CN112248235A - Automatic ratio blendor - Google Patents
Automatic ratio blendor Download PDFInfo
- Publication number
- CN112248235A CN112248235A CN202011139862.4A CN202011139862A CN112248235A CN 112248235 A CN112248235 A CN 112248235A CN 202011139862 A CN202011139862 A CN 202011139862A CN 112248235 A CN112248235 A CN 112248235A
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- China
- Prior art keywords
- proportioning
- support body
- automatic
- mixing
- controller
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/16—Discharge means, e.g. with intermediate storage of fresh concrete
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- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The invention discloses an automatic proportioning mixer, which mainly comprises: the automatic mixing device comprises a controller, a proportioning mechanism, a mixing mechanism and a frame body, wherein the controller is arranged on the frame body and is of an integral structure with the frame body; compared with manual batching, the automatic proportioning mixer disclosed by the invention is simple in structure, the device enables batching of concrete to be more accurate, the service life of the concrete is prolonged, the production process is greatly simplified through an integrated design, the cost improvement caused by manual carrying or conveying belt transportation is omitted, the occupied space of equipment is saved while the cost is saved, the speed is also obviously improved, the production efficiency is accelerated, and the economic benefit is also obviously improved.
Description
Technical Field
The invention relates to the field of concrete equipment, in particular to an automatic proportioning mixer.
Background
Concrete is one of the most important civil engineering materials of the present generation. The artificial stone is prepared by a cementing material, granular aggregate (also called aggregate), water, an additive and an admixture which are added if necessary according to a certain proportion, and is formed by uniformly stirring, compacting, forming, curing and hardening. The concrete has the characteristics of rich raw materials, low price and simple production process, so that the consumption of the concrete is increased more and more. Meanwhile, the concrete also has the characteristics of high compressive strength, good durability, wide strength grade range and the like. These characteristics make it very widely used, not only in various civil engineering, that is shipbuilding, machinery industry, ocean development, geothermal engineering, etc., but also concrete is an important material.
The common concrete is an artificial stone which is formed by mixing and hardening cement, coarse aggregate (broken stone or pebble), fine aggregate (sand), an additive and water; the sand and the stone play a role of a framework in the concrete and inhibit the shrinkage of the cement; cement and water form cement slurry, and the cement slurry wraps the surfaces of the coarse and fine aggregates and fills gaps among the aggregates; the cement paste has a lubricating effect before hardening, so that the concrete mixture has good working performance, and the aggregates are cemented together after hardening to form a strong whole.
Because the production of concrete is large, manual mixing is carried out manually, so that labor is consumed and the efficiency is low, and the problems that the weighing precision is poor, the mixing ratio accuracy is influenced, the service life is influenced and the like due to the fact that the concrete raw materials are unreasonable in weighing mode exist in the manual mixing process; and present blendor and proportioning machine on the market are split type design, need weigh alone the raw materials and carry out the ratio, then send to the blendor through manual work or conveyer belt, though solved the problem of ratio precision, still hardly satisfy large batch concrete and make the demand, still need the manpower to operate.
Disclosure of Invention
The invention aims to provide an automatic proportioning mixer, which solves the problems in the background technology.
The invention is realized in this way, an automatic proportioning mixer, which mainly comprises: controller, ratio mechanism, compounding mechanism and support body combination form, the controller sets up on the support body and with the support body is an overall structure, ratio mechanism sets up on the support body and with the support body is an overall structure, compounding mechanism sets up on the support body and with the support body is an overall structure, the controller with ratio mechanism and compounding mechanism electric connection, the device with controller, ratio mechanism, compounding mechanism and support body set an overall structure, not only the real quantity in space is little to degree of automation is high, can save the transport link, has saved equipment cost or human cost to production efficiency has been improved.
The further technical scheme of the invention is as follows: the proportioning mechanism mainly comprises: proportioning bins, deflector, batching fill the combination and form, proportioning bins with the support body is connected, the deflector sets up place in on the support body proportioning bins's feed opening below, the batching is fought and is arranged in the below of deflector and with support body fixed connection carries out accurate ratio to the raw materials quantity in advance through proportioning mechanism, has improved the precision for the concrete of artifical ratio, has improved product quality, and the deflector setting is in proportioning bins's below, equals with proportioning bins's quantity, can be with the raw materials direction of whereabouts to the batching in each proportioning bins in fighting.
The further technical scheme of the invention is as follows: the proportioning bins with the junction of support body be equipped with controller electric connection's weighing machine, the proportioning bins is 2 at least, the proportioning bins with the support body is for dismantling the connection, can set up the quantity of proportioning bins according to the difference of batching kind at every turn, when adding the raw materials to the proportioning bins, weighing machine meter is heavy, reaches the predetermined value when weight and with data transmission to controller, and the controller demonstration has reached the predetermined volume, stops reinforced this moment, and the automatically controlled valve on the controller control proportioning bins opens, falls into the batching and fights with the raw materials.
The further technical scheme of the invention is as follows: the proportioning bins and the feed opening that the batching was fought all be equipped with controller electric connection's automatically controlled valve, when the raw materials in the proportioning bins reached predetermined weight, the automatically controlled valve of proportioning bins was opened to the controller, after required multiple raw materials all accomplished the ratio and fell into the batching and fight, the automatically controlled valve that the controller control batching was fought opened, made the raw materials fall into compounding mechanism.
The further technical scheme of the invention is as follows: the mixing mechanism mainly comprises: compounding jar, (mixing) shaft, driving motor, stirring vane combination form, the compounding jar with the support body is connected, the one end of (mixing) shaft is arranged in the inside of compounding jar, the other end of (mixing) shaft is arranged in the outside of compounding jar and with driving motor connects, stirring vane sets up on the (mixing) shaft, driving motor with support body fixed connection, compounding mechanism stirs through (mixing) shaft and stirring vane to the raw materials of preparing the proportion.
The further technical scheme of the invention is as follows: the bottommost end of compounding jar is equipped with the discharge gate, and the concrete after the convenient mixing is got rid of, and it is more convenient than the formula operation of empting, the ejection of compact is more thorough.
The further technical scheme of the invention is as follows: the top of compounding jar is equipped with the feed inlet, the feed inlet is arranged in under the feed opening of batching fill, the raw materials after the ratio directly falls into the compounding jar, saves artifical transport or equipment transportation.
The further technical scheme of the invention is as follows: and a manual openable valve is arranged on the discharge port, and the valve can be replaced by an electric control valve as required.
The invention has the beneficial effects that: compared with manual batching, the automatic proportioning mixer disclosed by the invention is simple in structure, the device enables batching of concrete to be more accurate, the service life of the concrete is prolonged, the production process is greatly simplified through an integrated design, the cost improvement caused by manual carrying or conveying belt transportation is omitted, the occupied space of equipment is saved while the cost is saved, the speed is also obviously improved, the production efficiency is accelerated, and the economic benefit is also obviously improved.
Drawings
FIG. 1 is a schematic view of an overall structure of an automatic proportioning mixer provided by the invention;
FIG. 2 is a schematic structural view of a proportioning mechanism of an automatic proportioning blender provided by the invention;
fig. 3 is a schematic structural view of a mixing mechanism of the automatic proportioning mixer provided by the invention.
Reference numerals: 1. the automatic mixing device comprises a controller 2, a proportioning mechanism 3, a mixing mechanism 4, a frame body 22, a proportioning bin 23, a weighing device 24, a guide plate 25, a proportioning hopper 26, an electric control valve 32, a mixing tank 33, a stirring shaft 34, a driving motor 35, stirring blades 36, a feeding port 37 and a discharging port.
Detailed Description
The embodiments of the present invention are described below with reference to specific embodiments, and other advantages and effects of the present invention will be easily understood by those skilled in the art from the disclosure of the present specification. The invention is capable of other and different embodiments and of being practiced or of being carried out in various ways, and its several details are capable of modification in various respects, all without departing from the spirit and scope of the present invention.
It should be noted that the structures, ratios, sizes, and the like shown in the drawings attached to the present specification are only used for matching the disclosure of the present specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions of the present invention, so that the present invention has no technical essence, and any structural modification, ratio relationship change, or size adjustment should still fall within the scope of the present invention without affecting the efficacy and the achievable purpose of the present invention. In addition, the terms "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for clarity of description, and are not intended to limit the scope of the present invention, and the relative relationship between the terms and the terms is not to be construed as a scope of the present invention.
The first embodiment is as follows: fig. 1 shows an automatic proportioning mixer, which mainly comprises: the automatic mixing device is characterized by comprising a controller 1, a proportioning mechanism 2, a mixing mechanism 3 and a frame body 4, wherein the controller 1 is arranged on the frame body 4 and is of an integral structure with the frame body 4, the proportioning mechanism 2 is arranged on the frame body 4 and is of an integral structure with the frame body 4, the mixing mechanism 3 is arranged on the frame body 4 and is of an integral structure with the frame body 4, the controller 1 is electrically connected with the proportioning mechanism 2 and the mixing mechanism 3, and the device integrates the controller 1, the proportioning mechanism 2, the mixing mechanism 3 and the frame body 4 into an integral structure, so that the automatic mixing device is small in space true consumption, high in automation degree, capable of saving a conveying link, saving equipment cost or labor cost and improving production efficiency; compared with manual batching, the automatic proportioning mixer disclosed by the invention is simple in structure, the device enables batching of concrete to be more accurate, the service life of the concrete is prolonged, the production process is greatly simplified through an integrated design, the cost improvement caused by manual carrying or conveying belt transportation is omitted, the occupied space of equipment is saved while the cost is saved, the speed is also obviously improved, the production efficiency is accelerated, and the economic benefit is also obviously improved.
Example two: fig. 2 shows a proportioning mechanism of an automatic proportioning mixer, wherein the proportioning mechanism 2 mainly comprises: proportioning bins 22, a guide plate 24 and proportioning hoppers 25 are combined, the proportioning bins 22 are connected with the frame body 4, the guide plate 24 is arranged on the frame body 4 and is arranged below a feed opening of the proportioning bins 22, the proportioning hoppers 25 are arranged below the guide plate 24 and are fixedly connected with the frame body 4, the raw material amount is accurately proportioned in advance through a proportioning mechanism, the precision is improved relative to manually proportioned concrete, the product quality is improved, the guide plate is arranged below the proportioning bins and is equal to the proportioning bins in number, and the raw materials falling from the proportioning bins can be guided into the proportioning hoppers; the weight measuring device comprises a controller 1, a proportioning bin 22, a frame body 4, a weighing device 23, a data transmission device and a data transmission device, wherein the proportioning bin 22 is electrically connected with the controller 1, the proportioning bin 22 is detachably connected with the frame body, the quantity of the proportioning bin can be set according to different proportioning types at each time, when raw materials are added into the proportioning bin, the weighing device measures the weight, when the weight reaches a preset value, the data are transmitted to the controller, the controller displays that the preset quantity is reached, at the moment, the feeding is stopped, the controller controls an electric control valve on the proportioning bin to be opened, and the raw materials fall into the proportioning bin; proportioning bins 22 and the feed opening of batching fill 25 all be equipped with 1 electric connection's of controller automatically controlled valve 26, when the raw materials in the proportioning bins reaches predetermined weight, the automatically controlled valve of proportioning bins is opened to the controller, and after required multiple raw materials all accomplished the ratio and fell into the batching and fight, the automatically controlled valve that the controller control batching was fought opened, made the raw materials fall into compounding mechanism.
Example three: fig. 3 shows a mixing mechanism of an automatic proportioning mixer, wherein the mixing mechanism 3 mainly comprises: the mixing device comprises a mixing tank 32, a stirring shaft 33, a driving motor 34 and stirring blades 35, wherein the mixing tank 32 is connected with the frame body 4, one end of the stirring shaft 33 is arranged inside the mixing tank 32, the other end of the stirring shaft 33 is arranged outside the mixing tank 32 and is connected with the driving motor 34, the stirring blades 35 are arranged on the stirring shaft 33, the driving motor 34 is fixedly connected with the frame body 4, and a mixing mechanism is used for stirring raw materials with a well-mixed proportion through the stirring shaft and the stirring blades; the discharge port 37 is formed in the bottommost end of the mixing tank 32, so that the mixed concrete can be conveniently discharged, and the discharging is more convenient and thorough compared with a pouring type operation; a feed inlet 36 is formed in the top end of the mixing tank 32, the feed inlet 36 is arranged right below a feed outlet of the batching hopper 25, and the proportioned raw materials directly fall into the mixing tank, so that manual carrying or equipment transportation is omitted; the discharge port 37 is provided with a manually openable valve, and the valve can be replaced by an electric control valve as required.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (8)
1. The utility model provides an automatic ratio blendor which characterized in that, this automatic ratio blendor mainly by: controller (1), ratio mechanism (2), compounding mechanism (3) and support body (4) combination form, controller (1) sets up on support body (4) and with support body (4) are an overall structure, ratio mechanism (2) set up on support body (4) and with support body (4) are an overall structure, compounding mechanism (3) set up on support body (4) and with support body (4) are an overall structure, controller (1) with ratio mechanism (2) and compounding mechanism (3) electric connection.
2. An automatic proportioning blender according to claim 1 wherein said proportioning mechanism (2) is mainly composed of: proportioning bins (22), deflector (24), batching fill (25) combination and form, proportioning bins (22) with support body (4) are connected, deflector (24) set up place in on support body (4) the feed opening below of proportioning bins (22), batching fill (25) are arranged in the below of deflector (24) and with support body (4) fixed connection.
3. An automatic proportioning mixer according to claim 2, wherein the joint of the proportioning bin (22) and the frame body (4) is provided with a weigher (23) electrically connected with the controller (1), and the number of the proportioning bins (22) is at least 2.
4. An automatic proportioning mixer according to claim 3, wherein the feed openings of the proportioning bins (22) and the proportioning hopper (25) are provided with electrically controlled valves (26) electrically connected to the controller (1).
5. An automatic proportioning mixer according to claim 4, wherein said mixing mechanism (3) is mainly composed of: compounding jar (32), (mixing) shaft (33), driving motor (34), stirring vane (35) combination form, compounding jar (32) with support body (4) are connected, the one end of (mixing) shaft (33) is arranged in the inside of compounding jar (32), the other end of (mixing) shaft (33) is arranged in the outside of compounding jar (32) and with driving motor (34) are connected, stirring vane (35) set up on (mixing) shaft (33), driving motor (34) with support body (4) fixed connection.
6. An automatic proportioning mixer according to claim 5, wherein the lowermost end of the mixing bowl (32) is provided with a discharge outlet (37).
7. An automatic proportioning mixer according to claim 5, wherein the top of the mixing bowl (32) is provided with a feed inlet (36), and the feed inlet (36) is arranged right below the feed outlet of the batching hopper (25).
8. An automatic proportioning mixer according to claim 5, wherein the outlet (37) is provided with a manually openable valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011139862.4A CN112248235A (en) | 2020-10-22 | 2020-10-22 | Automatic ratio blendor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011139862.4A CN112248235A (en) | 2020-10-22 | 2020-10-22 | Automatic ratio blendor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112248235A true CN112248235A (en) | 2021-01-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011139862.4A Pending CN112248235A (en) | 2020-10-22 | 2020-10-22 | Automatic ratio blendor |
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| CN (1) | CN112248235A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2318304A (en) * | 1996-10-28 | 1998-04-22 | Yan Lee Holdings Limited | Mobile batching plant for the production of concrete |
| CN204844496U (en) * | 2015-06-08 | 2015-12-09 | 张玲亚 | Automatic change concrete mixer of control |
| CN107618109A (en) * | 2017-11-08 | 2018-01-23 | 江门市达人坊金属制品有限公司 | A kind of concrete production automatic doser |
| CN207056399U (en) * | 2017-08-18 | 2018-03-02 | 深圳瑞隆新能源科技有限公司 | A kind of automatic recipe maker |
| CN207856776U (en) * | 2018-01-05 | 2018-09-14 | 贵州富明行包装有限公司 | A kind of Automatic batching equipment |
| CN211030631U (en) * | 2019-09-25 | 2020-07-17 | 天津同联混凝土搅拌有限公司 | Automatic concrete batching device |
| CN211306869U (en) * | 2019-10-18 | 2020-08-21 | 重庆中航新型材料科技有限公司 | Full-automatic full-light concrete batching system |
| CN211333994U (en) * | 2018-09-11 | 2020-08-25 | 成都建工工业化建筑有限公司 | Concrete proportioning machine |
-
2020
- 2020-10-22 CN CN202011139862.4A patent/CN112248235A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2318304A (en) * | 1996-10-28 | 1998-04-22 | Yan Lee Holdings Limited | Mobile batching plant for the production of concrete |
| CN204844496U (en) * | 2015-06-08 | 2015-12-09 | 张玲亚 | Automatic change concrete mixer of control |
| CN207056399U (en) * | 2017-08-18 | 2018-03-02 | 深圳瑞隆新能源科技有限公司 | A kind of automatic recipe maker |
| CN107618109A (en) * | 2017-11-08 | 2018-01-23 | 江门市达人坊金属制品有限公司 | A kind of concrete production automatic doser |
| CN207856776U (en) * | 2018-01-05 | 2018-09-14 | 贵州富明行包装有限公司 | A kind of Automatic batching equipment |
| CN211333994U (en) * | 2018-09-11 | 2020-08-25 | 成都建工工业化建筑有限公司 | Concrete proportioning machine |
| CN211030631U (en) * | 2019-09-25 | 2020-07-17 | 天津同联混凝土搅拌有限公司 | Automatic concrete batching device |
| CN211306869U (en) * | 2019-10-18 | 2020-08-21 | 重庆中航新型材料科技有限公司 | Full-automatic full-light concrete batching system |
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