CN112371541A - Automatic detection production line for battery pieces - Google Patents
Automatic detection production line for battery pieces Download PDFInfo
- Publication number
- CN112371541A CN112371541A CN202011058182.XA CN202011058182A CN112371541A CN 112371541 A CN112371541 A CN 112371541A CN 202011058182 A CN202011058182 A CN 202011058182A CN 112371541 A CN112371541 A CN 112371541A
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- China
- Prior art keywords
- detection
- darkroom
- production line
- storage device
- module
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/363—Sorting apparatus characterised by the means used for distribution by means of air
- B07C5/365—Sorting apparatus characterised by the means used for distribution by means of air using a single separation means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- Secondary Cells (AREA)
Abstract
The invention relates to an equipment detection technology, in particular to an automatic detection production line of battery pieces, which can overcome the defects of low detection speed, low accuracy and the like in the prior art, the device comprises a working lamp (1), a detection darkroom (2), a feeding storage device (3), a detection material taking device (4), a detection conveying device (5), a detection material receiving device (6), a storage device (7) after detection and a controller, the working lamp (1) is arranged on the detection darkroom (2), the feeding storage device (3) and the detection material taking device (4) are positioned at one side of the detection darkroom (2), the detection material receiving device (6) and the detected storage device (7) are positioned on the other side of the detection darkroom (2).
Description
Technical Field
The invention relates to an equipment detection technology, in particular to an automatic detection production line for battery pieces.
Background
The quality of the solar cell directly determines the efficiency and the service life of the photovoltaic power generation system.
In recent years, the photovoltaic industry is rapidly developed, photovoltaic production enterprises bloom all the time, the limited market demand causes the competitive power among the enterprises, and the reduction of the cost and the efficiency become common targets of the whole industry.
In order to produce high quality and high stability products, the solar industry needs to have a fast, effective and accurate positioning inspection method to inspect possible problems in the production process.
Disclosure of Invention
In order to solve the technical problems, the invention provides an automatic detection production line for battery pieces, which can overcome the defects of low detection speed, low accuracy and the like in the prior art, has the equipment such as a high-precision conveying device, a detection darkroom, a feeding storage device, a detection material taking device and the like, realizes high detection precision and high production efficiency, and has the advantages of high detection speed, high accuracy, high working efficiency and the like.
In order to solve the technical problems, the invention provides the following technical scheme: an automatic detection production line for battery pieces comprises a working lamp, a detection darkroom, a feeding storage device, a detection material taking device, a detection conveying device, a detection material receiving device, a storage device after detection and a controller, wherein the working lamp is installed on the detection darkroom, the feeding storage device and the detection material taking device are positioned on one side of the detection darkroom, the detection material receiving device and the storage device after detection are positioned on the other side of the detection darkroom, the detection darkroom comprises a display screen, a darkroom box and a bin gate, the darkroom box is provided with a bin gate, the bin gate is hinged with the darkroom box, the display screen is arranged on the bin gate, the top in the darkroom box is provided with an image capturing device, and the working lamp, the image capturing device and the display screen are all electrically connected with the controller; the feeding storage device comprises a base, an electric rotating platform and a material box, wherein the material box is arranged on the electric rotating platform, and the electric rotating platform is in rotating fit with the base; the detection material taking device comprises a support, a lifting module, a sliding module, a mounting plate, a sucker mounting plate and a sucker, wherein the lifting module is mounted on the support and vertically slides with the support; the detection conveying device comprises a rack, a driving mechanism, a chain plate line and a limiting plate, wherein the driving mechanism is installed on the rack, the chain plate line is installed on the rack and driven by the driving mechanism, and the limiting plate is arranged on the chain plate line; the bracket, the darkroom box and the base are all arranged on the frame; the feeding storage device and the detected storage device are identical in structure, and the detecting material taking device and the detecting material receiving device are identical in structure.
Preferably, the warehouse door further comprises an operation button, and the operation button is installed on the warehouse door and electrically connected with the controller.
Preferably, the automatic door opening and closing device further comprises a keyboard supporting plate, and the keyboard supporting plate is matched with the door in an overturning manner.
Preferably, the solar energy storage device further comprises black transparent glass, and the black transparent glass is arranged on two sides of the darkroom box.
Preferably, the automatic stacking machine further comprises a stacking gun, wherein the stacking gun is arranged on the base and is also electrically connected with the controller.
Preferably, the lifting module and the sliding module are screw displacement modules.
Preferably, a sliding module is arranged on the mounting plate and connected with the sucker mounting plate, specifically, a motor of the screw displacement module is mounted on the mounting plate, and a displacement block of the screw displacement module is connected with the sucker mounting plate.
Preferably, the chain plate conveyor further comprises baffle plates, wherein the baffle plates are installed on the frame and located on two sides of the chain plate line.
The invention has the beneficial effects that: according to the automatic detection production line for the battery pieces, disclosed by the invention, after the battery pieces are subjected to sweeping, stacking and discharging, the battery pieces are subjected to automatic grabbing and feeding, the surfaces of the battery pieces are photographed, surface flaws are grabbed, display records are carried out, then the battery pieces are fed and conveyed again, and then sweeping and automatic receiving are carried out, so that the workload of manual operation is greatly reduced, and the accuracy and the automation of identification are improved. .
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
FIG. 1 is a schematic structural diagram of an automatic detection production line for battery plates according to the present invention;
FIG. 2 is a schematic view of the structure of the dark detection chamber of the present invention;
FIG. 3 is a schematic diagram of the feed storage apparatus of the present invention;
FIG. 4 is a schematic view of the construction of the inspection reclaimer assembly of the present invention;
fig. 5 is a schematic structural diagram of the detection conveying device of the invention.
Description of the drawings: 1. a working lamp; 2. detecting a darkroom; 21. a display screen; 22. an operation button; 23. a keyboard tray; 24. a bin gate; 25. a darkroom box; 26. black transparent glass; 3. a feed storage device; 31. a code scanning gun; 32. an electric rotating table; 33. a magazine; 34. a base; 4. detecting a material taking device; 41. a support; 42. a lifting module; 43. a sliding module; 44. mounting a plate; 45. a sucker mounting plate; 46. a suction cup; 5. detecting the conveying device; 51. a baffle plate; 52. a chain plate line; 53. a limiting plate; 54. a battery piece; 55. a drive mechanism; 56. a frame; 6. detecting a material receiving device; 7. and storing the detected data.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
A battery piece automatic detection production line comprises a working lamp
1. Detection darkroom 2, feeding storage device
3. The detecting and taking device comprises a detecting and taking device 4, a detecting and conveying device 5, a detecting and receiving device 6, a detected and taken storage device 7 and a controller, wherein the working lamp 1 is installed on a detecting darkroom 2, the feeding storage device 3 and the detecting and taking device 4 are positioned on one side of the detecting darkroom 2, the detecting and taking device 6 and the detected and taken storage device 7 are positioned on the other side of the detecting darkroom 2, the detecting darkroom 2 comprises a display screen 21, a darkroom box 25 and a door 24, the door 24 is arranged on the darkroom box 25, the door 24 is hinged with the darkroom box 25, the display screen 21 is arranged on the door 24, an image capturing device is arranged at the top in the darkroom box 25, and the working lamp 1, the image capturing device and the display screen 21 are all electrically connected with the controller; the feeding and storing device 3 comprises a base 34, an electric rotating platform 32 and a material box 33, wherein the material box 33 is arranged on the electric rotating platform 32, and the electric rotating platform 32 is in running fit with the base 34; the detecting and taking device 4 comprises a support 41, a lifting module 42, a sliding module 43, a mounting plate 44, a sucker mounting plate 45 and a sucker 46, wherein the lifting module 42 is mounted on the support 41 and vertically slides with the support 41, the mounting plate 44 is mounted on the lifting module 42, the sliding module 43 is arranged on the mounting plate 44, the sliding module 43 is connected with the sucker mounting plate 45, and the sucker 46 is mounted on the sucker mounting plate 45; the detection conveying device 5 comprises a rack 56, a driving mechanism 55, a chain plate line 52 and a limiting plate 53, wherein the driving mechanism 55 is installed on the rack 56, the chain plate line 52 is installed on the rack 56 and driven by the driving mechanism 55, and the limiting plate 53 is arranged on the chain plate line 52; the bracket 41, the darkroom box 25 and the base 34 are all arranged on a frame 56; the feeding storage device 3 and the detected storage device 7 are identical in structure, and the detecting and taking device 4 and the detecting and receiving device 6 are identical in structure.
Also included is an operating button 22, the operating button 22 being mounted on the door 24 and electrically connected to the controller.
The multifunctional door is characterized by further comprising a keyboard supporting plate 23, wherein the keyboard supporting plate 23 is matched with the door 24 in a turnover mode.
And the black transparent glass 26 is arranged on two sides of the darkroom box 25.
Still include and sweep yard rifle 31, sweep yard rifle 31 and establish on base 34, sweep yard rifle 31 and also be connected with the controller electricity.
The lifting module 42 and the sliding module 43 are both screw displacement modules.
Be equipped with slip module 43 on the mounting panel 44, slip module 43 is connected with sucking disc mounting panel 45, specifically means that the motor of lead screw displacement module installs on mounting panel 44, and the displacement piece of lead screw displacement module is connected with sucking disc mounting panel 45.
The chain plate line comprises a frame 56, a baffle plate 51 and a chain plate line 52, wherein the baffle plate 51 is arranged on the frame 56 and positioned on two sides of the chain plate line.
The specific operation method comprises the following steps:
1) manually putting 4 full boxes (25) into a rotary feeding table in sequence;
2) the detection material taking device sucks up the battery pieces one by using a sucking disc and puts the battery pieces into a jig on the high-precision chain plate line 52;
3) after the battery piece 46 arrives at the photographing station, the camera takes a photograph with the assistance of a light source;
4) after the camera finishes photographing, the conveying line acts to take the battery piece out of the photographing darkroom;
5) the detection material receiving device sucks up the battery pieces one by using the sucking disc 46 and puts the battery pieces into a material box on a rotary blanking table of the storage device after detection;
6) after one discharging box is filled, the electric rotating platform is filled into the next discharging box at 90 degrees; after 4 material boxes are full, giving a signal and manually replacing the material boxes;
7) the whole detection system is in a flow line type layout, so that the slowest beat among several stations of feeding, photographing and blanking is the beat of the whole system, the detection speed of one battery piece can be finished within 15S, and the productivity can reach 240 pieces/hour.
In specific implementation, a PLC is used as a controller, since the installation position of the controller can be installed at any position as required, the controller is not shown in the drawing, the battery pieces to be detected are placed in the material box, and two-dimensional codes or bar codes can be attached to the battery pieces to be detected as required, the battery pieces to be detected are scanned by the code scanning gun 31 and then placed in the material box, when the battery pieces to be detected are all placed in sequence, the electric rotating table 32 rotates, so that the material box is located below the material detecting and taking device 4, the material detecting and taking device 4 drives the suction cup 46 to ascend and descend by the lifting module 42, the suction cup 46 is displaced to the upper part of the material box 33 by the sliding module 43, negative pressure is introduced to the suction cup, so that the suction cup adsorbs the battery pieces to be detected, the battery pieces after adsorption are driven by the sliding module 43, so that the suction cup 46 slides on the installation plate 44, thereby making the sucking disc 46 move to the upper part of the chain plate line 52, then driving the mounting plate 44 to descend through the lifting module 42, the sucking disc is introduced with the positive pressure, then the battery plate falls on the chain plate line 52, the chain plate line 52 is driven to move through the driving mechanism 55, thereby the battery plate is sent into the detection darkroom 2, the top part in the detection darkroom is provided with a camera, the camera is controlled by the controller to take a picture of the surface of the battery plate, then the picture is processed and analyzed through object processing software, and then the picture is displayed on the display screen 21 on the detection darkroom 2, the operation button 22 can respectively control the start and the close of the feeding storage device, the detection material taking device and the like through the controller, the operation button can be placed on the keyboard supporting plate 23 through an external keyboard to communicate with the controller, thereby the software debugging is carried out on the system, after the detection of the battery plate, and then the materials are sent into a detection material receiving device 6 and a detected storage device 7, the structure of the detection material receiving device 6 is the same as that of the detection material taking device, the structure of the detected storage device 7 is the same as that of the feeding storage device 3, and the taking and placing actions are the same, so the details are not repeated.
The above embodiments are preferred embodiments of the present invention, and those skilled in the art can make variations and modifications to the above embodiments, therefore, the present invention is not limited to the above embodiments, and any obvious improvements, substitutions or modifications made by those skilled in the art based on the present invention are within the protection scope of the present invention.
Claims (8)
1. The utility model provides a battery piece automated inspection production line which characterized in that: comprises a working lamp (1), a detection darkroom (2), a feeding storage device (3), a detection material taking device (4), a detection conveying device (5), a detection material receiving device (6), a detection rear storage device (7) and a controller, wherein the working lamp (1) is installed on the detection darkroom (2), the feeding storage device (3) and the detection material taking device (4) are positioned at one side of the detection darkroom (2), the detection material receiving device (6) and the detection rear storage device (7) are positioned at the other side of the detection darkroom (2), the detection darkroom (2) comprises a display screen (21), a darkroom box (25) and a bin door (24), the bin door (24) is arranged on the darkroom box (25), the bin door (24) is hinged with the darkroom box (25), the display screen (21) is arranged on the bin door (24), and an image capturing device is arranged at the inner top of the darkroom box (25), the working lamp (1), the image capturing device and the display screen (21) are all electrically connected with the controller; the feeding and storing device (3) comprises a base (34), an electric rotating table (32) and a material box (33), wherein the material box (33) is arranged on the electric rotating table (32), and the electric rotating table (32) is in running fit with the base (34); the detection material taking device (4) comprises a support (41), a lifting module (42), a sliding module (43), a mounting plate (44), a sucker mounting plate (45) and a sucker (46), wherein the lifting module (42) is mounted on the support (41) and vertically slides with the support (41), the mounting plate (44) is mounted on the lifting module (42), the sliding module (43) is arranged on the mounting plate (44), the sliding module (43) is connected with the sucker mounting plate (45), and the sucker (46) is mounted on the sucker mounting plate (45); the detection conveying device (5) comprises a rack (56), a driving mechanism (55), a chain plate line (52) and a limiting plate (53), wherein the driving mechanism (55) is installed on the rack (56), the chain plate line (52) is installed on the rack (56) and driven by the driving mechanism (55), and the limiting plate (53) is arranged on the chain plate line (52); the bracket (41), the darkroom box (25) and the base (34) are all arranged on the rack (56); the feeding storage device (3) and the post-detection storage device (7) are identical in structure, and the detection material taking device (4) and the detection material receiving device (6) are identical in structure.
2. The automatic detection production line of battery pieces as claimed in claim 1, characterized in that: the automatic door opening and closing device further comprises an operating button (22), wherein the operating button (22) is installed on the door (24) and is electrically connected with the controller.
3. The automatic detection production line of battery pieces as claimed in claim 1, characterized in that: the multifunctional garage further comprises a keyboard supporting plate (23), wherein the keyboard supporting plate (23) is matched with the bin door (24) in a turnover mode.
4. The automatic detection production line of battery pieces as claimed in claim 1, characterized in that: the solar energy collecting device also comprises black transparent glass (26), wherein the black transparent glass (26) is arranged on two sides of the darkroom box (25).
5. The automatic detection production line of battery pieces as claimed in claim 1, characterized in that: still including sweeping yard rifle (31), sweep yard rifle (31) and establish on base (34), sweep yard rifle (31) and also be connected with the controller electricity.
6. The automatic detection production line of battery pieces as claimed in claim 1, characterized in that: the lifting module (42) and the sliding module (43) are screw displacement modules.
7. The automatic detection production line of battery pieces as claimed in claim 6, characterized in that: be equipped with slip module (43) on mounting panel (44), slip module (43) are connected with sucking disc mounting panel (45), specifically mean that the motor of lead screw displacement module installs on mounting panel (44), and the displacement piece of lead screw displacement module is connected with sucking disc mounting panel (45).
8. The automatic detection production line of battery pieces as claimed in claim 6, characterized in that: the chain plate line is characterized by further comprising baffle plates (51), wherein the baffle plates (51) are installed on the rack (56) and located on two sides of the chain plate line (52).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011058182.XA CN112371541A (en) | 2020-09-30 | 2020-09-30 | Automatic detection production line for battery pieces |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011058182.XA CN112371541A (en) | 2020-09-30 | 2020-09-30 | Automatic detection production line for battery pieces |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112371541A true CN112371541A (en) | 2021-02-19 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011058182.XA Pending CN112371541A (en) | 2020-09-30 | 2020-09-30 | Automatic detection production line for battery pieces |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112371541A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116605638A (en) * | 2023-07-19 | 2023-08-18 | 南京捷希科技有限公司 | PIM darkroom automatic test system |
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| CN105372252A (en) * | 2014-08-25 | 2016-03-02 | 研祥智能科技股份有限公司 | Detecting system and method based on machine vision |
| CN206705273U (en) * | 2017-04-07 | 2017-12-05 | 广东南大机器人有限公司 | A kind of band automatically feeds the material box mechanism of function |
| CN108107057A (en) * | 2018-01-26 | 2018-06-01 | 海安苏州大学先进机器人研究院 | A kind of glass testing agency based on machine vision |
| CN208897360U (en) * | 2018-05-23 | 2019-05-24 | 江苏华海诚科新材料股份有限公司 | It is a kind of to rotate quantitative material-receiving device |
| US20190388940A1 (en) * | 2018-04-23 | 2019-12-26 | Xiangnong Intelligent Technologies Co., Ltd. | Automatic Magnetic Core Sorting System Based on Machine Vision |
| CN210527768U (en) * | 2019-06-12 | 2020-05-15 | 苏州市中辰昊科技有限公司 | Uninterrupted feeding assembly |
-
2020
- 2020-09-30 CN CN202011058182.XA patent/CN112371541A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105372252A (en) * | 2014-08-25 | 2016-03-02 | 研祥智能科技股份有限公司 | Detecting system and method based on machine vision |
| CN206705273U (en) * | 2017-04-07 | 2017-12-05 | 广东南大机器人有限公司 | A kind of band automatically feeds the material box mechanism of function |
| CN108107057A (en) * | 2018-01-26 | 2018-06-01 | 海安苏州大学先进机器人研究院 | A kind of glass testing agency based on machine vision |
| US20190388940A1 (en) * | 2018-04-23 | 2019-12-26 | Xiangnong Intelligent Technologies Co., Ltd. | Automatic Magnetic Core Sorting System Based on Machine Vision |
| CN208897360U (en) * | 2018-05-23 | 2019-05-24 | 江苏华海诚科新材料股份有限公司 | It is a kind of to rotate quantitative material-receiving device |
| CN210527768U (en) * | 2019-06-12 | 2020-05-15 | 苏州市中辰昊科技有限公司 | Uninterrupted feeding assembly |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116605638A (en) * | 2023-07-19 | 2023-08-18 | 南京捷希科技有限公司 | PIM darkroom automatic test system |
| CN116605638B (en) * | 2023-07-19 | 2023-10-20 | 南京捷希科技有限公司 | PIM darkroom automatic test system |
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Application publication date: 20210219 |
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