CN112363477B - Flexible complex material increasing/decreasing hybrid manufacturing system overall composition framework - Google Patents
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 63
- 239000011365 complex material Substances 0.000 title claims abstract description 30
- 230000003247 decreasing effect Effects 0.000 title claims abstract description 30
- 239000000203 mixture Substances 0.000 title claims abstract description 14
- 238000000034 method Methods 0.000 claims abstract description 36
- 238000013439 planning Methods 0.000 claims abstract description 35
- 230000008569 process Effects 0.000 claims abstract description 34
- 238000000151 deposition Methods 0.000 claims description 73
- 230000008021 deposition Effects 0.000 claims description 66
- 239000000463 material Substances 0.000 claims description 64
- 239000000654 additive Substances 0.000 claims description 23
- 230000000996 additive effect Effects 0.000 claims description 23
- 238000003860 storage Methods 0.000 claims description 18
- 230000026676 system process Effects 0.000 claims description 10
- 239000007921 spray Substances 0.000 claims description 9
- 230000009471 action Effects 0.000 claims description 8
- 238000005137 deposition process Methods 0.000 claims description 8
- 238000000926 separation method Methods 0.000 claims description 8
- 238000012423 maintenance Methods 0.000 claims description 5
- 238000007726 management method Methods 0.000 claims description 5
- 230000010365 information processing Effects 0.000 claims description 4
- 238000012544 monitoring process Methods 0.000 claims description 4
- 230000003993 interaction Effects 0.000 claims description 2
- 238000012546 transfer Methods 0.000 claims 1
- 238000012545 processing Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 238000004458 analytical method Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 238000007792 addition Methods 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000010146 3D printing Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000012384 transportation and delivery Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41845—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by system universality, reconfigurability, modularity
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31094—Data exchange between modules, cells, devices, processors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/40—Minimising material used in manufacturing processes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- General Physics & Mathematics (AREA)
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Abstract
The invention discloses an overall composition framework of a flexible complex material increasing/decreasing manufacturing system, and provides a three-level system composition framework of the flexible complex material increasing/decreasing hybrid manufacturing system, namely a first-level process planning subsystem, a second-level equipment control subsystem and a third-level hardware composition equipment.
Description
Technical Field
The invention relates to a flexible complex material increasing/decreasing hybrid manufacturing system, in particular to an overall structural framework for flexible complex material increasing/decreasing hybrid manufacturing.
Background
Due to the fact that the additive manufacturing process is various in variety and has advantages, and a mature material reduction manufacturing technology is combined, on the basis of flexible manufacturing, a plurality of additive manufacturing technologies are mixed, the additive manufacturing technology and the material reduction manufacturing technology are mixed, a flexible complex additive/subtractive mixed material manufacturing process system is constructed, the processing range of additive/subtractive mixed manufacturing can be improved, and the 3D printing technology can be used for flexible mass production. With the product upgrading and the increase of the personalized demand, the rapid mass production for providing the personalized product is an important direction for the future product manufacturing.
Disclosure of Invention
Based on the above background, the overall composition framework of the flexible complex additive/subtractive hybrid manufacturing system of the present invention is divided into three stages: the first stage is a flexible complex material increasing/decreasing hybrid manufacturing system process planning subsystem, the second stage is a flexible complex material increasing/decreasing hybrid manufacturing system control subsystem, and the third stage is flexible complex material increasing/decreasing hybrid manufacturing system hardware composition equipment.
The first-stage flexible complex material increasing/decreasing hybrid manufacturing system process planning subsystem comprises an order management module, an intelligent process planning module and a part hybrid layering module, the first-stage flexible complex material increasing/decreasing hybrid manufacturing system process planning subsystem comprises a related production data display and input interface with a human-computer interaction interface, the process planning subsystem further supports process system upgrading and new process adding, and the process planning subsystem comprises an output and display device capable of outputting the following data: a) multiple deposition head hybrid deposition process series planning data, b) deposition process planning data, c) deposition workpiece layering data, d) deposition workpiece layout planning data, e) material removal process data, f) additive/subtractive hybrid process series planning data.
The second-stage flexible complex material increasing/decreasing hybrid manufacturing system control subsystem comprises an information processing module, an NC program generating module, a PLC control module, an equipment operation monitoring module, a receiving and displaying device capable of receiving various process data sent by the first-stage process planning subsystem, and a device capable of outputting and displaying the following data: NC program data, manipulator scheduling and operating data and logic action control instruction data of each device, and the subsystem supports system upgrading and system maintenance.
The third-stage flexible complex material increasing/decreasing hybrid manufacturing system hardware composition subsystem comprises material storage and conveying equipment, material deposition equipment, material removal equipment and deposition workpiece storage and deposition disc separation equipment. The subsystem includes an interface device capable of receiving various control data of the control subsystem, and the equipment subsystem also needs to leave space for equipment maintenance, addition and modification.
The material storage and conveying equipment in the hardware composition subsystem of the flexible complex material increasing/decreasing hybrid manufacturing system comprises materials with various shapes, material libraries made of different materials and corresponding conveying devices, the material deposition equipment comprises a material spray head library suitable for various materials, an energy spray head library of various energy sources, a deposition disc library of various sizes and models, a multi-angle switching table library, a fixture library suitable for various grabbing actions, a plurality of multi-degree-of-freedom manipulators and a guide rail, the material removing device and the depositing device are integrated into a whole, share a depositing workbench and comprise a 3-degree-of-freedom moving device and a cutter swinging device, the deposition workpiece storage and separation device comprises a deposition workpiece storage rack and an automatic deposition workpiece/deposition disk separation device, wherein the automatic deposition workpiece/deposition disk separation device is independently arranged.
The invention is further described with reference to the following figures and specific embodiments.
Fig. 1 is a general structural framework diagram of a flexible complex additive/subtractive hybrid manufacturing system.
FIG. 2 is a block diagram of a process planning subsystem of the flexible complex additive/subtractive hybrid manufacturing system.
FIG. 3 is a block diagram of a control subsystem architecture of a flexible complex additive/subtractive hybrid manufacturing system.
FIG. 4 is a block diagram of a flexible complex additive/subtractive hybrid manufacturing system hardware apparatus.
The specific embodiment is as follows.
Shown in fig. 1 is the overall component framework of a flexible complex additive/subtractive hybrid manufacturing system. The overall composition framework can be divided into three stages from the information flow direction: the first stage is a flexible complex material increasing/decreasing hybrid manufacturing system process planning subsystem, the second stage is a flexible complex material increasing/decreasing hybrid manufacturing system control subsystem, and the third stage is flexible complex material increasing/decreasing hybrid manufacturing system hardware composition equipment.
The first stage is a flexible complex additive/subtractive hybrid manufacturing system process planning subsystem that receives input of relevant production data from production orders and job planning using a human-machine interface, while the system supports process system upgrades and the addition of new processes. The following data can be output through the operation of the system: a) planning data of a multi-head mixed deposition process series: the deposition method comprises the following steps of (1) selecting the deposition mode, such as mixed deposition, single material deposition, serial deposition, parallel deposition, general structural member deposition, complex structural member deposition, processing sequence data of when the exchange between multiple deposition heads is started, and the like; b) deposition process planning data: based on the deposition mode data, the deposition process planning data is the deposition material (material and type), the number of deposition nozzles, the energy mode and the like; c) deposition of workpiece layer data: decomposing a three-dimensional part into layered data suitable for flexible complex deposition according to the structure and the processing mode of the part; d) deposition of workpiece layout planning data: meanwhile, the number of deposition workpieces, the arrangement on a workbench, the number of adopted deposition heads, the number of corresponding manipulators and the like are increased; e) material removal process data: the method is characterized in that the method adopts a removal process, namely material removal is carried out by using a three-axis numerical control device of a general structural member, material removal is carried out by using a five-axis numerical control device of a complex structural member, and data such as the type of a tool is adopted; f) planning data of additive/subtractive mixed process series: refers to process sequence data as to when an exchange between material deposition and material removal is to begin.
As shown in fig. 1, the second stage is a flexible complex material increasing/decreasing hybrid manufacturing system control subsystem, which receives various process output data from the flexible complex material increasing/decreasing hybrid manufacturing system process planning subsystem, and can output NC programs, robot scheduling and operating data, and logic control instructions of logic actions of various devices, which are required by various numerical control devices, through the operation of the system. After the subsystem is finished, the subsystem is ready for processing, and simultaneously, the system supports system upgrading and system maintenance.
As shown in fig. 1, the third stage is a hardware component device of the flexible complex additive/subtractive material hybrid manufacturing system, which receives various control data from the control subsystem of the flexible complex additive/subtractive material hybrid manufacturing system, and allows the devices of the system to work together to perform additive/subtractive material hybrid processing on the manufacturing layer, and finally output the processed workpiece (with the deposition disk). The subsystem also requires space for equipment maintenance, addition, and modification.
Based on the data outputted from the flexible complex additive/subtractive material hybrid manufacturing system process planning subsystem shown in fig. 1, the further analysis can obtain the flexible complex additive/subtractive material hybrid manufacturing system process planning subsystem shown in fig. 2. The overall working mode is as follows: firstly, an order management module receives a production order and a part drawing, including part processing information, and then gives information such as a scheduling plan and production time through order management. The intelligent process planning module automatically plans process regulation data including deposition modes, mixed processing process conversion series and the like based on the system equipment information and the process data according to the operation plan information and gives estimated processing completion time. The part mixed layering module obtains the layering data of the deposition workpiece with the layer thickness changing through the processing of the module based on part drawing information and process rule data, particularly process data in the aspect of deposition operation, such as a deposition mode.
Based on the data output by the flexible additive/subtractive hybrid manufacturing system control subsystem shown in fig. 1, further analysis can result in the flexible additive/subtractive hybrid manufacturing system control subsystem shown in fig. 3. The subsystem comprises an information processing module, an NC program generating module, a PLC control module and an equipment operation monitoring module. The subsystem classifies and arranges information under the condition of receiving data provided by a process planning subsystem, transmits the data related to the numerical control equipment to an NC program production module to produce corresponding NC programs, and then processes the information and receives the NC programs to uniformly call and distribute the NC programs; and distributing data related to manipulator call and other equipment sequential actions to the PLC module, generating equipment action instructions through PLC programming software, and returning the instructions to the information processing module for unified management. The equipment operation monitoring module detects and supervises the operation state of the bottom layer operation equipment through various sensors and feeds the operation state back to other units. The detailed workflow, data flow and interrelation thereof are shown in fig. 3.
Based on the control of the constituent devices of the flexible complex material increasing/decreasing hybrid manufacturing system shown in fig. 1, further analysis can obtain the constituent devices and the mutual relationship diagram of the flexible complex material increasing/decreasing hybrid manufacturing system shown in fig. 4. The manufacturing equipment of the flexible complex material increasing/decreasing hybrid manufacturing system is mainly composed of the following parts.
a) As shown in fig. 4, a material storage and delivery apparatus. According to the four shapes of materials and one auxiliary deposition material adopted by the flexible complex material increasing/decreasing hybrid manufacturing process, each shape of material corresponds to multiple materials, each material corresponds to a storage device, and the materials with different shapes have different storage device forms. According to the development of the deposition process, a storage device can be further added.
The material spray head is matched with the storage device, and is also matched with conveying equipment, wherein the conveying equipment is used for conveying the materials in the storage device to the corresponding material spray heads, and one material corresponds to one or more material spray heads. Powder materials, liquid materials, gas materials and particle materials can be pumped, and wire materials are mechanically pushed.
b) As shown in fig. 4, a material deposition apparatus. The material deposition equipment consists of a deposition head, a deposition disc, a multi-angle swing adapter, a clamp library, a multi-degree-of-freedom manipulator and a guide rail thereof. The deposition head is formed by combining a material spray head and an energy spray head, and the manipulator executes various actions such as assembly of the deposition head, driving of the deposition head to perform deposition operation, execution of taking and placing of the deposition disc and the multi-angle swing adapter table and the like by using various fixture heads in the fixture library.
c) As shown in fig. 4, a material removal apparatus. The material removing equipment adopts multi-freedom numerical control milling to remove materials, and can remove materials in three axes or four axes according to different materials.
d) As shown in fig. 4, the deposition work is stored and separated from the deposition tray. A depositing workpiece storage rack is arranged in the system, and the depositing workpiece is placed on the storage rack together with the depositing disk by a mechanical arm. The deposition work is separated from the deposition disk by a separate deposition work/deposition disk separation apparatus. The detailed device configuration and interrelation thereof are shown in fig. 4.
The above description is only a preferred embodiment of the present invention, and therefore should not be taken as limiting the scope of the invention, which is defined by the appended claims and their equivalents and modifications within the scope of the description.
Claims (1)
1. A general component frame of a flexible complex additive/subtractive hybrid manufacturing system, characterized in that: the overall composition framework of the flexible complex material increasing/decreasing hybrid manufacturing system comprises three stages: the first stage is a flexible complex material increasing/decreasing hybrid manufacturing system process planning subsystem, the second stage is a flexible complex material increasing/decreasing hybrid manufacturing system control subsystem, and the third stage is flexible complex material increasing/decreasing hybrid manufacturing system hardware composition equipment;
the first-stage flexible complex material increasing/decreasing hybrid manufacturing system process planning subsystem comprises an order management module, an intelligent process planning module and a part mixing and layering module, and comprises a related production data display and input device with a human-computer interaction interface; the process planning subsystem also supports the upgrade of the process system and the addition of a new process, and comprises the following data output and display devices: a) multi-deposition head mixed deposition process series planning data, b) deposition process planning data, c) deposited workpiece layering data, d) deposited workpiece layout planning data, e) material removal process data, f) additive/subtractive mixed process series planning data;
the second-stage flexible complex material increasing/decreasing hybrid manufacturing system control subsystem comprises an information processing module, an NC program generating module, a PLC control module and an equipment operation monitoring module, and also comprises an input interface capable of receiving various process data sent by the first-stage process planning subsystem, and a device capable of outputting and displaying the following data: NC program data, manipulator scheduling and operating data and logic action control instruction data of each device, and the subsystem supports system upgrade and system maintenance;
the third-level flexible complex material increasing/decreasing hybrid manufacturing system hardware composition subsystem comprises material storage and conveying equipment, material deposition equipment, material removing equipment and deposition workpiece storage and deposition disc separating equipment, the subsystem comprises an input interface capable of receiving various control data of the control subsystem, the equipment subsystem also needs to leave a space for maintaining, increasing and modifying equipment, the material storage and conveying equipment comprises materials with various shapes, material libraries made of different materials and corresponding conveying devices, the material deposition equipment comprises a material spray head library suitable for various materials, an energy spray head library made of various energy sources, a deposition disc library made of various sizes and models, a multi-angle transfer table library, a clamp library suitable for various grabbing actions, a plurality of multi-degree-of-freedom mechanical arms and guide rails, the material removing equipment and the deposition equipment are integrated into a whole, the deposition worktable shares one deposition worktable and comprises a 3-degree-of-freedom moving device and a cutter swinging device, the deposition workpiece storage and separation device comprises a deposition workpiece storage rack and an automatic deposition workpiece/deposition disc separation device, and the automatic deposition workpiece/deposition disc separation device is arranged independently.
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| CN102736602A (en) * | 2012-06-28 | 2012-10-17 | 广东巨轮模具股份有限公司 | Ethernet-communication-based construction method for robot flexible manufacturing unit |
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| CN109415804A (en) * | 2017-06-14 | 2019-03-01 | 应用材料公司 | Depositing device for coating flexible substrate |
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Effective date of registration: 20220329 Address after: 537 Wenchang Road, Xinxing street, Nanhu District, Jiaxing City, Zhejiang Province 314000 Patentee after: Jiaxing Nanhu University Address before: 314000 No. 56 South Yuexiu Road, Zhejiang, Jiaxing Patentee before: JIAXING University |