CN112367368A - Method for quickly positioning equipment fault - Google Patents
Method for quickly positioning equipment fault Download PDFInfo
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- CN112367368A CN112367368A CN202011161267.0A CN202011161267A CN112367368A CN 112367368 A CN112367368 A CN 112367368A CN 202011161267 A CN202011161267 A CN 202011161267A CN 112367368 A CN112367368 A CN 112367368A
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/02—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP]
- H04L67/025—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP] for remote control or remote monitoring of applications
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L41/00—Arrangements for maintenance, administration or management of data switching networks, e.g. of packet switching networks
- H04L41/06—Management of faults, events, alarms or notifications
- H04L41/0631—Management of faults, events, alarms or notifications using root cause analysis; using analysis of correlation between notifications, alarms or events based on decision criteria, e.g. hierarchy, tree or time analysis
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L41/00—Arrangements for maintenance, administration or management of data switching networks, e.g. of packet switching networks
- H04L41/06—Management of faults, events, alarms or notifications
- H04L41/0677—Localisation of faults
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L41/00—Arrangements for maintenance, administration or management of data switching networks, e.g. of packet switching networks
- H04L41/22—Arrangements for maintenance, administration or management of data switching networks, e.g. of packet switching networks comprising specially adapted graphical user interfaces [GUI]
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
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- Engineering & Computer Science (AREA)
- Computer Networks & Wireless Communication (AREA)
- Signal Processing (AREA)
- Human Computer Interaction (AREA)
- Health & Medical Sciences (AREA)
- Computing Systems (AREA)
- General Health & Medical Sciences (AREA)
- Medical Informatics (AREA)
- Testing And Monitoring For Control Systems (AREA)
- Alarm Systems (AREA)
Abstract
The invention discloses a method for quickly positioning equipment faults, which specifically comprises the following steps: collecting equipment fault information through Ethernet communication and storing the equipment fault information in a cloud server; accessing a cloud server through a WEB browser to analyze data, representing the data in a curve diagram manner and monitoring equipment fault alarm in real time; and (3) building a standardized module, displaying alarm information and fault codes after fault information is collected, popping up an enlarged image/document/hyperlink/video/voice of equipment on a module view interface, marking a fault position and displaying a fault processing mode. The invention can realize real-time monitoring and data analysis decision of automatic equipment fault alarm and improve management monitoring quality.
Description
Technical Field
The invention relates to the technical field of automation equipment, in particular to a method for quickly positioning equipment faults.
Background
With the continuous development and maturity of cloud big data technology, traditional enterprises and internet companies are gradually developing towards intellectualization and high efficiency. The demand and importance of big data analysis, offline batch processing, real-time streaming processing information is increasing. The traditional fault alarm mode is that an alarm trigger condition is set on a touch screen event editing interface, a control is added to a homepage, and the attribute of the control is associated with the alarm trigger condition. The alarm method can only judge the fault content by alarm prompt information, and workers unfamiliar with the system are difficult to remove the fault through the fault information, the fault information is not clear, and the fault position is difficult to find.
Disclosure of Invention
The invention provides a method for quickly positioning equipment faults, which solves the problems that in the prior art, fault contents can only be judged by alarm prompt information, a worker unfamiliar with a system is difficult to remove faults through fault information, the fault information is unclear, and the fault position is difficult to find.
The technical scheme of the invention is realized as follows:
a method for quickly positioning equipment faults specifically comprises the following steps:
collecting equipment fault information through Ethernet communication and storing the equipment fault information in a cloud server;
accessing a cloud server through a WEB browser to analyze data, representing the data in a curve diagram manner and monitoring equipment fault alarm in real time;
and (3) building a standardized module, displaying alarm information and fault codes after fault information is collected, popping up an enlarged image/document/hyperlink/video/voice of equipment on a module view interface, marking a fault position and displaying a fault processing mode.
Further, the method specifically comprises the following steps:
ethernet acquires alarm information: the system alarm information is collected through connection of Ethernet communication and a controller; the data is generated in the IO system, and the upper system collects the PLC memory information through a PLC standard protocol library;
cloud server: uploading the alarm information to a cloud database;
WEB server access: accessing the database using a WEB browser;
a standardization module: standardizing a packaging stroke of a program;
and (3) real-time monitoring: the collected fault information is judged in real time and compared with a preset alarm memory address, and corresponding output display is controlled when the condition is met;
and (3) fault generation: if the collected memory address preset by the equipment is changed into True, the fault information is considered to be generated;
pop-up enlarged view: displaying a preset corresponding image according to the address changed into True, and marking a preset fault position in the general image;
the display processing mode comprises the following steps: the fault solution is formulated according to the specific industrial process, is imported into the corresponding alarm in advance in a text mode, and is displayed when the corresponding alarm occurs;
and (3) fault removal: and after the fault is eliminated, the alarm disappears and the monitoring state is recovered.
Further, the PLC is an Anchuan PLC.
Further, the normalization module: by standardizing the packaging run of the program
Setting a triggering condition: setting a trigger condition on a touch screen fault alarm event editing interface;
adding a control: adding an alarm window control in the main page;
alarm information: setting alarm information content;
setting the attribute: and double-clicking the alarm window control, and setting the attribute to be associated with the trigger condition.
Further, collecting fault information of the device through Ethernet communication and storing the fault information in the cloud server specifically means
Importing all abnormal pictures and global pictures through Ethernet communication, and storing the abnormal pictures and the global pictures in a file; and pre-storing the associated abnormal trigger, the abnormal name, the picture name, the abnormal coordinate and the solution to a database of the cloud server for triggering and calling.
Further, displaying alarm information and fault codes specifically means
And calling out associated alarm information and fault codes, and displaying the associated alarm information and fault codes on an alarm list so as to be convenient for a user to perceive and select.
Further, the module view interface pop-up device enlarging/documentation, marking fault positions and displaying fault processing modes specifically comprise
The user operates and selects one piece of alarm information in the generated alarm list; calling out an alarm picture, a position coordinate and a solution which are associated with the alarm information; and respectively displaying the abnormal information in the picture control and the text box control, drawing an abnormal coordinate point in the global picture, and displaying an abnormal processing method.
The invention has the beneficial effects that: the automatic monitoring system can realize real-time monitoring of automatic equipment fault alarm and data analysis decision, and improve the management monitoring quality.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a flow chart of one embodiment of a method for rapid location of equipment failure in accordance with the present invention;
FIG. 2 is a flow chart of another embodiment of a method for rapid location of equipment failure in accordance with the present invention;
fig. 3 is a schematic diagram of the rapid location of an equipment fault.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
As shown in fig. 1 and fig. 2, the present invention provides a method for quickly locating an equipment fault, which specifically includes the following steps:
collecting equipment fault information through Ethernet communication and storing the equipment fault information in a cloud server;
accessing a cloud server through a WEB browser to analyze data, representing the data in a curve diagram manner and monitoring equipment fault alarm in real time;
and (3) building a standardized module, displaying alarm information and fault codes after fault information is collected, popping up an enlarged image/document/hyperlink/video/voice of equipment on a module view interface, marking a fault position and displaying a fault processing mode.
Compared with the traditional alarm mode, the method is more visual and humanized, the equipment failure rate is reduced, and the production efficiency is improved.
As a preferred method for quickly positioning equipment faults, the method specifically comprises the following steps:
ethernet acquires alarm information: the system alarm information is collected through connection of Ethernet communication and a controller; the data is generated in the IO system, and the upper system collects the PLC memory information through a PLC standard protocol library; the PLC is an Anchuan PLC.
Cloud server: uploading the alarm information to a cloud database;
WEB server access: accessing the database using a WEB browser;
a standardization module: standardizing a packaging stroke of a program;
and (3) real-time monitoring: the collected fault information is judged in real time and compared with a preset alarm memory address, and corresponding output display is controlled when the condition is met;
and (3) fault generation: if the collected memory address preset by the equipment is changed into True, the fault information is considered to be generated;
pop-up enlarged view: displaying a preset corresponding image according to the address changed into True, and marking a preset fault position in the general image;
the display processing mode comprises the following steps: the fault solution is formulated according to the specific industrial process, is imported into the corresponding alarm in advance in a text mode, and is displayed when the corresponding alarm occurs;
and (3) fault removal: and after the fault is eliminated, the alarm disappears and the monitoring state is recovered.
On the basis of the above embodiment, the normalization module: by standardizing the packaging run of the program
Setting a triggering condition: setting a trigger condition on a touch screen fault alarm event editing interface;
adding a control: adding an alarm window control in the main page;
alarm information: setting alarm information content;
setting the attribute: and double-clicking the alarm window control, and setting the attribute to be associated with the trigger condition.
As a preferred method for quickly locating equipment failure, collecting equipment failure information through Ethernet communication and storing the equipment failure information in a cloud server specifically means
Importing all abnormal pictures and global pictures through Ethernet communication, and storing the abnormal pictures and the global pictures in a file; and pre-storing the associated abnormal trigger, the abnormal name, the picture name, the abnormal coordinate and the solution to a database of the cloud server for triggering and calling.
As a preferred method for quickly positioning equipment faults, displaying alarm information and fault codes specifically means
And calling out associated alarm information and fault codes, and displaying the associated alarm information and fault codes on an alarm list so as to be convenient for a user to perceive and select.
As a preferred method for quickly positioning equipment faults, a module view interface pops up an enlarged image/document of equipment, marks fault positions and displays fault processing modes specifically comprise
The user operates and selects one piece of alarm information in the generated alarm list; calling out an alarm picture, a position coordinate and a solution which are associated with the alarm information; and respectively displaying the abnormal information in the picture control and the text box control, drawing an abnormal coordinate point in the global picture, and displaying an abnormal processing method.
The invention collects the fault information of the equipment and stores the fault information in the cloud server through Ethernet communication. And accessing a cloud server through a WEB browser to analyze data, displaying alarm information in a curve diagram mode and a labeling module, and monitoring equipment failure alarm in real time. The method is suitable for various standard equipment, non-standard equipment, monitoring and positioning systems and the like, is more visual and humanized compared with the traditional alarm mode, reduces the equipment failure rate and improves the production efficiency.
The service types of the invention include
Fault collection: acquiring fault alarm information through network communication;
and (3) image display: marking and displaying a fault module by using a red dot in a top view of the equipment;
pop-up enlarged view: clicking a fault module pop-up module enlarged image;
and the standardized module partially displays: the red dot marks display the fault part and the name number of the fault part;
alarm information and alarm details: and displaying the fault alarm number, time and alarm information.
As shown in fig. 3, the main window: the top view layout of each module of the display equipment;
alarm occurrence place: popping up an enlarged image of the equipment fault module, marking a fault part and displaying the name of the part to achieve the aim of quickly positioning the abnormity;
alarm information: displaying a fault alarm number, time and fault category;
and (4) alarm details: displaying the detailed content of the current fault alarm;
the software needs to pre-import part pictures and alarm information, including alarm words, a release method, coordinates and associated soft elements. When an alarm is generated, namely the corresponding soft element is TRUE, the alarm list generates corresponding alarm information, and when the alarm information is manually selected, the enlarged image of the display part and the alarm release method are displayed, so that the rapid positioning alarm and the solution finding are realized.
And (5) dragging the control left to switch the window by long-pressing a left button with a mouse, and displaying an alarm LOG window. The window comprises elements of alarm date, alarm time, alarm content, alarm times, accumulated time and the like. And the data is counted by a database and displayed by a broken line, so that the aims of data analysis and visual display are fulfilled.
The invention has the beneficial effects that: the automatic monitoring system can realize real-time monitoring of automatic equipment fault alarm and data analysis decision, and improve the management monitoring quality.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (7)
1. A method for quickly positioning equipment faults is characterized by comprising the following steps:
collecting equipment fault information through Ethernet communication and storing the equipment fault information in a cloud server;
accessing a cloud server through a WEB browser to analyze data, representing the data in a curve diagram manner and monitoring equipment fault alarm in real time;
and (3) building a standardized module, displaying alarm information and fault codes after fault information is collected, popping up an enlarged image/document/hyperlink/video/voice of equipment on a module view interface, marking a fault position and displaying a fault processing mode.
2. The method for quickly positioning the equipment fault according to claim 1, which specifically comprises the following steps:
ethernet acquires alarm information: the system alarm information is collected through connection of Ethernet communication and a controller; the data is generated in the IO system, and the upper system collects the PLC memory information through a PLC standard protocol library;
cloud server: uploading the alarm information to a cloud database;
WEB server access: accessing the database using a WEB browser;
a standardization module: standardizing a packaging stroke of a program;
and (3) real-time monitoring: the collected fault information is judged in real time and compared with a preset alarm memory address, and corresponding output display is controlled when the condition is met;
and (3) fault generation: if the collected memory address preset by the equipment is changed into True, the fault information is considered to be generated;
pop-up enlarged view: displaying a preset corresponding image according to the address changed into True, and marking a preset fault position in the general image;
the display processing mode comprises the following steps: the fault solution is formulated according to the specific industrial process, is imported into the corresponding alarm in advance in a text mode, and is displayed when the corresponding alarm occurs;
and (3) fault removal: and after the fault is eliminated, the alarm disappears and the monitoring state is recovered.
3. The method for rapid location of equipment fault according to claim 2, wherein the PLC is an ansha PLC.
4. The method for quickly positioning the equipment fault as claimed in claim 2, wherein the standardization module: by standardizing the packaging run of the program
Setting a triggering condition: setting a trigger condition on a touch screen fault alarm event editing interface;
adding a control: adding an alarm window control in the main page;
alarm information: setting alarm information content;
setting the attribute: and double-clicking the alarm window control, and setting the attribute to be associated with the trigger condition.
5. The method as claimed in claim 1, wherein collecting the failure information of the device via Ethernet communication and storing the failure information in the cloud server specifically means
Importing all abnormal pictures and global pictures through Ethernet communication, and storing the abnormal pictures and the global pictures in a file; and pre-storing the associated abnormal trigger, the abnormal name, the picture name, the abnormal coordinate and the solution to a database of the cloud server for triggering and calling.
6. The method for rapidly positioning equipment fault as claimed in claim 5, wherein displaying alarm information and fault code specifically refers to
And calling out associated alarm information and fault codes, and displaying the associated alarm information and fault codes on an alarm list so as to be convenient for a user to perceive and select.
7. The method as claimed in claim 6, wherein the module view interface pops up the enlarged image/document of the device, marks the fault location and displays the fault handling mode specifically includes
The user operates and selects one piece of alarm information in the generated alarm list; calling out an alarm picture, a position coordinate and a solution which are associated with the alarm information; and respectively displaying the abnormal information in the picture control and the text box control, drawing an abnormal coordinate point in the global picture, and displaying an abnormal processing method.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011161267.0A CN112367368A (en) | 2020-10-27 | 2020-10-27 | Method for quickly positioning equipment fault |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011161267.0A CN112367368A (en) | 2020-10-27 | 2020-10-27 | Method for quickly positioning equipment fault |
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| CN112367368A true CN112367368A (en) | 2021-02-12 |
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| CN109387740A (en) * | 2018-09-18 | 2019-02-26 | 中国路桥工程有限责任公司 | A kind of railway distribution net fault message diagnostic system and method |
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| CN111591778A (en) * | 2020-06-02 | 2020-08-28 | 中国电建集团长春发电设备有限公司 | Remote monitoring management system and method for stacker-reclaimer based on Internet technology |
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2020
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104617661A (en) * | 2015-02-27 | 2015-05-13 | 中盛新能源（南京）有限公司 | Photovoltaic power station operation and maintenance system |
| CN105565103A (en) * | 2016-03-16 | 2016-05-11 | 广州日滨科技发展有限公司 | Method and device for detecting elevator failures |
| TR201603971A2 (en) * | 2016-03-28 | 2016-06-21 | Ace Telekomuenikasyon Ve Iletisim Hizmetleri Anonim Sirketi | Monitoring of LV (Low Voltage) Electrical Infrastructure by Using GSM Communication Technology and Preventive Measures Method and System |
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Effective date of registration: 20211231 Address after: 518000 201 (second floor), No.8 Chengguang Industrial Park, Dafu community, Guanlan street, Longhua District, Shenzhen City, Guangdong Province Applicant after: SHENZHEN CITY HONEST MECHANICAL AND ELECTRICAL EQUIPMENT CO.,LTD. Address before: 611730 2nd floor, unit 1, zone 6, innovation and entrepreneurship, No.146, north section of Hongqi Avenue, Deyuan town (Jingrong town), Pidu District, Chengdu City, Sichuan Province Applicant before: Chengdu inteq Intelligent Equipment Co.,Ltd. |
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