CN112270476A - Reinforcing bar binding machine and monitoring method, system and storage medium thereof - Google Patents

Reinforcing bar binding machine and monitoring method, system and storage medium thereof Download PDF

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CN112270476A
CN112270476A CN202011181229.1A CN202011181229A CN112270476A CN 112270476 A CN112270476 A CN 112270476A CN 202011181229 A CN202011181229 A CN 202011181229A CN 112270476 A CN112270476 A CN 112270476A
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bar binding
steel bar
binding machine
server
reinforcing
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李移清
许长咏
吴加元
肖秀南
罗泳杨
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Guangdong Shunde Huayan Electronic Technology Co ltd
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Guangdong Shunde Huayan Electronic Technology Co ltd
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Abstract

The invention discloses a reinforcing steel bar binding machine and a monitoring method, a system and a storage medium thereof, wherein the monitoring method comprises the following steps: acquiring current information of a motor in the steel bar binding machine, and determining wire twisting action of the steel bar binding machine according to the current information; determining the number of reinforcing steel bar binding nodes in a certain time period of the reinforcing steel bar binding machine according to the wire twisting action of the reinforcing steel bar binding machine; the number of the reinforcing steel bar binding nodes in a certain time period of the reinforcing steel bar binding machine is directly sent to a server through a network terminal; so that the server or the intelligent terminal accessing the server through the network determines the workload of the steel bar binding machine in a certain time period according to the number of the steel bar binding nodes in the certain time period of the steel bar binding machine. The invention can accurately acquire the working condition of each steel bar binding machine and determine the completion progress of the steel bar binding work on the working site, so that the performance assessment mode can be adopted, the working enthusiasm of workers can be mobilized, and the binding efficiency of the steel bar binding machine is improved.

Description

Reinforcing bar binding machine and monitoring method, system and storage medium thereof
Technical Field
The invention relates to the field of application of the Internet of things of a steel bar binding machine, in particular to a steel bar binding machine, a monitoring method and a monitoring system of the steel bar binding machine and a storage medium of the steel bar binding machine.
Background
The reinforcing steel bar binding machine is a hand-held battery type reinforcing steel bar quick binding tool, is an intelligent tool, is internally provided with a microcontroller, and can automatically finish all steps of reinforcing steel bar binding. The steel bar binding machine has the greatest characteristics of being fast and convenient, the efficiency of the steel bar binding machine is 3-4 times of the manual efficiency, a large amount of manpower can be saved, and the labor intensity of workers is greatly reduced.
With the continuous spread of reinforcing bar binding machines, although the high-strength and high-load binding work is reduced, there is a difficulty in managing the work of the binding machine by a construction site manager. Firstly, in a working site, a special person is required to go to the site to carry out investigation and determination to know the progress of the steel bar binding work, and for some sites with large and complicated working environments, the completion progress of the current steel bar binding work is difficult to accurately know on the site through artificial observation; secondly, the wages are settled according to the working time of workers in the current steel bar binding machine, because the working conditions and the working efficiency of each worker cannot be objectively known and whether the worker has negative idling conditions cannot be determined based on the currently used steel bar binding machine if no person monitors the work site for a long time, the performance assessment according to the workload of the worker is difficult to realize based on the current steel bar binding machine, and the working efficiency of the steel bar binding machine cannot reach the ideal.
For the manufacturers, distributors and application managers of the reinforcing steel bar binding machine, if the use condition of the machine on the site can be collected in time, for example: the life of each part of the machine, the duration of battery operation, the number of work pieces operating a day, the cumulative service time and other relevant data are very important, and a steel bar binding machine manufacturer can continuously dig short plates of each part of the machine and continuously improve the short plates according to the collected data. However, the service life of each part of the machine, the battery continuous working duration, the number of the working pieces in one day, the accumulated service time and other related data of the existing steel bar binding machine need to be registered and detected by workers or special managers, and the accurate and effective monitoring of the steel bar binding machine cannot be realized.
Disclosure of Invention
The first purpose of the present invention is to overcome the drawbacks and deficiencies of the prior art, and to provide a monitoring method for a reinforcing bar binding machine, which can accurately obtain the working conditions of each reinforcing bar binding machine based on the monitoring method, so as to accurately determine the completion progress of the reinforcing bar binding work on a work site, and can accurately determine the workload of a worker based on the working conditions of each reinforcing bar binding machine, so that a performance assessment manner can be adopted, thereby mobilizing the working enthusiasm of the worker, and improving the binding efficiency of the reinforcing bar binding machine.
A second object of the present invention is to provide a reinforcing bar binding machine.
A third object of the present invention is to provide a reinforcing bar binding machine monitoring system.
A fourth object of the present invention is to provide a storage medium.
The first purpose of the invention is realized by the following technical scheme: a method of monitoring a rebar tying machine, the method comprising:
acquiring current information of a motor in the steel bar binding machine, and determining wire twisting action of the steel bar binding machine according to the current information;
determining the number of reinforcing steel bar binding nodes in a certain time period of the reinforcing steel bar binding machine according to the wire twisting action of the reinforcing steel bar binding machine;
the number of the reinforcing steel bar binding nodes in a certain time period of the reinforcing steel bar binding machine is directly sent to a server through a network terminal; so that the server or the intelligent terminal accessing the server through the network determines the workload of the steel bar binding machine in a certain time period according to the number of the steel bar binding nodes in the certain time period of the steel bar binding machine.
Preferably, the method further comprises:
after the number of the steel bar binding nodes in a certain time period of the steel bar binding machine is directly sent to the server through the network terminal, the intelligent terminal or the server can perform performance on the steel bar binding work according to the workload of the steel bar binding machine in a certain time period after the workload of the steel bar binding machine in a certain time period is determined.
Still further, the method further comprises:
setting a unique identification code for each steel bar binding machine so as to bind each steel bar binding machine to a corresponding user account;
the unique identification code of the steel bar binding machine is directly sent to a server through a network terminal, so that the server identifies the steel bar binding machine and determines the steel bar binding machine to which the received corresponding information of the steel bar binding machine belongs;
meanwhile, after the server or an intelligent terminal accessing the server performs performance on the steel bar binding work according to the workload of the steel bar binding machine within a certain time period, the performance information is associated to the corresponding user account bound by the steel bar binding machine, and the logged user account inquires the performance information;
the user account refers to a user account which is logged in through the intelligent terminal and accesses data in the server through a network.
Preferably, the method further comprises:
acquiring the electric quantity information of a power supply detected by an electric quantity detection unit in the steel bar binding machine;
the electric quantity information of the power supply of the steel bar binding machine is directly sent to a server through a network terminal, so that the intelligent terminal accesses the server through a network to remotely monitor the electric quantity state of the power supply of the steel bar binding machine;
the method further comprises the following steps:
and acquiring the position information positioned by the positioning unit in the steel bar binding machine, and directly transmitting the position information to a server through a network terminal to realize the position monitoring of the steel bar binding machine.
Preferably, the method further comprises:
acquiring current information of a motor in the reinforcing steel bar binding machine, which is detected by a current detection unit;
judging whether the steel bar binding machine fails or not according to the acquired current information of the motor in the steel bar binding machine; if the fault occurs, the fault information is directly transmitted to the server through the network terminal, so that the intelligent terminal accesses the server through the network to realize the state monitoring of the steel bar binding machine;
the method further comprises the following steps:
the working state information of the motor in the steel bar binding machine is obtained, and the working state information of the motor is directly transmitted to the server through the network terminal, so that the server or an intelligent terminal accessing the server determines the working time of the steel bar binding machine each time and the accumulated working time in a period of time according to the working state information of the motor.
The second purpose of the invention is realized by the following technical scheme: a steel bar binding machine comprises a main control unit, a current detection unit and a wireless communication unit, wherein the current detection unit and the wireless communication unit are respectively connected with the main control unit; wherein:
the current detection unit is used for detecting current information of a motor in the steel bar binding machine and transmitting the detected current information to the main control unit, and the main control unit determines wire twisting action of the steel bar binding machine according to the detected current information;
the main control unit is used for realizing the monitoring method of the steel bar binding machine of the first object of the invention;
the main control unit is connected with a network terminal or a server through a wireless communication unit.
Preferably, the system also comprises one or more of an electric quantity detection unit, a positioning unit and a storage unit, wherein the electric quantity detection unit, the positioning unit and the storage unit are respectively connected with the main control unit; wherein:
the electric quantity detection unit is used for detecting the output voltage of the power supply of the steel bar binding machine and providing the output voltage to the main control unit, and the main control unit judges the electric quantity information of the power supply according to the output voltage acquired by the electric quantity detection unit;
the positioning unit is used for positioning the position of the steel bar binding machine and sending the positioned position information to the main control unit;
and the storage unit is used for storing the information in the main control unit.
The third purpose of the invention is realized by the following technical scheme: a monitoring system of a reinforcing bar binding machine, comprising the reinforcing bar binding machine of the second object of the invention and a server; the main control unit in the steel bar binding machine is connected with a network terminal through a wireless communication unit, and the network terminal is connected with a server, or the main control unit in the steel bar binding machine is connected with the server through the wireless communication unit;
the server is used for acquiring the number of the reinforcing bar binding nodes of the reinforcing bar binding machine in a certain time period, and the workload of the reinforcing bar binding machine in the certain time period is determined by the server or an intelligent terminal accessing the server through a network according to the number of the reinforcing bar binding nodes of the reinforcing bar binding machine in the certain time period.
Preferably, the system also comprises an intelligent terminal;
the intelligent terminal comprises:
the system is used for logging in a user account by a user to access the server through a network;
the system comprises a server, a reinforcing steel bar binding machine and a server, wherein the server is used for acquiring the number of reinforcing steel bar binding nodes of the reinforcing steel bar binding machine in the server within a certain time period when the server is accessed, determining the workload of the reinforcing steel bar binding machine within the certain time period according to the number of the reinforcing steel bar binding nodes of the reinforcing steel bar binding machine within the certain time period, and further performing performance on reinforcing steel bar binding work; or the performance information is used for acquiring the performance of the steel bar binding work performed by the server based on the workload of the steel bar binding machine in a certain time period when the server is accessed.
The fourth purpose of the invention is realized by the following technical scheme: a storage medium stores a program which, when executed by a processor, implements the reinforcing bar binding machine monitoring method according to the first object of the present invention.
Compared with the prior art, the invention has the following advantages and effects:
(1) the invention relates to a monitoring method of a steel bar binding machine, which comprises the steps of firstly obtaining current information of a motor in the steel bar binding machine, and determining the wire twisting action of the steel bar binding machine according to the current information; then, determining the number of the steel bar binding nodes of the steel bar binding machine within a certain time period according to the wire twisting action of the steel bar binding machine; then the number of the steel bar binding nodes in a certain time period of the steel bar binding machine is directly sent to a server through a network terminal; so that the server or the intelligent terminal accessing the server through the network determines the workload of the steel bar binding machine in a certain time period according to the number of the steel bar binding nodes in the certain time period of the steel bar binding machine. Based on the method, the quantity information of the reinforcing steel bar binding nodes in a certain time period of the reinforcing steel bar binding machine is transmitted to the server, the server or other intelligent terminals are accessed according to the quantity information of the reinforcing steel bar binding nodes in the certain time period of the reinforcing steel bar binding machine stored in the server, the workload of the reinforcing steel bar binding machine in the certain time period can be determined, specifically, the number of the bundled workpieces of the reinforcing steel bar binding machine in the certain time period is determined, according to the number of the bundled workpieces of each reinforcing steel bar binding machine in a working site, the monitoring method can accurately obtain the working condition of each reinforcing steel bar binding machine, thereby accurately determining the completion progress of the reinforcing steel bar binding work in the working site, and based on the working condition of each reinforcing steel bar binding machine, the workload of the working personnel can be accurately determined, so that a performance checking mode is possible, and the working enthusiasm of the working personnel, the binding efficiency of the steel bar binding machine is improved.
(2) In the monitoring method of the steel bar binding machine, the electric quantity information of the power supply can be determined through the output voltage of the power supply of the steel bar binding machine, which is detected by the electric quantity detection unit; and the electric quantity information of the power supply is transmitted to the server, so that the intelligent terminal accesses the server through a network, and the electric quantity state of the power supply of the reinforcing steel bar binding machine is remotely monitored. Based on the operation process, the method can realize the real-time understanding of the battery endurance time of the steel bar binding machine so as to remind relevant personnel to replace the battery or prepare a standby battery in time.
(3) In the monitoring method of the steel bar binding machine, the position information of the steel bar binding machine is positioned through the positioning unit in the steel bar binding machine, and the position information is directly sent to the server through the network terminal, so that the intelligent terminal accesses the server through the network to realize the position monitoring of the steel bar binding machine. Based on the method, the position of the steel bar binding machine can be monitored in real time, and the condition that the steel bar binding machine is lost or the site is omitted is effectively avoided.
(4) According to the monitoring method of the steel bar binding machine, whether the steel bar binding machine breaks down or not can be judged according to the current information of the motor in the steel bar binding machine, and when the current of the motor of the steel bar binding machine lasts for a period of time and is higher than a preset threshold value, the steel bar binding machine can be judged to break down. And fault information is directly transmitted to the server through the network terminal, so that the intelligent terminal can access the server through the network to monitor the state of the steel bar binding machine, the fault condition of the steel bar binding machine can be known in real time, the steel bar binding machine is timely maintained, and the steel bar binding efficiency is further guaranteed.
(5) According to the monitoring method of the steel bar binding machine, the working state information of the motor in the steel bar binding machine is obtained, whether the steel bar binding machine works, the working time length of each time and the accumulated working time length in a period of time can be determined according to whether the motor rotates and the rotating time length, and the binding working time monitoring of the steel bar binding machine is realized.
(6) The invention relates to a steel bar binding machine, which comprises a main control unit, a current detection unit and a wireless communication unit, wherein the current detection unit and the wireless communication unit are respectively connected with the main control unit; the main control unit is used for realizing the monitoring method of the steel bar binding machine, and based on the structure of the steel bar binding machine, the steel bar binding machine is connected with external terminals, such as a server, a network terminal and the like, through the wireless communication unit, so that the function of internet of things is established with the outside, and the remote monitoring function of the steel bar binding machine is realized.
(7) The monitoring system of the steel bar binding machine comprises the steel bar binding machine and a server, wherein the steel bar binding machine is the second object of the invention; the main control unit in the steel bar binding machine is connected with a network terminal through a wireless communication unit, and the network terminal is connected with a server, or the main control unit in the steel bar binding machine is connected with the server through the wireless communication unit; the server is used for acquiring the number of the reinforcing bar binding nodes in a certain time period of the reinforcing bar binding machine, and the workload of the reinforcing bar binding machine in the certain time period is determined by the server or an intelligent terminal accessing the server through a network according to the number of the reinforcing bar binding nodes in the certain time period of the reinforcing bar binding machine. Based on the monitoring system, other intelligent terminals access the server through the network, the remote monitoring of the number of binding workers of the steel bar binding machine, the battery endurance time, the service life, the fault condition, the position information and the like can be realized, so that a manager or related personnel can manage the steel bar binding machine more intelligently and effectively, performance assessment can be performed on the workers according to the number of the workers, and the working enthusiasm of the workers is indirectly improved. In addition, the system can add the internet service function for manufacturers, distributors and application managers of the steel bar binding machine, and provides a communication channel for sales and service of the steel bar binding machine.
Drawings
Fig. 1 is a flowchart of a monitoring method of a reinforcing bar binding machine according to the present invention.
Fig. 2 is a block diagram showing the construction of the reinforcing bar binding machine of the present invention.
Fig. 3 is a block diagram of a monitoring system of the reinforcing bar binding machine according to the present invention.
Detailed Description
The present invention will be described in further detail with reference to examples and drawings, but the present invention is not limited thereto.
Example 1
The embodiment discloses a monitoring method of a steel bar binding machine, which can monitor the steel bar binding machine in a working site, and comprises the steps of monitoring the number of binding workpieces, the battery endurance time, the service life, the fault condition, the position information and the like of the steel bar binding machine. As shown in fig. 1, the method of this embodiment includes:
the work load of monitoring bar binder, the number of the work pieces of tying up in certain time quantum promptly specifically is:
s101, current information of a motor in the steel bar binding machine is obtained, and wire twisting action of the steel bar binding machine is determined according to the current information. After the wire feeding of the steel bar binding machine is carried out through the motor, the iron wire is wound on the steel bar binding node, and the corresponding rotating shaft is driven through the motor at the moment, so that the iron wire wound on the steel bar binding node is twisted tightly. When the torque action is required, the current value of the motor is increased to a certain value, so that the wire twisting action of the steel bar binding machine can be determined by judging the current value of the motor, and the wire twisting action of the steel bar binding machine is judged once when the current of the motor is increased to a certain threshold value.
S102, determining the number of the steel bar binding nodes of the steel bar binding machine in a certain time period according to the wire twisting action of the steel bar binding machine, namely determining the number of the nodes bound by the steel bar binding machine in the certain time period. In this embodiment, it is determined that the reinforcing bar binding machine binds one node every time the reinforcing bar binding machine performs a wire twisting operation.
S103, the number of the reinforcing steel bar binding nodes in a certain time period of the reinforcing steel bar binding machine is directly sent to a server through a network terminal; the server or the intelligent terminal accessing the server through the network determines the workload of the steel bar binding machine in a certain time period according to the number of the steel bar binding nodes of the steel bar binding machine in a certain time period, namely the number of the bundled workpieces in a certain time period, and the server or the intelligent terminal performs the performance on the steel bar binding work according to the workload of the steel bar binding machine in a certain time period.
In this embodiment, the network terminal and the intelligent terminal may be devices such as a mobile phone and a computer, and the server may be a cloud server or an entity server. In step S103, the function of performance of the steel bar binding operation may be calculated by the server operating a corresponding performance calculation formula according to the number of the work pieces, which are the workload of the steel bar binding machine in a certain time period. The method can also be realized by an intelligent terminal accessing a server through a network, and specifically, the intelligent terminal accesses the server through the network to download the information of the number of the reinforcing steel bar binding nodes of the reinforcing steel bar binding machine in a certain time period, which is stored in the server, so as to determine the workload of the reinforcing steel bar binding machine in the certain time period, namely the number of workpieces, and then the intelligent terminal operates a corresponding performance calculation formula to perform performance calculation.
The method of the embodiment further comprises the following steps: the electric quantity of control bar binder power supply specifically does:
s201, acquiring the output voltage of the power supply of the reinforcing steel bar binding machine detected by the electric quantity detection unit in the reinforcing steel bar binding machine.
And S202, judging the electric quantity information of the power supply according to the output voltage acquired by the electric quantity detection unit.
And S203, the electric quantity information of the power supply of the steel bar binding machine is directly sent to a server through a network terminal, so that the intelligent terminal can remotely monitor the electric quantity state of the power supply of the steel bar binding machine through a network access server, and the current endurance time of a battery in the steel bar binding machine is determined.
The power supply of the steel bar binding machine can be a battery arranged in the steel bar binding machine or an external power supply.
The method of the embodiment further comprises the following steps: the position of control bar binder specifically does:
and S301, acquiring the position information positioned by the positioning unit in the steel bar binding machine, and sending the position information to a server through a network terminal or directly to realize the position monitoring of the steel bar binding machine. In this embodiment, the positioning unit of the steel bar binding machine may be a big dipper, a GPS, or other related positioning units.
The method of the embodiment further comprises the following steps: monitoring steel bar binding machine's state, confirm whether steel bar binding machine breaks down, specifically do:
and S401, acquiring current information of a motor in the reinforcing steel bar binding machine, which is detected by a current detection unit.
S402, judging whether the steel bar binding machine fails or not according to the acquired current information of the motor in the steel bar binding machine; if the fault occurs, the fault information is directly transmitted to the server through the network terminal, so that the intelligent terminal accesses the server through the network to realize the state monitoring of the steel bar binding machine.
In this embodiment, whether the reinforcing bar binding machine breaks down or not can be determined based on the current information of the reinforcing bar binding machine motor. When the current of the reinforcing steel bar binding machine lasts for a period of time T which is higher than a preset threshold value and is larger than a preset time threshold value, the reinforcing steel bar binding machine can be judged to be in fault, namely the machine is in fault. The fault information is uploaded to the server, and the fault information of the steel bar binding machine can be obtained by accessing the server through the intelligent terminal.
The method of the embodiment further comprises the following steps: the length of time the machine is operating is monitored.
Step S501, obtaining the working state information of the motor in the steel bar binding machine, and directly transmitting the working state information of the motor to the server through the network terminal, so that the server or an intelligent terminal accessing the server determines the working time of the steel bar binding machine each time and the accumulated working time in a period of time according to the working state information of the motor.
In the embodiment, the working state and the working time of the reinforcing steel bar binding machine are judged according to the rotation of the motor. When the motor rotates, current information can be output, when the current of the motor is detected, the motor is determined to rotate to be in a working state, the working time length of each working of the steel bar binding machine and the accumulated working time in a period of time can be determined based on the working state of the motor, and based on the working time length, the flexible monitoring of the steel bar binding machine can be realized.
In this embodiment, an APP or a wechat applet may be provided on the smart terminal. In this embodiment, the above-mentioned accessing of the server by the intelligent terminal refers to inputting a user account to access corresponding information in the server by the intelligent terminal APP, the wechat applet or inputting a corresponding website at the intelligent terminal. The authority of the user account can be set according to the type of the user account, for example, the administrator account is relatively high, and more information in the server can be accessed, including all common user accounts or information related to the specified common user accounts, such as performance information, including all reinforcing steel bar binding machines or information related to the specified reinforcing steel bar binding machines, including the number of bound workpieces in a certain period of time, battery endurance time, service life, fault conditions, position information, and the like. The common user account generally only has access to information related to the user, such as performance information related to the user and information related to a reinforcing steel bar binding machine bound to the user, including the number of bound workpieces in a certain period of time, battery endurance time, service life, fault conditions, position information, and the like. The permissions of different types of user accounts can be set according to actual conditions and actual requirements.
In the monitoring method of this embodiment, the method further includes: and setting a unique identification code for each steel bar binding machine so as to bind each steel bar binding machine to the corresponding user account. In this embodiment, a user account may be registered for each worker, and the reinforcing bar binding machine used by each worker is bound to the user account.
In the method, the unique identification code of the steel bar binding machine is directly sent to the server through the network terminal, so that the server identifies the steel bar binding machine and determines the steel bar binding machine to which the received information of the corresponding steel bar binding machine belongs. In this embodiment, a database may be respectively configured in the server for each reinforcing bar binding machine, wherein the various information of the reinforcing bar binding machine sent to the server includes the unique identification code of the reinforcing bar binding machine, that is, when the corresponding information of the reinforcing bar binding machine is sent, the unique identification code information of the reinforcing bar binding machine is also sent to the server at the same time, so that the server can know from which reinforcing bar binding machine the corresponding information comes, and store the corresponding information in the corresponding database.
Meanwhile, the method of the embodiment enables the server or the intelligent terminal accessing the server to perform performance on the steel bar binding work according to the workload of the steel bar binding machine within a certain time period, and then the performance information is associated to the corresponding user account bound by the steel bar binding machine, so that the logged-in user account can inquire the performance information; when a worker logs in the user account of the worker at the intelligent terminal, the server can be accessed, the related information of the steel bar binding machine used by the worker is downloaded from the server, and the performance information related to the user account can be inquired. In this embodiment, the performance calculation of the steel bar binding work may be driven by selecting a corresponding performance calculation formula when a relevant person, such as a manager, logs in to the server through a user account of the manager.
Those skilled in the art will appreciate that all or part of the steps in the method according to the present embodiment may be implemented by a program to instruct the relevant hardware, and the corresponding program may be stored in a computer-readable storage medium. It should be noted that although the method operations of embodiment 1 are depicted in the drawings and described above in a particular order, this does not require or imply that these operations must be performed in this particular order or that all of the illustrated operations must be performed to achieve desirable results. Rather, the depicted steps may change the order of execution, and some steps may be executed concurrently. Additionally or alternatively, certain steps may be omitted, multiple steps combined into one step execution, and/or one step broken down into multiple step executions.
Example 2
The embodiment discloses a steel bar binding machine, including main control unit and the current detection unit, electric quantity detection unit, the locating unit, memory cell and the wireless communication unit who is connected with main control unit, as shown in fig. 2, wherein:
the current detection unit: the wire twisting action of the steel bar binding machine is determined by the main control unit according to the detected current information. In addition, the main control unit can determine whether the reinforcing bar binding machine is in failure according to the detected current information.
In this embodiment, the current detection unit may include a current transformer and an ADC acquisition circuit, the current transformer is disposed in a current loop of the motor, and the current transformer is connected to the main control unit through the ADC acquisition circuit.
Electric quantity detection unit: the output voltage of the power supply of the steel bar binding machine is detected and provided to the main control unit, and the main control unit judges the electric quantity information of the power supply according to the output voltage acquired by the electric quantity detection unit;
in this embodiment, the power detection unit may include two resistors R1 and R2 connected in series, one end of the resistor R1 is connected to the voltage output terminal of the power supply, the other end of the resistor R1 is connected to one end of the resistor R2, the other end of the resistor R2 is grounded, one end of the resistors R1 and R2 is connected to the voltage acquisition port of the main control unit, and the main control unit may determine the power of the power supply according to the voltage information received by the port.
And the positioning unit is used for positioning the position of the steel bar binding machine and sending the positioned position information to the main control unit. In this embodiment, the positioning unit may be a Beidou, a GPS, or other related positioning units.
And the storage unit is used for storing information in the main control unit, and the information comprises data of accumulated working time of the storage machine, the number of workpieces, the number of machine faults, the latest electric quantity of the power supply and the like. In this embodiment, the storage unit adopts a non-power-down data loss storage module, and data is not lost well even when the main control unit is disconnected from the network terminal or the server.
The main control unit: the monitoring method for the steel bar binding machine in the embodiment 1 is implemented as follows:
acquiring current information of a motor in the steel bar binding machine, and determining wire twisting action of the steel bar binding machine according to the current information;
determining the number of reinforcing steel bar binding nodes in a certain time period of the reinforcing steel bar binding machine according to the wire twisting action of the reinforcing steel bar binding machine;
the number of the reinforcing steel bar binding nodes in a certain time period of the reinforcing steel bar binding machine is directly sent to a server through a network terminal; so that the server or an intelligent terminal accessing the server through a network determines the workload of the steel bar binding machine in a certain time period according to the number of steel bar binding nodes of the steel bar binding machine in a certain time period;
acquiring the output voltage of a power supply of the steel bar binding machine detected by an electric quantity detection unit in the steel bar binding machine;
judging the electric quantity information of the power supply according to the output voltage acquired by the electric quantity detection unit;
the electric quantity information of the power supply of the steel bar binding machine is directly sent to the server through the network terminal, so that the intelligent terminal can remotely monitor the electric quantity state of the power supply of the steel bar binding machine through accessing the server through the network.
Further comprising:
and acquiring the position information positioned by the positioning unit in the steel bar binding machine, and directly transmitting the position information to a server through a network terminal to realize the position monitoring of the steel bar binding machine.
Further comprising:
judging whether the steel bar binding machine fails or not according to the acquired current information of the motor in the steel bar binding machine; if the fault occurs, the fault information is directly transmitted to the server through the network terminal, so that the intelligent terminal accesses the server through the network to realize the state monitoring of the steel bar binding machine.
Further comprising:
the working state information of the motor in the steel bar binding machine is obtained, and the working state information of the motor is directly transmitted to the server through the network terminal, so that the server or an intelligent terminal accessing the server determines the working time of the steel bar binding machine each time and the accumulated working time in a period of time according to the working state information of the motor.
Further comprising:
after the number of the steel bar binding nodes in a certain time period of the steel bar binding machine is directly sent to the server through the network terminal, the intelligent terminal or the server can perform performance on the steel bar binding work according to the workload of the steel bar binding machine in a certain time period after the workload of the steel bar binding machine in a certain time period is determined.
Further comprising:
setting a unique identification code for each steel bar binding machine so as to bind each steel bar binding machine to a corresponding user account;
the unique identification code of the steel bar binding machine is directly sent to a server through a network terminal, so that the server identifies the steel bar binding machine and determines the steel bar binding machine to which the received corresponding information of the steel bar binding machine belongs;
meanwhile, after the server or an intelligent terminal accessing the server performs performance on the steel bar binding work according to the workload of the steel bar binding machine within a certain time period, the performance information is associated to the corresponding user account bound by the steel bar binding machine, and the logged user account inquires the performance information; the user account refers to a user account which is logged in through the intelligent terminal and accesses data in the server through a network.
In this embodiment, the main control unit is connected to a network terminal or a server through the wireless communication unit.
In this embodiment, the main control unit may be a single chip, a CPU, or an MCU.
In this embodiment, the wireless communication unit may be a bluetooth module, a wifi module, a ZigBee module, a 2.4G frequency wireless module, a 315G frequency wireless module, a 433 frequency wireless module, a 2G communication module, a 3G communication module, a 4G communication module, a 5G communication module, and the like. When the wireless communication unit is a bluetooth module, a ZigBee module, a 2.4G frequency wireless module, a 315 frequency wireless module, or a 433 frequency wireless module, the main control unit is connected to the wireless communication unit, and the wireless communication unit communicates with the server through a network terminal, that is, to realize the communication between the main control unit and the server, the network terminal must be used in the middle. When the wireless communication unit is wifi module, 2G communication module, 3G communication module, 4G communication module or 5G communication module, after the main control unit connects wireless communication module, can directly communicate with the server through wireless mode, need not network terminal in the middle of promptly.
In this embodiment, the network terminal is also connected with a wireless communication unit, and can perform pairing communication with the wireless communication unit connected with the main control unit. For example, the terminal may be a mobile phone, a tablet, a computer, or the like with bluetooth or the like. In the actual use process of the steel bar binding machine by workers, the network terminal can be a mobile phone carried by the workers or a computer, a tablet and other terminals used in the current working place, the mobile phone, the computer, the tablet and other terminals are connected with a Bluetooth module connected with a main control unit in a matching way through Bluetooth, the relevant information of the steel bar binding machine can be transmitted to a server through the mobile phone in real time or at regular time in the working process of the steel bar binding machine, or the relevant information can be transmitted to the special mobile phone, the computer and the tablet through the wireless communication unit in the steel bar binding machine and the special mobile phone, the computer, the tablet and other terminals in a matching way after the workers set time, for example, after work, and then the relevant information of the steel bar binding machine is transmitted to the server through the special mobile phone, the computer, the tablet and other terminals.
When the condition of the network terminal is not needed, the main control unit in the steel bar binding machine can directly communicate with the server through the wireless communication unit connected with the main control unit, such as a wifi module, a 2G communication module, a 3G communication module, a 4G communication module or a 5G communication module, and directly transmit the relevant information of the steel bar binding machine to the server. The related information of the steel bar binding machine is related data such as working time length data, the number of workpieces, the number of machine faults, the latest electric quantity of a power supply and the like of the steel bar binding machine.
Example 3
The embodiment discloses a monitoring system of a reinforcing steel bar binding machine, which comprises the reinforcing steel bar binding machine, a server and an intelligent terminal, wherein the reinforcing steel bar binding machine is described in the embodiment 2; the main control unit in the steel bar binding machine is connected with the network terminal through the wireless communication unit and is connected with the server through the network terminal, or the main control unit in the steel bar binding machine is directly connected with the server through the wireless communication unit.
The server:
the intelligent terminal is used for acquiring the number of the reinforcing steel bar binding nodes of the reinforcing steel bar binding machine in a certain time period from the main control unit, and determining the workload of the reinforcing steel bar binding machine in the certain time period according to the number of the reinforcing steel bar binding nodes of the reinforcing steel bar binding machine in the certain time period by the server or the intelligent terminal accessing the server through a network.
The system is used for acquiring the electric quantity information of a power supply of the steel bar binding machine, the fault information of the steel bar binding machine, the working state information of a motor of the steel bar binding machine, the position information of the steel bar binding machine and the like from the main control unit.
The intelligent terminal comprises:
the system is used for logging in a user account by a user to access the server through a network;
the system comprises a server, a reinforcing steel bar binding machine and a server, wherein the server is used for acquiring the number of reinforcing steel bar binding nodes of the reinforcing steel bar binding machine in the server within a certain time period when the server is accessed, determining the workload of the reinforcing steel bar binding machine within the certain time period according to the number of the reinforcing steel bar binding nodes of the reinforcing steel bar binding machine within the certain time period, and further performing performance on reinforcing steel bar binding work; or when the server is accessed, the performance information obtained by the server based on the performance of the reinforcing steel bar binding work of the reinforcing steel bar binding machine in a certain time period is obtained.
In this embodiment, the server may be a cloud server or an entity server, and the selection of the intelligent terminal and the network terminal may be as shown in embodiment 1.
In this embodiment, install APP and/or believe little procedure a little in intelligent terminal, through intelligent terminal APP, believe little procedure a little or at the corresponding website of intelligent terminal input, input user account just can visit the corresponding information in the server, inquire the relevant information of steel bar binding machine to realize steel bar binding machine's remote monitoring. Corresponding functions can be configured in the intelligent terminal APP or the WeChat applet according to actual requirements, such as user account registration, user account login, binding of a user account for a steel bar binding machine with a corresponding identification code, performance calculation by using a corresponding calculation formula and the like. The user opens the APP or the WeChat applet in the intelligent terminal interactive interface, and after logging in the user account, corresponding operations can be performed, for example, related information of the steel bar binding machine stored in the server is inquired, performance assessment calculation is triggered, and wages of workers of the steel bar binding machine are obtained.
Example 4
The present embodiment discloses a storage medium storing a program, which when executed by a processor, implements the reinforcing bar binding machine monitoring method of embodiment 1, as follows:
acquiring current information of a motor in the steel bar binding machine, and determining wire twisting action of the steel bar binding machine according to the current information;
determining the number of reinforcing steel bar binding nodes in a certain time period of the reinforcing steel bar binding machine according to the wire twisting action of the reinforcing steel bar binding machine;
the number of the reinforcing steel bar binding nodes in a certain time period of the reinforcing steel bar binding machine is directly sent to a server through a network terminal; so that the server or an intelligent terminal accessing the server through a network determines the workload of the steel bar binding machine in a certain time period according to the number of steel bar binding nodes of the steel bar binding machine in a certain time period;
acquiring the output voltage of a power supply of the steel bar binding machine detected by an electric quantity detection unit in the steel bar binding machine;
judging the electric quantity information of the power supply according to the output voltage acquired by the electric quantity detection unit;
the electric quantity information of the power supply of the steel bar binding machine is directly sent to a server through a network terminal, so that the intelligent terminal accesses the server through a network to realize remote monitoring of the electric quantity state of the power supply of the steel bar binding machine;
further comprising:
and acquiring the position information positioned by the positioning unit in the steel bar binding machine, and directly transmitting the position information to a server through a network terminal to realize the position monitoring of the steel bar binding machine.
Further comprising:
judging whether the steel bar binding machine fails or not according to the acquired current information of the motor in the steel bar binding machine; if the fault occurs, the fault information is directly transmitted to the server through the network terminal, so that the intelligent terminal accesses the server through the network to realize the state monitoring of the steel bar binding machine;
further comprising:
the working state information of the motor in the steel bar binding machine is obtained, and the working state information of the motor is directly transmitted to the server through the network terminal, so that the server or an intelligent terminal accessing the server determines the working time of the steel bar binding machine each time and the accumulated working time in a period of time according to the working state information of the motor.
Further comprising:
after the number of the steel bar binding nodes in a certain time period of the steel bar binding machine is directly sent to the server through the network terminal, the intelligent terminal or the server can perform performance on the steel bar binding work according to the workload of the steel bar binding machine in a certain time period after the workload of the steel bar binding machine in a certain time period is determined.
Further comprising:
setting a unique identification code for each steel bar binding machine so as to bind each steel bar binding machine to a corresponding user account;
the unique identification code of the steel bar binding machine is directly sent to a server through a network terminal, so that the server identifies the steel bar binding machine and determines the steel bar binding machine to which the received corresponding information of the steel bar binding machine belongs;
meanwhile, after the server or an intelligent terminal accessing the server performs performance on the steel bar binding work according to the workload of the steel bar binding machine within a certain time period, the performance information is associated to the corresponding user account bound by the steel bar binding machine, and the logged user account inquires the performance information;
the user account refers to a user account which is logged in through the intelligent terminal and accesses data in the server through a network.
In this embodiment, the storage medium may be a magnetic disk, an optical disk, a computer Memory, a Read-Only Memory (ROM), a Random Access Memory (RAM), a usb disk, a removable hard disk, or other media.
The above embodiments are preferred embodiments of the present invention, but the present invention is not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be construed as equivalents thereof, and all such changes, modifications, substitutions, combinations, and simplifications are intended to be included in the scope of the present invention.

Claims (10)

1. A method of monitoring a rebar tying machine, the method comprising:
acquiring current information of a motor in the steel bar binding machine, and determining wire twisting action of the steel bar binding machine according to the current information;
determining the number of reinforcing steel bar binding nodes in a certain time period of the reinforcing steel bar binding machine according to the wire twisting action of the reinforcing steel bar binding machine;
the number of the reinforcing steel bar binding nodes in a certain time period of the reinforcing steel bar binding machine is directly sent to a server through a network terminal; so that the server or the intelligent terminal accessing the server through the network determines the workload of the steel bar binding machine in a certain time period according to the number of the steel bar binding nodes in the certain time period of the steel bar binding machine.
2. The rebar tying machine monitoring method of claim 1, further comprising:
after the number of the steel bar binding nodes in a certain time period of the steel bar binding machine is directly sent to the server through the network terminal, the intelligent terminal or the server can perform performance on the steel bar binding work according to the workload of the steel bar binding machine in a certain time period after the workload of the steel bar binding machine in a certain time period is determined.
3. The rebar tying machine monitoring method of claim 2, further comprising:
setting a unique identification code for each steel bar binding machine so as to bind each steel bar binding machine to a corresponding user account;
the unique identification code of the steel bar binding machine is directly sent to a server through a network terminal, so that the server identifies the steel bar binding machine and determines the steel bar binding machine to which the received corresponding information of the steel bar binding machine belongs;
meanwhile, after the server or an intelligent terminal accessing the server performs performance on the steel bar binding work according to the workload of the steel bar binding machine within a certain time period, the performance information is associated to the corresponding user account bound by the steel bar binding machine, and the logged user account inquires the performance information;
the user account refers to a user account which is logged in through the intelligent terminal and accesses data in the server through a network.
4. The rebar tying machine monitoring method of claim 1, further comprising:
acquiring the electric quantity information of a power supply detected by an electric quantity detection unit in the steel bar binding machine;
the electric quantity information of the power supply of the steel bar binding machine is directly sent to a server through a network terminal, so that the intelligent terminal accesses the server through a network to remotely monitor the electric quantity state of the power supply of the steel bar binding machine;
the method further comprises the following steps:
and acquiring the position information positioned by the positioning unit in the steel bar binding machine, and directly transmitting the position information to a server through a network terminal to realize the position monitoring of the steel bar binding machine.
5. The rebar tying machine monitoring method of claim 1, further comprising:
acquiring current information of a motor in the reinforcing steel bar binding machine, which is detected by a current detection unit;
judging whether the steel bar binding machine fails or not according to the acquired current information of the motor in the steel bar binding machine; if the fault occurs, the fault information is directly transmitted to the server through the network terminal, so that the intelligent terminal accesses the server through the network to realize the state monitoring of the steel bar binding machine;
the method further comprises the following steps:
the working state information of the motor in the steel bar binding machine is obtained, and the working state information of the motor is directly transmitted to the server through the network terminal, so that the server or an intelligent terminal accessing the server determines the working time of the steel bar binding machine each time and the accumulated working time in a period of time according to the working state information of the motor.
6. The steel bar binding machine is characterized by comprising a main control unit, a current detection unit and a wireless communication unit, wherein the current detection unit and the wireless communication unit are respectively connected with the main control unit; wherein:
the current detection unit is used for detecting current information of a motor in the steel bar binding machine and transmitting the detected current information to the main control unit, and the main control unit determines wire twisting action of the steel bar binding machine according to the detected current information;
the main control unit is used for realizing the monitoring method of the steel bar binding machine according to any one of claims 1 to 5;
the main control unit is connected with a network terminal or a server through a wireless communication unit.
7. The reinforcing steel bar binding machine according to claim 1, further comprising one or more of an electric quantity detection unit, a positioning unit and a storage unit, wherein the electric quantity detection unit, the positioning unit and the storage unit are respectively connected with the main control unit; wherein:
the electric quantity detection unit is used for detecting the output voltage of the power supply of the steel bar binding machine and providing the output voltage to the main control unit, and the main control unit judges the electric quantity information of the power supply according to the output voltage acquired by the electric quantity detection unit;
the positioning unit is used for positioning the position of the steel bar binding machine and sending the positioned position information to the main control unit;
and the storage unit is used for storing the information in the main control unit.
8. A reinforcing bar binding machine monitoring system, comprising the reinforcing bar binding machine of claim 6 or 7 and a server; the main control unit in the steel bar binding machine is connected with a network terminal through a wireless communication unit, and the network terminal is connected with a server, or the main control unit in the steel bar binding machine is connected with the server through the wireless communication unit;
the server is used for acquiring the number of the reinforcing bar binding nodes of the reinforcing bar binding machine in a certain time period, and the workload of the reinforcing bar binding machine in the certain time period is determined by the server or an intelligent terminal accessing the server through a network according to the number of the reinforcing bar binding nodes of the reinforcing bar binding machine in the certain time period.
9. The rebar tying machine monitoring system of claim 8, further comprising an intelligent terminal;
the intelligent terminal comprises:
the system is used for logging in a user account by a user to access the server through a network;
the system comprises a server, a reinforcing steel bar binding machine and a server, wherein the server is used for acquiring the number of reinforcing steel bar binding nodes of the reinforcing steel bar binding machine in the server within a certain time period when the server is accessed, determining the workload of the reinforcing steel bar binding machine within the certain time period according to the number of the reinforcing steel bar binding nodes of the reinforcing steel bar binding machine within the certain time period, and further performing performance on reinforcing steel bar binding work; or the performance information is used for acquiring the performance of the steel bar binding work performed by the server based on the workload of the steel bar binding machine in a certain time period when the server is accessed.
10. A storage medium storing a program, wherein the program when executed by a processor implements the reinforcing bar binding machine monitoring method according to any one of claims 1 to 5.
CN202011181229.1A 2020-10-29 2020-10-29 Reinforcing bar binding machine and monitoring method, system and storage medium thereof Pending CN112270476A (en)

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