CN112248467A - Full-automatic badge making machine and making method - Google Patents
Full-automatic badge making machine and making method Download PDFInfo
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- CN112248467A CN112248467A CN202010636551.2A CN202010636551A CN112248467A CN 112248467 A CN112248467 A CN 112248467A CN 202010636551 A CN202010636551 A CN 202010636551A CN 112248467 A CN112248467 A CN 112248467A
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- automatic
- blanking
- workbench
- stamping
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- 238000000034 method Methods 0.000 title claims abstract description 16
- 239000005028 tinplate Substances 0.000 claims abstract description 129
- 238000007599 discharging Methods 0.000 claims abstract description 68
- 239000004033 plastic Substances 0.000 claims abstract description 32
- 239000002985 plastic film Substances 0.000 claims abstract description 31
- 229920006255 plastic film Polymers 0.000 claims abstract description 31
- 238000009434 installation Methods 0.000 claims abstract description 6
- 238000003860 storage Methods 0.000 claims description 113
- 239000000463 material Substances 0.000 claims description 61
- 230000005540 biological transmission Effects 0.000 claims description 54
- 230000007246 mechanism Effects 0.000 claims description 44
- 230000009471 action Effects 0.000 claims description 42
- 238000004080 punching Methods 0.000 claims description 39
- 230000000903 blocking effect Effects 0.000 claims description 22
- 230000000670 limiting effect Effects 0.000 claims description 21
- 229910000831 Steel Inorganic materials 0.000 claims description 18
- 239000010959 steel Substances 0.000 claims description 18
- 239000003292 glue Substances 0.000 claims description 17
- 238000003825 pressing Methods 0.000 claims description 7
- 238000004804 winding Methods 0.000 claims description 6
- 238000010079 rubber tapping Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 230000033001 locomotion Effects 0.000 description 24
- 238000010586 diagram Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 8
- 230000006870 function Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 238000010791 quenching Methods 0.000 description 2
- 230000000171 quenching effect Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/742—Joining plastics material to non-plastics material to metals or their alloys
- B29C66/7428—Transition metals or their alloys
- B29C66/74283—Iron or alloys of iron, e.g. steel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/748—Joining plastics material to non-plastics material to natural products or their composites, not provided for in groups B29C66/742 - B29C66/746
- B29C66/7486—Paper, e.g. cardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Crystallography & Structural Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Composite Materials (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Discharge By Other Means (AREA)
Abstract
The invention discloses a full-automatic badge making machine and a making method, which can conveniently realize automatic production and improve the production efficiency. The full-automatic badge manufacturing machine comprises an installation platform, a feeding system, an automatic plastic film blanking system, a movable workbench system, a stamping system and a discharging system; the badge making method of the full-automatic badge making machine comprises the following steps: s1, automatically blanking tinplate, and S2, conveying the tinplate; s3, automatically feeding paper sheets; s4, moving the workbench; s5, automatically blanking the plastic bottom sheet, and S6, stamping for the first time; s7, resetting the movable workbench; s8, secondary stamping; and S9, automatically discharging. The full-automatic badge making machine and the making method are convenient to control, can ensure the quality of finished products, improve the production efficiency and reduce the production cost.
Description
Technical Field
The invention relates to a badge manufacturing device, in particular to a full-automatic badge manufacturing machine.
Background
It is well known that: the application of the badge in the modern life service industry is more and more extensive. The most familiar badge of school badge and official staff is a universal identity mark. Various patterns such as smiling faces hung on the body and on a backpack are not known to be popular ornaments.
Manual and semi-automatic badge machines are now popular on the market. The manual badge machine has low production efficiency, high quality of products and high human factors, and can not meet the market demand; the semi-automatic badge machine is directed at the badge, although the production efficiency is greatly improved, the badge machine still cannot be separated from manual control, and operators often neglect safety in pursuit of production efficiency during large-scale production.
Disclosure of Invention
The invention aims to solve the technical problem of providing a fully automatic badge making machine which can conveniently realize automatic production and improve the production efficiency.
The technical scheme adopted by the invention for solving the technical problems is as follows: the full-automatic badge making machine comprises an installation platform, a feeding system, an automatic plastic film blanking system, a movable workbench system, a stamping system and a discharging system;
the feeding system comprises a rack, a tinplate storage device, a paper storage device and a linear push plate device; a workbench is arranged on the frame; the tinplate storage device, the paper sheet storage device and the linear push plate device are all arranged on the workbench;
the tinplate storage device comprises a tinplate storage barrel and a tinplate fixing support; the linear push plate device comprises a push plate; the bottom of the push plate is provided with a rack;
a blanking transmission rack is arranged in the middle of the push plate, baffles are arranged on two sides of the push plate, and a linear cam is arranged on each baffle;
the tinplate storage barrel is fixedly arranged on the workbench by the tinplate fixing support;
the push plate is arranged between the tinplate fixing support and the workbench; the push plate is slidably mounted on the workbench; an automatic blanking device is arranged below the tinplate storage barrel;
a paper sheet storage device is arranged at one end of the tinplate fixing support; the paper sheet storage device comprises a paper sheet storage barrel; an elastic paper pressing device is arranged in the paper storage cylinder;
one end of the tinplate fixing support is provided with a glue mounting position; the glue mounting position is positioned between the tinplate storage barrel and the paper sheet storage barrel;
linear sliding bearings are arranged on two sides of the push plate; the push plate is slidably mounted on the workbench through a linear sliding bearing;
a driving gear is arranged below the rack; the push plate is provided with a driving rack; the driving gear is meshed with the driving rack;
one end of the feeding system is provided with a movable workbench system; the movable workbench system is positioned on one side of the paper sheet storage device;
the mobile workbench system comprises a fixed support; the fixed support is provided with a guide rail; a movable workbench is slidably arranged on the guide rail;
a screw rod for driving the movable workbench to slide transversely along the guide rail is arranged on the fixed support;
a driving base is arranged on one side of the fixed support, and a driving motor for driving the screw rod to rotate is arranged on the driving base;
a plastic film pre-storage limiting device is arranged at one end of the movable workbench; the other end is provided with a pre-storage plate;
one end of the movable workbench, which is provided with a pre-storage plate, is provided with a prior ejection opening plate; the other end of the movable workbench is provided with a guide rail sliding block matched with the guide rail;
one end of the movable workbench system is provided with an automatic plastic film blanking system, and a driving rack of the automatic plastic film blanking system is arranged on the movable workbench;
a stamping system is arranged above the movable workbench system; the stamping system comprises a cylinder fixing support; a stamping cylinder is arranged on the cylinder fixing support;
a punch guide rail is arranged below the cylinder fixing support; a tapping device is arranged on the punch guide rail in a sliding manner;
the punch device comprises a punch connecting block; the punch connecting block is provided with a punch fixing guide block, and wedge-shaped blocks are arranged below two ends of the punch connecting block; a stamping head is arranged at the middle position below the stamping head connecting block; a stamping reset spring is arranged between the stamping head and the stamping head connecting block; the stamping cylinder is connected with the punch head fixing guide block; and a discharging system is arranged on one side of the stamping system.
The automatic blanking device comprises an automatic blanking clamping hand, an automatic blanking stopping hand, a power transmission reel and a blanking supporting plate;
the blanking supporting plate is positioned below the tinplate fixing support; the blanking supporting plate is positioned below the tinplate storage barrel;
the discharge port at the lower end of the tinplate storage cylinder is sequentially provided with an automatic blanking and clamping hand and an automatic blanking and stopping hand from top to bottom;
the lower end of a rotating shaft of the power transmission reel penetrates through the blanking supporting plate and is provided with a gear meshed with the blanking transmission rack;
one end of the automatic blanking stopping hand and one end of the automatic blanking clamping hand are clamping ends, and the other end of the automatic blanking stopping hand and the other end of the automatic blanking clamping hand are operating ends;
springs are arranged at the jaw openings of the operating ends of the automatic blanking and material blocking hand and the automatic blanking and material clamping hand, and hinged V-shaped parts are arranged at the operating ends; a flexible steel wire is arranged on a hinged shaft of the hinged V-shaped part;
one end of the soft steel wire is fixedly connected with the hinged shaft, the other end of the soft steel wire is wound on the power transmission winding wheel, and the winding directions of the soft steel wire on the automatic blanking and material blocking hand and the soft steel wire on the automatic blanking and material clamping hand on the power transmission winding wheel are opposite;
a material clamping hand limiting pin for limiting the opening and closing angle of the automatic blanking material clamping hand is arranged on the tinplate fixing support;
the blanking supporting plate is provided with a stop arm limiting pin for limiting the opening and closing angle of the automatic blanking stop arm.
The specific actions in the working process are as follows:
the working principle of the automatic blanking device is as follows: the linear push plate device reciprocates, so that the blanking transmission rack is meshed with a gear at the lower end of the power transmission reel to drive the power transmission reel to rotate; the reciprocating motion is converted into the rotary motion, and the rotary motion drives the opening and closing of the automatic blanking material clamping hand and the automatic blanking material blocking hand through the power transmission winding wheel, so that the independent automatic blanking of the plastic films is realized.
The specific actions are as follows: when the automatic blanking stop arm is opened, the automatic blanking clamping arm gradually tightens the last part, and the purpose is that after the automatic blanking stop arm is completely opened, the tinplate in the storage device is stopped on the automatic blanking clamping arm, so that the tinplate which needs to fall down can not fall down together.
Specifically, the discharging system comprises a fixed general bracket; a sliding workbench is arranged on the fixed general bracket; a discharging system stroke sliding block is arranged on the sliding workbench; a linear sliding driving device is arranged below the stroke sliding block of the discharging system;
a first automatic discharging slope is arranged above the discharging system stroke sliding block; a second automatic discharging slope is arranged on one side of the fixed general support; one end of the second automatic discharging slope is positioned below one end of the first automatic discharging slope;
an automatic reset material receiving basin is arranged above one side of the first automatic discharging slope; the automatic reset material receiving basin is fixed on the sliding workbench through a material receiving basin support.
Preferably, the driving motor is in transmission connection with the screw rod through a belt.
Furthermore, the automatic plastic film blanking system and the automatic blanking device have the same structure.
The invention also provides a method for making a badge by the full-automatic badge making machine, which comprises the following steps:
s1, automatically blanking the tinplate,
the tinplate vertically falls to a working station from the storage device through an automatic blanking mechanism;
s2, conveying tinplate;
the tinplate is sent to a magnetic pre-storage plate on a movable workbench through a guide rail by a linear push plate;
s3, automatically feeding paper sheets;
when the tinplate passes right below the paper sheet storage device, under the action of a linear cam on the linear push plate 21, the paper sheet storage device overcomes the spring force to generate downward pressure, paper sheets are tightly pressed on the tinplate coated with glue, and the paper sheets are conveyed to a station along with the tinplate;
s4, moving the workbench;
after the tinplate and the paper sheet are conveyed to a preset station, the movable workbench is moved in a translation mode under the action of the lead screw, and the tinplate and the paper sheet are conveyed to the position right below the punching head;
s5, automatically blanking the plastic bottom sheet,
when the movable workbench moves horizontally, the transmission rack arranged on the movable workbench touches a transmission gear of the plastic blanking mechanism, the material clamping and blocking hand is started, and the plastic film vertically falls into a pre-storage device of the movable workbench;
s6, first stamping;
the male die moves downwards under the action of the cylinder, the wedge-shaped head pushes the advance resetting mechanism away, the male die presses the pre-pressed tinplate and the paper sheet into the female die, and the semi-finished part moves upwards along with the punching head under the action of the electromagnet in the punching head to complete the first punching;
s7, resetting the movable workbench;
the movable workbench acts again under the action of the lead screw, translates by 200mm and resets, and meanwhile, the plastic negative is directly below the paper feeding stamping head;
s8, secondary stamping;
the male die drives the semi-finished part to move downwards, after the plastic bottom sheet is pressed into the semi-finished part, the finished part moves upwards along with the male die, and at the moment, the feeding system also starts to prepare for feeding the tinplate and the paper sheets to the preset station for the second time;
s9, automatic discharging; the discharging system is driven by the motor, the automatic receiving disc moves to the position under the stamping head, the electromagnet of the convex die loses power, finished parts vertically fall into the receiving disc, after the motor rotates reversely, the automatic receiving disc resets along with the stroke slider, the finished parts are sent out of a station through a discharging slope, and the feeding system finishes secondary feeding at the moment.
The invention has the beneficial effects that: the full-automatic badge making machine comprises a feeding system, an automatic plastic film blanking system, a movable workbench system, a stamping system and a discharging system; therefore, the automatic production of the whole badge manufacturing can be realized; meanwhile, the automatic inclined discharging mechanism has an automatic judging function, when the material receiving hopper is positioned under the stamping head, the electromagnet of the stamping head loses power, and a finished product falls onto the material receiving hopper under the action of gravity. Thereby being convenient for control, being capable of ensuring the quality of finished products, improving the production efficiency and reducing the production cost.
Drawings
FIG. 1 is a perspective view of a fully automatic badge maker according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of an automatic blanking device for tinplate in the embodiment of the invention;
FIG. 3 is an enlarged view of a portion of FIG. 2;
FIG. 4 is a schematic structural diagram of an automatic blanking and blocking hand in the embodiment of the invention;
FIG. 5 is a schematic structural diagram of an automatic blanking and material clamping hand according to an embodiment of the present invention;
FIG. 6 is a perspective view of an automatic blanking device for tinplate in the embodiment of the invention;
FIG. 7 is a schematic structural view of a feed system in an embodiment of the present invention;
FIG. 8 is a schematic view of a linear push plate and its associated mechanisms according to an embodiment of the present invention;
FIG. 9 is a top view of a mobile station system in an embodiment of the present invention;
FIG. 10 is a perspective view of a female mold in an embodiment of the present invention;
FIG. 11 is a perspective view of a stamping system in an embodiment of the present invention;
FIG. 12 is a perspective view of a punch assembly in an embodiment of the invention;
FIG. 13 is a perspective view of an automatic blanking system for plastic base sheets in an embodiment of the present invention;
FIG. 14 is a perspective view of a discharge system in an embodiment of the present invention;
FIG. 15 is an embodiment of the invention illustrating an automatic inclined discharge mechanism;
the following are marked in the figure: 100-tinplate storage device, 200-linear push plate device, 300-paper storage device, 400-moving workbench system, 500-punching system, 600-punching head device, 700-plastic bottom sheet automatic blanking system, 800-plastic bottom sheet pre-storage limiting device, 900-discharging system, 110-discharging system stroke slide block and 120-mounting platform.
Detailed Description
The invention is further illustrated with reference to the following figures and examples.
As shown in fig. 1 to 15, the fully automatic badge making machine of the present invention comprises an installation platform, a feeding system, an automatic plastic bottom sheet blanking system 700, a moving workbench system 400, a stamping system 500 and a discharging system;
the feeding system comprises a rack 16, a tinplate storage device 100, a paper storage device 300 and a linear plate pushing device 200; a workbench is arranged on the frame 16; the tinplate storage device 100, the paper sheet storage device 300 and the linear plate pushing device 200 are all arranged on the workbench;
the tinplate storage device 100 comprises a tinplate storage barrel 11 and a tinplate fixing support 12; the linear push plate device 200 includes a push plate 21; the rack 24 is arranged at the bottom of the push plate 21;
a blanking transmission rack 22 is arranged in the middle of the push plate 21, baffles are arranged on both sides of the push plate 21, and a linear cam 23 is arranged on each baffle;
the tinplate storage barrel 11 is fixedly arranged on the workbench by the tinplate fixing support 12;
the push plate 21 is arranged between the tinplate fixing support 12 and the workbench; the push plate 21 is arranged on the workbench in a sliding manner; an automatic blanking device 13 is arranged below the tinplate storage barrel 11;
a paper sheet storage device 300 is arranged at one end of the tinplate fixing support 12; the paper sheet storage device 300 comprises a paper sheet storage barrel 31; the paper storage cylinder 31 is internally provided with an elastic paper pressing device 32;
a glue mounting position 28 is arranged at one end of the tinplate fixing support 12; the glue mounting position 28 is positioned between the tinplate storage barrel 11 and the paper storage barrel 31;
linear sliding bearings 25 are arranged on both sides of the push plate 21; the push plate 21 is slidably mounted on the workbench through a linear sliding bearing 25;
a driving gear 26 is arranged below the frame 16; the push plate 21 is provided with a driving rack 24; the drive gear 26 is meshed with the drive rack 24;
a movable workbench system 400 is arranged at one end of the feeding system; the moving table system 400 is located at one side of the paper sheet storage device 300;
the mobile workbench system 400 comprises a fixed support 41; the fixed support 41 is provided with a guide rail 42; a movable workbench 43 is slidably mounted on the guide rail 42;
the fixed support 41 is provided with a screw rod 44 for driving the movable worktable 43 to slide along the guide rail 42 in the transverse direction;
a driving base 46 is arranged on one side of the fixed support 41, and a driving motor 47 for driving the screw rod 44 to rotate is arranged on the driving base 46;
a plastic bottom sheet pre-storage limiting device 800 is arranged at one end of the movable workbench 43; the other end is provided with a pre-storage plate 48; specifically, the pre-memory board 48 is a magnetic board.
One end of the movable workbench 43, which is provided with a pre-storage plate 48, is provided with a prior ejection plate 49; the other end of the movable workbench 43 is provided with a guide rail sliding block 411 matched with the guide rail 42;
one end of the mobile workbench system 400 is provided with an automatic plastic film blanking system 700, and the mobile workbench 43 is provided with a driving rack 413 of the automatic plastic film blanking system 700;
a stamping system 500 is arranged above the movable workbench system 400; the stamping system 500 comprises a cylinder fixing bracket 51; a stamping cylinder 52 is arranged on the cylinder fixing bracket 51;
a punch guide rail 53 is arranged below the cylinder fixing bracket 51; a tapping device 600 is slidably mounted on the punch guide rail 53;
the punch device 600 comprises a punch connecting block 61; the punch connecting block 61 is provided with a punch fixing guide block 63, and wedge-shaped blocks 62 are arranged below two ends of the punch connecting block 61; a punching head 65 is arranged in the middle position below the punching head connecting block 61; a stamping reset spring 64 is arranged between the stamping head 65 and the stamping head connecting block 61; the stamping cylinder 52 is connected with a punch fixing guide block 63; a discharging system 900 is arranged on one side of the punching system 500.
Specifically, the automatic blanking device 13 includes an automatic blanking clamping hand 131, an automatic blanking stopping hand 132, a power transmission reel 15 and a blanking support plate 135;
the blanking support plate 135 is positioned below the tinplate fixing support 12; the blanking support plate 135 is positioned below the tinplate storage barrel 11;
the discharge port at the lower end of the tinplate storage barrel 11 is sequentially provided with an automatic blanking and clamping hand 131 and an automatic blanking and blocking hand 132 from top to bottom;
the lower end of the rotating shaft of the power transmission reel 15 penetrates through the blanking support plate 135 and is provided with a gear meshed with the blanking transmission rack 22;
one end of the automatic blanking stopping hand 132 and one end of the automatic blanking clamping hand 131 are clamping ends, and the other end of the automatic blanking stopping hand and the other end of the automatic blanking clamping hand are operating ends;
one end of the soft steel wire 139 is fixedly connected with the hinge shaft, the other end of the soft steel wire 139 is wound on the power transmission reel 15, and the winding directions of the soft steel wire 139 on the automatic blanking and blocking hand 132 and the soft steel wire 139 on the automatic blanking and clamping hand 131 on the power transmission reel 15 are opposite;
a material clamping hand limiting pin 133 for limiting the opening and closing angle of the automatic blanking material clamping hand 131 is arranged on the tinplate fixing support 12;
the blanking support plate 135 is provided with a stop arm limit pin 134 for limiting the opening and closing angle of the automatic blanking stop arm 132.
The specific actions in the working process are as follows:
the working principle of the automatic blanking device is as follows: the reciprocating motion of the linear push plate device enables the blanking transmission rack 22 to be meshed with a gear at the lower end of the power transmission reel 15, and the power transmission reel 15 is driven to rotate; the reciprocating motion is converted into the rotary motion, and the rotary motion drives the opening and closing of the automatic blanking and clamping hand 131 and the automatic blanking and blocking hand 132 through the power transmission reel 15, so that the independent and automatic blanking of the plastic negative films is realized.
The specific actions are as follows: when the automatic blanking stop arm 132 is opened, the automatic blanking clamping arm 131 gradually tightens the previous part, and the purpose is that after the automatic blanking stop arm 132 is completely opened, the tinplate inside the storage device is stopped on the automatic blanking clamping arm, so that the tinplate which needs to fall down can not fall down together.
Specifically, the discharging system 900 includes a fixed general bracket 92; a sliding workbench is arranged on the fixed general bracket 92; a discharging system stroke sliding block 110 is arranged on the sliding workbench; a linear sliding driving device is arranged below the discharging system stroke sliding block 110;
a first automatic discharging slope 94 is arranged above the discharging system stroke slide block 110; a second automatic discharging slope 95 is arranged on one side of the fixed general bracket 92; one end of the second automatic discharging slope 95 is positioned below one end of the first automatic discharging slope 94;
an automatic reset material receiving basin 91 is arranged above one side of the first automatic discharging slope 94; the automatic reset receiving basin 91 is fixed on the sliding workbench through a receiving basin bracket 97.
Further, the driving motor 47 is in transmission connection with the screw rod 44 through a belt 45. The automatic plastic film blanking system 700 has the same structure and principle as the automatic blanking device.
Specifically, the feeding system comprises an automatic blanking and feeding mechanism of tinplate and a storage and feeding mechanism of paper scraps. The main parts are as follows: the feeding system comprises a transmission gear, a rack, a linear push plate and an auxiliary mechanism thereof, an automatic tinplate blanking device, an automatic paper conveying device and the like. The structure schematic diagram is shown in the following figure 3:
as shown in figure 7, the tinplate automatically and vertically falls into the gap position of the linear push plate, the linear push plate moves leftwards under the traction of the gear rack, when the tinplate moves to the glue installation position, a proper amount of glue is uniformly coated on the top of the tinplate through the hairbrush, when the tinplate passes through the paper storage device, the paper is attached to the top of the tinplate under the combined action of the linear cam and the elastic paper pressing device and continues to move leftwards, and the tinplate and the paper are conveyed to the upper part of the female die together and enter the working station.
The schematic diagram of the linear push plate and its accessory mechanism is shown in fig. 5, and its main parts are the linear push plate and the linear cam and its driving rack of the automatic blanking mechanism.
As shown in fig. 8, the linear pushing plate device 200 in this embodiment is used for reciprocating linear motion under the pushing of the linear pushing plate main transmission rack, and sending the tinplate and the paper sheet to the pre-storage plate of the movable workbench, and the right end of the linear pushing plate device is designed with a pushing arc with a radius of 25mm, so that the tinplate is uniformly stressed and has a certain limiting effect on the tinplate.
The straight line push pedal is whole to be U type structure, and two sides of U type are used for installing the sharp cam, also have the effect that increases overall structure rigidity simultaneously and have increased two strengthening ribs in other words. The whole height is 22mm, the width is 98mm, the length is 434mm, and the specific part structure is shown in the drawing.
The effective stroke of sharp push pedal is 240mm, and the motor drives rack motion just reversal after a distance, makes the material is kept away from to the circular arc that pushes away of push pedal right-hand member, avoids taking place alternately with the direction of motion of moving table, makes the material break away from the work station.
The linear cam 23 on the linear pushing plate is used for overcoming the spring force and pressing downwards under the guiding action of the linear cam when the linear pushing plate passes through the position right below the paper storage device, so that the paper is tightly attached to the surface of the tinplate. The surface of the tinplate drives the paper sheets stuck on the straight line push plate to move together when the straight line push plate continuously slides rightwards due to the adhesive force of the glue, so that the paper sheets are automatically separated from the storage device.
Specifically, as shown in fig. 2, the main components of the tinplate automatic blanking device include a tinplate storage device, an automatic blanking, clamping and stopping arm, a fixing bracket of the storage device, and a power transmission reel.
Wherein, tinplate storage device 100 mainly considers storing the circular tinplate of radius about 22.5mm, and the raw and other materials of conventional badge, consider that the positioning accuracy who lets the tinplate reaches the design requirement, so design this mechanism into inside and be the cylindrical entity of the outside of obconic, for easy fixing, begin the symmetry at the place 2.5mm from the bottom simultaneously and set up a height 5.0mm, thereby the wide circular arc groove is convenient for install the tong.
The device of this design has only two fixed pivot points, and therefore the weight of the device must be sufficiently light. The structural characteristics of the parts are combined, and the PC plastic can meet the requirements on strength and rigidity and weight.
Starting, the tinplate storage device 100 is shown in fig. 2. the present stationary housing is a large clamp, which is designed for easy removal and installation. When the round storage device is to be dismounted and replaced by a square storage device, the rear fixing support point of the clamp is only required to be dismounted, so that the whole device is prevented from being dismounted, the storage device mounted again deviates from the central position, and a positioning error occurs, so that the work cannot be finished.
The return spring of the device must have sufficient stiffness and return force to allow the entire magazine to be clamped into the circular arc-shaped gripper of the gripper.
The front fulcrum is the stress point of the whole fixed support, the requirement on strength and rigidity is high, the front fulcrum is made of quenching steel, and the outer surface of the supporting shaft has certain smoothness so as to meet the free rotation of two clamping hands.
The automatic blanking device 13 is shown in fig. 2, and the components of the whole automatic blanking mechanism include a transmission rack gear, a transmission reel, a material clamping and blocking hand limiting pin, a material clamping and blocking hand fulcrum shaft and the like.
The working principle is as follows: when the linear push plate moves rightwards, the reciprocating motion of the linear push plate is converted into the rotating motion of the transmission reel by the transmission rack gear, the reel controls the opening and closing of the clamping and blocking hand by driving the loosening and the contraction of the two flexible steel wires, and thus the tinplate vertically falls into the material pushing circular arc of the linear push plate from the material storage device independently one by one.
The key point of the device is that the single independent vertical falling of the tinplate is realized by controlling the opening and closing of the material clamping and blocking hand. The specific actions are as follows: keep off the material hand and open the time, press from both sides the material hand and press from both sides tight last part gradually, the purpose is when keeping off the material hand and open the back completely, and the tinplate of storage device the inside all keeps off on it, is unlikely to then fall together with the tinplate that needs the perpendicular whereabouts, has realized single independent function.
The fulcrum shaft of the device is designed at the position where the straight line distance from the center of a circle of the material storage device is 50mm, and the distance from the fulcrum to the center of the reel is 100 mm. Therefore, the spring force overcome by the opening and closing movement of the clamping and stopping hand driven by the reel is equivalent to a labor-consuming lever, and the reel shaft is required to have enough strength and rigidity, wherein the reel shaft is made of No. 45 steel after quenching and tempering. When the retaining arms are fixed at the pivot, a thrust bearing is added before the retaining arms are fixed by the nuts in order to enable the retaining arms to rotate smoothly.
Specifically, the most important automatic blanking mechanism in the automatic blanking system 700 for plastic negative is consistent with the automatic blanking mechanism for tinplate, and also comprises a storage device and a pair of material clamping and blocking hands. The mechanism schematic diagram of the automatic plastic bottom sheet blanking system is shown in fig. 10 as follows: the working power of the system is derived from the mobile workbench. After the reciprocating motion of the movable workbench is transmitted by the power of the rack gear for one time, the reciprocating motion is converted into rotary motion, and the rotary motion drives the opening and closing of the material clamping and blocking hand through the transmission reel, so that the automatic blanking of the plastic film is realized.
When the movable workbench moves right to the position under the plastic film, the rack just starts the gear to rotate, and the plastic film independently and vertically falls onto the clamping device of the plastic film on the movable workbench, so that the automatic feeding of the plastic film is realized. The upper plate of the fixed bracket plays a role of supporting the whole device.
Specifically, the moving workbench system is a lead screw guide rail type linear moving workbench plane as shown in fig. 9, the moving flexibility of the moving workbench system is high, the moving positioning is accurate during high-speed operation, the transmission efficiency is high, the automatic production is easy to realize, the transmission distance can be flexibly designed according to needs, and the equipment occupation volume is small.
The specific structure of the horizontal workbench is shown in fig. 10, and the advanced reset plate of the horizontal workbench comprises an advanced popping plate which is installed together with a guide rail slide block, a material storage plate with a magnetic force or a limiting device and a power transmission rack of an automatic plastic film blanking mechanism. The punching device has two functions that the male die and the prepressing material enter the female die together under the action of a wedge-shaped head of a punching system and are bounced open by force; under the drive of the movable workbench, the plastic film automatic blanking mechanism is driven by the transmission rack.
Specifically, the illustrated stamping system 500 is mainly configured such that, under the driving of the cylinder, the stamping head and the wedge head move downward, and when reaching the pre-storage plate, the stamping head performs pre-pressing on the material under the action of the return spring of the stamping head, the wedge head continues to move downward, the advanced return mechanism on the movable table is opened by a strong force, and the stamping head vertically presses the material into the female die under the action of the return spring of the stamping head, so as to complete a predetermined process.
The schematic structural diagram of the punching system is shown in fig. 11, and the main components thereof are as follows: the stamping device comprises a stamping cylinder, a stamping head fixing slide block, a stamping head male die, a wedge-shaped head, an auxiliary fixing support and the like.
Wherein the punch device 600 is schematically shown in fig. 12. The head oblique angle of the wedge-shaped head is consistent with the oblique angle of the leading slide-off plate and is 40 degrees. The rigidity of the reset spring of the stamping head is higher than that of the reset spring of the wedge-shaped head, so that the reset mechanism resets after the stamping head in the ascending process of the stamping head, and the male die is not clamped in the female die.
The step groove in the wedge head guide block is arranged to be just matched with the step surface of the wedge head, and the contact part of the wedge head guide block is subjected to strict grinding treatment.
The cylinder assists the fixed bolster, what this scheme adopted is the planer-type, see figure 11. The air cylinder is directly fixed on the gantry support through the base plate, the fixing mode is simple and convenient, and the cost of the whole machine is saved to the maximum extent.
In particular, the discharge system 700 is shown to be tasked with automatically discharging the finished parts from the work stations. The last process of the badge is to press the plastic bottom sheet, because the inside of the stamping head is provided with the small-sized electromagnet, the finished workpiece is absorbed in the stamping head, when the automatic reset receiving tray in the automatic discharging system moves to the position right below the stamping head, the electromagnet is powered off under the induction of the sensor, and the finished workpiece falls in the receiving tray. When the motor rotates reversely, the workpiece is sent out of the working station until the slope on the tray meets the stop block, and the workpiece is automatically inclined, so that the workpiece is sent out from the discharging slope.
The structural schematic diagram of the whole system is shown in fig. 14, and the main parts in the system are as follows: the automatic reset receiving disc, the stroke slide block of the discharging system, the transmission synchronous belt, the transmission gear rack, various sliding and fixing auxiliary mechanisms and the like.
The discharging system 900 has the function that when the slope on the discharging system is not in contact with the stop dog on the automatic discharging slope, the discharging system is in a horizontal state under the action of the spring force and moves towards the stamping head along with the stroke slider, the discharging system moves towards the direction far away from the stamping head after receiving the finished product, and the finished product automatically inclines after being in contact with the stop dog, and is sent out.
The automatic reset power of the mechanism comes from torsion springs arranged at two hinges. In order to avoid the serious collision between the slope on the take-up pan and the stop dog, the torsional spring torsion at the position can reset the take-up pan, and the torsion is not large.
The contact slope of the take-up pan is designed to be smooth and smooth for better contact with the stop dog, and is provided with a special guide rail groove.
As shown in fig. 15, the automatic inclined discharging mechanism has the working principle that: the slider drives hopper support and connects the hopper to move left together when rack and pinion's effect is down, connects the hopper to break away from hopper slope dog, has hidden the effect in gravity and spring force spring diagram and has replied the level down, continues to move left, when connecting the hopper and being in under the punching press head, the electro-magnet of punching press head loses the electricity, and the finished product falls under the action of gravity and connects the hopper on. The gear rotates reversely at the moment, the sliding block, the hopper support, the material receiving hopper and the finished product move rightwards at the same time, when the material receiving hopper hits the hopper inclined stop block, the material receiving hopper is inclined, the finished product in the hopper slides to the inclined guide chute, and therefore the finished product is successfully sent out, and a discharging period is completed.
Specifically, in the application process: the feeding system comprises a tinplate storage device, an automatic blanking mechanism, a linear push plate, a glue mounting device, a paper storage device, a paper pressing mechanism, a linear cam, a gear rack mechanism, a guide plate and other parts. The magnetic storage plate is used for conveying tinplate and positioned paper to a preset working position, namely, the magnetic storage plate of the workbench is moved.
The mobile workbench system 400 comprises a screw base, a screw, a female die support, a female die, a base of a first resetting device, a first resetting ejection plate, a magnetic discharging plate, a plastic bottom sheet pre-storing device, a guide rail and other parts. The reciprocating punching die has the main function of realizing the reciprocating motion of the workbench under the driving of the screw rod, so that the two female dies are alternately matched with the male die to realize the punching of raw materials.
The automatic plastic film blanking system comprises a transmission gear rack mechanism, an automatic blanking mechanism, a plastic film storage device, a fixed support and other parts. The automatic blanking mechanism has the advantages that under the action of the transmission rack of the movable workbench, power is transmitted to the reel of the automatic blanking mechanism, so that the clamping and blocking hands work alternately, and the plastic bottom sheets in the storage device can vertically fall into the plastic bottom sheet pre-storage device of the movable workbench.
The stamping system comprises stamping head male dies, stamping head reset springs, wedge heads, wedge head reset springs, wedge head baffles, stamping head limiting seats, stamping head guide mechanisms, stamping head limiting rods, air cylinders, fixed supports and other parts. The punching die has the advantages that when the corresponding station of the movable workbench moves to the position under the punching head, the punching head and the wedge-shaped head move downwards, after a certain distance, the punching head and part materials are pre-pressed under the action of a reset spring of the punching head, but the wedge-shaped head continues to move downwards under the action of the cylinder due to the influence of the reset spring of the wedge-shaped head, the reset plate is strongly opened, the material is pressed into the female die by the male die under the action of corresponding elastic force, and the male die is reserved for a punched product under the action of the electromagnet of the male die head.
The discharging system comprises parts such as a receiving disc, a receiving disc return spring, a stroke slide block, a transmission gear rack mechanism, a stroke slide block guide mechanism, a discharging slope, a support and the like. The punching head has the advantages that after a finished product is formed by punching the punching head twice, the stroke sliding block sends the material receiving disc to the position right below the male die under the action of the gear and the rack, at the moment, the existence of the material receiving disc is detected by related original parts, the electromagnet is instructed to lose power, the finished product part falls into the material receiving disc, the stroke sliding block performs reset motion, and the finished product part is sent out of a working station through the discharging slope.
In the working process, as shown in fig. 1, the tinplate is preassembled in the tinplate storage device 100, the feeding motor drives the rack and pinion to move, the rotary motion of the motor is converted into the reciprocating motion of the linear pushing plate 21, the tinplate is pushed to the position right below the paper storage device 300, during the process, the glue passes through the glue mounting position 28, a layer of glue is smeared on the upper part of the tinplate under the action of friction force, the whole inclined paper storage mechanism is reset under the action of the linear cam 23, pressure is generated on the tinplate, the lowest paper is tightly pressed on the tinplate under the action of the glue, and the paper is separated from the discharge device along with the continuous motion of the linear pushing plate and moves to the magnetic storage plate 48 of the movable workbench along with the tinplate. The linear push plate 21 retreats and resets to realize the actions of feeding tinplate and paper.
The working motor of the mobile workbench system 400 is started, under the action of the screw pair and the guide rail thereof, the first reset mechanism, the female die and the auxiliary mechanisms thereof on the mobile workbench translate by 200mm together, and the tinplate and the paper on the magnetic material storage plate 48 also translate by 200mm to reach the position right below the male die.
Meanwhile, the plastic film transmission rack on the movable workbench triggers a transmission gear of a reel, the reel moves to enable a material clamping and blocking hand to alternately work under the action of a limiting pin, and the plastic films vertically fall into a pre-storage device 700 of the plastic films of the movable workbench from a single storage device 7; at the moment, the female die of the plastic film and the corresponding pre-storage device move to the position right below the automatic plastic film blanking device along with the movable workbench, and the automatic plastic film blanking is completed.
The stamping head 65 and the wedge-shaped head 62 in the stamping system 500 move downwards under the action of the cylinder rod, after the stamping head descends for 44.5mm, the male die 5 generates prepressing on the tinplate and paper under the assistance of the return spring of the male die, the wedge-shaped head 6 continues descending under the assistance of the return spring of the wedge-shaped head, the advanced return plate is pushed away strongly, the male die presses the tinplate and the paper into the female die by virtue of elasticity, stamping is realized, and the male die, the wedge-shaped head and the auxiliary mechanisms thereof ascend to complete one-time stamping. Due to the presence of the electromagnet in the male die, the punched product remains in the male die.
The movable worktable 43 reversely runs for 200mm, and is reset to the initial position to convey the plastic bottom sheets in the plastic bottom sheet pre-storing device to the position right below the punching head.
The punching head moves downwards, secondary punching is realized like primary punching, and the plastic bottom sheet is punched and covered at the bottoms of the tinplate and the paper sheet to form a finished chest badge.
Discharging system and charge-in system share a motor, when conveying the tinplate once more, discharging system's gear rack mechanism turns into the linear motion of discharging system stroke slider 10 to the rotary motion of motor output, take-up (stock) pan 9 moves along with the stroke slider, break away from the dog on the slope 11 of unloading, it is horizontal state to reset, move under the punching press head, specifically, punching press head 65 is inside to be equipped with small-size electro-magnet, the finished product work piece is adsorbed in punching press head 65, when automatic reset take-up (stock) pan 91 among the automatic discharging system moved under the punching press head, under the response of sensor, the electro-magnet loses the electricity, the finished product work piece falls in the take-up (stock) pan. When the motor rotates reversely, the workpiece is sent out of the working station, when the slope above the workpiece is not in contact with the stop block on the automatic discharging slope, the workpiece is in a horizontal state under the action of spring force and moves towards the stamping head along with the stroke sliding block, the workpiece moves towards the direction far away from the stamping head after being connected, the workpiece is automatically inclined after being contacted with the stop block, a chest badge finished product falls into the material receiving disc, and the finished product is sent out along with the discharging slope along with the motor rotation.
The invention also discloses a method for making a badge by the full-automatic badge making machine, which comprises the following steps:
s1, automatically blanking the tinplate,
the tinplate vertically falls to a working station from the storage device through an automatic blanking mechanism;
s2, conveying tinplate;
the tinplate is sent to a magnetic pre-storage plate 48 on the movable workbench through a guide rail by a linear push plate 21;
s3, automatically feeding paper sheets;
when the tinplate passes right below the paper sheet storage device, under the action of a linear cam on the linear push plate 21, the paper sheet storage device overcomes the spring force to generate downward pressure, paper sheets are tightly pressed on the tinplate coated with glue, and the paper sheets are conveyed to a station along with the tinplate;
s4, moving the workbench;
after the tinplate and the paper sheet are conveyed to a preset station, the movable workbench is moved in a translation mode under the action of the lead screw 44, and the tinplate and the paper sheet are conveyed to the position right below the punching head 65;
s5, automatically blanking the plastic bottom sheet,
when the movable workbench moves horizontally, the transmission rack arranged on the movable workbench touches a transmission gear of the plastic blanking mechanism, the material clamping and blocking hand is started, and the plastic film vertically falls into a pre-storage device of the movable workbench;
s6, first stamping;
the male die moves downwards under the action of the cylinder, the wedge-shaped head pushes the advance resetting mechanism away, the male die presses the pre-pressed tinplate and the paper sheet into the female die, and the semi-finished part moves upwards along with the punching head under the action of the electromagnet in the punching head to complete the first punching;
s7, resetting the movable workbench;
the movable workbench acts again under the action of the lead screw, translates by 200mm and resets, and meanwhile, the plastic negative is directly below the paper feeding stamping head;
s8, secondary stamping;
the male die drives the semi-finished part to move downwards, after the plastic bottom sheet is pressed into the semi-finished part, the finished part moves upwards along with the male die, and at the moment, the feeding system also starts to prepare for feeding the tinplate and the paper sheets to the preset station for the second time;
s9, automatic discharging; the discharging system is driven by the motor, the automatic receiving disc moves to the position under the stamping head, the electromagnet of the convex die loses power, finished parts vertically fall into the receiving disc, after the motor rotates reversely, the automatic receiving disc resets along with the stroke slider, the finished parts are sent out of a station through a discharging slope, and the feeding system finishes secondary feeding at the moment.
Claims (6)
1. Full-automatic badge processor which characterized in that: comprises an installation platform, a feeding system, an automatic plastic bottom sheet blanking system (700), a movable workbench system (400), a stamping system (500) and a discharging system;
the feeding system comprises a rack (16), a tinplate storage device (100), a paper sheet storage device (300) and a linear plate pushing device (200); a workbench is arranged on the frame (16); the tinplate storage device (100), the paper sheet storage device (300) and the linear push plate device (200) are all arranged on the workbench;
the tinplate storage device (100) comprises a tinplate storage barrel (11) and a tinplate fixing support (12); the linear push plate device (200) comprises a push plate (21); the bottom of the push plate (21) is provided with a rack (24);
a blanking transmission rack (22) is arranged in the middle of the push plate (21), baffle plates are arranged on two sides of the push plate (21), and a linear cam (23) is arranged on each baffle plate;
the tinplate storage barrel (11) is fixedly arranged on the workbench by the tinplate fixing support (12);
the push plate (21) is arranged between the tinplate fixing support (12) and the workbench; the push plate (21) is slidably mounted on the workbench; an automatic blanking device (13) is arranged below the tinplate storage barrel (11);
a paper storage device (300) is arranged at one end of the tinplate fixing support (12); the paper sheet storage device (300) comprises a paper sheet storage barrel (31); an elastic paper pressing device (32) is arranged in the paper storage barrel (31);
one end of the tinplate fixing support (12) is provided with a glue mounting position (28); the glue mounting position (28) is positioned between the tinplate storage barrel (11) and the paper sheet storage barrel (31);
linear sliding bearings (25) are arranged on the two sides of the push plate (21); the push plate (21) is slidably mounted on the workbench through a linear sliding bearing (25);
a driving gear (26) is arranged below the rack (16); a driving rack (24) is arranged on the push plate (21); the driving gear (26) is meshed with the driving rack (24);
one end of the feeding system is provided with a movable workbench system (400); the mobile workbench system (400) is positioned at one side of the paper sheet storage device (300);
the mobile work table system (400) comprises a fixed support (41); a guide rail (42) is arranged on the fixed support (41); a movable workbench (43) is arranged on the guide rail (42) in a sliding way;
the fixed support (41) is provided with a screw rod (44) for driving the movable workbench (43) to slide along the guide rail (42) in the transverse direction;
a driving base (46) is arranged on one side of the fixed support (41), and a driving motor (47) for driving the screw rod (44) to rotate is arranged on the driving base (46);
a plastic bottom sheet pre-storage limiting device (800) is arranged at one end of the movable workbench (43); a pre-storage plate (48) is arranged on the other end;
one end of the movable workbench (43) provided with a pre-storage plate (48) is provided with a prior ejection plate (49); the other end of the movable workbench (43) is provided with a guide rail sliding block (411) matched with the guide rail (42);
one end of the movable workbench system (400) is provided with a plastic film automatic blanking system (700), and a driving rack (413) of the plastic film automatic blanking system (700) is arranged on the movable workbench (43);
a stamping system (500) is arranged above the movable workbench system (400); the stamping system (500) comprises a cylinder fixing bracket (51); a stamping cylinder (52) is arranged on the cylinder fixing bracket (51);
a punch guide rail (53) is arranged below the cylinder fixing support (51); a tapping device (600) is arranged on the punch guide rail (53) in a sliding way;
the punch device (600) comprises a punch connecting block (61); a punch fixing guide block (63) is arranged on the punch connecting block (61), and wedge-shaped blocks (62) are arranged below two ends of the punch connecting block (61); a stamping head (65) is arranged at the middle position below the stamping head connecting block (61); a stamping reset spring (64) is arranged between the stamping head (65) and the stamping head connecting block (61); the stamping cylinder (52) is connected with a punch fixing guide block (63); and a discharging system (900) is arranged on one side of the stamping system (500).
2. A fully automatic emblem maker as claimed in claim 1, wherein: the outfeed system (900) comprises a fixed general support (92); a sliding workbench is arranged on the fixed general bracket (92); a discharging system stroke sliding block (110) is arranged on the sliding workbench; a linear sliding driving device is arranged below the discharging system stroke sliding block (110);
a first automatic discharging slope (94) is arranged above the discharging system stroke slide block (110); a second automatic discharging slope (95) is arranged on one side of the fixed general bracket (92); one end of the second automatic discharging slope (95) is positioned below one end of the first automatic discharging slope (94);
an automatic reset material receiving basin (91) is arranged above one side of the first automatic discharging slope (94); the automatic reset material receiving basin (91) is fixed on the sliding workbench through a material receiving basin support (97).
3. A fully automatic emblem maker as claimed in claim 2, wherein: the automatic blanking device (13) comprises an automatic blanking clamping hand (131), an automatic blanking stopping hand (132), a power transmission reel (15) and a blanking supporting plate (135);
the blanking support plate (135) is positioned below the tinplate fixing support (12); the blanking supporting plate (135) is positioned below the tinplate storage barrel (11);
the discharge port at the lower end of the tinplate storage barrel (11) is sequentially provided with an automatic blanking and clamping hand (131) and an automatic blanking and stopping hand (132) from top to bottom;
the lower end of the rotating shaft of the power transmission reel (15) penetrates through the blanking supporting plate (135) and is provided with a gear meshed with the blanking transmission rack (22);
one end of the automatic blanking and material blocking hand (132) and one end of the automatic blanking and material clamping hand (131) are material clamping ends, and the other end of the automatic blanking and material clamping hand is an operation end;
springs (137) are arranged at the jaw openings of the operation ends of the automatic blanking and material blocking hand (132) and the automatic blanking and material clamping hand (131), and hinged V-shaped pieces (138) are arranged at the operation ends; a soft steel wire (139) is arranged on a hinged shaft of the hinged V-shaped part (138);
one end of the soft steel wire (139) is fixedly connected with the hinged shaft, the other end of the soft steel wire is wound on the power transmission reel (15), and the winding directions of the soft steel wire (139) on the automatic blanking and blocking hand (132) and the soft steel wire (139) on the automatic blanking and clamping hand (131) on the power transmission reel (15) are opposite;
a material clamping hand limiting pin (133) for limiting the opening and closing angle of the automatic blanking material clamping hand (131) is arranged on the tinplate fixing support (12);
the blanking support plate (135) is provided with a stop arm limiting pin (134) for limiting the opening and closing angle of the automatic blanking stop arm (132).
4. A fully automatic emblem maker as claimed in claim 3, wherein: the driving motor (47) is in transmission connection with the screw rod (44) through a belt (45).
5. A fully automatic emblem maker as claimed in claim 4, wherein: the automatic plastic bottom sheet blanking system (700) and the automatic blanking device (13) have the same structure.
6. A method of producing a badge by a fully automatic badge-making machine as claimed in any one of claims 1 to 5, including the steps of:
s1, automatically blanking the tinplate,
the tinplate vertically falls to a working station from the storage device through an automatic blanking mechanism;
s2, conveying tinplate;
the tinplate is sent to a magnetic pre-storage plate (48) on the movable workbench through a guide rail by a linear push plate (21);
s3, automatically feeding paper sheets;
when the tinplate passes right below the paper sheet storage device, under the action of a linear cam on the linear push plate 21, the paper sheet storage device overcomes the spring force to generate downward pressure, paper sheets are tightly pressed on the tinplate coated with glue, and the paper sheets are conveyed to a station along with the tinplate;
s4, moving the workbench;
after the tinplate and the paper sheet are conveyed to a preset station, the movable workbench is translated under the action of a lead screw (44), and the tinplate and the paper sheet are conveyed to the position right below a stamping head (65);
s5, automatically blanking the plastic bottom sheet,
when the movable workbench moves horizontally, the transmission rack arranged on the movable workbench touches a transmission gear of the plastic blanking mechanism, the material clamping and blocking hand is started, and the plastic film vertically falls into a pre-storage device of the movable workbench;
s6, first stamping;
the male die moves downwards under the action of the cylinder, the wedge-shaped head pushes the advance resetting mechanism away, the male die presses the pre-pressed tinplate and the paper sheet into the female die, and the semi-finished part moves upwards along with the punching head under the action of the electromagnet in the punching head to complete the first punching;
s7, resetting the movable workbench;
the movable workbench acts again under the action of the lead screw, translates by 200mm and resets, and meanwhile, the plastic negative is directly below the paper feeding stamping head;
s8, secondary stamping;
the male die drives the semi-finished part to move downwards, after the plastic bottom sheet is pressed into the semi-finished part, the finished part moves upwards along with the male die, and at the moment, the feeding system also starts to prepare for feeding the tinplate and the paper sheets to the preset station for the second time;
s9, automatic discharging; the discharging system is driven by the motor, the automatic receiving disc moves to the position under the stamping head, the male die electromagnet is powered off, finished parts vertically fall into the receiving disc, the automatic receiving disc resets along with the stroke slider after the motor rotates reversely, the finished parts are sent out of a station through a discharging slope, and the feeding system finishes secondary feeding at the moment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010636551.2A CN112248467B (en) | 2020-07-03 | 2020-07-03 | Full-automatic badge making machine and making method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010636551.2A CN112248467B (en) | 2020-07-03 | 2020-07-03 | Full-automatic badge making machine and making method |
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| CN112248467A true CN112248467A (en) | 2021-01-22 |
| CN112248467B CN112248467B (en) | 2024-05-28 |
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|---|---|---|---|---|
| GB965149A (en) * | 1962-10-26 | 1964-07-29 | Miller Wrapping & Sealing Mach | Package labelling equipment |
| US3560299A (en) * | 1964-12-24 | 1971-02-02 | Litton Business Systems Inc | Labelling machine |
| CN109204991A (en) * | 2018-07-11 | 2019-01-15 | 深圳市鼎晖伟业自动化设备有限公司 | It is a kind of automatically to rush patch machine |
| CN209583011U (en) * | 2019-01-31 | 2019-11-05 | 山东哈亚东方食品有限公司 | A kind of can automatic feeding device for laser marking |
| CN210415559U (en) * | 2019-08-12 | 2020-04-28 | 际华三五四三针织服饰有限公司 | Star badge binding machine |
| CN213056061U (en) * | 2020-07-03 | 2021-04-27 | 桂林电子科技大学 | Full-automatic badge making machine |
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2020
- 2020-07-03 CN CN202010636551.2A patent/CN112248467B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB965149A (en) * | 1962-10-26 | 1964-07-29 | Miller Wrapping & Sealing Mach | Package labelling equipment |
| US3560299A (en) * | 1964-12-24 | 1971-02-02 | Litton Business Systems Inc | Labelling machine |
| CN109204991A (en) * | 2018-07-11 | 2019-01-15 | 深圳市鼎晖伟业自动化设备有限公司 | It is a kind of automatically to rush patch machine |
| CN209583011U (en) * | 2019-01-31 | 2019-11-05 | 山东哈亚东方食品有限公司 | A kind of can automatic feeding device for laser marking |
| CN210415559U (en) * | 2019-08-12 | 2020-04-28 | 际华三五四三针织服饰有限公司 | Star badge binding machine |
| CN213056061U (en) * | 2020-07-03 | 2021-04-27 | 桂林电子科技大学 | Full-automatic badge making machine |
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| CN112248467B (en) | 2024-05-28 |
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