CN112320731A - Sauce filling equipment - Google Patents
Sauce filling equipment Download PDFInfo
- Publication number
- CN112320731A CN112320731A CN202011336803.6A CN202011336803A CN112320731A CN 112320731 A CN112320731 A CN 112320731A CN 202011336803 A CN202011336803 A CN 202011336803A CN 112320731 A CN112320731 A CN 112320731A
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- Prior art keywords
- plate
- lifting
- bottle blocking
- bottle
- metering
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- 235000015067 sauces Nutrition 0.000 title claims abstract description 29
- 239000000463 material Substances 0.000 claims abstract description 111
- 230000007246 mechanism Effects 0.000 claims abstract description 96
- 230000000903 blocking effect Effects 0.000 claims abstract description 83
- 238000003756 stirring Methods 0.000 claims abstract description 59
- 238000007599 discharging Methods 0.000 claims description 19
- 230000001360 synchronised effect Effects 0.000 claims description 11
- 230000003028 elevating effect Effects 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 2
- 238000012545 processing Methods 0.000 abstract description 5
- 238000012546 transfer Methods 0.000 abstract description 5
- 230000033001 locomotion Effects 0.000 abstract description 4
- 238000001514 detection method Methods 0.000 description 13
- 238000010586 diagram Methods 0.000 description 10
- 238000005259 measurement Methods 0.000 description 7
- 235000013305 food Nutrition 0.000 description 6
- 241001411320 Eriogonum inflatum Species 0.000 description 4
- 230000009471 action Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000012360 testing method Methods 0.000 description 3
- 230000002349 favourable effect Effects 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000036512 infertility Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 235000013324 preserved food Nutrition 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/24—Devices for supporting or handling bottles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
- B67C3/2608—Filling-heads; Means for engaging filling-heads with bottle necks comprising anti-dripping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/28—Flow-control devices, e.g. using valves
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- Basic Packing Technique (AREA)
Abstract
The invention discloses sauce filling equipment which comprises a conveying table, and a stirring device, a metering device, a lifting device and a bottle blocking device which are arranged on one side of the conveying table, wherein a plurality of stirring blades are respectively arranged on the corresponding end surfaces of a material stirring shaft of the stirring device in a staggered manner, and a certain included angle is formed between every two adjacent stirring blades; the metering device drives the ball screw to rotate forwards and backwards through the metering power mechanism and drives the metering cylinder to perform lifting movement through the first supporting plate so as to control the discharge amount of the discharge pipe; the lifting device drives the second supporting plate and drives the filling nozzle mounting frame to move up and down through the lifting cylinder, and drives the first screw rod to transfer in the forward and reverse directions through the lifting motor so as to drive the moving plate and the lifting cylinder to integrally move up and down; the bottle blocking device is provided with a first bottle blocking mechanism for blocking empty bottles and a second bottle blocking mechanism and a third bottle blocking mechanism for sequentially blocking filled material bottles, the automation degree of the equipment is high, uniform stirring and accurate metering can be realized, the adaptability is strong, and the processing efficiency is improved.
Description
Technical Field
The invention relates to the technical field of sauce food processing devices, in particular to sauce filling equipment.
Background
The sauce food has various types and rich nutrition, is often eaten as a seasoning and is popular with consumers. In recent years, sauce food gradually gets rid of the traditional handicraft mode and gradually enters the industrialized sauce making era. The canned food is generally made into a sealable container by adopting a metal bottle and a glass bottle as materials, commercial food is stored in the sealable container, commercial sterility is achieved through specific treatment, and the sealable container can be stored at normal temperature.
The filling processing equipment of sauce material food generally includes agitating unit, metering device, elevating gear, keeps off bottled putting and connects hourglass device etc. and among the current processing equipment, each processingequipment exists that degree of automation is low, the stirring is inhomogeneous, machining efficiency is not high, the measurement is inaccurate and the suitability is single scheduling problem.
Disclosure of Invention
In order to solve the problems of the existing sauce filling equipment, the invention provides the sauce filling equipment which is high in automation degree, capable of realizing uniform stirring, accurate metering and strong adaptability and improving the processing efficiency by arranging the stirring device, the metering device, the lifting device, the bottle blocking device and the leakage receiving device.
The technical scheme adopted by the invention for solving the technical problems is as follows: a sauce filling device comprises a conveying table, and a stirring device, a metering device, a lifting device and a bottle blocking device which are arranged on one side of the conveying table;
the stirring device comprises a material box, a material stirring shaft transversely arranged in the material box and a stirring motor for driving the material stirring shaft to rotate, wherein a plurality of stirring blades are arranged on the corresponding end surfaces of the material stirring shaft in a staggered mode respectively, a certain included angle is formed between every two adjacent stirring blades, a feeding pipe is arranged at the top of the material box, and a plurality of discharging pipes are arranged at the bottom of the material box;
the metering device comprises a first supporting plate and a first bottom plate, a plurality of ball screws and a plurality of first lifting guide pillars are arranged between the first supporting plate and the first bottom plate, a metering cylinder communicated with the discharge pipe is arranged above the first supporting plate, a metering power mechanism is arranged on the first bottom plate, the metering power mechanism drives the ball screws to rotate forwards and backwards, and drives the metering cylinder to move upwards and downwards through the first supporting plate so as to control the discharge amount of the discharge pipe;
the lifting device is communicated with the discharging pipe through a conveying pipe and comprises a second lifting guide pillar, a second support plate, a movable plate and a mounting plate, wherein the second support plate, the movable plate and the mounting plate are sequentially arranged from bottom to top;
the bottle blocking device comprises a third guide rod fixed on the side wall of the conveying platform and three bottle blocking mechanisms used for blocking bottles, the three bottle blocking mechanisms are installed on the third guide rod through a sliding block and can horizontally move along the third guide rod, and the three bottle blocking mechanisms are respectively a first bottle blocking mechanism used for blocking empty bottles and a second bottle blocking mechanism and a third bottle blocking mechanism used for sequentially blocking filled material bottles.
As a preferred embodiment, the leakage detection device further comprises a leakage detection device, wherein the leakage detection device comprises a lifting mechanism and a telescopic leakage detection mechanism which are arranged on one side of the conveying table, and the lifting mechanism is fixed on the side wall of the conveying table through a support frame;
the telescopic leakage receiving mechanism comprises a main board, a second guide rod and a leakage receiving groove, wherein the second guide rod and the leakage receiving groove are horizontally inserted into the main board in a penetrating manner;
the lifting mechanism comprises a second bottom plate, first guide rods and a hand wheel, the first guide rods are respectively arranged at four corners of the second bottom plate, the hand wheel is arranged above the main plate and is in threaded connection with the second bottom plate and the main plate through a second screw rod, the hand wheel is rotated, the second bottom plate can move up and down along the first guide rods and can simultaneously push the telescopic leakage receiving mechanism to move up and down.
Furthermore, the second guide rod is fixedly connected with the side wall of the leakage receiving groove, and the first guide rod is fixedly connected with the bottom of the main board.
As preferred embodiment, one side of discharging pipe is provided with row material pipe, be equipped with the many material level measuring rod that are used for detecting the material degree of depth in the workbin, many the material level measuring rod transversely sets up side by side and differs in length, the material level measuring rod is fixed in through the backup pad the workbin top.
Furthermore, a plurality of through holes are formed in the stirring blade.
As a preferred embodiment, the metering power mechanism comprises a driving wheel, a driven wheel and a servo motor, an output shaft of the servo motor is connected with the driving wheel, a synchronous belt is connected between the driving wheel and the synchronous driven wheel in a matching manner, a tension pulley is arranged on the outer side of the synchronous belt, and the bottom of the ball screw is in threaded connection with the driven wheel.
Furthermore, the top of measurement cylinder with the discharging pipe intercommunication, the piston rod of measurement cylinder with first backup pad fixed connection.
Furthermore, second lift guide pillar movable sleeve is located on second backup pad and the movable plate and pass mounting panel and mounting panel fixed connection irritate the built-in mouth that is equipped with a plurality of materials of irritating of mouth mounting bracket, the material irritate the mouth with the discharging pipe passes through the conveying pipeline intercommunication.
Furthermore, a piston rod of the lifting cylinder is fixedly connected with the second supporting plate, and the bottom end of the screw rod is fixedly connected with the moving plate.
As a preferred embodiment, the bottle blocking mechanism comprises a housing, a bottle blocking cylinder mounted inside the housing, and a bottle blocking plate driven by the bottle blocking cylinder to telescopically block the bottle body, and the front end of the first bottle blocking mechanism is provided with a sensing mechanism for sensing the approaching and counting of empty bottles.
The technical scheme provided by the embodiment of the application at least has the following technical effects or advantages:
through the corresponding terminal surface at material (mixing) shaft respectively the dislocation set up a plurality of stirring leaves, form certain contained angle between adjacent stirring leaf, can furthest overturn the stirring about the material, simultaneously, set up a plurality of through-holes on the stirring leaf, the sauce material passes the through-hole and extrudes the reposition of redundant personnel, and stirring efficiency can be improved to common effect between them, is favorable to the homogeneity of material. Simultaneously, set up many material level test rods in the workbin, every material level test rod transversely sets up side by side and differs in length, can be according to the detection suggestion of material level test rod, reinforced, stop reinforced or the most significant bit suggestion of specific material.
Through set up a plurality of ball screw between backup pad and bottom plate, the top of backup pad sets up the measurement cylinder with the discharging pipe intercommunication, and design volume power unit is adorned to the bottom plate, and measurement power unit servo motor's output shaft links to each other with the action wheel, ball screw's bottom with from driving wheel threaded connection, servo motor drive ball screw just reverse rotation and drive the measurement cylinder through first backup pad and carry out the motion of liter contracting in order to control the load of discharging pipe to the accurate measurement filling volume.
Through the bottom fixed mounting lift cylinder at the movable plate, the piston rod and the backup pad fixed connection of lift cylinder reciprocate in order to drive the backup pad to reciprocate with the material of backup pad fixed connection's the irritate mouth mounting bracket, thereby realize automatic filling. Simultaneously, install elevator motor on the mounting panel, elevator motor transmission connecting screw, the bottom and the movable plate fixed connection of screw rod, elevator motor drive screw rod carries out forward and reverse transportation in order to drive movable plate and lift cylinder and reciprocate, drive the backup pad with lift cylinder fixed connection simultaneously, with the whole reciprocating of material filling nozzle of backup pad fixed connection's filling nozzle mounting bracket and fixed mounting on filling nozzle mounting bracket, drive the height in order to adjust lift cylinder through elevator motor drive screw rod, thereby adapt to the filling needs that exceed lift cylinder stroke scope, can adapt to the needs of the bottle filling of different height more extensively, increase application scope, for lift cylinder lift adjustment's effective replenishment.
Through setting up three bottle mechanism that keeps off, wherein first bottle mechanism that keeps off sets up in the front end of carrying the platform and is used for blocking empty bottle, and second bottle mechanism and third bottle mechanism that keeps off set up side by side in the rear end of carrying the platform and are used for successively blocking filling material bottle, can once accomplish the fender of the bottle of double in the unloading pipe and hinder, improve machining efficiency.
A lifting mechanism and a telescopic leakage receiving mechanism are arranged on one side of the conveying table, a second guide rod is inserted into a main board of the telescopic leakage receiving mechanism, the second guide rod is fixedly connected with the side wall of the leakage receiving groove, and an air cylinder for driving the leakage receiving groove to horizontally stretch inwards and outwards along the second guide rod is arranged in the main board; four bights of elevating system bottom plate are installed respectively and are connected first guide arm with mainboard fixed connection, and the mainboard top sets up the hand wheel, and the hand wheel passes through screw rod and bottom plate and mainboard threaded connection, and through rotatory hand wheel, the bottom plate can reciprocate and promote simultaneously flexible hourglass mechanism that connects along first guide arm and reciprocate to realize the lift adjustment and the flexible hourglass that connects of butt joint small groove, it is nimble convenient to use, and application scope is wide.
Drawings
Fig. 1 is a first schematic structural diagram of the overall sauce filling device according to the embodiment of the application;
fig. 2 is a first schematic internal structural diagram of the sauce filling device according to the embodiment of the application;
fig. 3 is a schematic diagram of the internal structure of the sauce filling device according to the embodiment of the application;
FIG. 4 is a first schematic view of the overall structure of the stirring device according to the embodiment of the present application;
FIG. 5 is a schematic view of the internal structure of a stirring device according to an embodiment of the present application;
FIG. 6 is a schematic diagram of the overall structure of a sauce stirring device in the embodiment of the application;
FIG. 7 is a schematic structural diagram of a stirring blade according to an embodiment of the present application;
FIG. 8 is a first schematic view of the overall structure of the metering device according to the embodiment of the present application;
FIG. 9 is a schematic view of the overall structure of the metering device according to the embodiment of the present application;
FIG. 10 is a schematic view of the metering power plant of the metering device of the embodiment of the present application;
fig. 11 is a first schematic structural diagram of the overall lifting device according to the embodiment of the present application;
fig. 12 is a second schematic structural diagram of the overall lifting device according to the embodiment of the present application;
fig. 13 is a structural diagram illustrating a use state of the lifting device according to the embodiment of the present application;
fig. 14 is an enlarged view of a portion a in fig. 13;
FIG. 15 is a schematic structural diagram of a leak receiver according to an embodiment of the present application;
FIG. 16 is a schematic view of another angle configuration of a leak receiver in accordance with an embodiment of the present application;
FIG. 17 is a schematic structural diagram of a lifting mechanism and a retractable leakage receiving mechanism according to an embodiment of the present application;
fig. 18 is a schematic internal structural view of the elevating mechanism and the telescopic leak stopping mechanism according to the embodiment of the present application.
FIG. 19 is a schematic view of the overall structure of the bottle blocking device according to the embodiment of the present application;
FIG. 20 is a schematic view of a bottle stop device according to an embodiment of the present disclosure;
fig. 21 is a schematic view of the internal structure of the bottle stopper structure according to the embodiment of the present application.
In the figure: 1. a stirring device; 10. a support plate; 11. a material box; 12. a material stirring shaft; 13. a stirring motor; 14. stirring blades; 15. a through hole; 16. a feed pipe; 17. a discharge pipe; 18. a discharge pipe; 19. a detection lever;
2. a metering device; 21. a first support plate; 22. a first base plate; 23. a ball screw; 24. a first lifting guide pillar; 25. a metering power mechanism; 251. a driving wheel; 252. a driven wheel; 253. a servo motor; 254. a synchronous belt; 255. a tension wheel; 26. a metering cylinder; 27. a middle plate;
3. a lifting device; 30. a delivery pipe; 31. a second support plate; 32. a second lifting guide pillar; 33. moving the plate; 34. mounting a plate; 35. a filling nozzle mounting rack; 351. a third base plate; 352. a side plate; 353. a fixing plate; 354. a sliding groove; 36. filling a mouth with materials; 37. a lifting cylinder; 38. a lifting motor; 39. a first screw; 310. a fixing assembly; 3101. a U-shaped fixing clip; 3102. a stud;
4. a leakage receiving device; 41. a support frame; 42. a lifting mechanism; 421. a second base plate; 422. a first guide bar; 423. a hand wheel; 424. a second screw; 43. a telescopic leakage receiving mechanism; 431. a main board; 432. a second guide bar; 433. a leakage receiving groove; 434. a leakage receiving cylinder;
5. a bottle blocking device; 51. a slider; 52. a third guide bar; 53. a bottle blocking mechanism; 531. a housing; 532. a bottle blocking cylinder; 533. a bottle blocking plate; 5331. a connecting plate; 5332. a retractable plate; 5301. a first bottle blocking mechanism; 5302. a second bottle retaining mechanism; 5303. a third bottle blocking mechanism; 54. a screw; 55. an induction mechanism; 551. a support base; 552. a photoelectric switch; 553. a photoelectric switch rocker;
6. a conveying table; 7. a frame; 8. an operation panel.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects solved by the present invention more clearly apparent, embodiments of the present application are further described below with reference to the accompanying drawings and embodiments.
It is to be noted that, in the present invention, relational terms such as "first", "second", and "third", and the like, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions.
As shown in fig. 1-3, the sauce filling equipment of the present invention comprises a frame 7 and an operation panel 8 arranged on one side of the frame 7, wherein a conveying table 6 is arranged in the frame 7, and a stirring device 1, a metering device 2, a lifting device 3, a metering device 4 and a bottle blocking device 5 are arranged on one side of the conveying table 6.
As a preferred embodiment, as shown in fig. 4-7, the stirring device 1 includes a material box 11, a material stirring shaft 12 transversely disposed inside the material box 11, and a stirring motor 13 for driving the material stirring shaft 12 to rotate, wherein a plurality of stirring blades 14 are respectively disposed at different positions on corresponding end surfaces of the material stirring shaft 12, and a certain included angle is formed between adjacent stirring blades 14, and the included angle is 45 ± 5 degrees, so that the material can be stirred in a vertically-reversed manner to the maximum extent.
A plurality of through holes 15 are formed in the stirring blade 14, and the through holes 15 are vertically and symmetrically distributed on the middle upper part of the stirring blade 14. The sauce material passes through-hole 15 and extrudes the reposition of redundant personnel, and the stirring can be improved to the common effect of upset stirring and extrusion reposition of redundant personnel from top to bottom, is favorable to the homogeneity of material.
A plurality of material level detection rods 19 for detecting the depth of the material are arranged in the material box 11, the plurality of material level detection rods 19 are transversely arranged side by side and are different in length, the material level detection rods 19 are fixed at the top end of the material box 11 through a supporting plate 10, and when the material is added to the shortest material level detection rod 19, the feeding is prompted to stop; when the material is lower than the longest material level detection rod 19, the material is required to be added, and the material level detection rod 19 with the middle length can detect the highest stirring height of certain specific materials.
The top of the material box 11 is provided with a feeding pipe 16, the bottom of the material box 11 is provided with a plurality of discharging pipes 17, one side of each discharging pipe 17 is provided with a discharging pipe 18, and a control valve is arranged on each discharging pipe 8.
When the stirring device 1 is used, materials enter the material box 11 through the feeding pipe 16, after the materials reach the material level detection rod 19 required to be reached by the corresponding materials, the stirring motor 13 is started to drive the material stirring shaft 12 to rotate, so that the stirring blades 14 are driven to stir the materials, after the stirring process is completed, the materials are output through the discharging pipe 17 to be canned, when the materials are required to be cleaned or the residual materials in the material box 11 are completely discharged, a control valve on the discharging pipe 8 can be opened, and cleaning liquid or the residual materials are discharged out of the material box 11.
As a preferred embodiment, as shown in fig. 8-10, the metering device 2 includes a first supporting plate 21 and a first bottom plate 22, a plurality of ball screws 23 and a plurality of first lifting guide pillars 24 are disposed between the first supporting plate 21 and the first bottom plate 22, an intermediate plate 27 is movably connected to the first lifting guide pillars 24 of the ball screws 23, a metering cylinder 26 is disposed above the first supporting plate 21, a top end of the metering cylinder 26 is communicated with the discharging pipe 17, and a piston rod of the metering cylinder 26 is fixedly connected to the supporting plate 21.
The first bottom plate 22 is provided with a metering power mechanism 25, the metering power mechanism 25 comprises a driving wheel 251, a driven wheel 252 and a servo motor 253, an output shaft of the servo motor 253 is connected with the driving wheel 251, a synchronous belt 254 is connected between the driving wheel 251 and the synchronous driven wheel 252 in a matching manner, a tension wheel 255 is arranged on the outer side of the synchronous belt 254, and the bottom of the ball screw 23 is in threaded connection with the driven wheel 252. The servo motor 253 drives the ball screw 23 to clockwise forward and backward transfer or anticlockwise backward transfer through the synchronous driven wheel 252, and drives the metering cylinder 26 to perform lifting and retracting movement through the first supporting plate 21 so as to accurately control the discharge amount of the discharge pipe 17, thereby realizing the consistent weight of the bottle-filled food.
As a preferred embodiment, as shown in fig. 11 to 14, the lifting device 3 is communicated with the discharging pipe 17 through a feeding pipe 30, the lifting device 3 includes a second lifting guide pillar 32, a second support plate 31, a moving plate 33 and a mounting plate 34, which are sequentially arranged from bottom to top, a nozzle mounting frame 35 is fixedly mounted at the front end of the second support plate 31, a plurality of material filling nozzles 36 are installed in the nozzle mounting frame 35, the material filling nozzles 36 are communicated with the discharging pipe 17 through the feeding pipe 30, and the second lifting guide pillar 32 is movably sleeved on the second support plate 31 and the moving plate 33 and fixedly connected with the mounting plate 34 through the mounting plate 34.
The bottom of the moving plate 33 is fixedly provided with a lifting cylinder 37 which can drive the second supporting plate 31 and drive the filling nozzle mounting frame 35 to move up and down, the lifting cylinder 37 is a cylinder with magnetism and can adjust the stroke, a piston rod of the lifting cylinder 37 is fixedly connected with the second supporting plate 31 and can drive the second supporting plate 31 to move up and down, and meanwhile, a material filling nozzle 36 in the filling nozzle mounting frame 35 fixedly connected with the second supporting plate 31 is driven to move up and down, so that automatic filling is realized.
The lifting motor 38 is arranged on the mounting plate 34, the first screw rod 39 is connected to the lifting motor 38 in a transmission mode, the bottom end of the first screw rod 39 is fixedly connected with the moving plate 33, the lifting motor 38 drives the first screw rod 39 to clockwise forward and backward transfer or anticlockwise backward transfer to drive the moving plate 33 and the lifting cylinder 37 to move up and down, meanwhile, the second support plate 31 fixedly connected with the lifting cylinder 37 is driven, the filling nozzle mounting frame 35 fixedly connected with the second support plate 31 and the material filling nozzle 36 fixedly mounted on the filling nozzle mounting frame 35 integrally move up and down, the first screw rod 39 is driven by the lifting motor 38 to adjust the height of the lifting cylinder 37, so that the filling requirement exceeding the stroke range of the lifting cylinder 37 is met, the filling requirements of bottles with different heights can be met in a wider range, the application range is widened, and effective supplement of lifting adjustment of the.
The nozzle mounting bracket 35 includes a bottom plate 351, side plates 352 fixed to both ends of the third bottom plate 351, and two fixing plates 353, the two fixing plates 353 being disposed in parallel between the side plates 352 and forming a sliding groove 354.
The material pouring nozzle 36 is mounted on the fixing plate 353 through a fixing assembly 310, the fixing assembly 310 comprises a U-shaped fixing clamp 3101 and a stud 3102, the material pouring nozzle 36 is clamped on the fixing plate 353 through the U-shaped fixing clamp 3101 and is fixed through the stud 3102, and the stud 3102 penetrates through the sliding groove 354 and can horizontally move along the sliding groove 354. Unscrewing the stud 3102 can make the material filling nozzle 36 move horizontally along the sliding groove 354, thereby adjusting the position of the material filling nozzle 36, being applicable to the filling requirements of bottles with different sizes, and having flexible and convenient use and wide application range.
Elevating gear 3 is when using, at first, according to the height of treating the filling bottle, when the height of bottle can realize the filling in elevating cylinder 37 stroke within range, only need adjust elevating cylinder 37's operation stroke in order to adapt to the height of bottle, then start conveyor, make and treat that the filling bottle carries to material filling nozzle 36 under through the transport platform 6 of placing in the below of material filling nozzle 36, the bottle quantity of carrying at every turn is the number of material filling nozzle 36, when needs fill empty bottle, elevating gear descends, material filling nozzle 36 carries out the filling of material to aiming at the bottleneck, after the filling is accomplished, elevating gear 3 rises, wait that next group of empty bottle is carried to material filling nozzle 36 under. When the height of the bottle body exceeds the adjustable range of the movement stroke of the lifting cylinder 37, the first screw 39 can be driven by the lifting motor 38 to adjust the height of the lifting cylinder 37, so that the filling requirement exceeding the stroke range of the lifting cylinder 37 is met.
As a preferred embodiment, as shown in fig. 15 to 18, the leak stopping device 4 includes a lifting mechanism 42 and a telescopic leak stopping mechanism 43 provided on one side of the conveying table 6, and the lifting mechanism 42 is fixed to the side wall of the conveying table 6 by a support frame 41.
The telescopic leakage receiving mechanism 43 comprises a main board 431, a second guide rod 432 and a leakage receiving groove 433, the main board 431 is horizontally inserted into the second guide rod 432 of the main board 431, a leakage receiving cylinder 434 for driving the leakage receiving groove 433 to horizontally stretch out and draw back inside and outside along the second guide rod 432 is installed inside the main board 431, and the second guide rod 432 is fixedly connected with the side wall of the leakage receiving groove 433. The leakage receiving cylinder 434 is started, and a piston rod of the leakage receiving cylinder 434 drives the leakage receiving groove 433 to horizontally extend and retract inside and outside along the second guide rod 432.
The lifting mechanism 42 comprises a second bottom plate 421, a first guide rod 422 and a hand wheel 423, the first guide rod 422 and the hand wheel 423 are respectively arranged at four corners of the second bottom plate 421, the hand wheel 423 is arranged above the main plate 431 and is in threaded connection with the second bottom plate 421 and the main plate 431 through a second screw 424, and the first guide rod 422 is fixedly connected with the bottom of the main plate 431. By rotating the hand wheel 423, the second bottom plate 421 can move up and down along the first guide rod 422 and push the telescopic leakage receiving mechanism 43 to move up and down.
The telescopic leakage receiving mechanism 43 and the lifting mechanism 42 act together, so that the lifting adjustment and telescopic leakage receiving of the butt joint leakage groove 433 are realized, the use is flexible and convenient, and the application range is wide.
As a preferred embodiment, as shown in fig. 19-21, the bottle blocking device 5 includes a third guide rod 52 fixed on the side wall of the conveying platform 6 and three bottle blocking mechanisms 53 for blocking the bottle bodies, the three bottle blocking mechanisms 53 are mounted on the third guide rod 52 through a slide block 51 and can horizontally move along the third guide rod 52, a screw 54 is mounted on the slide block 51, and the slide block 51 can be adapted to the filling of the bottle bodies with different sizes by screwing and unscrewing the screw 54 to adjust the position of the bottle blocking mechanism 53.
The bottle blocking mechanism 53 comprises a housing 531, a bottle blocking cylinder 532 arranged inside the housing 531 and a bottle blocking plate 533 driven by the bottle blocking cylinder 532 to telescopically block the bottle body, the bottle blocking plate 533 comprises a connecting plate 5331 and a telescopic plate 5332 which are perpendicular to each other, the connecting plate 5331 is fixedly connected with a piston rod of the bottle blocking cylinder 532, and the telescopic plate 5332 penetrates out of the housing 531 and can be driven by the bottle blocking cylinder 532 to telescopically move above the conveying table 6.
The three bottle blocking mechanisms 53 are respectively a first bottle blocking mechanism 5301 for blocking an empty bottle and a second bottle blocking mechanism 5302 and a third bottle blocking mechanism 5303 for sequentially blocking filled material bottles, the first bottle blocking mechanism 5301 is arranged at the front end of the conveying table 1, the second bottle blocking mechanism 5302 and the third bottle blocking mechanism 5303 are arranged at the rear end of the conveying table 6 side by side, and the material filling nozzle 36 is arranged between the first bottle blocking mechanism 5301 and the second bottle blocking mechanism 5302.
The front end of the first bottle stopper mechanism 5301 is provided with a sensing mechanism 55 for sensing the approaching and counting of empty bottles, and the sensing mechanism 55 comprises a supporting base 551, a photoelectric switch 552 and a photoelectric switch rocker 553, wherein: the supporting base 551 is fixed on the front side wall of the first bottle stopper mechanism 5301, the photoelectric switch 552 is fixed on the supporting base 551, the photoelectric switch rocker 553 is electrically connected with the photoelectric switch 552, and the photoelectric switch 552 is in communication connection with the bottle stopper mechanism 53 for identifying signals.
When the leakage receiving device 4 and the bottle blocking device 5 are used, the height of the leakage receiving groove 433 is firstly adjusted through the lifting device 3, and meanwhile, the horizontal position of the leakage receiving groove 433 is adjusted through the telescopic leakage receiving mechanism 43 so as to adapt to the height and the size of a bottle body to be processed. Then, the filling device is started, at this time, the leakage receiving groove 433 is located right below the material filling nozzle 36, the empty bottles on the conveying table 6 are conveyed to the sensing mechanism 55, the sensing mechanism 55 senses the empty bottles and starts counting, when the number of the empty bottles which is double the number of the material filling nozzle 36 is conveyed to the blanking area between the first bottle blocking mechanism 5501 and the second bottle blocking mechanism 5502, the first bottle blocking mechanism 5501 and the second bottle blocking mechanism 5502 extend out of the bottle blocking plate 33, simultaneously, the leakage receiving groove 433 contracts inwards, the material filling nozzle 36 just faces the empty bottles with odd numbers of one, three, five and seven in conveying sequence for filling, when filling is completed, the leakage receiving groove 433 extends to right below the material filling nozzle 36 for receiving leakage, simultaneously, the bottle blocking plate 433 of the second bottle blocking mechanism 5502 retracts, the bottle blocking plate 533 of the third bottle blocking mechanism 5303 extends out, the bottle body continues to convey the distance of one bottle body forwards, at this time, the leakage receiving groove 433 contracts inwards, the material filling nozzle 36 continues to fill the empty bottles with even numbers of second, fourth, sixth and eighth degrees in the conveying sequence, and when the material filling is completed, the leakage receiving groove 433 continues to extend to the position right below the material filling nozzle 36 for receiving leakage, so that a complete material filling cycle is completed, and the material filling operation is repeated.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention should fall within the protection scope of the present invention.
Claims (10)
1. The sauce filling equipment is characterized by comprising a conveying platform (6), and a stirring device (1), a metering device (2), a lifting device (3) and a bottle blocking device (5) which are arranged on one side of the conveying platform (6);
the stirring device comprises a material box (11), a material stirring shaft (12) transversely arranged in the material box (11) and a stirring motor (13) for driving the material stirring shaft (12) to rotate, wherein a plurality of stirring blades (14) are respectively arranged on the corresponding end surfaces of the material stirring shaft (12) in a staggered mode, a certain included angle is formed between every two adjacent stirring blades (14), a feeding pipe (16) is arranged at the top of the material box (11), and a plurality of discharging pipes (17) are arranged at the bottom of the material box (11);
the metering device (2) comprises a first supporting plate (21) and a first bottom plate (22), a plurality of ball screws (23) and a plurality of first lifting guide pillars (24) are arranged between the first supporting plate (21) and the first bottom plate (22), a metering cylinder (26) communicated with the discharge pipe (17) is arranged above the first supporting plate (21), a metering power mechanism (25) is arranged on the first bottom plate (22), the metering power mechanism (25) drives the ball screws (23) to rotate forwards and backwards and drives the metering cylinder (26) to move upwards and downwards through the first supporting plate (21) so as to control the discharge amount of the discharge pipe (17);
the lifting device (3) is communicated with the discharging pipe (17) through a conveying pipe (30), and comprises a second lifting guide pillar (32), a second supporting plate (31), a moving plate (33) and a mounting plate (34), wherein the second supporting plate (31), the moving plate (33) and the mounting plate (34) are sequentially arranged from bottom to top, the front end of the second supporting plate (31) is fixedly provided with a filling nozzle mounting frame (35), the bottom of the moving plate (33) is fixedly provided with a lifting cylinder (37) capable of driving the second supporting plate (31) and driving the filling nozzle mounting frame (35) to move up and down, the mounting plate (34) is provided with a lifting motor (38), the lifting motor (38) is in transmission connection with a first screw rod (39), and the lifting motor (38) drives the first screw rod (39) to be transferred in the forward and backward;
the bottle blocking device (5) comprises a third guide rod (52) fixed on the side wall of the conveying table (6) and three bottle blocking mechanisms (53) used for blocking bottles, the three bottle blocking mechanisms (53) are installed on the third guide rod (52) through a sliding block (51) and can horizontally move along the third guide rod (52), and the three bottle blocking mechanisms (53) are respectively a first bottle blocking mechanism (5301) used for blocking empty bottles and a second bottle blocking mechanism (5302) and a third bottle blocking mechanism (5303) used for sequentially blocking filled material bottles.
2. The sauce filling equipment according to claim 1, further comprising a leakage receiving device (4), wherein the leakage receiving device (4) comprises a lifting mechanism (42) and a telescopic leakage receiving mechanism (43) which are arranged on one side of the conveying platform (6), and the lifting mechanism (42) is fixed on the side wall of the conveying platform (6) through a supporting frame (41);
the telescopic leakage receiving mechanism (43) comprises a main board (431), a second guide rod (432) and a leakage receiving groove (433) which are horizontally inserted into the main board (431), wherein a leakage receiving cylinder (434) which drives the leakage receiving groove (433) to horizontally extend inwards and outwards along the second guide rod (432) is arranged in the main board (431);
elevating system (42) include second bottom plate (421), divide and locate first guide arm (422) and hand wheel (423) at four bights of second bottom plate (421), hand wheel (423) set up in mainboard (431) top and through second screw rod (424) and second bottom plate (421) and mainboard (431) threaded connection, it is rotatory hand wheel (423), second bottom plate (421) can follow first guide arm (422) and reciprocate and promote simultaneously flexible hourglass mechanism (43) reciprocates.
3. Sauce filling equipment according to claim 2, wherein the second guide rod (432) is fixedly connected with the side wall of the leakage receiving groove (433), and the first guide rod (422) is fixedly connected with the bottom of the main plate (431).
4. Sauce material filling equipment according to claim 1, characterized in that one side of discharging pipe (17) is provided with row material pipe (18), be equipped with many material level measuring bars (19) that are used for detecting the material degree of depth in workbin (11), many material level measuring bars (19) transversely set up side by side and differ in length, material level measuring bars (19) are fixed in through backup pad (10) workbin (11) top.
5. Sauce filling equipment according to claim 1 or 4, characterized in that said stirring blade (14) is provided with a plurality of through holes (15).
6. The sauce filling equipment according to claim 1, wherein the metering power mechanism (25) comprises a driving wheel (251), a driven wheel (252) and a servo motor (253), an output shaft of the servo motor (253) is connected with the driving wheel (251), a synchronous belt (254) is connected between the driving wheel (251) and the synchronous driven wheel (252) in a matching manner, a tension wheel (255) is arranged on the outer side of the synchronous belt (254), and the bottom of the ball screw (23) is in threaded connection with the driven wheel (252).
7. Sauce filling equipment according to claim 1 or 6, characterized in that the top end of the metering cylinder (26) is in communication with the outlet pipe (17), and the piston rod of the metering cylinder (26) is fixedly connected with the first support plate (21).
8. The sauce filling equipment according to claim 1, wherein the second lifting guide pillar (32) is movably sleeved on the second support plate (31) and the moving plate (33) and penetrates through the mounting plate (34) to be fixedly connected with the mounting plate (34), a plurality of material filling nozzles (36) are arranged in the filling nozzle mounting frame (35), and the material filling nozzles (36) are communicated with the discharge pipe (17) through a material conveying pipe (30).
9. Sauce filling equipment according to claim 1 or 8, wherein the piston rod of the lifting cylinder (37) is fixedly connected with the second support plate (31), and the bottom end of the screw (39) is fixedly connected with the moving plate (33).
10. The sauce filling equipment according to claim 1, wherein the bottle blocking mechanism (53) comprises a housing (531), a bottle blocking cylinder (532) arranged inside the housing (531) and a bottle blocking plate (533) driven by the bottle blocking cylinder (532) to telescopically block the bottles, and the front end of the first bottle blocking mechanism (5301) is provided with a sensing mechanism (55) for sensing the approaching and counting of the empty bottles.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202011336803.6A CN112320731B (en) | 2020-11-25 | Sauce filling equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202011336803.6A CN112320731B (en) | 2020-11-25 | Sauce filling equipment |
Publications (2)
Publication Number | Publication Date |
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CN112320731A true CN112320731A (en) | 2021-02-05 |
CN112320731B CN112320731B (en) | 2024-08-02 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115285914A (en) * | 2022-09-29 | 2022-11-04 | 张家港保税区长江国际港务有限公司 | A low-cost filling device of high efficiency for producing edible oil |
CN115353050A (en) * | 2022-10-19 | 2022-11-18 | 江苏雅博动物健康科技有限责任公司 | Batch fish oil filling equipment with air tightness detection function |
CN117842915A (en) * | 2024-01-29 | 2024-04-09 | 佛山市谭工机械有限公司 | Full-automatic multi-oil pickle filling machine |
CN118206063A (en) * | 2024-05-21 | 2024-06-18 | 成都华誉博能油气装备工程技术有限公司 | Industrial oil filling device |
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JPH05170229A (en) * | 1991-12-16 | 1993-07-09 | Fujimori Kogyo Kk | Controlling device for attitude of container provided to filling apparatus |
CN205917006U (en) * | 2016-07-05 | 2017-02-01 | 佛山市谭工机械有限公司 | Chilli sauce liquid filling machine |
CN208265743U (en) * | 2017-06-27 | 2018-12-21 | 广州新浪爱拓化工机械有限公司 | A kind of energy-efficient linear automatic filling machine |
CN214192521U (en) * | 2020-11-25 | 2021-09-14 | 佛山市谭工机械有限公司 | Sauce filling equipment |
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH05170229A (en) * | 1991-12-16 | 1993-07-09 | Fujimori Kogyo Kk | Controlling device for attitude of container provided to filling apparatus |
CN205917006U (en) * | 2016-07-05 | 2017-02-01 | 佛山市谭工机械有限公司 | Chilli sauce liquid filling machine |
CN208265743U (en) * | 2017-06-27 | 2018-12-21 | 广州新浪爱拓化工机械有限公司 | A kind of energy-efficient linear automatic filling machine |
CN214192521U (en) * | 2020-11-25 | 2021-09-14 | 佛山市谭工机械有限公司 | Sauce filling equipment |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115285914A (en) * | 2022-09-29 | 2022-11-04 | 张家港保税区长江国际港务有限公司 | A low-cost filling device of high efficiency for producing edible oil |
CN115285914B (en) * | 2022-09-29 | 2022-12-27 | 张家港保税区长江国际港务有限公司 | A high efficiency low-cost filling device for producing edible oil |
CN115353050A (en) * | 2022-10-19 | 2022-11-18 | 江苏雅博动物健康科技有限责任公司 | Batch fish oil filling equipment with air tightness detection function |
CN117842915A (en) * | 2024-01-29 | 2024-04-09 | 佛山市谭工机械有限公司 | Full-automatic multi-oil pickle filling machine |
CN117842915B (en) * | 2024-01-29 | 2024-06-04 | 佛山市谭工机械有限公司 | Full-automatic multi-oil pickle filling machine |
CN118206063A (en) * | 2024-05-21 | 2024-06-18 | 成都华誉博能油气装备工程技术有限公司 | Industrial oil filling device |
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