CN112248181A

CN112248181A - Door plate edge sealing production method

Info

Publication number: CN112248181A
Application number: CN202011093267.1A
Authority: CN
Inventors: 姚斌; 姚万五
Original assignee: Chongqing Feike Smart Home Co ltd
Current assignee: Chongqing Feike Smart Home Co ltd
Priority date: 2020-10-12
Filing date: 2020-10-12
Publication date: 2021-01-22
Anticipated expiration: 2040-10-12
Also published as: CN112248181B

Abstract

The invention discloses a door plate edge sealing production method which comprises the following steps that before production, a production system operation device with the following structure is obtained, the operation device comprises a conveying roller way and a frame body, a sliding frame is arranged on a guide rail of the frame body, a swing mechanism is arranged on the sliding frame, a lifting mechanism is arranged on the swing end of the swing mechanism, a lifting plate is arranged at the lower end of the lifting mechanism, and a sucking disc is arranged at the bottom of the lifting plate; the swing mechanism comprises a swing plate, a swing support, a bearing column, a driving column and a swing driving mechanism, wherein the swing support is arranged on the swing support, the bearing column is arranged at the middle part of the swing plate, the bearing column is arranged at the upper end of the swing support, and the swing driving mechanism is used for driving the driving column to swing. The invention has the advantages of convenient operation, good transportation stability of the plate, contribution to ensuring the product quality, improving the production efficiency and the like.

Description

Door plate edge sealing production method

Technical Field

The invention relates to the technical field of wooden door production, in particular to a method for producing edge sealing of a door plate.

Background

Wooden doors, i.e. wooden doors. It can be divided into many kinds according to the material, process and use. It is widely applicable to civil and commercial buildings and houses. The solid wood composite door is characterized by having European style retro style, simple modern style, American style, Mediterranean style, Chinese style, French romantic style and Italian style, wherein the door core of the solid wood composite door is mainly formed by bonding pine, fir or imported filling materials and the like, a density board and solid wood veneers are externally pasted, and the solid wood composite door is manufactured by high-temperature hot pressing and edge sealing by solid wood lines. Because the edge bonding machine can only carry out the banding operation to one side of timber at every turn, consequently at the banding in-process, need adjust the position of timber to accomplish the banding of timber four sides. When adjusting timber position, adopt sucking disc running device to suck back the back horizontal rotation with the door plant usually, remove again and transfer and carry out the banding of another side on conveyor. However, the suction cup is affected by the texture on the surface of the door panel, the wood chips or dust covered on the surface, and the like, so that the suction stability of the suction cup is affected, and the plate is easily dropped and damaged in the transportation process.

Disclosure of Invention

Aiming at the defects of the prior art, the technical problems to be solved by the invention are as follows: how to provide a door plate edge sealing production method which is convenient to operate, has good transportation stability of plates, is beneficial to ensuring the product quality and improving the production efficiency.

In order to solve the technical problems, the invention adopts the following technical scheme:

the door plate edge sealing production method is characterized in that before production, a production system with the following structure is obtained, wherein the production system comprises an edge sealing machine and two groups of conveying roller ways which are connected with each other, the two groups of conveying roller ways are arranged side by side, and the conveying directions of the two groups of conveying roller ways are opposite; the two ends of the conveying roller ways are respectively provided with a group of operation devices, each operation device comprises a frame body erected above the two groups of conveying roller ways, guide rails stretching over the two groups of conveying roller ways are arranged on the frame body, a sliding frame and a linear driving mechanism used for driving the sliding frame to move along the guide rails are slidably arranged on the guide rails, a swing mechanism is installed on the sliding frame, a vertically-arranged lifting mechanism is arranged at the swing end of the swing mechanism, a horizontally-arranged lifting plate is installed at the lower end of the lifting mechanism, and a plurality of suckers used for adsorbing plates are arranged at the bottom of the lifting plate; the utility model discloses a lifting plate, including lifting plate, swing support, pivot support, swing rod, bearing post, drive post swing actuating mechanism, swing mechanism's gyration end bottom fixed mounting has the roof that the level set up, lifting plate width direction's both sides respectively have the support column of two at least overhanging settings, but the tip of support column installs the pendulum rod through the hinged-support vertically rotatoryly, the lower extreme orientation of pendulum rod the middle part of lifting plate extends and is formed with the bearing post, the fixed drive post that is provided with in upper end of pendulum rod, still have on the lifting plate and be used for the drive.

Further, the swing driving mechanism comprises a fixed pulley mounted on the lifting plate and a pull rope connected to the end of the driving column, and the other end of the pull rope is wound around the fixed pulley and is fixedly connected to the top plate.

Furthermore, the lifting mechanism comprises a guide groove vertically arranged on the rotation end of the rotation mechanism in a penetrating manner and a driving motor arranged on the rotation end, a lifting column is slidably arranged in the guide groove, a yielding groove is arranged in the middle of the lifting column in a penetrating manner, and a lifting rack vertically arranged is arranged on one side of the yielding groove; the rotating shaft of the driving motor penetrates through the abdicating groove and is provided with a lifting gear, and the lifting gear is meshed with the lifting rack.

Furthermore, at least two groups of sucker seats are arranged at the bottom of the lifting plate, and the suckers are uniformly distributed on the sucker seats; the sucker seat is connected with the lifting plate through a plurality of spring buffers.

Furthermore, a rubber cushion is arranged on the surface of the supporting column.

Furthermore, the bottom of support column is installed and is the dog of L shape, the dog orientation the rubber pad is installed to one side of pendulum rod, makes the pendulum rod can fall under the action of gravity and lean on the dog.

Furthermore, the middle part of the sliding frame is provided with an inner cavity which is arranged in a through mode, and a plurality of sliding wheels are fixedly installed on the surface of the inner cavity of the sliding frame; the guide rail passes through the inner cavity of the sliding frame and is matched with the sliding wheel.

Furthermore, the linear driving mechanism also comprises two chain wheels fixedly arranged on the frame body, and the two chain wheels are respectively positioned at the two ends of the guide rail; chain connecting parts are arranged on two sides of the sliding frame, chains are connected to the two chain connecting parts, and the chains sequentially bypass the two chain wheels; one of the chain wheels is connected with a motor.

Further, the motor with the sprocket sets up side by side, just all install the band pulley in the pivot of sprocket and motor to link to each other through the belt.

In conclusion, the invention has the advantages of convenient operation, good transportation stability of the plates, contribution to ensuring the product quality, improving the production efficiency and the like.

Drawings

Fig. 1 is a schematic view of the overall structure of a transfer device used in the present invention.

Fig. 2 is a schematic view of the enlarged structure of a portion a in fig. 1 according to the present invention.

Fig. 3 is a schematic structural view of the lifting portion.

Fig. 4 is a schematic structural view of the dust removing mechanism.

Fig. 5 is a schematic view of a part of the structure of the swing mechanism.

Detailed Description

The present invention will be described in further detail below in connection with a wood door edge banding system.

In the specific implementation: the utility model provides a timber banding production system, includes bag sealer and rollgang, the rollgang with the bag sealer links up the setting for send into the bag sealer with one side of the door plant on this rollgang and carry out the banding operation, the rollgang is provided with two sets ofly side by side, and two sets of the direction of delivery of rollgang is opposite. Two ends of the two groups of conveying roller ways are respectively provided with a group of transfer devices. As shown in fig. 1 to 5, the transfer device includes a frame body 7 erected above two sets of conveying roller ways 1, a guide rail 71 spanning above the two sets of conveying roller ways 1 is provided on the frame body 7, a sliding frame 11 and a linear driving mechanism for driving the sliding frame 11 to move along the guide rail 71 are slidably provided on the guide rail 71, a swing mechanism 14 is installed on the sliding frame 11, a vertically-arranged lifting mechanism is provided on a swing end of the swing mechanism 14, a horizontally-arranged lifting plate 15 is installed at a lower end of the lifting mechanism, and a plurality of suction cups 16 for sucking a plate material are provided at a bottom of the lifting plate 15; the bottom of the rotating end of the rotating mechanism 14 is fixedly provided with a top plate 210 horizontally arranged, two sides of the lifting plate 15 in the width direction are respectively provided with at least two support columns 202 extending outwards, the end of each support column 202 is provided with a swing rod 207 through a hinged support 206 in a vertically rotating manner, the lower end of the swing rod 207 faces the middle of the lifting plate 15 and extends to form a bearing column 208, the upper end of the swing rod 207 is fixedly provided with a driving column 205, and the lifting plate 15 is further provided with a swinging driving mechanism for driving the driving column 205 to swing.

Adopt above-mentioned structure, during operation, the carriage removes one of them rollgang top along the guide rail, utilizes elevating system to put the lifting plate down on the panel on the rollgang, utilizes the sucking disc to adsorb panel after, recycles elevating system and together upwards promotes lifting plate and absorbent panel, treats that panel promotes the back that targets in place, utilizes swing actuating mechanism to make the drive column outwards rotate, makes the lower extreme of pendulum rod rotate towards the middle part of lifting plate to rotate the below of panel with the bearing post. The lifting plate and the plate are integrally rotated through the swing mechanism, the plate is moved to another group of conveying roller ways through the sliding frame, the driving columns are enabled to rotate inwards through the swing driving mechanism, and finally the plate is placed on the conveying roller ways through the lifting mechanism.

In practice, the swing driving mechanism comprises a fixed pulley 204 mounted on the lifting plate 15 and a pull rope 203 connected to the end of the driving column 205, and the other end of the pull rope 203 is wound around the fixed pulley 204 and fixedly connected to the top plate 210.

Like this, when the lifting plate moved downwards under elevating system's effect, the fixed pulley increased gradually with the roof interval of fixed mounting in rotation end bottom of rotation mechanism, and the stay cord was drawn the fixed pulley gradually, and then the pulling drive post rotated towards the lifting plate middle part direction, opened the bearing post in bottom. And in the process that the lifting plate adsorbs the plate to rise, the pull rope pulls towards the direction of the driving column, and the swing rod and the bearing column swing back towards the middle part of the lifting plate under the action of gravity and return to the bottom of the plate. By utilizing the structure, the linkage of the swing rod can be realized by utilizing the action of the lifting mechanism without additionally arranging a power device, thereby not only realizing the protection function of the supporting column, but also saving the cost.

In implementation, the lifting mechanism comprises a guide groove vertically penetrating through a rotation end of the rotation mechanism 14 and a driving motor 9 mounted on the rotation end, a lifting column 10 is slidably arranged in the guide groove, a yielding groove is penetratingly arranged in the middle of the lifting column 10, and a lifting rack 12 vertically mounted is arranged on one side of the yielding groove; the rotating shaft of the driving motor 9 penetrates through the abdicating groove and is provided with a lifting gear 19, and the lifting gear 19 is meshed with the lifting rack 12.

Therefore, the driving motor drives the lifting gear to rotate, so that the lifting rack and the lifting column move up and down together, and lifting is realized.

In implementation, at least two groups of sucker seats 17 are arranged at the bottom of the lifting plate 15, and the suckers 16 are uniformly distributed on the sucker seats 17; the suction cup seat 17 is connected with the lifting plate 15 through a plurality of spring buffers 18.

Like this, adsorb at panel and promote the in-process, utilize spring buffer to make panel atress gradually and adsorb the promotion smoothly, avoid promoting fast the inertia of in-process panel and lead to adsorbing the failure, improve absorbent reliability. In addition, in the process of lowering the plate, the plate can be prevented from being damaged due to collision between the plate and the conveying roller way, and the product quality is improved. And in the promotion transportation, utilize the flexible volume of spring buffer, can make panel can fall and put on the support post to avoid moving the jolting of in-process panel from top to bottom, improve the stability of transporting.

In practice, the surface of the support post 208 is provided with a rubber cushion 209.

Therefore, the bearing column can be prevented from colliding with the plate when being contacted with the plate, the damage to the surface of the plate is avoided, and the production quality is guaranteed.

During implementation, the bottom of the supporting column 202 is provided with an L-shaped stopper 201, and one side of the stopper 201 facing the swing rod 207 is provided with a rubber pad, so that the swing rod 207 can fall on the stopper 201 under the action of gravity.

Therefore, the stop block can limit the distance of the swing rod rotating towards the middle under the action of gravity, so that the collision to the edge of the door plate in the swing process can be avoided, and the quality of the plate is favorably ensured.

In implementation, the middle of the sliding frame 11 is provided with an inner cavity which is arranged in a penetrating way, and a plurality of sliding wheels 20 are fixedly arranged on the surface of the inner cavity of the sliding frame 11; the guide rails 71 pass through the inner cavity of the sliding frame 11 and are engaged with the sliding wheels 20.

In implementation, the linear driving mechanism further includes two chain wheels 6 fixedly mounted on the frame body 7, and the two chain wheels 6 are respectively located at two ends of the guide rail 71; chain connecting parts 13 are arranged on two sides of the sliding frame 11, chains 8 are connected to the two chain connecting parts 13, and the chains 8 sequentially pass around the two chain wheels 6; one of the chain wheels 6 is connected with a motor 5.

When in implementation, the motor 5 and the chain wheel 6 are arranged side by side, and belt wheels are arranged on the rotating shafts of the chain wheel 6 and the motor 5 and are connected through a belt.

In this embodiment, the swing mechanism 14 includes a swing housing 142 and a swing core 142, the swing housing has a vertically through mounting hole in the middle, and the swing core is rotatably mounted in the mounting hole through a bearing; the middle part of the rotary core body is provided with a through hole which is vertically penetrated, and the lifting column and the lifting rack vertically penetrate through the through hole; the upper end of gyration core is worn out the gyration casing to coaxial fixed mounting has gear disc (not shown in the figure), the gyration motor (not shown in the figure) of vertical installation still has on the gyration casing, install on the output shaft of gyration motor with gear disc engaged with's gyration drive gear. The lower end of the rotary core body penetrates through the rotary shell and is fixedly provided with the top plate 210; in the present embodiment, the top plate 210 constitutes a part of the swing end of the swing mechanism, and the guide groove and the driving motor 9 are provided on the top plate 210. Meanwhile, in the present embodiment, two sliding frames 11 and two corresponding guide rails 71 are provided, respectively located on both sides of the swing mechanism 14, and the swing case is mounted between the two sliding frames 11 through a support beam.

During specific implementation, the lifting mechanism can be replaced by a hydraulic cylinder or an air cylinder, the hydraulic cylinder or the air cylinder is coaxially arranged in the rotary mandrel, and the piston rod is connected to the lifting plate downwards.

In addition, during the concrete implementation, a plurality of guide columns can be arranged between the top plate and the lifting plate, so that the lifting plate can be lifted more stably.

When the device is used, the lifting plate 15 is further provided with a dust removing mechanism, the dust removing mechanism comprises air blowing pipes 304 vertically installed on the lifting plate 15, the bottom of each air blowing pipe 304 is provided with an air guide plate 303, the outer circular surface of each air guide plate 303 is provided with air blowing holes uniformly distributed along the circumferential direction, and the inner ends of the air blowing holes are communicated with the air blowing pipes 304; the other end of the insufflation tube 304 is connected to a source of compressed air.

In implementation, the dust removing mechanism further comprises an outer cylinder 305 vertically mounted on the lifting plate 15, a first sealing plate is arranged at the lower end of the outer cylinder 305, a guide hole is formed in the middle of the first sealing plate, and the diameter of the guide hole is matched with the outer diameter of the blowing pipe 304; the air blowing pipe 304 can slidably pass through the guide hole, and a second sealing plate is arranged at the inner end of the air blowing pipe 304, and the diameter of the second sealing plate is larger than the outer diameter of the air blowing pipe 304 and smaller than the inner diameter of the outer cylinder body 305; a spring 306 is further arranged in the outer cylinder body 305, and the spring 306 is pressed against the second sealing plate, so that the second sealing plate can be tightly pressed against the first sealing plate; and a through air inlet hole is formed in the pipe wall of the air blowing pipe 304, the air inlet hole is arranged close to the second sealing plate, and the diameter of the air inlet hole is smaller than the thickness of the first sealing plate.

Like this, the second shrouding is pressed airtightly on first shrouding under the roof pressure of spring for the internal compressed air of urceolus can't get into the gas blow pipe, and in case when the lifting plate descends to remove the absorption panel, the air guide plate is to the top spring under the effect of panel, the gas blow pipe removes towards outside barrel, the inlet port is linked together with the urceolus is internal, compressed air gets into in the gas blow pipe from the inlet port, and blow off from the gas blow hole of air guide plate circumference, blow off the dust or the saw-dust on panel surface, thereby make things convenient for the sucking disc to reliably adsorb.

In practice, the maximum distance from the air guide plate 303 to the lifting plate 15 is greater than the distance from the suction cups 16 to the lifting plate 15 in the unloaded state and less than the distance from the suction cups 16 to the lifting plate 15 in the loaded state.

Like this, before the sucking disc adsorbs panel, need drop the panel surface with the sucking disc to can ensure panel backward extrusion air guide plate, thereby switch on compressed air and blow. And in case the sucking disc adsorbs panel promotion back, under the action of gravity of panel, spring buffer is elongated, the increase of distance of sucking disc and lift plate, and the second shrouding seals outer barrel with first shrouding under the effect of spring, stops to sweep.

When the air blowing device is implemented, the inner end of the air blowing hole is deviated upwards, so that the air blowing hole is obliquely arranged.

In this way it can be ensured that the blown air can be blown towards the surface of the board, thereby ensuring that dust or wood chips can be reliably blown away.

The above description is only exemplary of the present invention and should not be taken as limiting, and any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The door plate edge sealing production method is characterized in that before production, a production system with the following structure is obtained, the production system comprises an edge sealing machine and conveying roller ways (1) which are connected with each other, two groups of conveying roller ways (1) are arranged side by side, and the conveying directions of the two groups of conveying roller ways (1) are opposite; the two ends of the conveying roller way (1) are respectively provided with a group of operation devices, each operation device comprises a frame body (7) erected above the two groups of conveying roller ways (1), guide rails (71) stretching over the two groups of conveying roller ways (1) are arranged on the frame body (7), a sliding frame (11) and a linear driving mechanism used for driving the sliding frame (11) to move along the guide rails (71) are slidably arranged on the guide rails (71), a swing mechanism (14) is installed on the sliding frame (11), a vertically-arranged lifting mechanism is arranged at the swing end of the swing mechanism (14), a horizontally-arranged lifting plate (15) is installed at the lower end of the lifting mechanism, and a plurality of suckers (16) used for adsorbing plates are arranged at the bottom of the lifting plate (15); the utility model discloses a lifting plate, including lifting plate (15), swing support post (207), pendulum rod (207), the lower extreme orientation of pendulum rod (207) but the middle part of lifting plate (15) extends and is formed with bearing post (208), the fixed drive post (205) that is provided with in upper end of pendulum rod (207), still have on lifting plate (15) and be used for the drive mechanism of drive post (205) wobbling.

2. A door panel edge banding method as claimed in claim 1, wherein said swing drive mechanism includes a fixed pulley (204) mounted to said lift plate (15) and a pull cord (203) attached to the end of said drive post (205), the other end of said pull cord (203) passing around said fixed pulley (204) and being fixedly attached to said top plate (210).

3. The door panel edge sealing production method according to claim 1, wherein the lifting mechanism comprises a guide groove vertically penetrating through a rotating end of the rotating mechanism (14) and a driving motor (9) mounted on the rotating end, a lifting column (10) is slidably arranged in the guide groove, a yielding groove is penetrated through the middle part of the lifting column (10), and a lifting rack (12) vertically mounted is arranged on one side of the yielding groove; the rotating shaft of the driving motor (9) penetrates through the abdicating groove and is provided with a lifting gear (19), and the lifting gear (19) is meshed with the lifting rack (12).

4. A door panel edge banding production method as claimed in claim 1, characterized in that said lifting plate (15) is provided at its bottom with at least two sets of suction cup seats (17), said suction cups (16) being uniformly arranged on said suction cup seats (17); the sucker seat (17) is connected with the lifting plate (15) through a plurality of spring buffers (18).

5. A method of producing an edge seal for a door panel as claimed in claim 1, wherein a rubber cushion (209) is attached to a surface of the support post (208).

6. A door panel edge banding production method as claimed in claim 1, characterized in that a stop block (201) having an L-shape is installed at the bottom of said supporting column (202), and a rubber pad is installed on the side of said stop block (201) facing said swing link (207) so that said swing link (207) can fall down against said stop block (201) under the action of gravity.

7. A door panel edge banding production method as claimed in claim 1, wherein said sliding frame (11) has an inner cavity disposed therethrough at a central portion thereof, and a plurality of sliding wheels (20) are fixedly mounted to an inner surface of said sliding frame (11); the guide rail (71) penetrates through the inner cavity of the sliding frame (11) and is matched with the sliding wheel (20).

8. A door panel edge banding production method as claimed in claim 1, wherein said linear driving mechanism further comprises two chain wheels (6) fixedly mounted on the frame body (7), two of said chain wheels (6) being respectively located at both ends of said guide rail (71); chain connecting parts (13) are arranged on two sides of the sliding frame (11), chains (8) are connected to the two chain connecting parts (13), and the chains (8) sequentially pass around the two chain wheels (6); one of the chain wheels (6) is connected with a motor (5).

9. A door panel edge sealing production method according to claim 8, wherein the motor (5) and the chain wheel (6) are arranged side by side, and belt wheels are mounted on rotating shafts of the chain wheel (6) and the motor (5) and connected through a belt.