Disclosure of Invention
The invention aims to solve the technical problem of providing a dust removal system, which can improve the dust removal efficiency and reduce the volume of the whole system while ensuring the dust removal effect. In the preferred scheme, automatic cleaning can be realized to ensure that the dust removal effect is optimal. And is convenient for mass production and manufacture.
In order to solve the technical problems, the invention adopts the following technical scheme: a dust removing system comprises a shell, wherein a wet labyrinth adsorption area and a dry labyrinth electrostatic adsorption area are arranged in the shell;
a plurality of dry U-shaped structures with side edges connected with each other are arranged in the dry labyrinth electrostatic adsorption area, and the dry U-shaped structures extend from top to bottom;
the opening of the dry U-shaped structure faces to the same side, an electrostatic electrode plate is arranged at each opening side of the dry U-shaped structure, and the electrostatic electrode plates extend into the opening of the dry U-shaped structure;
the electrostatic electrode plate is electrically connected with the main control circuit board.
In a preferred scheme, the horizontal section of the electrostatic electrode plate is of a T-shaped structure, the bottom structure of the T-shaped structure extends into an opening of the dry U-shaped structure and keeps a distance from the dry U-shaped structure, and electrostatic connecting plates at the top of the T-shaped structure are connected with each other, so that the dry U-shaped structure and the electrostatic electrode plate form a labyrinth structure.
In the preferred scheme, an electrostatic adsorption layer is arranged on the inner wall of the dry U-shaped structure;
the electrostatic adsorption layer comprises one or a combination of more materials of polyethylene, polypropylene, polyvinyl chloride, polyethylene terephthalate, polycarbonate, dimethyl amine formate, methyl acrylate, polyacrylamide and polyethylene glycol.
In the preferred scheme, the electrostatic electrode plate is also provided with a vertical ventilation pipe which is communicated with a horizontal ventilation branch pipe and is used for flushing the inner wall of the dry U-shaped structure by wind;
the vent pipe is communicated with the gas pump through an insulating connecting piece;
the labyrinth structure formed by the dry U-shaped structure and the electrostatic electrode plates is a plurality of rows, one end of the labyrinth structure in the plurality of rows is provided with a dry area air inlet, and the other end of the labyrinth structure in the plurality of rows is provided with a dry area air outlet.
In the preferred scheme, an air outlet of the dry type area is communicated with an air outlet channel, the air outlet channel is communicated with a fan, and a particulate matter sensor and/or a pressure sensor are arranged in the air outlet channel;
the particulate matter sensor and/or the pressure sensor are electrically connected with the main control circuit board;
the main control circuit board is provided with a boost circuit and a bridge rectifier circuit, and is also provided with a switch circuit for bypassing the bridge rectifier circuit, when dust removal works, the bridge rectifier circuit is electrically connected with the electrostatic electrode plate to output half-wave positive current, and when the dry U-shaped structure is cleaned, the boost circuit of the main control circuit board bypasses the bridge rectifier circuit to directly output alternating current.
In the preferred scheme, still be equipped with vibrating device in dry-type maze static adsorption zone's bottom for when clearing up dry-type U-shaped structure, through the dust of vibration clearance absorption.
In a preferred scheme, the wet labyrinth adsorption zone has the structure that: the side edges of the wet U-shaped structures are connected with each other to form an adsorption column, and the wet U-shaped structures extend from top to bottom;
the openings of the adsorption columns are oppositely arranged, the free end of the wet U-shaped structure of one adsorption column mutually extends into the U-shaped opening of the wet U-shaped structure of the opposite adsorption column, and the U-shaped opening of the wet U-shaped structure is also extended into the opening by the free end of the opposite wet U-shaped structure, so that a labyrinth structure of multiple folded air flows is formed;
a fluff adsorption layer is arranged on the inner wall of the wet U-shaped structure;
one end of a labyrinth structure formed by a plurality of wet U-shaped structures is a wet area air inlet, and the other end is a wet area air outlet;
the wet labyrinth adsorption area is also provided with a liquid passing pipe, and a liquid spraying port is arranged on the liquid passing pipe and used for flushing the inner wall of the wet U-shaped structure.
In the preferred scheme, the bottom of the wet labyrinth adsorption zone is provided with a liquid box, and the lower end of the wet U-shaped structure is positioned in the liquid box so as to keep the inner wall of the wet U-shaped structure moist through capillary action;
the liquid box is communicated with the liquid pump through a pipeline and is used for providing flushing liquid.
In the preferred scheme, be equipped with fixed buckle in the bottom of two adjacent wet-type U-shaped structures, lead to the liquid pipe to fix in fixed buckle, be equipped with the hydrojet mouth in the bottom of wet-type U-shaped structure and lead to the position that the liquid pipe contacted, hydrojet mouth and lead to the liquid pipe intercommunication for through the inner wall of hydrojet washing wet-type U-shaped structure.
In the preferred scheme, a main control circuit board is also arranged in the shell;
the shell is internally provided with a liquid pump and a gas pump which are electrically connected with the main control circuit board;
a liquid passing pipe is arranged in the wet labyrinth adsorption area, and a vent pipe is arranged in the dry labyrinth electrostatic adsorption area;
the shell is also provided with an air outlet channel which is communicated with an air inlet of the fan, and the air outlet channel is provided with a particulate matter sensor and a pressure sensor which are electrically connected with the main control circuit board;
when the data in the particulate matter sensor and the pressure sensor exceeds the standard, the main control circuit board controls the liquid pump and the gas pump to start cleaning the wet labyrinth adsorption area and the dry labyrinth electrostatic adsorption area.
According to the dust removing system provided by the invention, the combined structure of the wet labyrinth adsorption area and the dry labyrinth electrostatic adsorption area is adopted, and the electrostatic adsorption area and the dry labyrinth adsorption area are combined, so that the dust removing efficiency is greatly improved, the equipment volume can be reduced while the dust removing effect is ensured, the ventilation quantity is high, the piezoresistance is small, and a large amount of consumables can be saved. In the preferred scheme, the adopted array type wet U-shaped structure or dry U-shaped structure is convenient for realizing mass production, and the ventilation flow, namely the air dust removal treatment capacity, can be conveniently adjusted according to the use situation. Can be according to the signal that the sensor gathered, automatic clearance dust pelletizing system to ensure the dust removal effect. The invention can greatly reduce the burden of the respiratory tract system of people in indoor environment, reduce the occurrence probability of allergic rhinitis and improve the recovery effect of body functions during indoor rest.
Detailed Description
Example 1:
the dust removing system as shown in fig. 1 and 3 comprises a shell 1, wherein a wet labyrinth adsorption area 7 and a dry labyrinth electrostatic adsorption area 8 are arranged in the shell 1;
a plurality of dry U-shaped structures 81 with mutually connected side edges are arranged in the dry labyrinth electrostatic adsorption area 8, and the dry U-shaped structures 81 extend from top to bottom;
the openings of the dry U-shaped structure 81 face the same side, an electrostatic electrode plate 83 is arranged on each opening side of the dry U-shaped structure 81, and the electrostatic electrode plates 83 extend into the openings of the dry U-shaped structure 81;
the electrostatic electrode plate 83 is electrically connected to the main control circuit board 6. The inventors found that the adsorptive dust removal effect generally follows the following law:
1-(1-q) n %;
wherein q is the dust removal efficiency of the single-stage dry U-shaped structure 81, and n is the number of stages of the dry U-shaped structure 81. The dust removal effect of the single stage dry U-shaped structure 81 is related to the electrostatic voltage, the spacing between the electrostatic electrode plates 83 and the dry U-shaped structure 81, and the air flow rate. The dust removal efficiency of the single-stage dry U-shaped structure 81 was found to be about 40% -80%. The excellent air grade of 0.16 mug/m can be achieved after the adsorption of the 8-grade dry U-shaped structure 81, calculated as the average value standard value of 24 hours PM2.5 under the severe pollution condition of 250 mug/m and calculated as the average efficiency of 60 percent. In combination with the treatment of the pre-stage wet labyrinth adsorption zone 7, the device of the invention can continuously provide purified air with excellent air grade. And by arranging the dry U-shaped structures 81 in an array, the purifying treatment capacity of the air can be greatly improved. The invention has the advantages that the invention does not need an unrecoverable filter element structure, the problem of filter element blockage and the problem of filter element pollution after a period of use are avoided, and the use cost can be greatly saved.
In a preferred embodiment, as shown in fig. 3 and 6, the horizontal section of the electrostatic electrode plate 83 is a "T" structure, the bottom structure of the "T" structure extends into the opening of the dry U-shaped structure 81 and maintains a space with the dry U-shaped structure 81, and the electrostatic connection plates 88 on the top of the "T" structure are connected with each other, so that the dry U-shaped structure 81 and the electrostatic electrode plate 83 form a labyrinth structure. In this structure, the labyrinth formed by the dry-type U-shaped structure 81 and the T-shaped structure of the electrostatic electrode plate 83 forces the particles in the passing air to contact the electrostatic electrode plate 83 and the inner wall of the dry-type U-shaped structure 81, so that the particles are charged with static electricity and adsorbed by the dry-type U-shaped structure 81, thereby improving the dust removal effect, and the adsorption effect is greatly improved compared with the existing flat-plate electrostatic adsorption structure.
In a preferred embodiment, as shown in fig. 6, an electrostatic adsorption layer 87 is provided on the inner wall of the dry U-shaped structure 81; with this structure, the adsorption effect is further improved.
The electrostatic adsorption layer 87 is made of one or more materials selected from polyethylene, polypropylene, polyvinyl chloride, polyethylene terephthalate, polycarbonate, dimethylformamide, methyl acrylate, polyacrylamide and polyethylene glycol. Compared with the negative electrode plate structure made of metal in the prior art, the electrostatic adsorption layer 87 made of plastic has better adsorption effect. In particular, the interval time of each cleaning can be prolonged.
The preferable scheme is as shown in fig. 3, and adopts a scheme of multiple rows of parallel arrangement, so that ventilation can be increased, treatment efficiency can be improved, or wind speed can be reduced, and adsorption effect can be improved.
In the preferred embodiment, as shown in fig. 3, a vertical ventilation pipe 82 is further arranged on the electrostatic electrode plate 83, and the ventilation pipe 82 is communicated with a horizontal ventilation branch pipe 86 for flushing the inner wall of the dry-type U-shaped structure 81 with wind; during flushing, the electrostatic electrode plate 83 outputs an alternating electric field to neutralize the electrostatic field of the dry U-shaped structure 81, so that flushing is facilitated.
The breather tube 82 communicates with the gas pump 12 via an insulated connection; to avoid interference of the gas pump 12 with the high voltage current. The insulating connector in this example refers to a connector made of plastic, such as a connecting tube made of nylon or polytetrafluoroethylene. The gas pump 12 is preferably a diaphragm pump or a piston pump.
The labyrinth structure formed by the dry U-shaped structure 81 and the electrostatic electrode plates 83 is a plurality of rows to improve the treatment efficiency, one end of the labyrinth structure of the plurality of rows is provided with a dry area air inlet 84, and the other end is provided with a dry area air outlet 85.
In the preferred scheme, as shown in fig. 1, an air outlet 85 of the dry area is communicated with an air outlet duct 11, the air outlet duct 11 is communicated with a fan 3, and a particulate matter sensor 14 and/or a pressure sensor 15 are arranged in the air outlet duct 11; the particulate matter sensor 14 is used to detect the particulate matter content of the purified air and when it exceeds the standard, the cleaning procedure is started. The pressure sensor 15 is used for detecting the negative pressure of the purified air, and if the negative pressure exceeds the standard, the condition that the air path is blocked is reflected, namely, a cleaning program is started. When both the particulate matter sensor 14 and the pressure sensor 15 are provided, the feedback of the particulate matter sensor 14 is typically used only to start the cleaning process of the dry labyrinth electrostatic adsorption zone 8, while the feedback of the pressure sensor 15 is used to start the cleaning process of the wet labyrinth adsorption zone 7.
The particulate matter sensor 14 and/or the pressure sensor 15 are electrically connected with the main control circuit board 6;
as shown in fig. 8, the main control circuit board 6 is provided with a boost circuit 61 and a bridge rectifier circuit 62, and a switch circuit 63 for bypassing the bridge rectifier circuit 62. When the dust removal works, the bridge rectifier circuit is electrically connected with the electrostatic electrode plate 83 to output half-wave positive current, and when the dry U-shaped structure 81 is cleaned, the booster circuit 61 of the main control circuit board 6 bypasses the bridge rectifier circuit 62 to directly output alternating current. The boost circuit 61 adopts an inversion chopper circuit to convert commercial alternating current into direct current, converts the direct current into high-voltage current of 5-6 kilovolts, then converts the high-voltage current into alternating current by using a thyristor, and converts the alternating current into half-wave positive current with the frequency of 4-50 khz through the bridge rectifier circuit 62 to form a pulse electrostatic field so as to reduce energy consumption while ensuring the dust removal effect. When the bridge rectifier circuit 62 is bypassed, high-voltage alternating current of 5-6 kilovolts is output, and is used for removing electrostatic fields, so that adsorbed particles can be cleaned conveniently.
In a preferred embodiment, as shown in fig. 1, a vibration device 16 is further provided at the bottom of the dry labyrinth electrostatic adsorption zone 8, for cleaning the adsorbed dust by vibration when cleaning the dry U-shaped structure 81. The falling dust directly enters the liquid box 9 to be deposited, or is reversely blown into the wet labyrinth absorption area 7 by the fan 3 and is washed to enter the liquid box 9 to be deposited.
In a preferred embodiment, as shown in fig. 1 and 2, the wet labyrinth adsorption zone 7 has the following structure: the sides of the plurality of wet U-shaped structures 71 are connected with each other to form an adsorption column, and the wet U-shaped structures 71 extend from top to bottom;
the openings of the adsorption columns are arranged oppositely, the free end of the wet U-shaped structure 71 of one adsorption column extends into the U-shaped opening of the wet U-shaped structure 71 of the opposite adsorption column, and the U-shaped opening of the wet U-shaped structure is also extended into the free end of the wet U-shaped structure 71 of the opposite adsorption column, so that a labyrinth structure of multiple folded air flows is formed; the following adsorption law is also followed in the wet labyrinth adsorption zone 7:
1-(1-q) n %;
where q is the dust removal efficiency of the single stage wet U-shaped structure 71 and n is the number of stages of the wet U-shaped structure 71. Each U-shaped structure is of one stage.
Preferably, a fluff adsorption layer 76 is provided on the inner wall of the wet-type U-shaped structure 71; the fluff adsorption layer 76 is preferably made of polypropylene melt-blown cloth, and a labyrinth structure formed by a plurality of wet U-shaped structures 71 has one end provided with a wet-type area air inlet 74 and the other end provided with a wet-type area air outlet 75; it has been tested that wet U-shaped structure 71 is particularly good at handling particulate matter larger than PM10, while dry labyrinth electrostatic adsorption zone 8 is good at handling particulate matter smaller than PM 10. The dust removal efficiency of the single stage wet U-shaped structure 71 is about 40% -80%. The excellent air grade of 0.16 mu g/m can be achieved after the adsorption of the 8-level wet U-shaped structure 71, calculated by the average value standard value of 24 hours PM10 under the severe pollution condition of 250 mu g/m and the average dust removal efficiency of 60 percent. In combination with the later-stage dry labyrinth electrostatic adsorption zone 8, high-quality air with average value of 0-1 mug/m of PM2.5 for 24 hours can be ensured, and the dust removal capacity can be increased by arranging the wet U-shaped structure 71 and the dry U-shaped structure 81 of more stages, so that the probability of adsorption falling is reduced, and the time of backflushing cleaning is delayed. Can greatly reduce the burden of an indoor respiratory tract system, reduce the occurrence probability of allergic rhinitis and improve the rest recovery effect of the indoor body function.
The wet labyrinth adsorption area 7 is also provided with a liquid passing pipe 72, and a liquid spraying opening 73 is arranged on the liquid passing pipe 72 and used for flushing the inner wall of the wet U-shaped structure 71.
In a preferred embodiment, as shown in fig. 1, a liquid box 9 is arranged at the bottom of the wet labyrinth adsorption zone 7, and the lower end of the wet U-shaped structure 71 is positioned in the liquid box 9 so as to keep the inner wall of the wet U-shaped structure 71 wet through capillary action;
the liquid box 9 is in communication with the liquid pump 5 via a pipe for supplying flushing liquid. The liquid in the liquid box 9 can be purified water or specially prepared adsorption liquid, such as adsorption liquid containing polyvinyl alcohol and alkali liquor.
In a preferred embodiment, as shown in fig. 5, fixing buckles 77 are arranged at the bottoms of two adjacent wet U-shaped structures 71, the liquid passing pipes 72 are fixed in the fixing buckles 77, liquid spraying ports 73 are arranged at positions where the bottoms of the wet U-shaped structures 71 are in contact with the liquid passing pipes 72, and the liquid spraying ports 73 are communicated with the liquid passing pipes 72 and are used for cleaning the inner walls of the wet U-shaped structures 71 through liquid spraying.
In the preferred scheme, as shown in fig. 1 and 7, a main control circuit board 6 is also arranged in the shell 1;
a liquid pump 5 and a gas pump 12 are also arranged in the shell 1, and a liquid pump motor 4 of the liquid pump 5 and an air pump motor 13 of the gas pump 12 are electrically connected with the main control circuit board 6; for receiving an instruction from the main control circuit board 6. The main control circuit board 6 in this example is provided with a main control chip 60, preferably an STM32F series chip. The main control chip 60 can output the rotational speeds of the liquid pump motor 4 of the liquid pump 5 and the air pump motor 13 of the air pump 12 controlled by the PWM signals.
A liquid passing pipe 72 is arranged in the wet labyrinth absorption area 7, and a vent pipe 82 is arranged in the dry labyrinth electrostatic absorption area 8;
the shell 1 is also provided with an air outlet channel 11, the air outlet channel 11 is communicated with an air inlet of the fan 3, the air outlet channel 11 is provided with a particulate matter sensor 14 and a pressure sensor 15, and the particulate matter sensor 14 and the pressure sensor 15 are electrically connected with the main control circuit board 6;
when the data in the particulate matter sensor 14 and the pressure sensor 15 exceeds the standard, the main control circuit board 6 controls the liquid pump 5 and the gas pump 12 to start cleaning the wet labyrinth adsorption area 7 and the dry labyrinth electrostatic adsorption area 8.
It should be specifically noted that in the description of fig. 1 and this example, only the preferred embodiments are described, and the positions of the wet labyrinth adsorbing zone 7 and the dry labyrinth electrostatic adsorbing zone 8 are not limited, that is, in some situations, the wet labyrinth adsorbing zone 7 is located upstream, and the dry labyrinth electrostatic adsorbing zone 8 is located downstream, for example, in the application situations in the south, the air is more humid, and thus the air with lower humidity is output. In the northern application scenario, the dry labyrinth electrostatic adsorption area 8 is arranged at the upstream, the wet labyrinth adsorption area 7 is arranged at the downstream, and air with higher humidity is output, so that the indoor air humidity is improved. It is possible to provide the fan 3 in the housing 1 as in fig. 1 or to provide the fan 3 in the side of the housing 1 as in fig. 4.
Example 2:
taking the structure of fig. 1 as an example, the use and control steps of the present invention will be described:
in use, the liquid box 9 containing the adsorption liquid is placed at the bottom of the shell 1, the air inlet panel 10 is removed, and preferably, a primary filter screen is further arranged on the air inlet panel 10 to perform primary filtration on air, and most of fibers, such as fibers falling off from textiles such as hair and clothes, are mainly blocked. The wet labyrinth adsorbing zone 7 is placed into the housing 1 from the position of the air inlet panel 10, and the bottom of the wet labyrinth adsorbing zone 7 is immersed into the adsorbing liquid of the liquid cartridge 9. After self-inspection, the fan 3 is started, and air is discharged from the air outlet channel 11 through the fan 3 after passing through the air inlet panel 10, the wet labyrinth adsorption area 7 and the dry labyrinth electrostatic adsorption area 8. In the wet labyrinth adsorption zone 7, dust is redirected multiple times in the labyrinth, and particles are contacted with the wet fluff adsorption layer 76 under the action of centrifugal force and adsorbed by the fluff adsorption layer 76. By the continuous adsorption, the specific surface area of the fluff adsorption layer 76 increases, and the adsorption effect can be further improved. The system has smaller wind resistance and can greatly improve the treatment efficiency due to larger through-flow section of the whole wet labyrinth adsorption area 7. When the pressure sensor 15 detects that the negative pressure is increased, that is, the through flow section is too small, so that the whole channel is blocked, the main control chip 60 controls the liquid pump motor 4 to act, the liquid pump 5 pumps the adsorption liquid in the liquid box 9 out, sends the adsorption liquid into the liquid pipe 72 and ejects the adsorption liquid from the liquid spraying port 73, so that the fluff adsorption layer 76 is washed, and collected dust is washed into the liquid box 9. Inside the liquid box 9 there are sedimentation means, such as sedimentation pipes or sedimentation plates, which utilize the shallow pool principle to sediment the dust. The line connecting the liquid box 9 with the liquid pump 5 is provided with filtering and/or overflow means to reduce the dust entering the line.
In the dry labyrinth electrostatic adsorption zone 8, the electrostatic electrode plate 83 outputs a pulse positive current through the booster circuit 61 and the bridge rectifier circuit 62 to form an electrostatic field, and when dust in the air passes through the dry labyrinth electrostatic adsorption zone 8, particles in the dust are positively charged due to the labyrinth structure and the centrifugal effect and are adsorbed by the electrostatic adsorption layer 87 connected with the negative electrode, so that the adsorption effect of small particles lower than PM10 is better. When the particulate matter sensor 14 detects that the particulate matter content of the air outlet duct 11 exceeds the standard, the main control chip 60 of the main control circuit board 6 controls the fan 3 to stop rotating, the switch circuit 63 is closed, the booster circuit 61 directly outputs alternating current, so that the electrostatic field is neutralized, and the adsorption force of the electrostatic adsorption layer 87 is reduced. And the main control chip 60 controls the action of the vibration device 16. Preferably, the vibration device 16 employs a vibrator driven by a piezoelectric element, so that dust falls from the electrostatic adsorption layer 87 and passes through the bottom plate of the perforated dry labyrinth electrostatic adsorption zone 8 into the liquid box 9. Or the main control chip 60 controls the fan 3 to reversely rotate, reversely blows dust to the wet labyrinth adsorption area 7, and simultaneously starts the air pump motor 13 to flush the electrostatic adsorption layer 87 from the ventilation branch pipe 86. The dust entering the wet labyrinth adsorption zone 7 is flushed by the liquid of the liquid pump 5 into the liquid box 9. Thereby completing the cleaning of the dry labyrinth electrostatic adsorption zone 8. After a period of use, for example 1-3 days, the air inlet panel 10 is removed, the wet labyrinth adsorption area 7 is taken out, the liquid box 9 is cleaned, and clean adsorption liquid is replaced. Before use, the electrostatic electrode plate 83 repopulates the electrostatic adsorption layer 87 of the dry U-shaped structure 81 to form an electrostatic field.
The foregoing embodiments are merely preferred embodiments of the present invention, and should not be construed as limiting the present invention, and the embodiments and features of the embodiments in the present application may be arbitrarily combined with each other without collision. The protection scope of the present invention is defined by the claims, and the protection scope includes equivalent alternatives to the technical features of the claims. I.e., equivalent replacement modifications within the scope of this invention are also within the scope of the invention.