CN112295857A - Intelligent film scraping machine - Google Patents
Intelligent film scraping machine Download PDFInfo
- Publication number
- CN112295857A CN112295857A CN202011100010.4A CN202011100010A CN112295857A CN 112295857 A CN112295857 A CN 112295857A CN 202011100010 A CN202011100010 A CN 202011100010A CN 112295857 A CN112295857 A CN 112295857A
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- China
- Prior art keywords
- axis
- module
- film scraping
- fixedly connected
- motor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/04—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface with blades
- B05C11/048—Scrapers, i.e. metering blades having their edge oriented in the upstream direction in order to provide a reverse angle of attack
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/04—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface with blades
- B05C11/041—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface with blades characterised by means for positioning, loading, or deforming the blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
Landscapes
- Cleaning In General (AREA)
Abstract
The invention discloses an intelligent film scraping machine, and belongs to the technical field of film scraping machines. The intelligent film scraping machine comprises a supporting mechanism, a film scraping mechanism, a four-axis movement mechanism and a four-axis controller; the four-axis movement mechanism comprises a T motor module, a Z axis module, an X axis module and a Y axis module; the film scraping mechanism is connected to the bottom of the T motor module and rotates around the axial direction under the action of the T motor module; the T motor module is connected with the Z-axis module in a sliding mode through a Z-axis sliding block; the Z-axis module is connected with the X-axis module in a sliding mode through an X-axis sliding block; the X-axis module is connected with the Y-axis module in a sliding mode through a Y-axis sliding block. This intelligence film scraping machine is in can be right under the control of four-axis controller if scrape the membrane according to the position on the knifing bench, compare with the manual knifing of tradition, greatly improved the efficiency of knifing, and through the angle of adjusting the scraper, can improve the quality of film-forming.
Description
Technical Field
The invention relates to the technical field of film scrapers, in particular to an intelligent film scraper.
Background
The traditional film scraping technology is that a scraper is used for manually scraping the surface of a substrate dripped with a solution or a molten substance, a layer of liquid film is left through a gap between the scraper and the substrate, and the required film is formed after drying or condensation, so that the film forming quality is difficult to ensure, the film thickness is inaccurate and uneven, the shape is irregular, and the repeatability is poor.
Disclosure of Invention
The invention aims to provide an intelligent film scraping machine to solve the problems that the traditional manual film scraping and forming quality is difficult to guarantee and the film scraping efficiency is low.
In order to solve the technical problem, the invention provides an intelligent film scraping machine, which comprises a supporting mechanism, a film scraping mechanism, a four-axis movement mechanism and a four-axis controller, wherein the supporting mechanism is arranged on the film scraping mechanism;
the supporting mechanism mainly comprises a frame and a film scraping table, and the film scraping table top is fixedly connected to the top end of the frame;
the four-axis movement mechanism comprises a T motor module, a Z axis module, an X axis module and a Y axis module;
the film scraping mechanism is connected to the bottom of the T motor module and rotates around the axial direction under the action of the T motor module;
the T motor module is connected with the Z-axis module in a sliding mode through a Z-axis sliding block;
the Z-axis module is connected with the X-axis module in a sliding mode through an X-axis sliding block;
the X-axis module is connected with the Y-axis module in a sliding mode through a Y-axis sliding block.
Optionally, the T motor module drives the Z-axis slider and the T motor module fixedly connected thereto to slide along the Z-axis guide rail through the Z-axis motor.
Optionally, the Z-axis module drives the X-axis slider and the Z-axis module fixedly connected thereto to slide along the X-axis guide rail through the X-axis motor.
Optionally, the X-axis module drives the Y-axis slider and the X-axis module fixedly connected thereto to slide along the Y-axis guide rail through the Y-axis motor.
Optionally, the number of the Y-axis guide rails is two, the two Y-axis guide rails are respectively and fixedly connected to two sides of the frame, and two ends of the X-axis module are respectively connected with the Y-axis guide rails in a sliding manner through Y-axis sliders.
Optionally, the film scraping mechanism mainly comprises a scraper, a knife rest, a pressure buffering device and a fixing frame, wherein the scraper is arranged in the knife rest, and the knife rest is connected with the fixing frame through the pressure buffering device.
Optionally, a plurality of knife handles on the scraper are fixedly connected with a rotating shaft penetrating through the knife rest; the two ends of the rotating shaft are respectively connected with the tool rest in a rotating mode through bearings, an adjusting hand wheel is fixedly connected to one end of the rotating shaft, and the film scraping angle of the scraper can be adjusted through rotating the adjusting hand wheel.
Optionally, the pressure buffering device comprises a fixing plate, a plurality of return springs and a plurality of guide pillars, one end of each guide pillar is fixedly connected with the fixing plate, and the other end of each guide pillar penetrates through the tool rest; the plurality of reset springs are sleeved on the guide post between the fixed plate and the knife rest.
Optionally, the bottom of the frame is fixedly connected with a plurality of adjustable supporting angles, and each roller is fixedly connected beside each adjustable supporting angle.
Optionally, a wifi connector is further arranged on the four-axis controller, and drawing data are downloaded from the internet through the wifi connector to complete the movement of the X-axis module, the Y-axis module, the Z-axis module and the T motor module.
The invention provides an intelligent film scraping machine which comprises a supporting mechanism, a film scraping mechanism, a four-axis movement mechanism and a four-axis controller; the supporting mechanism mainly comprises a frame and a film scraping table, and the film scraping table top is fixedly connected to the top end of the frame; the four-axis movement mechanism comprises a T motor module, a Z axis module, an X axis module and a Y axis module; the film scraping mechanism is connected to the bottom of the T motor module and rotates around the axial direction under the action of the T motor module; the T motor module is connected with the Z-axis module in a sliding mode through a Z-axis sliding block; the Z-axis module is connected with the X-axis module in a sliding mode through an X-axis sliding block; the X-axis module is connected with the Y-axis module in a sliding mode through a Y-axis sliding block. This intelligence film scraping machine is in can be right under the control of four-axis controller if scrape the membrane according to the position on the knifing bench, compare with the manual knifing of tradition, greatly improved the efficiency of knifing, and through the angle of adjusting the scraper, can improve the quality of film-forming.
Drawings
Fig. 1 is a schematic structural diagram of the front side of an intelligent film scraping machine provided by the invention;
FIG. 2 is a schematic structural view of the back of an intelligent film scraping machine provided by the invention;
fig. 3 is a schematic structural diagram of a film scraping mechanism of an intelligent film scraping machine provided by the invention.
Detailed Description
The intelligent film scraping machine provided by the invention is further described in detail with reference to the accompanying drawings and specific embodiments. Advantages and features of the present invention will become apparent from the following description and from the claims. It is to be noted that the drawings are in a very simplified form and are not to precise scale, which is merely for the purpose of facilitating and distinctly claiming the embodiments of the present invention.
Example one
The invention provides an intelligent film scraping machine, which comprises a supporting mechanism, a film scraping mechanism 3, a four-axis movement mechanism and a four-axis controller, as shown in figures 1 and 2; the supporting mechanism mainly comprises a frame 1 and a film scraping table top 2, and the film scraping table top 2 is fixedly connected to the top end of the frame 1; the four-axis movement mechanism comprises a T motor module 4, a Z axis module 5, an X axis module 6 and a Y axis module 7; the film scraping mechanism 3 is connected to the bottom of the T motor module 4 and rotates around the axial direction under the action of a motor of the T motor module 4 and a rotary speed reducer; the T motor module 4 is connected with the Z-axis module 5 in a sliding mode through a Z-axis sliding block; the Z-axis module 5 is connected with the X-axis module 6 in a sliding manner through an X-axis sliding block; the X-axis module 6 is connected with the Y-axis module 7 in a sliding manner through a Y-axis sliding block; the bottom of the frame 1 is fixedly connected with a plurality of adjustable supporting angles 8, and the leveling of the film scraping table top 2 can be realized by adjusting the adjustable supporting angles 8; every equal fixedly connected with gyro wheel 9 in adjustable brace angle 8 next door moves as needs intelligence film scraping machine only needs will adjustable brace angle 8 is increaseed, makes gyro wheel 9 lands, can remove intelligence film scraping machine.
Specifically, the T motor module 4 drives the Z-axis slider and the T motor module 4 fixedly connected thereto to slide along a Z-axis guide rail through a Z-axis motor; the Z-axis module 5 drives the X-axis sliding block and the Z-axis module 5 fixedly connected with the X-axis sliding block to slide along an X-axis guide rail through an X-axis motor; the X-axis module 6 drives the Y-axis sliding block and the X-axis module 6 fixedly connected with the Y-axis sliding block to slide along the Y-axis guide rail through a Y-axis motor; y axle guide rail is equipped with two, respectively fixed connection in 1 both sides of frame, 6 both ends of X axle module respectively through Y axle slider with Y axle guide rail sliding connection, thereby realize knifing mechanism 3 is in the removal of optional position in the knifing mesa, simultaneously still be equipped with the wifi connector on the four-axis controller, through the wifi connector is from the online drawing data of downloading, control X axle motor, Y axle motor, Z axle motor, T motor, accomplish X axle module 6Y axle module 7Z axle module 5 and T motor module 4's motion.
Specifically, as shown in fig. 3, the film scraping mechanism 3 mainly comprises a scraper 31, a knife rest 32, a pressure buffer device 33 and a fixing frame 34, wherein the scraper 31 is installed in the knife rest 32, and the knife rest 32 is connected with the fixing frame 34 through the pressure buffer device 33; the plurality of knife handles 311 on the scraper 31 are fixedly connected with a rotating shaft 321 penetrating through the knife rest 32; two ends of the rotating shaft 321 are respectively rotatably connected with the tool rest 32 through bearings, one end of the rotating shaft 321 is fixedly connected with an adjusting hand wheel 322, and the film scraping angle of the scraper 31 can be adjusted by rotating the adjusting hand wheel 322, so that the film forming quality is improved; the pressure buffer device 33 is composed of a fixed plate, a plurality of reset springs and a plurality of guide pillars, one end of each guide pillar is fixedly connected with the fixed plate, and the other end of each guide pillar penetrates through the tool rest 32; the plurality of reset springs are sleeved on the guide post between the fixed plate and the knife rest 32, and when the scraper 31 scrapes the film, the pressure buffering device 33 can buffer the pressure, so that the film forming quality is improved.
The above description is only for the purpose of describing the preferred embodiments of the present invention, and is not intended to limit the scope of the present invention, and any variations and modifications made by those skilled in the art based on the above disclosure are within the scope of the appended claims.
Claims (10)
1. An intelligent film scraping machine is characterized by comprising a supporting mechanism, a film scraping mechanism (3), a four-axis movement mechanism and a four-axis controller;
the supporting mechanism mainly comprises a frame (1) and a film scraping table top (2), and the film scraping table top (2) is fixedly connected to the top end of the frame (1);
the four-axis movement mechanism comprises a T motor module (4), a Z axis module (5), an X axis module (6) and a Y axis module (7);
the film scraping mechanism (3) is connected to the bottom of the T motor module (4) and rotates around the axial direction under the action of the T motor module (4);
the T motor module (4) is connected with the Z-axis module (5) in a sliding mode through a Z-axis sliding block;
the Z-axis module (5) is connected with the X-axis module (6) in a sliding manner through an X-axis sliding block;
the X-axis module (6) is connected with the Y-axis module (7) in a sliding mode through a Y-axis sliding block.
2. The intelligent film scraping machine as claimed in claim 1, wherein the T motor module (4) drives the Z-axis slide block and the T motor module (4) fixedly connected with the Z-axis slide block to slide along the Z-axis guide rail through a Z-axis motor.
3. The intelligent film scraping machine as claimed in claim 1, wherein the Z-axis module (5) drives the X-axis slide block and the Z-axis module (5) fixedly connected with the X-axis slide block to slide along the X-axis guide rail through an X-axis motor.
4. The intelligent film scraping machine as claimed in claim 1, wherein the X-axis module (6) drives the Y-axis slide block and the X-axis module (6) fixedly connected with the Y-axis slide block to slide along the Y-axis guide rail through a Y-axis motor.
5. The intelligent film scraping machine as claimed in claim 4, wherein there are two Y-axis guide rails fixedly connected to two sides of the frame (1), and two ends of the X-axis module (6) are slidably connected to the Y-axis guide rails through Y-axis sliders.
6. An intelligent film scraping machine as claimed in claim 1, characterized in that said film scraping mechanism (3) mainly comprises a scraper (31), a knife holder (32), a pressure buffer device (33) and a fixing frame (34), said scraper (31) is installed in said knife holder (32), said knife holder (32) and said fixing frame (34) are connected through said pressure buffer device (33).
7. The intelligent film scraping machine as claimed in claim 6, wherein a plurality of knife handles (311) on the scraper (31) are fixedly connected with a rotating shaft (321) passing through the knife rest (32); the two ends of the rotating shaft (321) are respectively connected with the tool rest (32) in a rotating mode through bearings, an adjusting hand wheel (322) is fixedly connected to one end of the rotating shaft (321), and the film scraping angle of the scraper (31) can be adjusted through rotating the adjusting hand wheel (322).
8. An intelligent film scraping machine as claimed in claim 6, characterized in that said pressure buffer device (33) is composed of a fixed plate, a plurality of return springs and a plurality of guide posts, one end of said guide posts is fixedly connected with said fixed plate, and the other end passes through said knife rest (32); the plurality of return springs are sleeved on the guide post between the fixing plate and the tool rest (32).
9. The intelligent film scraping machine as claimed in claim 1, wherein a plurality of adjustable supporting angles (8) are fixedly connected to the bottom of the frame (1), and a roller (9) is fixedly connected beside each adjustable supporting angle (8).
10. The intelligent film scraping machine as claimed in claim 1, wherein a wifi connector is further arranged on the four-axis controller, and drawing data is downloaded from the internet through the wifi connector to complete the movement of the X-axis module (6), the Y-axis module (7), the Z-axis module (5) and the T-motor module (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011100010.4A CN112295857A (en) | 2020-10-15 | 2020-10-15 | Intelligent film scraping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011100010.4A CN112295857A (en) | 2020-10-15 | 2020-10-15 | Intelligent film scraping machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112295857A true CN112295857A (en) | 2021-02-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011100010.4A Pending CN112295857A (en) | 2020-10-15 | 2020-10-15 | Intelligent film scraping machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112295857A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113814132A (en) * | 2021-09-17 | 2021-12-21 | 杨丹 | Needle picking type fiber paper surface molten glue coating treatment equipment |
| CN115365046A (en) * | 2022-09-22 | 2022-11-22 | 山东信尔建材科技有限公司 | Wet film coating device for waterproof coating |
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| JP2005319382A (en) * | 2004-05-07 | 2005-11-17 | Matsushita Electric Ind Co Ltd | Viscous fluid coating device |
| CN201470568U (en) * | 2009-08-25 | 2010-05-19 | 中国科学院上海应用物理研究所 | Automatic coating film blade |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113814132A (en) * | 2021-09-17 | 2021-12-21 | 杨丹 | Needle picking type fiber paper surface molten glue coating treatment equipment |
| CN115365046A (en) * | 2022-09-22 | 2022-11-22 | 山东信尔建材科技有限公司 | Wet film coating device for waterproof coating |
| CN115365046B (en) * | 2022-09-22 | 2023-11-24 | 山东信尔建材科技有限公司 | Wet film coater for waterproof coating |
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| PB01 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: Room 1407, building D, vitality Business Plaza, 185 jumao street, Yuanhe street, Xiangcheng District, Suzhou, Jiangsu 215000 Applicant after: Jiangsu Touyu Technology Co.,Ltd. Address before: 214400 building g, 18 Changshan Avenue, Jiangyin City, Wuxi City, Jiangsu Province Applicant before: Jiangsu Touyu Technology Co.,Ltd. |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210202 |
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| RJ01 | Rejection of invention patent application after publication |