CN112359456A - Preparation process of copper ion polyester fiber and regenerated cellulose fiber antibacterial high count yarn - Google Patents

Preparation process of copper ion polyester fiber and regenerated cellulose fiber antibacterial high count yarn Download PDF

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Publication number
CN112359456A
CN112359456A CN202011031507.5A CN202011031507A CN112359456A CN 112359456 A CN112359456 A CN 112359456A CN 202011031507 A CN202011031507 A CN 202011031507A CN 112359456 A CN112359456 A CN 112359456A
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China
Prior art keywords
copper ion
fiber
regenerated cellulose
preparation process
cellulose fiber
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Pending
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CN202011031507.5A
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Chinese (zh)
Inventor
朱梦玲
郑敏博
唐建东
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Jihua 3542 Textile Co Ltd
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Jihua 3542 Textile Co Ltd
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Priority to CN202011031507.5A priority Critical patent/CN112359456A/en
Publication of CN112359456A publication Critical patent/CN112359456A/en
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    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/44Yarns or threads characterised by the purpose for which they are designed
    • D02G3/449Yarns or threads with antibacterial properties
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H5/00Drafting machines or arrangements ; Threading of roving into drafting machine
    • D01H5/18Drafting machines or arrangements without fallers or like pinned bars
    • D01H5/70Constructional features of drafting elements
    • D01H5/72Fibre-condensing guides
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04Blended or other yarns or threads containing components made from different materials
    • D02G3/045Blended or other yarns or threads containing components made from different materials all components being made from artificial or synthetic material
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/20Cellulose-derived artificial fibres
    • D10B2201/22Cellulose-derived artificial fibres made from cellulose solutions
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/06Load-responsive characteristics
    • D10B2401/063Load-responsive characteristics high strength
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/13Physical properties anti-allergenic or anti-bacterial
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00Wearing apparel
    • D10B2501/04Outerwear; Protective garments

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

The invention discloses a preparation process of an antibacterial high count yarn of copper ion polyester fiber and regenerated cellulose fiber, relating to the technical field of spinning, wherein the antibacterial high count yarn is composed of copper ion fiber and regenerated cellulose fiber, wherein the copper ion fiber is a terylene base, and the specification is 1.67dtex 38 mm; the regenerated cellulose fiber is bamboo fiber with the specification of 1.33dtex 38 mm. According to the invention, copper ion polyester fiber and regenerated cellulose fiber are premixed according to a certain proportion, and through the processes of blowing, cotton carding, drawing, roving, spinning and spooling, 40-60 high-count compact spun yarns containing 20-80% of copper ion fiber are produced, the characteristics of high strength and lasting antibiosis of the copper ion polyester fiber are fully exerted, and the characteristics of moisture absorption, sweat releasing, bacteriostasis and deodorization of the regenerated cellulose fiber such as bamboo fiber and the like are optimized, so that the high-count yarn produced by the preparation process has the advantages of water washing resistance, high strength and good moisture absorption and sweat releasing performance, and the antibacterial health-care yarn for textiles is provided for the textile industry.

Description

Preparation process of copper ion polyester fiber and regenerated cellulose fiber antibacterial high count yarn
Technical Field
The invention relates to the technical field of spinning, in particular to a preparation process of copper ion polyester fiber and regenerated cellulose fiber antibacterial high count yarn.
Background
In recent years, with the increase of health consciousness of people, the interest on the wearing functionality, particularly on the clothes with the antibacterial health care function is stronger. The copper ion fiber is a synthetic fiber containing copper element, has good antibacterial effect, is a functional fiber, can block disease transmission, is sanitary and clean, and has important effect on antibacterial textiles.
The regenerated cellulose fiber is an environment-friendly green fiber with better performance, which is prepared by using natural cellulose (cotton, hemp, bamboo, trees, shrubs) as a raw material and only changing the physical structure of the natural cellulose without changing the chemical structure of the natural cellulose. Its structural composition is similar to cotton, except that it has better moisture absorption and air permeability than cotton fiber.
However, the copper ion polyester pure yarn in the market has poor moisture absorption and moisture removal performance and great production difficulty, so that how to realize effective combination of copper ion fibers and regenerated cellulose fibers to produce the yarn which has the antibacterial and bacteriostatic functions and good moisture absorption and sweat removal performance becomes a problem to be solved urgently in the prior art. Therefore, the technical personnel in the field provide a preparation process of the copper ion polyester fiber and the regenerated cellulose fiber antibacterial high count yarn to solve the problems in the background technology.
Disclosure of Invention
The invention aims to provide a preparation process of antibacterial high count yarn of copper ion polyester fiber and regenerated cellulose fiber, the preparation process mixes the copper ion polyester fiber and the regenerated cellulose fiber to produce high count compact spun yarn of 40-60 counts of copper ion fiber with the concentration of 20% -80%, the prepared product has the performances of good moisture absorption and sweat releasing performance, greenness, no toxicity, high strength and the like of the regenerated cellulose fiber, also has the excellent sterilization and bacteriostasis functions of the copper ion polyester fiber, the product quality is stable, the production efficiency is high, and the problems provided by the background technology are solved.
In order to achieve the purpose, the invention provides the following technical scheme: the copper ion polyester fiber and the regenerated cellulose fiber antibacterial high count yarn are composed of copper ion fibers and regenerated cellulose fibers, wherein the copper ion fibers are polyester-based and have the specification of 1.67dtex 38 mm; the regenerated cellulose fiber is bamboo fiber with the specification of 1.33dtex 38 mm.
A preparation process of copper ion polyester fiber and regenerated cellulose fiber antibacterial high count yarn comprises the following steps:
(1) pretreatment of raw materials: adding an antistatic agent into the copper ion polyester fiber, and balancing for 24 hours to ensure that the raw material fully absorbs moisture and the moisture regain reaches 10-18 percent;
(2) a premixing procedure: fully mixing the copper ion polyester fiber accounting for 20-80 percent and the regenerated cellulose fiber accounting for 20-80 percent, and then packaging;
(3) a blowing procedure: feeding the packaged raw materials into a groove, and making the raw materials into cotton rolls through an A002D type bale plucker, an A006B cotton blender, an A036C type cotton opener, an A092A type cotton box cotton feeder, an A076C type lap former, wherein the ration of the cotton rolls is 350-380 g/m;
(4) cotton carding process: the method comprises the following steps of (1) making a face roll made by mixing regenerated cellulose fibers and copper ion polyester fibers into raw slivers through an A186D carding machine, wherein the ration of the raw slivers is 19.5-20.0 g/m, the rotating speed of a cylinder is 270-340 r/min, the height of a dust removing knife is flush with a machine frame, and the angle is 90 degrees;
(5) drawing: adopting a first pre-doubling step and a self-leveling drawing frame, wherein the number of the combined roots is 6-8, and the weight unevenness is controlled within 0.2%;
(6) roving: feeding the combined drawn slivers into an FA426 roving machine, wherein the roving ration is 4.5 g/10 m-5.0 g/10 m, the drafting multiple is 8.0, the twist coefficient is 80, and the spindle speed is 690 r/min; controlling the elongation of the roving to be within 2.0 percent;
(7) spinning: an FA506 spinning frame is used, a tin-free Wanbao compact spinning device with a single coagulation tank is adopted, and antistatic grid rings with 90 meshes are used, so that the negative pressure of the coagulation tank is ensured to be 1800 Pa-2100 Pa, and the speed of a spindle is controlled to be 10000 r/min-12000 r/min;
(8) a spooling process: the Uster electrical cleaning process is characterized in that an Autoconer338 type winder is used, the speed of the automatic winder is 900-1100 m/min, the neps are 380%, the short and short lengths are 150-2.0 mm, the long and short lengths are 40-30 mm, and the long and thin lengths are-40-30 mm.
As a further scheme of the invention: the relative humidity of the production environment of each procedure in the specific preparation process of the antibacterial high count yarn is kept between 55 and 65 percent.
Compared with the prior art, the invention has the beneficial effects that: the invention discloses a preparation process of copper ion polyester fiber and regenerated cellulose fiber antibacterial high count yarn, the process flow mixes the copper ion polyester fiber and the regenerated cellulose fiber according to a certain proportion, and produces 40-60 high count compact yarns containing 20-80% of copper ion fiber through blowing, cotton carding, drawing, roving, spinning and spooling, the preparation process strictly controls humidity, is suitable for compact spinning frame, selects 90-mesh antistatic grid ring, controls the content of the copper ion polyester fiber between 20-80%, gives full play to the characteristics of high strength and lasting antibiosis of the copper ion polyester fiber, and simultaneously selects the characteristics of moisture absorption, bacteriostasis and deodorization of the regenerated cellulose fiber such as bamboo fiber, etc. to ensure that the high count yarn produced by the preparation process has the advantages of water resistance, high strength, good moisture absorption and deodorization performance, and stable product quality, the production efficiency is high, the antibacterial health-care yarn for the textile is provided for the textile industry, and the problems that the existing copper ion polyester pure-spun yarn is poor in moisture absorption and moisture removal performance and high in production difficulty are solved.
The product of the invention not only has the properties of good moisture absorption and sweat releasing performance of the regenerated cellulose fiber, greenness, no toxicity, high strength and the like, but also has the excellent sterilization and bacteriostasis functions of the copper ion polyester fiber, and is particularly suitable for daily isolation protective clothing.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the embodiment of the invention, the copper ion polyester fiber and the regenerated cellulose fiber antibacterial high count yarn are composed of copper ion fibers and regenerated cellulose fibers, wherein the copper ion fibers are polyester-based and have the specification of 1.67dtex 38 mm; the regenerated cellulose fiber is bamboo fiber with the specification of 1.33dtex 38 mm.
Example 1
20% of copper ion polyester fiber, 80% of bamboo fiber and 60 English yarns.
Example 2
30% of copper ion polyester fiber, 70% of bamboo fiber and 60 English yarns.
Example 3
40% of copper ion polyester fiber, 60% of bamboo fiber and 60-inch yarn count.
Example 4
50% of copper ion polyester fiber, 50% of bamboo fiber and 60 English yarns.
Example 5
60% of copper ion polyester fiber, 40% of bamboo fiber and 60 English yarns.
Example 6
70% of copper ion polyester fiber, 30% of bamboo fiber and 60 English yarns.
Example 7
80% of copper ion polyester fiber, 20% of bamboo fiber and 60 English yarns.
Example 8
20% of copper ion polyester fiber, 80% of bamboo fiber and 40-inch yarn count.
Example 9
20% of copper ion polyester fiber, 80% of bamboo fiber and 80-inch yarn count.
The specific preparation process of the copper ion polyester fiber and regenerated cellulose fiber antibacterial high count yarn comprises the following steps:
(1) pretreatment of raw materials: adding an antistatic agent into the copper ion polyester fiber, and balancing for 24 hours to ensure that the raw material fully absorbs moisture and the moisture regain reaches 10-18 percent;
(2) a premixing procedure: fully mixing copper ion polyester fiber and regenerated cellulose fiber according to a certain proportion, and then packaging;
(3) a blowing procedure: feeding the packaged raw materials into a groove, and making the raw materials into cotton rolls through an A002D type bale plucker, an A006B cotton blender, an A036C type cotton opener, an A092A type cotton box cotton feeder, an A076C type lap former, wherein the ration of the cotton rolls is 350-380 g/m;
(4) cotton carding process: the method comprises the following steps of (1) making a face roll made by mixing regenerated cellulose fibers and copper ion polyester fibers into raw slivers through an A186D carding machine, wherein the ration of the raw slivers is 19.5-20.0 g/m, the rotating speed of a cylinder is 270-340 r/min, the height of a dust removing knife is flush with a machine frame, and the angle is 90 degrees;
(5) drawing: adopting a first pre-doubling step and a self-leveling drawing frame, wherein the number of the combined roots is 6-8, and the weight unevenness is controlled within 0.2%;
(6) roving: feeding the combined drawn slivers into an FA426 roving machine, wherein the roving ration is 4.5 g/10 m-5.0 g/10 m, the drafting multiple is 8.0, the twist coefficient is 80, and the spindle speed is 690 r/min; controlling the elongation of the roving to be within 2.0 percent;
(7) spinning: an FA506 spinning frame is used, a tin-free Wanbao compact spinning device with a single coagulation tank is adopted, and antistatic grid rings with 90 meshes are used, so that the negative pressure of the coagulation tank is ensured to be 1800 Pa-2100 Pa, and the speed of a spindle is controlled to be 10000 r/min-12000 r/min;
(8) a spooling process: the Uster electrical cleaning process is characterized in that an Autoconer338 type winder is used, the speed of the automatic winder is 900-1100 m/min, the neps are 380%, the short and short lengths are 150-2.0 mm, the long and short lengths are 40-30 mm, and the long and thin lengths are-40-30 mm.
Wherein, the relative humidity of the production environment of each procedure in the specific preparation process of the antibacterial high count yarn is kept between 55 and 65 percent.
Examples of the experiments
The product of example 1 produced by the preparation process of the present invention was tested for performance, and the experimental test data are detailed in the following table:
deviation of hundred meters weight% -0.6
Breaking strength cN 150
Breaking strength cN/tex 16
Evenness of yarn evenness CV% 13.5
Coefficient of variation between tubes CVB% 2.4
Twist/10 cm 121.88
Twist CV% 3.6
Twist factor α tex 382
Feather index 3MM 1.4
Therefore, the antibacterial high-count yarn prepared by the preparation process has greatly improved yarn quality, the yarn thickness, the yarn detail and the nep index meet the requirements of the Uster communique, and the yarn product quality is good.
In conclusion, the process flow of the invention mixes the copper ion polyester fiber and the regenerated cellulose fiber according to a certain proportion, and produces 40-60 high-count compact yarns containing 20-80% of copper ion fiber through blowing, cotton carding, drawing, roving, spinning and spooling, the humidity is strictly controlled in the preparation process, the preparation process is suitable for compact spinning frames, 90-mesh antistatic grid rings are selected, the content of the copper ion polyester fiber is controlled between 20-80%, the high-strength and lasting antibacterial characteristics of the copper ion polyester fiber are fully exerted, and the characteristics of moisture absorption, sweat releasing, bacteria inhibiting and deodorization of the regenerated cellulose fiber such as bamboo fiber are preferably selected, so that the high-count yarns produced by the preparation process have the advantages of water washing resistance, high strength, good moisture absorption, sweat releasing, stable product quality and high production efficiency, and the antibacterial health care yarn for textile industry is provided, the problems of poor moisture absorption and moisture removal performance and high production difficulty of the existing copper ion polyester pure spinning yarn are solved.
The product of the invention not only has the properties of good moisture absorption and sweat releasing performance of the regenerated cellulose fiber, greenness, no toxicity, high strength and the like, but also has the excellent sterilization and bacteriostasis functions of the copper ion polyester fiber, and is particularly suitable for daily isolation protective clothing.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (3)

1. The copper ion polyester fiber and regenerated cellulose fiber antibacterial high count yarn is characterized in that: the antibacterial high count yarn is composed of copper ion fibers and regenerated cellulose fibers, wherein the copper ion fibers are polyester-based and have the specification of 1.67dtex 38 mm; the regenerated cellulose fiber is bamboo fiber with the specification of 1.33dtex 38 mm.
2. The preparation process of the copper ion polyester fiber and regenerated cellulose fiber antibacterial high count yarn according to claim 1, characterized in that: the specific preparation process of the antibacterial high count yarn comprises the following steps:
(1) pretreatment of raw materials: adding an antistatic agent into the copper ion polyester fiber, and balancing for 24 hours to ensure that the raw material fully absorbs moisture and the moisture regain reaches 10-18 percent;
(2) a premixing procedure: fully mixing the copper ion polyester fiber accounting for 20-80 percent and the regenerated cellulose fiber accounting for 20-80 percent, and then packaging;
(3) a blowing procedure: feeding the packaged raw materials into a groove, and making the raw materials into cotton rolls through an A002D type bale plucker, an A006B cotton blender, an A036C type cotton opener, an A092A type cotton box cotton feeder, an A076C type lap former, wherein the ration of the cotton rolls is 350-380 g/m;
(4) cotton carding process: the method comprises the following steps of (1) making a face roll made by mixing regenerated cellulose fibers and copper ion polyester fibers into raw slivers through an A186D carding machine, wherein the ration of the raw slivers is 19.5-20.0 g/m, the rotating speed of a cylinder is 270-340 r/min, the height of a dust removing knife is flush with a machine frame, and the angle is 90 degrees;
(5) drawing: adopting a first pre-doubling step and a self-leveling drawing frame, wherein the number of the combined roots is 6-8, and the weight unevenness is controlled within 0.2%;
(6) roving: feeding the combined drawn slivers into an FA426 roving machine, wherein the roving ration is 4.5 g/10 m-5.0 g/10 m, the drafting multiple is 8.0, the twist coefficient is 80, and the spindle speed is 690 r/min; controlling the elongation of the roving to be within 2.0 percent;
(7) spinning: an FA506 spinning frame is used, a tin-free Wanbao compact spinning device with a single coagulation tank is adopted, and antistatic grid rings with 90 meshes are used, so that the negative pressure of the coagulation tank is ensured to be 1800 Pa-2100 Pa, and the speed of a spindle is controlled to be 10000 r/min-12000 r/min;
(8) a spooling process: the Uster electrical cleaning process is characterized in that an Autoconer338 type winder is used, the speed of the automatic winder is 900-1100 m/min, the neps are 380%, the short and short lengths are 150-2.0 mm, the long and short lengths are 40-30 mm, and the long and thin lengths are-40-30 mm.
3. The preparation process of the copper ion polyester fiber and regenerated cellulose fiber antibacterial high count yarn according to claim 2, characterized in that: the relative humidity of the production environment of each procedure in the specific preparation process of the antibacterial high count yarn is kept between 55 and 65 percent.
CN202011031507.5A 2020-09-27 2020-09-27 Preparation process of copper ion polyester fiber and regenerated cellulose fiber antibacterial high count yarn Pending CN112359456A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113604933A (en) * 2021-06-28 2021-11-05 苏州耀晨新材料有限公司 Preparation method of medical care material for one-way moisture-conducting skin-friendly tatting reuse

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