CN112318787A - Rubber vulcanization mould belt cleaning device - Google Patents
Rubber vulcanization mould belt cleaning device Download PDFInfo
- Publication number
- CN112318787A CN112318787A CN202011039953.0A CN202011039953A CN112318787A CN 112318787 A CN112318787 A CN 112318787A CN 202011039953 A CN202011039953 A CN 202011039953A CN 112318787 A CN112318787 A CN 112318787A
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- China
- Prior art keywords
- mounting
- conveying roller
- cleaning device
- cleaning mechanism
- back plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/70—Maintenance
- B29C33/72—Cleaning
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention discloses a cleaning device for a rubber vulcanization mold, which comprises: the device comprises a base, a mounting back plate, a feeding conveying roller, an ultrasonic cleaning device, a transferring conveying roller, a cleaning mechanism, a discharging conveying roller and a drying mechanism; the ultrasonic cleaning device is arranged on the front side of the mounting back plate and is positioned on the right side of the feeding conveying roller; the cleaning mechanism is arranged on the front side of the mounting back plate and is positioned on the right side of the transferring conveying roller; the discharging conveying roller is arranged on the front side of the mounting back plate along the left-right direction and is positioned on the right side of the cleaning mechanism; and the drying mechanism is arranged at the center of the top end of the discharging conveying roller. This rubber vulcanization mould belt cleaning device can realize the streamlined work that rubber vulcanization mould ultrasonic cleaning and organic solvent scrubbed, can realize the automation of rubber vulcanization mould inner chamber and scrub, easy operation labour saving and time saving to can dry the rubber vulcanization mould after finishing washing, need not to transport and use external device to dry, shorten processing cycle.
Description
Technical Field
The invention relates to the technical field of rubber vulcanization, in particular to a cleaning device for a rubber vulcanization mold.
Background
Vulcanization is also known as crosslinking and curing. The process of converting linear macromolecules into a three-dimensional network structure by adding crosslinking auxiliaries such as a vulcanizing agent, an accelerator and the like into rubber under the conditions of certain temperature and pressure is characterized in that sulfur is firstly adopted to realize crosslinking of natural rubber, so the vulcanization is called, the initial natural rubber product is crosslinked by using sulfur as a crosslinking agent, and along with the development of the rubber industry, a plurality of non-sulfur crosslinking agents can be used for crosslinking at present, so the more scientific meaning of the vulcanization is crosslinking or bridging, namely, the process of forming the network macromolecules by the crosslinking action of the linear macromolecules, and a rubber vulcanization mold can generate glue stains on the surface in the using process, so the quality of the rubber product is directly influenced, and therefore, the rubber vulcanization mold needs to be cleaned in time;
in the prior art, the cleaning method of the rubber vulcanization mold adopts the steps that the mold is soaked in an organic solvent in advance to decompose internal rubber scale, then a worker manually polishes the surface of the mold by using polishing tools such as a metal brush, a hairbrush or abrasive cloth and the like to erase the rubber scale on the working surface of the mold, the operation is troublesome, time and labor are wasted, and the cleaned mold needs to be dried by using an external device, so that additional processing time is increased.
Disclosure of Invention
The invention aims to provide a rubber vulcanization mould cleaning device, which at least solves the problems that in the rubber vulcanization mould cleaning method in the prior art, the mould is soaked in an organic solvent in advance to decompose internal rubber scale, then workers manually polish the surface of the mould by using polishing tools such as a metal brush, a hair brush or abrasive cloth and the like to erase the rubber scale on the working surface of the mould, the operation is troublesome, time and labor are wasted, and the cleaned mould needs to be dried by using an external device, so that additional processing time is increased.
In order to achieve the purpose, the invention provides the following technical scheme: a rubber vulcanization mold cleaning device comprising:
a base;
the mounting back plate is arranged at the center of the top end of the base along the left-right direction;
the feeding conveying roller is arranged at the lower left of the mounting back plate;
the ultrasonic cleaning device is arranged on the front side of the mounting back plate and is positioned on the right side of the feeding conveying roller;
the transfer conveying roller is arranged on the front side of the mounting back plate and is positioned on the right side of the ultrasonic cleaning device;
the cleaning mechanism is arranged on the front side of the mounting back plate and is positioned on the right side of the transferring conveying roller;
the discharging conveying roller is arranged on the front side of the mounting back plate along the left-right direction and is positioned on the right side of the cleaning mechanism (6);
and the drying mechanism is arranged at the center of the top end of the discharge conveying roller.
Preferably, the cleaning mechanism includes: the cleaning mechanism comprises a cleaning mechanism shell, a mounting groove, a spray pipe and a three-axis brushing assembly; the cleaning mechanism shell is arranged on the front side of the mounting back plate and is positioned on the inner sides of the transferring conveying roller and the discharging conveying roller; the mounting groove is formed in the top end of the cleaning mechanism shell, and the top end of an inner cavity of the mounting groove is communicated with the upper surface of the cleaning mechanism shell; the number of the spraying pipes is two, and the two spraying pipes are respectively arranged at the top ends of the left side and the right side of the inner cavity of the mounting groove along the front-back direction; the three-shaft brushing assembly is arranged at the top end of the front side of the inner cavity of the cleaning mechanism shell.
Preferably, the tri-axial brushing assembly comprises: the device comprises a box body, a first motor, a first belt pulley, a second belt pulley, a transmission belt, a first limiting groove and a connecting block; the box body is arranged at the top end of the front side of the inner cavity of the cleaning mechanism shell along the left-right direction; the first motor is arranged on the left side of the inner cavity of the box body; the first belt pulley is connected with the output end of the first motor through a screw; the second belt pulley is rotatably connected to the right side of the inner cavity of the box body through a pin shaft; the left end and the right end of the inner side of the transmission belt are respectively sleeved with the outer walls of the first belt pulley and the second belt pulley; the first limiting groove is formed in the top end of the box body in the left-right direction, and the upper side and the lower side of an inner cavity of the first limiting groove are communicated with the inner cavity and the outer wall of the box body respectively; the connecting block is inserted in the inner cavity of the first limiting groove, and the bottom end of the connecting block extends into the inner cavity of the box body and is fixedly connected with the outer wall of the transmission belt.
Preferably, the tri-axial brushing assembly further comprises; the first mounting seat, the second motor, the screw rod and the screw rod nut, the first guide rail and the first limiting slide block are arranged on the first mounting seat; the first mounting seat is arranged at the top end of the connecting block along the front-back direction; the second motor is arranged on the front side of the first mounting seat (78) along the front-back direction, and the output end of the second motor extends into the inner side of the first mounting seat; the screw rod is connected with the output end of the second motor in a threaded manner along the front-back direction; the screw nut is in threaded connection with the outer wall of the screw rod; the number of the first guide rails is two, and the two first guide rails are respectively arranged at the upper end and the lower end of the right side of the first mounting seat along the front-back direction; the number of the first limiting slide blocks is two, and the two first limiting slide blocks are respectively sleeved on the outer walls of the upper first guide rail and the lower first guide rail.
Preferably, the tri-axial brushing assembly further comprises; the electric brush is arranged on the second mounting seat; the second mounting seat is arranged on the right side of the first limiting slide block along the vertical direction, and the left side of the second mounting seat is connected with a right end screw of the screw nut through a screw; the electric telescopic rod is arranged at the top end of the second mounting seat along the vertical direction, and the bottom end of the electric telescopic rod extends into the inner side of the second mounting seat; the mounting plate is connected to the bottom end of the electric telescopic rod through a screw; the electric brush is fixedly arranged on the right side of the mounting plate through a bracket along the vertical direction; the number of the second guide rails is two, and the two second guide rails are respectively arranged at the front end and the rear end of the right side of the second mounting seat along the up-down direction; the number of the second limiting sliding blocks is two, the second limiting sliding blocks are respectively sleeved on the outer walls of the front and the rear second guide rails, and the right sides of the second limiting sliding blocks are fixedly connected with the mounting plate.
Preferably, the base further comprises: the device comprises a controller, an air purification device, a water tank, a lifting platform and a water pump; the controller is embedded in the front side of the mounting back plate and positioned above the feeding conveying roller, and the controller is respectively and electrically connected with the ultrasonic cleaning device, the first motor, the second motor, the electric telescopic rod and the electric brush; the air purification device is arranged at the top end of the base and is positioned at the rear side of the mounting back plate, two air inlets of the air purification device are respectively positioned above the ultrasonic cleaning device and the cleaning mechanism, and the air purification device is electrically connected with the controller; the water tank is arranged on the rear side of the top end of the base and is positioned on the right side of the air purification device; the number of the lifting platforms is two, the two lifting platforms are respectively embedded in the left side and the right side of the inner cavity of the mounting back plate and are respectively positioned at corresponding positions above the ultrasonic cleaning device and the cleaning mechanism, and the lifting platforms are electrically connected with the controller; the water pump sets up the top front side of water tank, the inlet tube of water pump extends into the inner chamber of water tank, the delivery port spiro union of water pump has three-way pipe's one end, and three-way pipe's other both ends extend into the inner chamber of mounting groove and respectively with the rear end looks spiro union that is located the mounting groove inner chamber left and right sides shower, water pump and controller electric connection.
Compared with the prior art, the invention has the beneficial effects that: this rubber vulcanization mould belt cleaning device:
1. ultrasonic cleaning is carried out on the vulcanizing mold in the vulcanizing mold through an ultrasonic cleaning device, so that dirt on the surface of an object and in a gap is rapidly peeled off, and the aim of carrying out primary ultrasonic cleaning on the vulcanizing mold is fulfilled;
2. the first motor drives the first belt pulley to rotate clockwise or anticlockwise, the transmission belt drives the connecting block to move to a specified position in the left-right horizontal direction under the action of the rotating force of the first belt pulley, the second motor drives the lead screw nut to rotate clockwise or anticlockwise, the lead screw nut drives the second mounting seat to drive the second guide rail under the action of the rotating force of the lead screw rod, the second limiting slide block drives the electric brush to move to a specified position in the front-back horizontal direction under the action of the cooperation of the second limiting slide block and the mounting plate, the electric telescopic rod is shortened by self extension to push the mounting plate to drive the electric brush to move to a specified height in the up-down direction, and the electric brush moves to the inside of a vulcanization mold cavity, a motor inside the electric brush drives a brush head to brush the inside of a mold cavity of the vulcanizing mold;
3. the eccentric wheel is driven by the third motor to rotate clockwise, so that the eccentric wheel drives the front connecting rod and the rear connecting rod to drive the sliding block on the corresponding position to drive the spray head pipe on the corresponding position to reciprocate back and forth above the vulcanizing mold under the action of self-rotating force, and hot air generated in the heating air pump is discharged to the spray head pipe along the guide pipe and sprayed to the surface of the vulcanizing mold so as to dry the vulcanizing mold;
thereby can realize the streamlined job that rubber vulcanization mould ultrasonic cleaning and organic solvent scrubbed, can realize the automation of rubber vulcanization mould inner chamber and scrub, easy operation labour saving and time saving to can dry the rubber vulcanization mould after finishing wasing, need not to transport and use external device to dry, shorten processing cycle.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a rear side schematic view of FIG. 1;
FIG. 3 is an exploded view of the cleaning mechanism of FIG. 1;
FIG. 4 is an exploded view of the tri-axial brushing assembly of FIG. 3;
FIG. 5 is an exploded view of the drying mechanism of FIG. 1;
fig. 6 is an exploded view of the housing of fig. 5.
In the figure: 1. a base, 2, a mounting back plate, 3, a feeding conveying roller, 4, an ultrasonic cleaning device, 5, a transferring conveying roller, 6, a cleaning mechanism, 61, a cleaning mechanism shell, 62, a mounting groove, 63, a spray pipe, 7, a three-axis brushing component, 71, a box body, 72, a first motor, 73, a first belt pulley, 74, a second belt pulley, 75, a transmission belt, 76, a first limiting groove, 77, a connecting block, 78, a first mounting seat, 79, a second motor, 710, a screw rod, 711, a screw nut, 712, a first guide rail, 713, a first limiting slide block, 714, a second mounting seat, 715, an electric telescopic rod, 716, a mounting plate, 717, an electric brush, 718, a second guide rail, 719, a second limiting slide block, 8, a discharging conveying roller, 9, a drying mechanism, 91, a drying mechanism shell, 92, a heating air pump, 93, a shell, 94, a third motor, 95, a cleaning mechanism, 61, a cleaning mechanism, Eccentric wheel, 96, second spacing groove, 97, slider, 98, connecting rod, 99, shower nozzle pipe, 10, controller, 11, air purification device, 12, water tank, 13, lift platform, 14, water pump.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: a rubber vulcanization mold cleaning device comprising: the device comprises a base 1, an installation back plate 2, a feeding conveying roller 3, an ultrasonic cleaning device 4, a transferring conveying roller 5, a cleaning mechanism 6, a discharging conveying roller 8 and a drying mechanism 9, wherein the feeding conveying roller 3, the discharging conveying roller 8 and the discharging conveying roller 8 are arranged in a downward inclined mode from left to right, and drainage grooves are formed below the feeding conveying roller 3, the discharging conveying roller 8 and the discharging conveying roller 8; the mounting back plate 2 is arranged at the center of the top end of the base 1 along the left-right direction; the feeding conveying roller 3 is arranged at the lower left of the mounting backboard 2; the ultrasonic cleaning device 4 is arranged on the front side of the mounting back plate 2 and is positioned on the right side of the feeding conveying roller 3, the ultrasonic cleaning device 4 is directly purchased, mounted and used from the market according to actual use requirements, the ultrasonic cleaning device 4 can be controlled by the controller 10 to carry out ultrasonic cleaning on the vulcanizing mold in the ultrasonic cleaning device 4, so that dirt on the surface of an object and in a gap is rapidly peeled off, and the purpose of carrying out primary ultrasonic cleaning on the vulcanizing mold is achieved; the transfer conveying roller 5 is arranged on the front side of the mounting back plate 2 and is positioned on the right side of the ultrasonic cleaning device 4; the cleaning mechanism 6 is arranged on the front side of the mounting back plate 2 and is positioned on the right side of the transferring and conveying roller 5; the discharging conveying roller 8 is arranged on the front side of the mounting back plate 2 along the left-right direction and is positioned on the right side of the cleaning mechanism 6; the drying mechanism 9 is arranged at the center of the top end of the discharging conveying roller 8.
Preferably, the washing mechanism 6 further includes: a cleaning mechanism shell 61, a mounting groove 62, a spray pipe 63 and a three-axis brushing component 7; the cleaning mechanism shell 61 is arranged on the front side of the mounting back plate 2 and is positioned on the inner sides of the transferring conveying roller 5 and the discharging conveying roller 8; the mounting groove 62 is formed at the top end of the cleaning mechanism shell 61, and the top end of the inner cavity of the mounting groove 62 is communicated with the upper surface of the cleaning mechanism shell 61; the number of the spraying pipes 63 is two, the two spraying pipes 63 are respectively arranged at the top ends of the left side and the right side of the inner cavity of the mounting groove 62 along the front-back direction, and the outer walls of the spraying pipes 63 are provided with atomizing nozzles to improve the spraying area; the three-axis brush assembly 7 is mounted at the forward top end of the interior cavity of the washer mechanism housing 61.
Preferably, the three-axis brush assembly 7 further comprises: the device comprises a box body 71, a first motor 72, a first belt pulley 73, a second belt pulley 74, a transmission belt 75, a first limiting groove 76 and a connecting block 77; the box body 71 is arranged at the top end of the front side of the inner cavity of the cleaning mechanism shell 61 along the left-right direction; the first motor 72 is arranged at the left side of the inner cavity of the box body 71, the specific use model of the first motor 72 is directly purchased, installed and used from the market according to the actual use requirement, and the controller 10 can control the first motor 72 to drive the first belt pulley 73 to rotate clockwise or anticlockwise; the first pulley 73 is in screw connection with the output end of the first motor 72; the second belt pulley 74 is rotatably connected to the right side of the inner cavity of the box body 71 through a pin shaft, and the second belt pulley 74 plays roles in tensioning and limiting the transmission belt 75; the left end and the right end of the inner side of the transmission belt 75 are respectively sleeved with the outer walls of the first belt pulley 73 and the second belt pulley 74, and the transmission belt 75 can rotate clockwise or anticlockwise under the action of the rotating force of the first belt pulley 73; the first limiting groove 76 is formed in the top end of the box body 71 in the left-right direction, and the upper side and the lower side of an inner cavity of the first limiting groove 76 are respectively communicated with the inner cavity and the outer wall of the box body 71; the connecting block 77 is inserted in the inner cavity of the first limiting groove 76, the bottom end of the connecting block 77 extends into the inner cavity of the box body 71 and is fixedly connected with the outer wall of the transmission belt 75, and the connecting block 77 can slide left and right in the inner cavity of the first limiting groove 76.
Preferably, the three-axis brushing assembly 7 further comprises; the first mounting seat 78, the second motor 79, the screw rod 710, the screw nut 711, the first guide rail 712 and the first limit sliding block 713; the first mounting seat 78 is provided at the top end of the connecting block 77 in the front-rear direction; the second motor 79 is arranged at the front side of the first mounting seat 78 along the front-back direction, the output end of the second motor 79 extends into the inner side of the first mounting seat 78, the specific usage model of the second motor 79 is directly purchased from the market and installed and used according to the actual usage requirement, and the second motor 79 can be controlled by the controller 10 to drive the screw nut 711 to rotate clockwise or anticlockwise; the screw rod 710 is connected to the output end of the second motor 79 in a threaded manner along the front-rear direction; the screw nut 711 is screwed on the outer wall of the screw rod 710, and the screw nut 711 moves to the front side or the rear side under the rotating force of the screw rod 710; the number of the first guide rails 712 is two, and the two first guide rails 712 are respectively arranged at the upper end and the lower end of the right side of the first mounting seat 78 along the front-back direction; the number of the first limiting sliding blocks 713 is two, the two first limiting sliding blocks 713 are respectively sleeved on the outer walls of the upper and lower first guide rails 712, and the first limiting sliding blocks 713 can slide back and forth on the outer walls of the first guide rails 712 to limit the second mounting seat 714.
Preferably, the three-axis brushing assembly 7 further comprises; the electric brush is characterized by comprising a second mounting seat 714, an electric telescopic rod 715, a mounting plate 716, an electric brush 717, a second guide rail 718 and a second limiting sliding block 719; the second mounting seat 714 is arranged on the right side of the first limiting sliding block 713 in the vertical direction, and the left side of the second mounting seat 714 is in screw connection with the right end of the screw nut 711; the electric telescopic rod 715 is arranged at the top end of the second mounting seat 714 along the vertical direction, and the bottom end of the electric telescopic rod 715 extends into the inner side of the second mounting seat 714; the mounting plate 716 is connected to the bottom end of the electric telescopic rod 715 through a screw, the electric telescopic rod 715 is directly purchased, mounted and used from the market according to actual use requirements, and the electric telescopic rod 715 can be controlled by the controller 10 to be lengthened and shortened by the controller to push the mounting plate 716 to move up and down; the electric brush 717 is fixedly installed on the right side of the installation plate 716 through a support in the vertical direction, the electric brush 717 is specifically purchased, installed and used from the market according to the actual use requirement, and the controller 10 can control the internal motor to drive the brush head to brush the inside of the vulcanizing mold cavity; the number of the second guide rails 718 is two, and the two second guide rails 718 are respectively arranged at the front end and the rear end of the right side of the second mounting seat 714 in the up-down direction; the number of the second limiting sliding blocks 719 is two, the two second limiting sliding blocks 719 are respectively sleeved on the outer walls of the front and rear second guide rails 718, and the right sides of the second limiting sliding blocks 719 are fixedly connected with the mounting plate 716.
Preferably, the base 1 further includes: the device comprises a controller 10, an air purification device 11, a water tank 12, a lifting platform 13 and a water pump 14; the controller 10 is embedded in the front side of the mounting back plate 2 and is positioned above the feeding conveying roller 3, the controller 10 is respectively and electrically connected with the ultrasonic cleaning device 4, the first motor 72, the second motor 79, the electric telescopic rod 715 and the electric brush 717, and the specific use model of the controller 10 is directly purchased, mounted and used from the market according to the actual use requirement; the air purification device 11 is arranged at the top end of the base 1 and is positioned at the rear side of the installation back plate 2, two air inlets of the air purification device 11 are respectively positioned above the ultrasonic cleaning device 4 and the cleaning mechanism 6, the air purification device 11 is electrically connected with the controller 10, the air purification device 11 is directly purchased, installed and used from the market according to actual use requirements, and the air purification device 11 can be controlled by the controller 10 to purify pollutants generated in the cleaning process; the water tank 12 is arranged on the rear side of the top end of the base 1 and is positioned on the right side of the air purification device 11, a water inlet valve pipe is arranged on the outer side of the water tank 12, and the inside of the water tank 12 is good in sealing performance; the number of the lifting platforms 13 is two, the two lifting platforms 13 are respectively embedded in the left side and the right side of the inner cavity of the mounting back plate 2 and are respectively positioned at corresponding positions above the ultrasonic cleaning device 4 and the cleaning mechanism 6, the lifting platforms 13 are electrically connected with the controller 10, the lifting platforms 13 are specifically purchased, installed and used from the market according to actual use requirements, and the lifting platforms 13 can be controlled by the controller 10 to move the rubber vulcanization grinding tool in the lifting platforms into or out of the ultrasonic cleaning device 4 and the cleaning mechanism 6 respectively; the water pump 14 sets up the top front side at water tank 12, the inlet tube of water pump 14 extends into the inner chamber of water tank 12, the delivery port spiro union of water pump 14 has the one end of three-way pipe, and the other both ends of three-way pipe extend into the inner chamber of mounting groove 62 and respectively with be located the rear end looks spiro union of the left and right sides shower 63 of mounting groove 62 inner chamber, water pump 14 and controller 10 electric connection, water pump 14 specifically uses the model and directly purchases the installation and use from the market according to the in-service use requirement, water pump 14 can be controlled by controller 10 and go into to controlling two shower 63 inside and spray outside the vulcanization mould with water tank 12 inner chamber organic solvent along the pipe pump.
Preferably, the base 1 further includes: a drying mechanism shell 91, a heating air pump 92, a shell 93, a third motor 94, an eccentric wheel 95, a second limit groove 96, a slide block 97, a connecting rod 98 and a spray head pipe 99; the drying mechanism shell 91 is arranged at the center of the top end of the discharging conveying roller 8, and the discharging conveying roller 8 penetrates through the left side and the right side of the inner cavity of the drying mechanism shell 91; the heating air pump 92 is embedded in the center of the top end of the drying mechanism shell 91, the heating air pump 92 is electrically connected with the controller 10, the specific use model of the heating air pump 92 is directly purchased, installed and used from the market according to the actual use requirement, the controller 10 can control the heating air pump 92 to generate hot air flow inside the heating air pump, the hot air flow is discharged into the nozzle pipe 99 along the guide pipe, and the hot air flow is sprayed to the surface of the vulcanizing mold through the nozzle pipe 99 so as to dry the vulcanizing mold; the outer shell 93 is arranged at the bottom end of the inner cavity of the drying mechanism shell 91 along the front-back direction; the third motor 94 is arranged at the top end of the housing 93 along the up-down direction, the output end of the third motor 94 extends into the inner cavity of the housing 93, the third motor 94 is electrically connected with the controller 10, the specific usage model of the third motor 94 is directly purchased, installed and used from the market according to the actual usage requirement, and the third motor 94 can be controlled by the controller 10 to drive the eccentric wheel 95 to rotate clockwise; the eccentric wheel 95 is connected with the output end of the third motor 94 through screws; the second limiting groove 96 is formed in the bottom end of the inner cavity of the shell 93 along the front-rear direction, and the upper side and the lower side of the inner cavity of the second limiting groove 96 are respectively communicated with the inner cavity and the outer wall of the shell 93; the number of the sliding blocks 97 is two, the two sliding blocks 97 are respectively inserted into the front side and the rear side of the inner cavity of the second limiting groove 96, and the sliding blocks 97 can slide in the front side and the rear side of the inner cavity of the second limiting groove 96; the number of the connecting rods 98 is two, the two connecting rods 98 are respectively arranged at the top ends of the inner sides of the front and rear sliding blocks 97, and the inner sides of the front and rear connecting rods 98 are fixedly connected with the outer wall of the eccentric wheel 95; the number of the nozzle pipes 99 is two, the two nozzle pipes 99 are respectively arranged at the bottom ends of the front and rear sliding blocks 97 along the left-right direction, the left side of the nozzle pipe 99 is in threaded connection with one end of a guide pipe, the other end of the guide pipe is in threaded connection with the air outlet of the heating air pump 92, and the outer wall of the nozzle pipe 99 is provided with an atomizing nozzle which can improve the spraying area.
All the electrical components in the present application can be connected with an external adaptive power supply through a wire, and an adaptive external controller should be selected to connect according to specific actual use conditions to meet the control requirements of all the electrical components, and the specific connection mode and the control sequence thereof should be referred to in the following working principle that the electrical components are electrically connected in sequence, the detailed connection means thereof is a known technology in the art and is not described, and the following main description of the working principle and the process specifically works as follows.
Step 1: a worker places a rubber vulcanization mold on the surface of a feeding conveying roller 3, the vulcanization mold moves to a lifting platform 13 above an ultrasonic cleaning device 4 along the feeding conveying roller 3, the worker controls a controller 10 to sequentially start the lifting platform 13 above the ultrasonic cleaning device 4 and the ultrasonic cleaning device 4, the lifting platform 13 above the ultrasonic cleaning device 4 supports the vulcanization mold to enter an inner cavity of the ultrasonic cleaning device 4, the ultrasonic cleaning device 4 carries out ultrasonic cleaning on the vulcanization mold in the ultrasonic cleaning device 4, and dirt on the surface of an object and in a gap is rapidly peeled off, in order to achieve the purpose of carrying out preliminary ultrasonic cleaning on the vulcanizing mould, the lifting platform 13 above the ultrasonic cleaning device 4 lifts and supports the cleaned vulcanizing mould to the surface of the transferring and conveying roller 5, so that the vulcanizing mould enters the lifting platform 13 above the cleaning mechanism 6 along the transferring and conveying roller 5;
step 2: the working personnel injects organic solvent into the water tank 12 in advance, the working personnel sequentially control the lifting platform 13 above the cleaning mechanism 6, the water pump 14, the first motor 72, the second motor 79, the second motor 715 and the electric brush 717 to be started, the vulcanizing mold is moved to the inner cavity 62 by the lifting platform 13 above the electric brush 6, the organic solvent in the inner cavity of the water tank 12 is pumped into the left and right spraying pipes 63 by the water pump 14 along a guide pipe and sprayed on the outer side of the vulcanizing mold, the first motor 72 drives the first belt pulley 73 to rotate clockwise or anticlockwise, because the transmission belt 75 is sleeved with the first belt pulley 73, the transmission belt 75 is driven to rotate clockwise or anticlockwise under the rotating force of the first belt pulley 73 and the tensioning and limiting effects of the first belt pulley 74, and under the limiting effect of the first limiting groove 76, the transmission belt 75 drives the connecting block 77 to rotate on the first mounting seat 78, the second mounting seat and, The electric brush 717 is driven by the cooperation of the first guide rail 712, the first limit slider 713, the second mounting seat 714, the second guide rail 718, the second limit slider 719 and the mounting plate 716 to move to a specified position in the left-right horizontal direction, the lead screw nut 711 is driven by the second motor 79 to rotate clockwise or counterclockwise, due to the fact that the lead screw nut 711 is in threaded connection with the lead screw 710, the lead screw nut 711 is driven to move forward or backward under the rotating force of the lead screw 710, the second mounting seat 714 is driven to move forward or backward under the limit action of the first limit slider 713 and the drive of the lead screw nut 711, the second mounting seat 714 is driven to drive the electric brush 717 to move to the specified position in the front-back horizontal direction under the cooperation of the second guide rail 718, the second limit slider 719 and the mounting plate 716, the electric telescopic rod is lengthened and shortened by itself to drive the mounting plate 716 to move up and down, and the mounting plate 716 drives the electric brush 717 under the limit action of the second limit slider 719 to move up and when the height reaches the designated height, the electric brush 717 moves to the interior of the vulcanizing mold cavity, a motor in the electric brush 717 drives a brush head to brush the interior of the vulcanizing mold cavity, and a cleaning mechanism 13 above the cleaning mechanism 6 drives the brushed vulcanizing mold to move to the upper part of the discharging conveying roller 8;
and step 3: the vulcanizing mold moves to the inner cavity of the drying mechanism shell 91 along the outer wall of the discharging conveying roller 8, a worker controls the controller 10 to sequentially start the third motor 94 and the heating air pump 92, so that the third motor 94 drives the eccentric wheel 95 to rotate clockwise, the eccentric wheel 95 is eccentrically arranged, the eccentric wheel 95 drives the front connecting rod 98 and the rear connecting rod 98 to reciprocate back and forth under the action of self rotating force, the connecting rods 98 drive the sliding blocks 97 on the corresponding positions to reciprocate back and forth, the nozzle pipes 99 on the corresponding positions are driven to reciprocate back and forth above the vulcanizing mold under the limiting action of the connecting rods 98, hot air is generated in the heating air pump 92 and is discharged into the nozzle pipes 99 along guide pipes, and is sprayed to the surface of the vulcanizing mold by the nozzle pipes 99 to dry the vulcanizing mold;
thereby can realize the streamlined job that rubber vulcanization mould ultrasonic cleaning and organic solvent scrubbed, can realize the automation of rubber vulcanization mould inner chamber and scrub, easy operation labour saving and time saving to can dry the rubber vulcanization mould after finishing wasing, need not to transport and use external device to dry, shorten processing cycle.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. A rubber vulcanization mould belt cleaning device characterized by, includes:
a base (1);
the mounting back plate (2) is arranged at the center of the top end of the base (1) along the left-right direction;
the feeding conveying roller (3) is arranged at the lower left of the mounting back plate (2);
the ultrasonic cleaning device (4) is arranged on the front side of the mounting back plate (2) and is positioned on the right side of the feeding conveying roller (3);
the transfer conveying roller (5) is arranged on the front side of the mounting back plate (2) and is positioned on the right side of the ultrasonic cleaning device (4);
the cleaning mechanism (6) is arranged on the front side of the mounting back plate (2) and is positioned on the right side of the transferring conveying roller (5);
the discharging conveying roller (8) is arranged on the front side of the mounting back plate (2) along the left-right direction and is positioned on the right side of the cleaning mechanism (6);
and the drying mechanism (9) is arranged at the center of the top end of the discharging conveying roller (8).
2. The rubber vulcanization mold cleaning device according to claim 1, characterized in that: the cleaning mechanism (6) comprises:
the cleaning mechanism shell (61) is arranged on the front side of the mounting back plate (2) and is positioned on the inner sides of the transferring conveying roller (5) and the discharging conveying roller (8);
the cleaning mechanism comprises a cleaning mechanism shell (61), a mounting groove (62) and a cleaning mechanism, wherein the mounting groove (62) is formed in the top end of the cleaning mechanism shell (61), and the top end of an inner cavity of the mounting groove (62) is communicated with the upper surface of the cleaning mechanism shell (61);
the number of the spraying pipes (63) is two, and the two spraying pipes (63) are respectively arranged at the top ends of the left side and the right side of the inner cavity of the mounting groove (62) along the front-back direction;
and the three-shaft brushing assembly (7) is arranged at the top end of the front side of the inner cavity of the cleaning mechanism shell (61).
3. A rubber vulcanization mold cleaning device according to claim 2, characterized in that: the tri-axial brushing assembly (7) comprises:
a box body (71) which is installed at the top end of the front side of the inner cavity of the cleaning mechanism shell (61) along the left-right direction;
a first motor (72) arranged on the left side of the inner cavity of the box body (71);
the first belt pulley (73) is connected with the output end of the first motor (72) through a screw;
the second belt pulley (74) is rotatably connected to the right side of the inner cavity of the box body (71) through a pin shaft;
the left end and the right end of the inner side of the transmission belt (75) are respectively sleeved with the outer walls of the first belt pulley (73) and the second belt pulley (74);
the first limiting groove (76) is formed in the top end of the box body (71) in the left-right direction, and the upper side and the lower side of an inner cavity of the first limiting groove (76) are communicated with the inner cavity and the outer wall of the box body (71) respectively;
the connecting block (77) is inserted into the inner cavity of the first limiting groove (76), and the bottom end of the connecting block (77) extends into the inner cavity of the box body (71) and is fixedly connected with the outer wall of the transmission belt (75).
4. A rubber vulcanization mold cleaning device according to claim 3, characterized in that: the tri-axial brushing assembly (7) further comprises;
a first mounting seat (78) arranged at the top end of the connecting block (77) along the front-back direction;
the second motor (79) is arranged on the front side of the first mounting seat (78) along the front-back direction, and the output end of the second motor (79) extends into the inner side of the first mounting seat (78);
the screw rod (710) is in threaded connection with the output end of the second motor (79) along the front-back direction;
a screw nut (711) screwed to an outer wall of the screw rod (710);
the number of the first guide rails (712) is two, and the two first guide rails (712) are respectively arranged at the upper end and the lower end of the right side of the first mounting seat (78) along the front-back direction;
the number of the first limiting sliding blocks (713) is two, and the two first limiting sliding blocks (713) are respectively sleeved on the outer walls of the upper first guide rail (712) and the lower first guide rail (712).
5. A rubber vulcanization mold cleaning device according to claim 3, characterized in that: the triaxial scrubbing assembly (7) further comprises;
the second mounting seat (714) is arranged on the right side of the first limiting sliding block (713) in the vertical direction, and the left side of the second mounting seat (714) is in screw connection with the right end of the screw nut (711);
the electric telescopic rod (715) is arranged at the top end of the second mounting seat (714) along the vertical direction, and the bottom end of the electric telescopic rod (715) extends into the inner side of the second mounting seat (714);
the mounting plate (716) is connected to the bottom end of the electric telescopic rod (715) through screws;
an electric brush (717) fixedly installed on the right side of the mounting plate (716) through a bracket in the up-down direction;
the number of the second guide rails (718) is two, and the two second guide rails (718) are respectively arranged at the front end and the rear end of the right side of the second mounting seat (714) along the vertical direction;
the number of the second limiting sliding blocks (719) is two, the two second limiting sliding blocks (719) are respectively sleeved on the outer walls of the front and rear second guide rails (718), and the right sides of the second limiting sliding blocks (719) are fixedly connected with the mounting plate (716).
6. The rubber vulcanization mold cleaning device according to claim 1, characterized in that: the base (1) further comprises:
the controller (10) is embedded in the front side of the mounting back plate (2) and positioned above the feeding conveying roller (3), and the controller (10) is electrically connected with the ultrasonic cleaning device (4), the first motor (72), the second motor (79), the electric telescopic rod (715) and the electric brush (717) respectively;
the air purification device (11) is arranged at the top end of the base (1) and is positioned at the rear side of the installation back plate (2), two air inlets of the air purification device (11) are respectively positioned above the ultrasonic cleaning device (4) and the cleaning mechanism (6), and the air purification device (11) is electrically connected with the controller (10);
the water tank (12) is installed on the rear side of the top end of the base (1) and is positioned on the right side of the air purification device (11);
the number of the lifting platforms (13) is two, the two lifting platforms (13) are respectively embedded in the left side and the right side of the inner cavity of the mounting back plate (2) and are respectively positioned at corresponding positions above the ultrasonic cleaning device (4) and the cleaning mechanism (6), and the lifting platforms (13) are electrically connected with the controller (10);
water pump (14), set up and be in the top front side of water tank (12), the inlet tube of water pump (14) extends the inner chamber of intaking case (12), the delivery port spiro union of water pump (14) has the one end of three-way pipe, and the other both ends of three-way pipe extend into the inner chamber of mounting groove (62) and respectively with the rear end looks spiro union that is located mounting groove (62) inner chamber left and right sides shower (63), water pump (14) and controller (10) electric connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011039953.0A CN112318787A (en) | 2020-09-28 | 2020-09-28 | Rubber vulcanization mould belt cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011039953.0A CN112318787A (en) | 2020-09-28 | 2020-09-28 | Rubber vulcanization mould belt cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112318787A true CN112318787A (en) | 2021-02-05 |
Family
ID=74304163
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011039953.0A Withdrawn CN112318787A (en) | 2020-09-28 | 2020-09-28 | Rubber vulcanization mould belt cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112318787A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113232211A (en) * | 2021-04-29 | 2021-08-10 | 安徽省江海橡塑制品有限责任公司 | Rubber water stop strip and vulcanization process |
-
2020
- 2020-09-28 CN CN202011039953.0A patent/CN112318787A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113232211A (en) * | 2021-04-29 | 2021-08-10 | 安徽省江海橡塑制品有限责任公司 | Rubber water stop strip and vulcanization process |
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Application publication date: 20210205 |
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