CN112338285B - Cutting die steel allowance precision cutting device - Google Patents

Cutting die steel allowance precision cutting device Download PDF

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Publication number
CN112338285B
CN112338285B CN202011157833.0A CN202011157833A CN112338285B CN 112338285 B CN112338285 B CN 112338285B CN 202011157833 A CN202011157833 A CN 202011157833A CN 112338285 B CN112338285 B CN 112338285B
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Prior art keywords
pressing plate
duplex
cutting
sides
die steel
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CN112338285A (en
Inventor
林正华
黄福生
刘炳照
陈晶
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Fujian Hengda New Materials Co ltd
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Fujian Hengda New Materials Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D79/00Methods, machines, or devices not covered elsewhere, for working metal by removal of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools
    • B23Q17/22Arrangements for observing, indicating or measuring on machine tools for indicating or measuring existing or desired position of tool or work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Shearing Machines (AREA)

Abstract

The invention relates to the field of precision cutting equipment, in particular to a cutting die steel allowance precision cutting device, which comprises: a work table; the adjustable duplex fixing mechanism is arranged at the top end of the workbench, and the duplex working end of the adjustable duplex fixing mechanism relatively ascends and descends along the vertical direction in a working state; the upper pressing plate and the lower pressing plate are vertically projected and arranged between duplex working ends of the adjustable duplex fixing mechanism in a superposition manner, and the widths of the upper pressing plate and the lower pressing plate are the same as the width of the finished product cutting die steel; the duplex cutting mechanism is arranged on the workbench, and a duplex working end of the duplex cutting mechanism horizontally inclines towards a plane opposite to the upper pressing plate and the lower pressing plate; the first limiting device and the second limiting device are arranged on two sides of the feeding and discharging end of the adjustable duplex fixing mechanism and are used for enabling the cutting die steel to be tiled between the upper pressing plate and the lower pressing plate; and the working end of the distance sensor faces the two sides of the upper pressing plate and the lower pressing plate vertically and is arranged at the duplex working end of the duplex cutting mechanism, and the device can accurately cut the allowance at the two sides of the cutter die steel.

Description

Cutting die steel allowance precision cutting device
Technical Field
The invention relates to the field of precision cutting equipment, in particular to a cutting die steel allowance precision cutting device.
Background
The cutting die steel is a special die cutting rule with single (double) side edge and thickened type for manufacturing cutting dies with complex shapes. As a key part of light industrial machinery (a blanking machine or a punching and shearing machine), the die steel is widely applied to blanking and forming of products such as textiles, leather, plastics and the like, and relates to the field of light industrial products such as shoes, cases, clothes, automotive interiors, furniture, toys and the like. The cutter die for manufacturing the special-shaped complex shape and realizing large-size blanking by using the cutter die steel needs to have both high strength and bending property. The production process flow of the die steel comprises the following steps: continuous acid washing, longitudinal shearing and splitting, cold rolling, quenching and tempering of a cutter body, broaching, cutting edge grinding and quenching hardening, splitting and automatic stacking.
Rolling: the steel strip after splitting and coiling is rolled flat and substantially shaped by a rolling mill.
And (4) limiting and controlling the cutting allowance of the rolling of the cutting die steel, and automatically grinding the cutter. The adoption of the white steel knife changes the original manual knife sharpening into the automatic knife sharpening of the knife sharpener, and the omnibearing limit structure improves the stability, and the rigidity of the designed knife rest structure is improved, thereby reducing the maintenance. The thickness of the steel cutter body of the cutting die is uniformly controlled, and the deviation and the inconsistency of the sizing size when the cutting die is formed are avoided. The size precision of the product is improved by means of the application of advanced manufacturing technologies such as on-line automatic detection, servo control, numerical control feeding and the like.
The precision of the existing cutter die steel is not easy to control when the allowance on two sides is cut, and the cutter die steel is easy to deform when being cut, and cannot be suitable for cutter die steel with different widths.
Chinese patent CN201810035309.2 discloses an experimental device for simulating vibration cutting impact cutter falling and a working method thereof, wherein the device comprises a workbench, a clamp, a vibration cutting device and a control device; the vibration cutting device comprises a cutter falling module and a vibration generating module, wherein the cutter falling module comprises a cutter, a pressing blade, a cutter falling sliding rod, a cutter falling shell, a spring support and a spring; the vibration generating module comprises a sliding block, a sliding block supporting plate, a sliding block pin straight-edge self-lubricating bearing, a connecting rod, a flanging self-lubricating bearing, a short-axis turntable, a long-axis turntable and a vertical bearing seat. The invention is provided with the vibration generating module and the cutter falling module, can simulate the vibration cutting process more completely and can carry out a complete vibration cutting cycle once.
The device is not suitable for cutting die steel.
Disclosure of Invention
In order to solve the technical problem, the cutting die steel allowance precision cutting device is provided, and the technical scheme solves the problem that the cutting die steel allowance precision cutting device can adapt to cutting dies with different widths.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
the utility model provides a cutting die steel surplus precision cutting device, including: a work table; the adjustable duplex fixing mechanism is arranged at the top end of the workbench, and in a working state, the duplex working end of the adjustable duplex fixing mechanism relatively ascends and descends along the vertical direction; the upper pressing plate and the lower pressing plate are vertically projected and overlapped between duplex working ends of the adjustable duplex fixing mechanism, the width of the upper pressing plate and the width of the lower pressing plate are the same as that of finished product cutting die steel, and the upper pressing plate and the lower pressing plate are vertically lifted relatively by adjusting the adjustable duplex fixing mechanism in a working state; the duplex cutting mechanism is arranged on the workbench, and a duplex working end of the duplex cutting mechanism horizontally inclines towards a plane opposite to the upper pressing plate and the lower pressing plate; the first limiting device and the second limiting device are arranged on two sides of the feeding and discharging end of the adjustable duplex fixing mechanism and used for enabling the cutting die steel to be tiled between the upper pressing plate and the lower pressing plate; and the working end of the distance sensor vertically faces to the two sides of the upper pressing plate and the lower pressing plate and is arranged on the duplex working end of the duplex cutting mechanism, and the distance sensor is electrically connected with the controller.
Preferably, the work bench comprises: a base; the fixed baseplate, the bottom four corners passes through the stand level and fixes the setting on the base top, and adjustable duplex fixed establishment, first stop device and second stop device all set up on the fixed baseplate top, and duplex cutting mechanism horizontal drive portion sets up and runs through the base on the base top and its cutting portion and be located adjustable duplex fixed establishment both sides.
Preferably, the top end of the fixed bottom plate is provided with a blanking port; duplex fixed establishment includes with adjustable: the H-shaped fixing frame is vertically arranged on two sides of the top end of the blanking port side by side, and a transverse plate of the H-shaped fixing frame is horizontally provided with an avoidance port; the pressing plate is arranged at the openings at the upper end and the lower end of the H-shaped fixing frame; the two sides of the first fixed square column are vertically and elastically arranged at the upper opening of the H-shaped fixing frame in a sliding manner through the elastic lifting assembly, and the two sides of the second fixed square column are vertically arranged at the lower opening of the H-shaped fixing frame through the rigid lifting assembly; the upper pressing plate and the lower pressing plate are respectively arranged at the bottom end of the first fixed square column and the top end of the second fixed square column; the first horizontal driving assembly and the second horizontal driving assembly are in transmission connection with the input shafts of the first fixed square column and the second fixed square column respectively.
Preferably, one side of the bottom end of the upper pressure plate is provided with a chamfer convenient for material guiding, and the lower pressure plate and the bottom surface of the upper pressure plate are in mirror symmetry and have the same structure.
Preferably, the fixed bottom plate is also provided with a sliding opening and is positioned at two sides of the blanking opening; the duplex cutting mechanism comprises: the working end of the ball screw sliding table is vertically upwards arranged at the top end of the base; the opening of the U-shaped bracket is upward, and two sides of the U-shaped bracket penetrate through the sliding port and are arranged at the working end of the ball screw sliding table; the adjusting components are arranged at the top ends of two sides of the U-shaped bracket; the tool rest is arranged at the working end of the adjusting component, and the working end of the distance sensor is arranged on the tool rest in a way of facing the side faces of the upper pressing plate and the lower pressing plate vertically; and the cutting edge is horizontally inclined towards the middle planes of the upper pressure plate and the lower pressure plate and is arranged on the cutter frame.
Preferably, the first limiting device comprises: the third transverse and longitudinal drivers are arranged on two sides of the feeding and discharging end of the adjustable duplex fixing mechanism; the rotating frame is arranged on the working end of the third transverse and longitudinal driver; the axis of the concave wheel is vertically and rotatably arranged on the rotating frame, and the concave wheel and the working wheel of the second limiting device clamp two sides of the cutting die steel on the same horizontal plane; the second limiting device has the same structure as the first limiting device.
Preferably, two sides of the opening of the H-shaped fixing frame are vertically provided with limiting grooves; elasticity lifting unit is including: the axis of the first rotating seat is vertically and fixedly arranged on the transverse plate of the H-shaped fixing frame and the top end of the pressing plate; the first L-shaped support is arranged on two sides of the upper pressure plate, and is provided with a coaxial avoidance hole with the inner diameter larger than that of the first rotating seat; the two sides of the lifting block are provided with first limiting blocks which are vertically matched with the top limiting grooves in a sliding manner; the fixing pins are vertically arranged at four corners of the top end of the limiting groove and are in sliding fit with the limiting groove; the spring is coaxially sleeved on the fixed pin, and two ends of the spring are respectively abutted against the top end of the first rotating seat and the bottom end of the lifting block; the first nut and the first rotating seat are coaxially arranged at the top end of the first L-shaped bracket; the first screw rod is coaxially and rotatably arranged on the first rotating seat and is screwed with the first nut in a coaxial thread manner, and the top end of the first screw rod is in transmission connection with the first horizontal driving assembly; the rigid lifting component comprises: the axis of the second rotating seat is vertically arranged at the bottom ends of the transverse plate and the bottom pressing plate of the H-shaped fixing frame; two sides of the second L-shaped bracket are provided with second limiting blocks which are vertically matched with the bottom limiting grooves in a sliding manner; the second nut and the second rotating seat are coaxially arranged at the bottom end of the second L-shaped bracket; and the second screw rod is coaxially and rotatably arranged on the second rotating seat and is screwed with the second nut in a coaxial thread manner, and the bottom end of the second screw rod is in transmission connection with the second horizontal driving assembly.
Preferably, a dovetail groove is horizontally formed in the inner side of the first fixed square column, and square wing butterfly screws penetrating through the dovetail groove are vertically arranged at equal intervals at the top end of the first fixed square column; the top end of the upper pressure plate is further provided with a dovetail wedge in sliding fit with the dovetail groove, the top surface of the dovetail wedge is rough, the upper pressure plate penetrates through the dovetail wedge to avoid the opening to slide on the dovetail groove in a working state, and the upper pressure plate is fixed relative to the first fixed square column by screwing up the square wing butterfly screw.
Preferably, the first horizontal driving assembly includes: the rotating shaft and the second fixed square column are arranged on the top of the pressing plate in the same direction through the fixed support; the first bevel gear and the second bevel gear are coaxially arranged at the top end of the second screw rod, the second bevel gears are coaxially arranged at two sides of the rotating shaft, and the bevel gears are meshed with each other; the rotating disc is coaxially arranged at one end of the rotating shaft; the second horizontal driving assembly has the same structure as the first horizontal driving assembly.
Preferably, the first transverse and longitudinal adjusting assembly comprises a first screw rod driver and a second screw rod driver, the driver is vertically arranged at the top end of the U-shaped bracket in the conveying direction, and the second transverse and longitudinal adjusting assembly is arranged at the working end of the second screw rod driver; the second horizontal and vertical adjusting component and the third horizontal and vertical driver are both the same as the first horizontal and vertical adjusting component in structure.
Compared with the prior art, the invention has the beneficial effects that:
1. the adjustable duplex fixing mechanism is used for synchronously clamping the cutter die steel by the upper pressure plate and the lower pressure plate, and specifically, before the operation, the working end of the rigid lifting assembly is adjusted, so that the lower pressure plate arranged on the working end of the rigid lifting assembly is flush with the limiting horizontal planes of the first limiting device and the second limiting device; adjusting the working end of the elastic lifting assembly to enable the gap between the upper pressure plate and the lower pressure plate which are arranged on the working end of the rigid lifting assembly to be larger than the thickness of the cutting die steel; thereby facilitating the clamping of the die steel for cutting; when the adjustable duplex fixing mechanism works, the cutting die steel is flatly laid on the lower pressing plate from the chamfer angle along the feeding direction of the adjustable duplex fixing mechanism, two ends of the cutting die steel are limited by the first limiting device and the second limiting device to be parallel to two sides of the upper pressing plate and the lower pressing plate, and the widths of the two sides of the upper pressing plate and the lower pressing plate and the widths of the adjacent cutting die steel sides are the cutting allowance as the widths of the upper pressing plate and the lower pressing plate are the same as the widths of the finished cutting die steel; adjusting the working end of the elastic lifting assembly to vertically descend an upper pressure plate arranged at the working end of the top of the adjustable duplex fixing mechanism, so that the upper pressure plate is elastically abutted against the top end of the cutting die steel, and the cutting die steel is tightly abutted against the top end of the lower pressure plate; compared with the prior art, the cutting die steel allowance with different widths can be cut by replacing the upper pressing plate and the lower pressing plate with different widths, and the clamping structure is more stable.
2. According to the distance between the working end of the distance sensor and the adjacent side of the upper pressing plate and the lower pressing plate displayed by the controller, the working ends of the first transverse and longitudinal adjusting assembly and the second transverse and longitudinal adjusting assembly are adjusted, so that the distance between the cutting edge of the cutting tool and the side surface of the adjacent pressing plate is zero, the ball screw sliding table is started to enable the cutting tools on two sides of the ball screw sliding table to horizontally move along the feeding direction of the cutting die steel, the allowance on two sides of the cutting die steel is accurately cut off, and the accurate cutting work of the allowance of the cutting die steel is finished; compared with the prior art, the precision is higher, and the cutting process is more stable.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a perspective view of the table of the present invention;
fig. 3 and 4 are perspective views of the adjustable duplex fixing mechanism of the present invention at two different viewing angles, respectively;
FIG. 5 is an enlarged view of a portion of FIG. 3;
FIG. 6 is a partial enlarged view of FIG. 4 at B;
FIG. 7 is a perspective view of the upper platen in a perspective view of the first fixed square column of the present invention;
FIG. 8 is a perspective view of a duplex cutting mechanism of the present invention;
FIG. 9 is an enlarged view of a portion of FIG. 8 at C;
fig. 10 is a perspective view of a first stop device of the present invention.
The reference numbers in the figures are:
1-a workbench; 1 a-a base; 1 b-a fixed base plate; 1b 1-blanking port; 1b 2-sliding port; 1 c-a column;
2-adjustable duplex fixing mechanism; 2a-H type fixing frame; 2a 1-avoidance orifice; 2a 2-limit groove; 2 b-a platen; 2 c-a first fixed square column; 2c 1-dovetail groove; 2c 2-wing thumb screw; 2 d-a second fixed square column; 2 e-an elastic lifting assembly; 2e1 — first rotating seat; 2e2 — first L-shaped bracket; 2e 3-relief holes; 2e 4-lifting block; 2e 5-a first stopper; 2e 6-fixed pin; 2e 7-spring; 2e8 — first nut; 2e9 — first lead screw; 2 f-a rigid lifting assembly; 2f1 — second rotating seat; 2f 2-second L-shaped bracket; 2f 3-a second stopper; 2f4 — second nut; 2f 5-second lead screw; 2 g-a first horizontal drive assembly; 2g 1-spindle; 2g2 — first bevel gear; 2g3 — second bevel gear; 2g 4-rotating disc; 2 h-a second horizontal drive assembly;
3, an upper pressing plate; 3 a-chamfering; 3 b-dovetail wedges;
4, pressing a lower plate;
5-a duplex cutting mechanism; 5 a-a ball screw sliding table; 5 b-U-shaped bracket; 5 c-a first longitudinal and transverse adjusting component; 5c1 — first lead screw drive; 5c 2-second lead screw drive; 5 d-a second transverse and longitudinal adjusting component; 5 e-a tool holder; 5 f-a cutting blade;
6-a first limiting device; 6 a-a third horizontal and vertical driver; 6 b-a rotating frame; 6 c-a concave wheel;
7-a second limiting device;
8-distance sensor.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
Referring to fig. 1, a cutting die steel allowance precision cutting device includes:
a work table 1;
the adjustable duplex fixing mechanism 2 is arranged at the top end of the workbench 1, and in a working state, the duplex working ends of the adjustable duplex fixing mechanism 2 relatively lift along the vertical direction;
the adjustable duplex fixing mechanism comprises an upper pressing plate 3 and a lower pressing plate 4, wherein vertical projections of the upper pressing plate 3 and the lower pressing plate 4 are superposed between duplex working ends of the adjustable duplex fixing mechanism 2, the widths of the upper pressing plate 3 and the lower pressing plate 4 are the same as the width of finished product cutting die steel, and the upper pressing plate 3 and the lower pressing plate 4 are relatively vertically lifted by adjusting the adjustable duplex fixing mechanism 2 in a working state;
the duplex cutting mechanism 5 is arranged on the workbench 1, and the duplex working end of the duplex cutting mechanism horizontally inclines towards the plane opposite to the upper pressing plate 3 and the lower pressing plate 4;
the first limiting device 6 and the second limiting device 7 are arranged on two sides of the feeding and discharging end of the adjustable duplex fixing mechanism 2 and used for enabling the cutter die steel to be flatly laid between the upper pressing plate 3 and the lower pressing plate 4;
and the working ends of the distance sensor 8 vertically face the two sides of the upper pressing plate 3 and the lower pressing plate 4 and are arranged on the duplex working ends of the duplex cutting mechanism 5, and the distance sensor 8 is electrically connected with the controller.
Before working, the bottom working end of the adjustable duplex fixing mechanism 2 is adjusted, so that a lower pressing plate 4 arranged on the bottom working end of the adjustable duplex fixing mechanism 2 is flush with the limiting horizontal planes of a first limiting device 6 and a second limiting device 7; adjusting the top working end of the adjustable duplex fixing mechanism 2 to ensure that the gap between an upper pressure plate 3 and a lower pressure plate 4 which are arranged on the top working end of the adjustable duplex fixing mechanism 2 is larger than the thickness of the cutting die steel;
when the cutting die is in work, the cutting die steel is flatly laid on the lower pressure plate 4 along the feeding direction of the adjustable duplex fixing mechanism 2, two ends of the cutting die steel are limited by the first limiting device 6 and the second limiting device 7 to be parallel to two sides of the upper pressure plate 3 and the lower pressure plate 4, and the widths of the two sides of the upper pressure plate 3 and the lower pressure plate 4 and the width of the adjacent cutting die steel side are the cutting allowance because the widths of the upper pressure plate 3 and the lower pressure plate 4 are the same as the width of the finished cutting die steel;
adjusting the top working end of the adjustable duplex fixing mechanism 2 to enable the upper pressing plate 3 arranged on the top working end of the adjustable duplex fixing mechanism 2 to vertically descend, so that the cutting die steel is tightly abutted to the top end of the lower pressing plate 4;
and adjusting the working end of the duplex cutting mechanism 5 according to the distance between the working end of the distance sensor 8 and the adjacent side and the distance between the upper pressing plate 3 and the lower pressing plate 4 displayed by the controller, so that the distance between the duplex cutting part of the duplex cutting mechanism 5 and the side surface of the adjacent pressing plate is zero, starting the duplex cutting mechanism 5 to enable the duplex cutting part to horizontally move along the feeding direction of the cutting die steel, and accurately cutting the allowance on two sides of the cutting die steel so as to finish the accurate cutting work of the allowance of the cutting die steel.
As shown in fig. 2, the work table 1 includes:
a base 1 a;
fixed baseplate 1b, the bottom four corners passes through stand 1c horizontal fixation and sets up on base 1a top, and adjustable duplex fixed establishment 2, first stop device 6 and second stop device 7 all set up on fixed baseplate 1b top, and 5 horizontal drive portions of duplex cutting mechanism set up and run through base 1a and lie in adjustable duplex fixed establishment 2 both sides on base 1a top and its cutting portion.
The base 1a, the fixed bottom plate 1b and the upright post 1c are combined together to form a support required by the adjustable duplex fixing mechanism 2, the duplex cutting mechanism 5, the first limiting device 6 and the second limiting device 7, so that the adjustable duplex fixing mechanism 2, the duplex cutting mechanism 5, the first limiting device 6 and the second limiting device 7 can work normally.
As shown in fig. 3, the top end of the fixed bottom plate 1b is provided with a blanking port 1b 1; the adjustable duplex fixing mechanism 2 comprises:
the H-shaped fixing frame 2a is vertically arranged on two sides of the top end of the blanking port 1b1 side by side, and an avoiding port 2a1 is horizontally arranged at the transverse plate of the H-shaped fixing frame 2 a;
the pressing plate 2b is arranged at the openings at the upper end and the lower end of the H-shaped fixing frame 2 a;
the device comprises a first fixed square column 2c and a second fixed square column 2d, wherein two sides of the first fixed square column 2c are vertically and elastically arranged at an upper opening of an H-shaped fixed frame 2a in a sliding manner through an elastic lifting assembly 2e, and two sides of the second fixed square column 2d are vertically arranged at a lower opening of the H-shaped fixed frame 2a through a rigid lifting assembly 2 f; the upper pressing plate 3 and the lower pressing plate 4 are respectively arranged at the bottom end of the first fixed square column 2c and the top end of the second fixed square column 2 d;
the first horizontal driving component 2g and the second horizontal driving component 2h are respectively in transmission connection with the input shafts of the first fixed square column 2c and the second fixed square column 2 d.
The blanking port 1b1 is used for falling off the waste chips after cutting; before the work, adjust rigidity lifting unit 2f and elasticity lifting unit 2e working end height through second horizontal drive subassembly 2H and first horizontal drive subassembly 2g respectively for first fixed square column 2c and the fixed square column 2d of second can move on H type mount 2a, clamp plate 2b is used for preventing the square column breaks away from H type mount 2a, even if must install holding down plate 4 and the spacing horizontal plane parallel and level of first stop device 6 and second stop device 7 on the fixed square column 2d of second, make and install the clearance between top board 3 and the holding down plate 4 on first fixed square column 2c and be greater than cutting die steel thickness, make the cutting die steel can be through keeping away mouthful 2a1 by first fixed square column 2c elasticity butt on the fixed square column 2d of second, thereby be convenient for the cutting.
As shown in fig. 7, a chamfer 3a for facilitating material guiding is arranged on one side of the bottom end of the upper press plate 3, and the lower press plate 4 is mirror symmetric with the bottom surface of the upper press plate 3 and has the same structure as the upper press plate.
The chamfer 3a allows die steel to enter between the upper platen 3 and the lower platen 4, thereby facilitating clamping.
As shown in fig. 8 and 9, the fixed bottom plate 1b is further provided with a sliding opening 1b2 and is located at two sides of the blanking opening 1b 1; the duplex cutting mechanism 5 comprises:
the working end of the ball screw sliding table 5a is vertically arranged upwards at the top end of the base 1 a;
the U-shaped bracket 5b is provided with an upward opening, and two sides of the U-shaped bracket pass through the sliding port 1b2 and are arranged at the working end of the ball screw sliding table 5 a;
the adjusting components are arranged at the top ends of two sides of the U-shaped bracket 5 b;
the tool rest 5e is arranged at the working end of the adjusting assembly, and the working end of the distance sensor 8 is arranged on the tool rest 5e in a manner of vertically facing the side surfaces of the upper pressing plate 3 and the lower pressing plate 4;
and a cutting knife 5f, the knife edge of which is horizontally arranged on the knife rest 5e in an inclined way towards the middle plane of the upper pressing plate 3 and the lower pressing plate 4.
After the cutting die steel is fixed, the first transverse and longitudinal adjusting assembly 5c and the second transverse and longitudinal adjusting assembly 5d are adjusted, so that the cutter rest 5e drives the cutting cutters 5f to abut against two sides of the middle plane of the upper pressing plate 3 and the lower pressing plate 4, and whether a gap exists between the cutting cutters 5f and two sides of the upper pressing plate 3 and two sides of the lower pressing plate 4 can be directly detected through the distance sensor 8; the U-shaped support 5b is used for fixedly arranging a first transverse and longitudinal adjusting component 5c and a second transverse and longitudinal adjusting component 5d, and a ball screw sliding table 5a is started, so that the working end of the ball screw sliding table drives the U-shaped support 5b to slide along the sliding port 1b2, and the cutting knife 5f cuts off the allowance on the two sides of the die steel.
As shown in fig. 10, the first stopper 6 includes:
the third transverse and longitudinal drivers 6a are arranged on two sides of the feeding and discharging end of the adjustable duplex fixing mechanism 2;
the rotating frame 6b is arranged on the working end of the third transverse and longitudinal driver 6 a;
the axis of the concave wheel 6c is vertically and rotatably arranged on the rotating frame 6b, and the concave wheel 6c and the working wheel of the second limiting device 7 clamp the two sides of the cutting die steel on the same horizontal plane;
the second limiting device 7 has the same structure as the first limiting device 6.
Through adjusting the third and violently indulge driver 6a, rotating turret 6b is used for rotating and connects concave wheel 6c for concave wheel 6c can butt in the cutting die steel one side of different width, and second stop device 7 is the same with first stop device 6 structure, thereby makes cutting die steel both sides by accurate cutting.
As shown in fig. 5 and 6, two sides of the opening of the H-shaped fixing frame 2a are vertically provided with a limiting groove 2a 2; the elastic lifting component 2e comprises: the axis of the first rotating seat 2e1 is vertically and fixedly arranged at the top ends of the transverse plate and the pressing plate 2b of the H-shaped fixed frame 2 a;
the first L-shaped bracket 2e2 is arranged on two sides of the upper pressure plate 3, and the first L-shaped bracket 2e2 is provided with a coaxial avoidance hole 2e3 with the inner diameter larger than that of the first rotating seat 2e 1;
the two sides of the lifting block 2e4 are provided with first limit blocks 2e5 vertically matched with the top limit grooves 2a2 in a sliding manner;
the fixing pins 2e6 are vertically arranged at four corners of the top end of the limiting groove 2a2 and are in sliding fit with the limiting groove;
the spring 2e7 is coaxially sleeved on the fixed pin 2e6, and two ends of the spring are respectively abutted against the top end of the first rotating seat 2e1 and the bottom end of the lifting block 2e 4;
a first nut 2e8 coaxially arranged with the first rotary seat 2e1 at the top end of the first L-shaped bracket 2e 2;
the first screw rod 2e9 is coaxially and rotatably arranged on the first rotating seat 2e1 and is coaxially screwed with the first nut 2e8, and the top end of the first screw rod 2e9 is in transmission connection with the first horizontal driving component 2 g;
the rigid lifting assembly 2f comprises: the axis of the second rotating seat 2f1 is vertically arranged at the bottom ends of the transverse plate of the H-shaped fixed frame 2a and the bottom pressing plate 2 b;
two sides of the second L-shaped bracket 2f2 are provided with a second limit block 2f3 vertically matched with the bottom limit groove 2a2 in a sliding way;
a second nut 2f4 coaxially arranged with the second rotary seat 2f1 at the bottom end of the second L-shaped bracket 2f 2;
and the second screw rod 2f5 is coaxially and rotatably arranged on the second rotating seat 2f1 and is coaxially screwed with the second nut 2f4, and the bottom end of the second screw rod 2f5 is in transmission connection with the second horizontal driving component 2 h.
When the height of the upper press plate 3 is adjusted, the first horizontal driving assembly 2g is driven to enable the first lead screw 2e9 to coaxially rotate on the first lead screw 2e9, the first nut 2e8 is coaxially screwed with the first lead screw 2e9, the lifting block 2e4 is limited by the first limiting block 2e5 to be arranged in the limiting groove 2a2 in a sliding mode, so that the lifting block 2e4 drives the first L-shaped bracket 2e2 to vertically lift through the fixing pin 2e6, the first fixing square column 2c vertically lift is enabled to be larger than the first rotating seat 2e 52 in inner diameter, the inner diameter of the avoiding hole 2e3 is larger than that of the first rotating seat 2e1, and the lifting block 2e4 is elastically abutted to the top end of the die steel relative to the first L-shaped bracket 2e2 through the spring 2e7, and the die steel is conveniently compressed;
when the height of the lower pressing plate 4 is adjusted, the second horizontal driving assembly 2H is driven to enable the second screw rod 2f5 to coaxially rotate on the second rotating seat 2f1, the second nut 2f4 is screwed with the second screw rod 2f5 in a coaxial thread mode, the second L-shaped support 2f2 is limited by the second limiting block 2f3 to slide in the limiting groove 2a2, and therefore the second fixed square column 2d vertically ascends and descends relative to the H-shaped fixing frame 2a, and the lower pressing plate 4 vertically ascends and descends, and therefore the lower pressing plate can be conveniently adapted to various installation environments.
As shown in fig. 7, a dovetail groove 2c1 is horizontally arranged on the inner side of the first fixed square column 2c, and wing thumb screws 2c2 penetrating through the dovetail groove 2c1 are vertically arranged at equal intervals at the top end of the first fixed square column 2 c; the top end of the upper pressure plate 3 is also provided with a dovetail wedge 3b in sliding fit with the dovetail groove 2c1, the top surface of the dovetail wedge 3b is rough, and in a working state, the upper pressure plate 3 passes through the dovetail wedge 3b and is arranged on the dovetail groove 2c1 in a sliding manner through the avoiding opening 2a1, and the upper pressure plate 3 is fixed relative to the first fixed square column 2c by screwing the square wing butterfly screw 2c 2.
When the upper pressing plates 3 with different widths need to be replaced, the square wing thumb screws 2c2 are rotated to stop abutting against the dovetail wedges 3b, the upper pressing plates 3 with different widths are replaced, the upper pressing plates are arranged on the dovetail grooves 2c1 in a sliding mode through the dovetail wedges 3b, then the square wing thumb screws 2c2 are screwed, the bottom ends of the square wing thumb screws abut against the rough surface at the top ends of the dovetail wedges 3b, the upper pressing plates 3 and the first fixed square columns 2c are fixed relatively, and accordingly the cutter die steel can be clamped conveniently for cutting.
As shown in fig. 5, the first horizontal driving assembly 2g includes:
the rotating shaft 2g1 is arranged at the top of the pressing plate 2b in the same direction with the second fixed square column 2d through the fixed bracket;
a first bevel gear 2g2 and a second bevel gear 2g3, wherein the first bevel gear 2g2 is coaxially arranged at the top end of the second screw rod 2f5, the second bevel gear 2g3 is coaxially arranged at two sides of the rotating shaft 2g1, and the bevel gears are meshed with each other;
a rotary disc 2g4 coaxially arranged at one end of the rotary shaft 2g 1;
the second horizontal driving unit 2h has the same structure as the first horizontal driving unit 2 g.
The rotating disc 2g4 is rotated, so that the rotating shaft 2g1 rotates, the first bevel gear 2g2 and the second bevel gear 2g3 are in synchronous vertical transmission, the first screw rods 2e9 on two sides can rotate synchronously, the lifting process is stable, and the clamping of the die steel is facilitated for cutting.
As shown in fig. 9, the first longitudinal and transverse adjusting assembly 5c includes a first lead screw driver 5c1 and a second lead screw driver 5c2, the transmission direction of the drivers is vertically arranged at the top end of the U-shaped bracket 5b, and the second longitudinal and transverse adjusting assembly 5d is arranged at the working end of the second lead screw driver 5c 2; the second horizontal and vertical adjusting component 5d and the third horizontal and vertical driver 6a are the same as the first horizontal and vertical adjusting component 5c in structure.
The transverse distance and the longitudinal distance are respectively adjusted through the first lead screw driver 5c1 and the second lead screw driver 5c2, so that the tool rest 5e can adapt to different cutting environments, and the second transverse and longitudinal adjusting assembly 5d and the third transverse and longitudinal driver 6a are structurally the same as the first transverse and longitudinal adjusting assembly 5c, thereby facilitating stable cutting and stable spacing.
The working principle of the invention is as follows:
the device realizes the functions of the invention through the following steps, thereby solving the technical problems provided by the invention:
before working, adjusting the working end of a rigid lifting assembly 2f to enable a lower pressing plate 4 arranged on the working end of the rigid lifting assembly 2f to be flush with limiting horizontal planes of a first limiting device 6 and a second limiting device 7; adjusting the working end of the elastic lifting assembly 2e to ensure that the gap between the upper pressing plate 3 and the lower pressing plate 4 which are arranged on the working end of the rigid lifting assembly 2f is larger than the thickness of the cutting die steel; thereby facilitating the clamping of the die steel for cutting;
step two, during work, the die steel is flatly laid on the lower pressure plate 4 from the chamfer angle 3a along the feeding direction of the adjustable duplex fixing mechanism 2, and two ends of the die steel are limited by the first limiting device 6 and the second limiting device 7 to be parallel to two sides of the upper pressure plate 3 and the lower pressure plate 4, and the widths of the upper pressure plate 3 and the lower pressure plate 4 are the same as the width of the finished die steel, so that the widths of the two sides of the upper pressure plate 3 and the lower pressure plate 4 and the adjacent die steel sides are cutting allowance;
adjusting the working end of the elastic lifting assembly 2e to vertically descend the upper pressure plate 3 arranged at the working end of the top of the adjustable duplex fixing mechanism 2, so that the upper pressure plate 3 is elastically abutted against the top end of the cutting die steel, and the cutting die steel is tightly abutted against the top end of the lower pressure plate 4;
and step four, adjusting the working ends of the first transverse and longitudinal adjusting assembly 5c and the second transverse and longitudinal adjusting assembly 5d according to the distance between the working end of the distance sensor 8 and the adjacent side of the upper pressing plate 3 and the lower pressing plate 4 displayed by the controller, so that the distance between the edge of the cutting knife 5f and the side surface of the adjacent pressing plate is zero, and the ball screw sliding table 5a is started to enable the cutting knives 5f on the two sides of the ball screw sliding table to horizontally move along the feeding direction of the cutting die steel, so that the allowance on the two sides of the cutting die steel is accurately cut off, and the accurate cutting work of the allowance of the cutting die steel is finished.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (10)

1. The utility model provides a cutting die steel surplus precision cutting device which characterized in that, including:
a table (1);
the adjustable duplex fixing mechanism (2) is arranged at the top end of the workbench (1), and in a working state, the duplex working end of the adjustable duplex fixing mechanism (2) relatively ascends and descends along the vertical direction;
the adjustable duplex fixing mechanism comprises an upper pressing plate (3) and a lower pressing plate (4), wherein the vertical projections of the upper pressing plate (3) and the lower pressing plate (4) are coincided and arranged between duplex working ends of the adjustable duplex fixing mechanism (2), the widths of the upper pressing plate (3) and the lower pressing plate (4) are the same as the width of finished product cutting die steel, and the upper pressing plate (3) and the lower pressing plate (4) are relatively vertically lifted by adjusting the adjustable duplex fixing mechanism (2) in a working state;
the duplex cutting mechanism (5) is arranged on the workbench (1), and the duplex working end of the duplex cutting mechanism horizontally inclines towards the plane opposite to the upper pressing plate (3) and the lower pressing plate (4);
the first limiting device (6) and the second limiting device (7) are arranged on two sides of the feeding and discharging end of the adjustable duplex fixing mechanism (2) and used for enabling the cutter die steel to be tiled between the upper pressing plate (3) and the lower pressing plate (4);
and the working end of the distance sensor (8) vertically faces to the two sides of the upper pressing plate (3) and the lower pressing plate (4) and is arranged on the duplex working end of the duplex cutting mechanism (5), and the distance sensor (8) is electrically connected with the controller.
2. The cutting die steel allowance precision cutting device according to claim 1, wherein the working table (1) comprises:
a base (1 a);
fixed baseplate (1b), the bottom four corners passes through stand (1c) horizontal fixation and sets up on base (1a) top, and adjustable duplex fixed establishment (2), first stop device (6) and second stop device (7) all set up on fixed baseplate (1b) top, and duplex cutting mechanism (5) horizontal drive portion sets up and runs through base (1a) and its cutting portion and be located adjustable duplex fixed establishment (2) both sides at base (1a) top.
3. The precision cutting device for the surplus of the cutting die steel according to claim 1, wherein a blanking port (1b1) is formed at the top end of the fixed bottom plate (1 b); the adjustable duplex fixing mechanism (2) comprises:
the H-shaped fixing frame (2a) is vertically arranged on two sides of the top end of the blanking port (1b1) side by side, and an avoiding port (2a1) is horizontally arranged at the transverse plate of the H-shaped fixing frame (2 a);
the pressing plate (2b) is arranged at the opening at the upper end and the lower end of the H-shaped fixing frame (2 a);
the device comprises a first fixed square column (2c) and a second fixed square column (2d), wherein two sides of the first fixed square column (2c) are vertically and elastically arranged at an upper opening of an H-shaped fixing frame (2a) through an elastic lifting assembly (2e) in a sliding mode, and two sides of the second fixed square column (2d) are vertically arranged at a lower opening of the H-shaped fixing frame (2a) through a rigid lifting assembly (2 f); the upper pressing plate (3) and the lower pressing plate (4) are respectively arranged at the bottom end of the first fixed square column (2c) and the top end of the second fixed square column (2 d);
the device comprises a first horizontal driving assembly (2g) and a second horizontal driving assembly (2h), wherein the first horizontal driving assembly (2g) and the second horizontal driving assembly (2h) are in transmission connection with input shafts of a first fixed square column (2c) and a second fixed square column (2d) respectively.
4. The cutting die steel allowance precision cutting device according to claim 1, wherein one side of the bottom end of the upper pressure plate (3) is provided with a chamfer (3a) convenient for material guiding, and the lower pressure plate (4) is mirror symmetrical with the bottom surface of the upper pressure plate (3) and has the same structure with the upper pressure plate.
5. The cutting die steel allowance precision cutting device according to claim 1, wherein the fixed bottom plate (1b) is further provided with a sliding opening (1b2) and is positioned at two sides of the blanking opening (1b 1); the duplex cutting mechanism (5) comprises:
the working end of the ball screw sliding table (5a) is vertically upwards arranged at the top end of the base (1 a);
the U-shaped bracket (5b) is provided with an upward opening, and two sides of the U-shaped bracket penetrate through the sliding port (1b2) and are arranged at the working end of the ball screw sliding table (5 a);
the adjusting device comprises a first transverse and longitudinal adjusting component (5c) and a second transverse and longitudinal adjusting component (5d), wherein the adjusting components are arranged at the top ends of two sides of a U-shaped bracket (5 b);
the tool rest (5e) is arranged at the working end of the adjusting assembly, and the working end of the distance sensor (8) is arranged on the tool rest (5e) in a way of vertically facing the side surfaces of the upper pressing plate (3) and the lower pressing plate (4);
and the cutting knife (5f) is arranged on the knife rest (5e) in a way that the knife edge horizontally inclines towards the middle planes of the upper pressing plate (3) and the lower pressing plate (4).
6. The cutting die steel allowance precision cutting device according to claim 1, wherein the first limiting device (6) comprises:
the third transverse and longitudinal drivers (6a) are arranged at two sides of the feeding and discharging end of the adjustable duplex fixing mechanism (2);
the rotating frame (6b) is arranged on the working end of the third transverse and longitudinal driver (6 a);
the axis of the concave wheel (6c) is vertically and rotatably arranged on the rotating frame (6b), and the concave wheel (6c) and the working wheel of the second limiting device (7) clamp the two sides of the cutting die steel on the same horizontal plane;
the second limiting device (7) and the first limiting device (6) have the same structure.
7. The cutting die steel allowance precision cutting device according to claim 3, wherein two sides of the opening of the H-shaped fixing frame (2a) are vertically provided with limiting grooves (2a 2); the elastic lifting component (2e) comprises: the axis of the first rotating seat (2e1) is vertically and fixedly arranged at the top ends of a transverse plate and a pressing plate (2b) of the H-shaped fixing frame (2 a);
the first L-shaped bracket (2e2) is arranged on two sides of the upper pressure plate (3), and the first L-shaped bracket (2e2) is provided with a coaxial avoidance hole (2e3) with the inner diameter larger than that of the first rotating seat (2e 1);
the lifting block (2e4) is provided with a first limit block (2e5) which is vertically matched with the top limit groove (2a2) in a sliding way on two sides;
the fixing pins (2e6) are vertically arranged at four corners of the top end of the limiting groove (2a2) and are in sliding fit with the limiting groove;
the spring (2e7) is coaxially sleeved on the fixing pin (2e6), and two ends of the spring are respectively abutted to the top end of the first rotating seat (2e1) and the bottom end of the lifting block (2e 4);
the first nut (2e8) is coaxially arranged on the top end of the first L-shaped bracket (2e2) with the first rotating seat (2e 1);
the first screw rod (2e9) is coaxially and rotatably arranged on the first rotating seat (2e1) and is in threaded connection with the first nut (2e8) coaxially, and the top end of the first screw rod (2e9) is in transmission connection with the first horizontal driving component (2 g);
the rigid lifting assembly (2f) comprises: the axis of the second rotating seat (2f1) is vertically arranged at the bottom ends of the transverse plate of the H-shaped fixing frame (2a) and the bottom pressing plate (2 b);
a second L-shaped bracket (2f2), two sides of which are provided with a second limit block (2f3) vertically matched with the bottom limit groove (2a2) in a sliding way;
the second nut (2f4) and the second rotating seat (2f1) are coaxially arranged at the bottom end of the second L-shaped bracket (2f 2);
and the second screw rod (2f5) is coaxially and rotatably arranged on the second rotating seat (2f1) and is in threaded connection with the second nut (2f4) coaxially, and the bottom end of the second screw rod (2f5) is in transmission connection with the second horizontal driving assembly (2 h).
8. The precision cutting device for the steel allowance of the cutter die according to claim 3, wherein a dovetail groove (2c1) is horizontally arranged at the inner side of the first fixed square column (2c), and wing thumb screws (2c2) penetrating through the dovetail groove (2c1) are vertically arranged at equal intervals at the top end of the first fixed square column (2 c); the top end of the upper pressure plate (3) is also provided with a dovetail wedge (3b) in sliding fit with the dovetail groove (2c1), the top surface of the dovetail wedge (3b) is rough, under the working state, the upper pressure plate (3) passes through the dovetail wedge (3b) to be provided with an avoiding opening (2a1) to slide on the dovetail groove (2c1), and the upper pressure plate (3) which is made by screwing the square wing butterfly screw (2c2) is fixed relative to the first fixed square column (2 c).
9. The cutting die steel allowance precision cutting device according to claim 3, wherein the first horizontal driving assembly (2g) comprises:
the rotating shaft (2g1) is arranged at the top of the pressing plate (2b) in the same direction with the second fixed square column (2d) through the fixed bracket in a rotating way;
a first bevel gear (2g2) and a second bevel gear (2g3), wherein the first bevel gear (2g2) is coaxially arranged at the top end of the second screw rod (2f5), the second bevel gear (2g3) is coaxially arranged at two sides of the rotating shaft (2g1), and the bevel gears are meshed with each other;
the rotating disc (2g4) is coaxially arranged at one end of the rotating shaft (2g 1);
the second horizontal driving component (2h) has the same structure with the first horizontal driving component (2 g).
10. The precision cutting device for the steel allowance of the cutting die according to claim 5, wherein the first transverse and longitudinal adjusting assembly (5c) comprises a first screw rod driver (5c1) and a second screw rod driver (5c2), the transmission directions of the drivers are vertically arranged at the top end of the U-shaped bracket (5b), and the second transverse and longitudinal adjusting assembly (5d) is arranged at the working end of the second screw rod driver (5c 2); the second horizontal and vertical adjusting component (5d) and the third horizontal and vertical driver (6a) are the same as the first horizontal and vertical adjusting component (5 c).
CN202011157833.0A 2020-10-26 2020-10-26 Cutting die steel allowance precision cutting device Active CN112338285B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011157833.0A CN112338285B (en) 2020-10-26 2020-10-26 Cutting die steel allowance precision cutting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011157833.0A CN112338285B (en) 2020-10-26 2020-10-26 Cutting die steel allowance precision cutting device

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CN112338285B true CN112338285B (en) 2022-03-01

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Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6025617A (en) * 1983-07-25 1985-02-08 Shizuoka Seiki Co Ltd Pressing chamferring apparatus
JPH11170112A (en) * 1997-12-15 1999-06-29 Sumitomo Heavy Ind Ltd Deburring device of steel product
CN109277888B (en) * 2018-09-27 2019-11-05 福建恒而达新材料股份有限公司 A kind of efficient cutting die steel double-sided blade equipment for grinding and method
CN209716642U (en) * 2019-02-14 2019-12-03 凌云工业股份有限公司汽车零部件研发分公司 Improve the online edge-neatening apparatus of steel band of laser welding pipe fitting quality
CN210173185U (en) * 2019-06-11 2020-03-24 天津磊峰实业有限公司 Edge burring device is cuted to steel winding area
CN110560781B (en) * 2019-10-17 2021-06-18 大冶市飞亚模具材料有限公司 High-precision cutting equipment for die steel

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