CN112372211A - Front welding device for manufacturing solar cell panel - Google Patents
Front welding device for manufacturing solar cell panel Download PDFInfo
- Publication number
- CN112372211A CN112372211A CN202011243689.2A CN202011243689A CN112372211A CN 112372211 A CN112372211 A CN 112372211A CN 202011243689 A CN202011243689 A CN 202011243689A CN 112372211 A CN112372211 A CN 112372211A
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- Prior art keywords
- welding
- rod
- fixed
- automatic telescopic
- mounting frame
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0461—Welding tables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0247—Driving means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Photovoltaic Devices (AREA)
Abstract
The invention is suitable for the technical field of solar panels, and provides a front welding device for manufacturing a solar panel, which comprises a welding table, wherein a supporting leg is fixed at the bottom of the welding table, a conveying belt is installed in the center of the upper surface of the welding table, a welding installation frame and a reinforcing installation frame are fixed on the upper surface of the welding table, and the welding installation frame and the reinforcing installation frame are respectively installed above the conveying belt in a crossing manner; the automatic welding mechanism is mounted at the top of the welding mounting frame, the welding rod traction mounting mechanism is mounted at the bottom of the welding mounting frame and comprises a welding rod winding assembly and a welding rod traction assembly, and a welding rod cutting mechanism is arranged above the welding rod traction mounting mechanism; and a welding reinforcing mechanism is installed at the top of the reinforcing installation frame. The invention has high automation degree, improves the manufacturing efficiency of the solar cell panel and has good welding effect.
Description
Technical Field
The invention belongs to the technical field of solar panels, and particularly relates to a front welding device for manufacturing a solar panel.
Background
The solar cell panel is a device which directly or indirectly converts solar radiation energy into electric energy through photoelectric effect or photochemical effect by absorbing sunlight, the main material of most of the solar cell panels is silicon, and compared with common batteries and recyclable rechargeable batteries, the solar cell panel belongs to a green product with more energy conservation and environmental protection, and can be widely applied to the traffic field, the communication field, the petroleum field, the ocean field, the meteorological field, the lamp power supply, the photovoltaic power station, the solar building field and the like.
Solar cell panel is in the manufacturing process, thereby need weld solar wafer in proper order with the battery piece concatenate together, but the most manual welding among the prior art, however, adopt manual welding to have certain limitation, the bad problem of welding has appeared very easily, has influenced solar cell panel's quality.
Disclosure of Invention
The invention aims to provide a front welding device for manufacturing a solar cell panel, which is used for solving the problems that in the prior art, when a solar cell is manually welded, limitation exists and poor welding is easy to occur.
The embodiment of the invention is realized in such a way that the front welding device for manufacturing the solar cell panel comprises a welding table, wherein a supporting leg is fixed at the bottom of the welding table, a conveying belt is installed in the center of the upper surface of the welding table, a welding installation frame and a reinforcing installation frame are fixed on the upper surface of the welding table, and the welding installation frame and the reinforcing installation frame respectively stretch over the conveying belt;
the automatic welding mechanism is mounted at the top of the welding mounting frame, the welding rod traction mounting mechanism is mounted at the bottom of the welding mounting frame and comprises a welding rod winding assembly and a welding rod traction assembly, and a welding rod cutting mechanism is arranged above the welding rod traction mounting mechanism;
and a welding reinforcing mechanism is installed at the top of the reinforcing installation frame.
As a further scheme of the invention: the automatic welding mechanism comprises a motor, the motor is installed on the outer side of the top of the welding installation frame, the output end of the motor is in driving connection with a rotating shaft through a coupler, the rotating shaft is rotatably installed on the top of the welding installation frame, and a sliding block is installed on the rotating shaft in a threaded connection mode;
a first automatic telescopic rod is fixed on the sliding block, and the top of the first automatic telescopic rod is fixedly connected with a welding gun.
As a further scheme of the invention: welding rod kinking subassembly is installed on one side inner wall of welding mounting bracket, welding rod kinking subassembly includes the welding rod frame, the one end of welding rod frame is fixed on one side inner wall of welding mounting bracket, the other end of welding rod frame is rotated and is installed the welding rod roller, and the welding rod kinks and rolls up on the welding rod roller.
As a further scheme of the invention: the welding rod traction assembly is installed on the inner wall of the other side of the welding installation frame and comprises a second automatic telescopic rod, one end of the second automatic telescopic rod is fixed on the inner wall of the other side of the welding installation frame, and the other end of the second automatic telescopic rod is fixed with a grab bucket installation table;
two grab buckets are symmetrically arranged on the grab bucket mounting table and are connected through a hydraulic telescopic push arm.
As a further scheme of the invention: and an anti-skid pad is fixed on the inner wall of the grab bucket.
As a further scheme of the invention: the welding rod cutting mechanism comprises a fixing plate, the fixing plate is located above the welding rod traction installation mechanism, a third automatic telescopic rod is installed on the lower surface of the top of the fixing plate, and a cutting knife is fixed at the top of the third automatic telescopic rod.
As a further scheme of the invention: the welding reinforcing mechanism comprises a fourth automatic telescopic rod, one end of the fourth automatic telescopic rod is fixed to the lower surface of the top of the reinforcing installation frame, the other end of the fourth automatic telescopic rod is fixed with a pressing plate, and a soft cushion layer is embedded on the lower surface of the pressing plate.
Compared with the prior art, the invention has the beneficial effects that: this front welding set of solar cell panel preparation, a preparation for solar cell panel, degree of automation is high, can overcome the drawback that manual operation can produce, solar cell panel's preparation efficiency has not only been improved, and the welding is effectual, solar cell panel's quality has been guaranteed, utilize the conveyer belt to form the welding process of flow ization, be provided with automatic weld mechanism, the welding rod pulls installation mechanism, welding rod cutting mechanism, can accomplish welded process automatically, and be provided with welding reinforcement mechanism, can strengthen welding strength, prevent to drop.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention.
Fig. 1 is a schematic structural diagram of a front welding device for manufacturing a solar cell panel.
Fig. 2 is a right side view of a welding mount in a front side welding apparatus for solar panel fabrication.
Fig. 3 is an enlarged structure diagram of a welding rod traction assembly in the front welding device for manufacturing the solar cell panel.
Fig. 4 is a right side view of a reinforcing mounting frame in a front side welding apparatus for solar panel fabrication.
In the figure: 1-welding bench, 2-supporting legs, 3-conveyor belt, 4-welding installation rack, 5-reinforcing installation rack, 6-motor, 7-rotating shaft, 8-slider, 9-first automatic telescopic rod, 10-welding gun, 11-welding rod rack, 12-welding rod roller, 13-second automatic telescopic rod, 14-grab bucket installation bench, 15-grab bucket, 16-hydraulic telescopic pushing arm, 17-non-slip mat, 18-fixing plate, 19-third automatic telescopic rod, 20-cutting knife, 21-fourth automatic telescopic rod, 22-pressing plate and 23-cushion layer.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Specific implementations of the present invention are described in detail below with reference to specific embodiments.
Example 1
As shown in fig. 1 to 4, an embodiment of the invention provides a front welding device for manufacturing a solar cell panel, the front welding device comprises a welding table 1, a support leg 2 is fixed at the bottom of the welding table 1, a conveyor belt 3 is installed at the center of the upper surface of the welding table 1, a welding installation frame 4 and a reinforcing installation frame 5 are fixed on the upper surface of the welding table 1, and the welding installation frame 4 and the reinforcing installation frame 5 are respectively installed above the conveyor belt 3 in a crossing manner; the automatic welding mechanism is installed at the top of the welding installation frame 4, the welding rod traction installation mechanism is installed at the bottom of the welding installation frame 4 and comprises a welding rod winding assembly and a welding rod traction assembly, and a welding rod cutting mechanism is arranged above the welding rod traction installation mechanism; and a welding reinforcing mechanism is installed at the top of the reinforcing installation frame 5.
This front welding set of solar cell panel preparation, a preparation for solar cell panel, degree of automation is high, can overcome the drawback that manual operation can produce, solar cell panel's preparation efficiency has not only been improved, and the welding is effectual, solar cell panel's quality has been guaranteed, utilize 3 formation flow of conveyer belt welding processes, be provided with automatic weld mechanism, the welding rod pulls installation mechanism, welding rod cutting mechanism, can accomplish welded process automatically, and be provided with welding reinforcing mechanism, can strengthen welding strength, prevent to drop.
When using, place the semi-manufactured goods that will need the welding on conveyer belt 3, start conveyer belt 3, conveyer belt 3 drives semi-manufactured goods and passes through welding mounting bracket 4 and reinforcement mounting bracket 5 in proper order, and conveyer belt 3 stops to continue the conveying when passing through welding mounting bracket 4, and after welding semi-manufactured goods, restart conveyer belt 3 drives semi-manufactured goods and continues the conveying, and conveyer belt 3 stops to continue the conveying when reinforcing mounting bracket 5, consolidates the goods after the welding, consolidates back conveyer belt 3 and continues the conveying.
Further, the automatic welding mechanism comprises a motor 6, the motor 6 is installed on the outer side of the top of the welding installation frame 4, the output end of the motor 6 is in driving connection with a rotating shaft 7 through a coupler, the rotating shaft 7 is rotatably installed on the top of the welding installation frame 4, and a sliding block 8 is installed on the rotating shaft 7 in a threaded connection mode; a first automatic telescopic rod 9 is fixed on the sliding block 8, and the top of the first automatic telescopic rod 9 is fixedly connected with a welding gun 10.
When the semi-manufactured goods conveys the below of welding mounting bracket 4, after welding rod and semi-manufactured goods cooperation, starter motor 6 rotates, utilizes the rotation of motor 6 to drive pivot 7 and rotates to can drive slider 8 and remove, remove suitable position after, start the extension of first automatic telescopic link 9, drive welding gun 10 and descend and contact with the welding rod, accomplish the automatic weld to the panel.
Further, the welding rod is twined and is rolled up the unit mount and be in on one side inner wall of welding mounting bracket 4, the welding rod is twined and is rolled up the unit mount and include welding rod frame 11, the one end of welding rod frame 11 is fixed on one side inner wall of welding mounting bracket 4, the other end of welding rod frame 11 is rotated and is installed welding rod roller 12, and the welding rod is twined and is rolled up on the welding rod roller 12.
Specifically, the welding rod traction assembly is mounted on the inner wall of the other side of the welding mounting frame 4, the welding rod traction assembly comprises a second automatic telescopic rod 13, one end of the second automatic telescopic rod 13 is fixed on the inner wall of the other side of the welding mounting frame 4, and a grab bucket mounting table 14 is fixed at the other end of the second automatic telescopic rod 13; two grab buckets 15 are symmetrically arranged on the grab bucket mounting table 14, and the two grab buckets 15 are connected through a hydraulic telescopic push arm 16.
Before welding, start the automatic telescopic link 13 extension of second, utilize the automatic telescopic link 13 of second to drive grab bucket 15 and be close to the welding rod on the welding rod roller 12, start hydraulic pressure and stretch out and draw back arm 16, drive two grab buckets 15 and be close to and fix the welding rod centre gripping, restart the automatic telescopic link 13 shrink of second, pull out the welding rod, be located the top of panel.
Specifically, a non-slip mat 17 is fixed on the inner wall of the grab bucket 15.
The friction force during clamping is improved by the non-slip mat 17, the clamping effect on the welding rod is guaranteed, and slipping can be prevented.
Further, welding rod cutting mechanism includes fixed plate 18, fixed plate 18 is located welding rod pulls the top of installation mechanism, the lower surface at fixed plate 18 top is installed third automatic telescopic link 19, the top of third automatic telescopic link 19 is fixed with cutting knife 20.
After the welding is completed, the third automatic telescopic rod 19 is started to extend to drive the cutting knife 20 to descend, the cutting knife 20 is in contact with the welding rod, and the welding rod after the welding is completed is cut by the cutting knife 20, so that the automatic welding process is completed.
Example 2
As shown in fig. 1 and 4, in a further embodiment of the present invention, the welding reinforcement mechanism includes a fourth automatic telescopic rod 21, one end of the fourth automatic telescopic rod 21 is fixed to a lower surface of the top of the reinforcement mounting frame 5, the other end of the fourth automatic telescopic rod 21 is fixed to a pressing plate 22, and a cushion layer 23 is embedded in a lower surface of the pressing plate 22.
The goods after the welding is accomplished are conveyed to the below of consolidating mounting bracket 5, start the extension of fourth automatic telescopic link 21 and drive and press pressing plate 22 to descend, utilize pressing plate 22 to consolidate the panel, have improved welding strength, utilize cushion layer 23 can prevent to cause the damage to the panel.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (7)
1. The front welding device for manufacturing the solar cell panel is characterized by comprising a welding table (1), wherein supporting legs (2) are fixed at the bottom of the welding table (1), a conveying belt (3) is installed in the center of the upper surface of the welding table (1), a welding mounting frame (4) and a reinforcing mounting frame (5) are fixed on the upper surface of the welding table (1), and the welding mounting frame (4) and the reinforcing mounting frame (5) are installed above the conveying belt (3) in a crossing mode respectively;
the automatic welding mechanism is installed at the top of the welding installation frame (4), the welding rod traction installation mechanism is installed at the bottom of the welding installation frame (4), the welding rod traction installation mechanism comprises a welding rod coiling assembly and a welding rod traction assembly, and a welding rod cutting mechanism is arranged above the welding rod traction installation mechanism;
and a welding reinforcing mechanism is installed at the top of the reinforcing installation frame (5).
2. The front welding device for manufacturing the solar panel according to claim 1, wherein the automatic welding mechanism comprises a motor (6), the motor (6) is installed on the outer side of the top of the welding mounting frame (4), the output end of the motor (6) is in driving connection with a rotating shaft (7) through a coupler, the rotating shaft (7) is rotatably installed on the top of the welding mounting frame (4), and a sliding block (8) is installed on the rotating shaft (7) in a threaded connection manner;
a first automatic telescopic rod (9) is fixed on the sliding block (8), and the top of the first automatic telescopic rod (9) is fixedly connected with a welding gun (10).
3. The front welding device for solar panel production according to claim 1, wherein the welding rod winding assembly is installed on one side inner wall of the welding mounting frame (4), the welding rod winding assembly comprises a welding rod rack (11), one end of the welding rod rack (11) is fixed on one side inner wall of the welding mounting frame (4), the other end of the welding rod rack (11) is rotatably installed with a welding rod roller (12), and the welding rod is wound on the welding rod roller (12).
4. The front welding device for solar panels according to claim 3, characterized in that the welding rod drawing assembly is mounted on the other side inner wall of the welding mounting frame (4), the welding rod drawing assembly comprises a second automatic telescopic rod (13), one end of the second automatic telescopic rod (13) is fixed on the other side inner wall of the welding mounting frame (4), and the other end of the second automatic telescopic rod (13) is fixed with a grab bucket mounting table (14);
two grab buckets (15) are symmetrically arranged on the grab bucket mounting table (14), and the two grab buckets (15) are connected through a hydraulic telescopic push arm (16).
5. The front welding device for solar panels according to claim 4, characterized in that the inner wall of the grab bucket (15) is fixed with a non-slip mat (17).
6. The front welding device for manufacturing the solar cell panel according to claim 1, wherein the welding rod cutting mechanism comprises a fixing plate (18), the fixing plate (18) is positioned above the welding rod traction installation mechanism, a third automatic telescopic rod (19) is installed on the lower surface of the top of the fixing plate (18), and a cutting knife (20) is fixed on the top of the third automatic telescopic rod (19).
7. The front welding device for manufacturing the solar cell panel according to claim 1, wherein the welding reinforcement mechanism comprises a fourth automatic telescopic rod (21), one end of the fourth automatic telescopic rod (21) is fixed on the lower surface of the top of the reinforcement mounting frame (5), the other end of the fourth automatic telescopic rod (21) is fixed with a pressing plate (22), and a cushion layer (23) is embedded on the lower surface of the pressing plate (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011243689.2A CN112372211A (en) | 2020-11-10 | 2020-11-10 | Front welding device for manufacturing solar cell panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011243689.2A CN112372211A (en) | 2020-11-10 | 2020-11-10 | Front welding device for manufacturing solar cell panel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112372211A true CN112372211A (en) | 2021-02-19 |
Family
ID=74578939
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011243689.2A Pending CN112372211A (en) | 2020-11-10 | 2020-11-10 | Front welding device for manufacturing solar cell panel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112372211A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202205797U (en) * | 2011-08-25 | 2012-04-25 | 江苏爱动力自动化设备有限公司 | Full-automatic solar cell slice single welding machine |
| CN105750677A (en) * | 2016-05-12 | 2016-07-13 | 合肥加亦信息科技有限公司 | Soldering and detecting device for photovoltaic cell panel junction box terminals and bus bar |
| CN109623220A (en) * | 2019-01-31 | 2019-04-16 | 武汉三工智能装备制造有限公司 | Converge welder and solar cell chip bonding machine |
| EP3569349A1 (en) * | 2018-05-18 | 2019-11-20 | SUPSI (Scuola Universitaria Professionale Della Svizzera Italiana) | Device for gripping and welding solar cells to related electrical connectors and associated actuating head, robot and method |
| CN209822606U (en) * | 2019-06-27 | 2019-12-20 | 江西富能新能源科技有限公司 | Welding device for processing solar panel |
| CN210010569U (en) * | 2019-05-25 | 2020-02-04 | 江西紫博光电科技有限公司 | Front welding device for manufacturing solar cell panel |
| CN211102355U (en) * | 2019-12-23 | 2020-07-28 | 陈锐芬 | Novel intelligent welding machines hand |
| CN211331914U (en) * | 2019-10-11 | 2020-08-25 | 合肥肯阔智能装备有限公司 | Welding robot distance-adjusting arm support |
| CN211589035U (en) * | 2019-12-23 | 2020-09-29 | 扬州丰源车身制造有限公司 | Multi-angle welding equipment is used in driver's cabin processing |
-
2020
- 2020-11-10 CN CN202011243689.2A patent/CN112372211A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202205797U (en) * | 2011-08-25 | 2012-04-25 | 江苏爱动力自动化设备有限公司 | Full-automatic solar cell slice single welding machine |
| CN105750677A (en) * | 2016-05-12 | 2016-07-13 | 合肥加亦信息科技有限公司 | Soldering and detecting device for photovoltaic cell panel junction box terminals and bus bar |
| EP3569349A1 (en) * | 2018-05-18 | 2019-11-20 | SUPSI (Scuola Universitaria Professionale Della Svizzera Italiana) | Device for gripping and welding solar cells to related electrical connectors and associated actuating head, robot and method |
| CN109623220A (en) * | 2019-01-31 | 2019-04-16 | 武汉三工智能装备制造有限公司 | Converge welder and solar cell chip bonding machine |
| CN210010569U (en) * | 2019-05-25 | 2020-02-04 | 江西紫博光电科技有限公司 | Front welding device for manufacturing solar cell panel |
| CN209822606U (en) * | 2019-06-27 | 2019-12-20 | 江西富能新能源科技有限公司 | Welding device for processing solar panel |
| CN211331914U (en) * | 2019-10-11 | 2020-08-25 | 合肥肯阔智能装备有限公司 | Welding robot distance-adjusting arm support |
| CN211102355U (en) * | 2019-12-23 | 2020-07-28 | 陈锐芬 | Novel intelligent welding machines hand |
| CN211589035U (en) * | 2019-12-23 | 2020-09-29 | 扬州丰源车身制造有限公司 | Multi-angle welding equipment is used in driver's cabin processing |
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Application publication date: 20210219 |
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| RJ01 | Rejection of invention patent application after publication |