole in a sliding manner, the clamping jaw can extend out of the avoiding gap or be hidden below the avoiding gap.
13. The material turnover device of claim 9, wherein the clamping mechanism comprises at least one set of clamping components used in pairs, the clamping components comprise a moving module, a sliding table movably arranged on the moving module, a mounting plate arranged on the sliding table, a fixed clamping jaw and a driver used for outputting telescopic power, which are respectively arranged on the mounting plate, and a movable clamping jaw connected with a telescopic rod of the driver, and the movable clamping jaw can be close to or far away from the fixed clamping jaw.
14. The material turnover device of claim 13, wherein the moving module includes a guide rail, a transmission member, and a power member, the power member is drivingly connected to the transmission member, the transmission member is drivingly connected to the sliding table, and the sliding table is slidably disposed on the guide rail.
15. The working method of the material overturning equipment is characterized by comprising the following steps of:
mounting the material to a carrier;
starting the first-stage overturning actuating mechanism, and driving the second-stage overturning actuating mechanism to rotate by the first-stage overturning driving piece;
and starting the second-stage overturning executing mechanism, driving the bearing frame to rotate by the second-stage overturning driving part, and driving the material to overturn by the bearing frame.
CN202011213361.6A 2020-11-04 2020-11-04 Material overturning equipment and working method thereof Pending CN112372225A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011213361.6A CN112372225A (en) 2020-11-04 2020-11-04 Material overturning equipment and working method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011213361.6A CN112372225A (en) 2020-11-04 2020-11-04 Material overturning equipment and working method thereof

Publications (1)

Publication Number Publication Date
CN112372225A true CN112372225A (en) 2021-02-19

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113135413A (en) * 2021-04-20 2021-07-20 贵阳立特精密机械有限公司 Material transfer device
CN113697447A (en) * 2021-08-19 2021-11-26 晟通科技集团有限公司 Template turning device, template feeding equipment and template production line

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CN204954659U (en) * 2015-08-12 2016-01-13 姜俊博 Pneumatic auto -lock clamp
CN205497054U (en) * 2016-04-13 2016-08-24 意特利(上海)科技有限公司 Pneumatic clamp
CN207658637U (en) * 2017-06-22 2018-07-27 武汉车城自动化装备有限公司 A kind of vehicle frame overturning equipment of automobile production
CN109384023A (en) * 2017-08-02 2019-02-26 深圳市元硕自动化科技有限公司 A kind of four axis mechanisms of the double overturnings of band

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Publication number Priority date Publication date Assignee Title
CA2343509A1 (en) * 2000-04-12 2001-10-12 Raute Oyj Board turner apparatus
TW201544429A (en) * 2014-05-23 2015-12-01 Yokada Ind Co Ltd Turning and clamping mechanism of plate flipping machine
CN204954659U (en) * 2015-08-12 2016-01-13 姜俊博 Pneumatic auto -lock clamp
CN205497054U (en) * 2016-04-13 2016-08-24 意特利(上海)科技有限公司 Pneumatic clamp
CN207658637U (en) * 2017-06-22 2018-07-27 武汉车城自动化装备有限公司 A kind of vehicle frame overturning equipment of automobile production
CN109384023A (en) * 2017-08-02 2019-02-26 深圳市元硕自动化科技有限公司 A kind of four axis mechanisms of the double overturnings of band

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113135413A (en) * 2021-04-20 2021-07-20 贵阳立特精密机械有限公司 Material transfer device
CN113135413B (en) * 2021-04-20 2023-11-14 贵阳立特精密机械有限公司 Material transfer device
CN113697447A (en) * 2021-08-19 2021-11-26 晟通科技集团有限公司 Template turning device, template feeding equipment and template production line

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