CN112246676A - Intelligent automatic sorting system and method for electric power warehouse - Google Patents
Intelligent automatic sorting system and method for electric power warehouse Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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Abstract
The invention discloses an intelligent automatic sorting system and method for an electric power warehouse, and relates to the technical field of logistics management. Meanwhile, when the sorting device is used for sorting, the first identification module is adopted to read second material category information carried in a label arranged on the material in the sorting area and sort the material to the corresponding delivery area according to the second material category information, namely, the sorting device can identify the material corresponding to different delivery orders, so that the invention can simultaneously control a plurality of carrying devices to simultaneously take goods for a plurality of delivery orders and centralize the material requested to be delivered by the plurality of delivery orders to the sorting area, and the goods taking process of the plurality of delivery orders is simultaneously operated, thereby accelerating the goods taking efficiency and integrally improving the delivery efficiency.
Description
Technical Field
The invention relates to the technical field of logistics management, in particular to an automatic sorting system and method for an intelligent electric power warehouse.
Background
The power logistics management is an important component in the production, operation and management of power grid enterprises, and plays an important role in the production and operation process. The high-efficiency and reasonable logistics management can help enterprises to accelerate the turnover of inventory materials, reduce the capital cost, realize effective control and management of the inventory materials and ensure smooth production.
Logistics generally comprises processes of cargo loading, cargo transportation, cargo unloading, warehouse storage and the like, and the power warehouse is generally used for storing materials required by a large variety and quantity of power systems. In the related technology, when a plurality of local or cross-regional teams need to call corresponding materials of the warehouse to construct and maintain the power system, generally, warehouse management personnel adopt a manual mode to sort the materials according to the material requirements of different teams, transport the sorted materials to the region to be ex-warehouse, and wait for a transport vehicle to transport the corresponding materials to the corresponding teams.
However, the manual sorting mode is low in efficiency, and cannot adapt to modern large-scale and urgent power construction and maintenance tasks.
Disclosure of Invention
The invention aims to provide an intelligent automatic sorting system and method for an electric power warehouse, which can automatically inquire the stock and the coordinates of goods and materials on a warehouse shelf according to a delivery order and control corresponding equipment to reach the corresponding coordinates to obtain the goods and materials, realize automatic sorting of the goods and materials in the warehouse to a region to be delivered, and improve the sorting efficiency.
In a first aspect, the invention provides an intelligent automatic sorting system for an electric power warehouse, which comprises a control console, a carrying device and a sorting device, wherein a first identification module is arranged on the sorting device, and the carrying device and the sorting device are respectively in communication connection with the control console;
the control console comprises an order receiving module, a goods taking instruction generating module, a goods taking instruction sending module, a carrying completion signal receiving module and a sorting instruction sending module; wherein the content of the first and second substances,
the order receiving module is used for receiving the delivery order; the delivery order comprises first material type information and quantity of materials requiring delivery;
the goods taking instruction generating module is used for inquiring the stock of the goods and materials which are requested to be taken out of the warehouse according to the delivery order and the storage coordinates on the goods shelf and generating a goods taking instruction; the goods taking instruction comprises storage coordinates and quantity of materials requiring to be delivered out of the warehouse and position coordinates of a sorting area;
the goods taking instruction sending module is used for sending the goods taking instruction to the carrying device; the goods taking instruction is used for indicating the carrying device to move to a position corresponding to the storage coordinate to take out a corresponding amount of goods and materials which are requested to be taken out of the warehouse from the shelf and carrying the goods and materials to the sorting area after the goods and materials are taken out;
the carrying completion signal receiving module is used for receiving a carrying completion signal sent by the carrying device; wherein the carrying completion signal is used for indicating that the carrying device carries the material to the sorting area;
the sorting command sending module is used for sending sorting commands to the sorting device; the sorting command is used for instructing the sorting device to read second material category information carried in a label arranged on the material in the sorting area by adopting a first identification module and sort the material to the corresponding delivery area according to the second material category information.
Preferably, the carrying device further comprises a second identification module, the console further comprises a material confirmation command sending module, a judgment module and an execution sub-module, wherein,
the material confirmation command sending module is used for sending a material confirmation command to the carrying device; the material confirmation command is used for instructing the carrying device to read third material category information carried in a label on the taken out material by adopting a second identification module;
the judging module is used for receiving third material category information sent by the carrying device and judging whether the third material category information is matched with first material category information contained in the delivery order;
and the execution submodule is used for stopping generating the goods taking instruction and sending a goods and material mismatch alarm instruction to the alarm device under the condition that the third goods and material category information is not matched with the first goods and material category information contained in the delivery order, so that the alarm device gives an alarm.
Preferably, the console further comprises the out-of-stock alarm module, and the out-of-stock alarm module is used for sending out an out-of-stock alarm instruction to an alarm device when the quantity of the materials requiring to be delivered out of the warehouse is smaller than the quantity of the materials requiring to be delivered out of the warehouse in the delivery order, so that the alarm device gives an alarm.
Preferably, the first identification module and the second identification module are both code scanning equipment, and the label is a two-dimensional code or a bar code; alternatively, the first and second electrodes may be,
the first identification module and the second identification module are both RFID readers, and the tags are RFID electronic tags.
Preferably, the sorting device is a mechanical arm.
Preferably, the carrying device is a forklift, an AGV or a stacker.
In a second aspect, the invention provides an automatic sorting method for an intelligent electric power warehouse, which is provided with a control console, a carrying device and a sorting device, wherein the sorting device is provided with a first identification module, and the carrying device and the sorting device are respectively in communication connection with the control console;
the method comprises the following steps:
the console receives the delivery order; the delivery order comprises first material type information and quantity of materials requiring delivery;
the console inquires the stock of the materials which are requested to be delivered from the warehouse according to the delivery order and the storage coordinates on the goods shelf and generates a goods taking instruction; the goods taking instruction comprises storage coordinates and quantity of materials requiring to be delivered out of the warehouse and position coordinates of a sorting area;
the console sends the goods taking instruction to a carrying device; the goods taking instruction is used for indicating the carrying device to move to a position corresponding to the storage coordinate to take out a corresponding amount of goods and materials which are requested to be taken out of the warehouse from the shelf and carrying the goods and materials to the sorting area after the goods and materials are taken out;
the console receives a conveying completion signal sent by the conveying device; wherein the carrying completion signal is used for indicating that the carrying device carries the material to the sorting area;
the console sends a sorting command to the sorting device; the sorting command is used for instructing the sorting device to read second material category information carried in a label arranged on the material in the sorting area by adopting a first identification module and sort the material to the corresponding delivery area according to the second material category information.
Preferably, the carrying device is provided with a second identification module, and after the step of sending the goods taking instruction to the carrying device by the console, the sorting method further comprises the following steps:
the console sends a material confirmation command to the carrying device; the material confirmation command is used for instructing the carrying device to read third material category information carried in a label on the taken-out material by adopting a second identification module before carrying the material to the sorting area;
the console receives third material category information sent by the carrying device and judges whether the third material category information is matched with first material category information contained in the delivery order or not;
the console sends a goods returning instruction to the carrying device and sends a goods unmatched alarm instruction to the alarm device under the condition that the third goods category information is unmatched with the first goods category information contained in the delivery order; the goods returning instruction is used for indicating the carrying device to return the goods and materials which are not matched with the first goods and materials information to the goods shelf, and the goods and materials unmatched alarm instruction is used for indicating the alarm device to give an alarm.
Preferably, after the step of the console inquiring the stock of the materials to be requested for shipment and the storage coordinates on the shelf according to the shipment order and before the step of generating the pickup instruction, the sorting method further includes the steps of:
and when the inquired inventory of the materials requiring the delivery is smaller than the quantity of the materials requiring the delivery in the delivery order, stopping generating a goods taking instruction and sending a shortage alarm instruction to an alarm device so as to enable the alarm device to give an alarm.
In a third aspect, the present invention provides an electronic device comprising: a memory, a processor and a computer program stored on the memory and executable on the processor, the processor when executing the program implementing the intelligent power warehouse automated sorting method according to any one of the preceding claims.
In a fourth aspect, embodiments of the present invention provide a computer-readable storage medium storing computer-executable instructions for causing a computer to perform an intelligent power warehouse automatic sorting method according to any one of the preceding claims.
Compared with the prior art, the intelligent automatic sorting system and method for the electric power warehouse, provided by the invention, can automatically query the stock and the coordinates of the goods and materials on the storage rack of the warehouse according to the delivery order and control corresponding equipment to reach the corresponding coordinates to obtain the goods and materials, so that the goods and materials in the warehouse can be automatically sorted to the area to be delivered, and the sorting efficiency is improved. Meanwhile, when the sorting device is used for sorting, the first identification module is adopted to read second material category information carried in a label arranged on the material in the sorting area and sort the material to the corresponding delivery area according to the second material category information, namely, the sorting device can identify the material corresponding to different delivery orders, so that the invention can simultaneously control a plurality of carrying devices to simultaneously take goods for a plurality of delivery orders and centralize the material requested to be delivered by the plurality of delivery orders to the sorting area, and the goods taking process of the plurality of delivery orders is simultaneously operated, thereby accelerating the goods taking efficiency and integrally improving the delivery efficiency.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The invention is further described below with reference to the accompanying drawings and examples;
fig. 1 is an application environment diagram of an intelligent power warehouse automatic sorting method according to an embodiment of the present invention.
Fig. 2 is a diagram illustrating the program architecture of the intelligent automatic sorting system for power warehouse according to an embodiment of the present invention.
Fig. 3 is a diagram illustrating the program architecture of the intelligent automatic sorting system for power warehouse according to an embodiment of the present invention.
Fig. 4 is a schematic flow chart of an intelligent electric power warehouse automatic sorting method according to an embodiment of the present invention.
Fig. 5 is a schematic flow chart of an intelligent electric power warehouse automatic sorting method according to an embodiment of the present invention.
Fig. 6 is a schematic flow chart of an intelligent electric power warehouse automatic sorting method according to an embodiment of the present invention.
FIG. 7 is a block diagram of a computer device in one embodiment.
Reference numerals:
100. a console; 110. an order receiving module; 120. a pick instruction generation module; 130. a delivery instruction sending module; 140. a transport completion signal receiving module; 150. a sorting command transmitting module; 161. a material confirmation command sending module; 162. a judgment module; 163. executing the submodule; 170. a shortage alarm module; 200. a carrying device; 210. a second identification module; 300. a sorting device; 310. a first identification module; 400. a mobile terminal; 510. a shelf; 520. a sorting area; 530. a warehouse-out area;
Detailed Description
Reference will now be made in detail to the present preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout.
In order to facilitate understanding of the present invention by those skilled in the art, technical terms related to embodiments of the present invention are first described as necessary.
The stacker crane is also called a stacker, is the most important lifting and transporting equipment in the stereoscopic warehouse, and is a mark representing the characteristics of the stereoscopic warehouse. The stacking crane is mainly used for running back and forth in a channel of the stereoscopic warehouse, storing goods positioned at a lane crossing into a goods grid of a goods shelf, or taking out goods in the goods grid and conveying the goods to the lane crossing.
(Automated Guided Vehicle, AGV), also commonly referred to as an AGV. The present invention relates to a transport vehicle equipped with an electromagnetic or optical automatic navigation device, capable of traveling along a predetermined navigation route, and having safety protection and various transfer functions. The industrial application does not need a driver's transport vehicle, and a rechargeable storage battery is used as a power source of the industrial application. Generally, the traveling path and behavior can be controlled by a computer, or the traveling path is set up by using an electromagnetic path (electromagnetic path-following system), the electromagnetic path is adhered to the floor, and the unmanned transport vehicle moves and operates according to the information brought by the electromagnetic path.
A robot arm, also called a manipulator, is an automatic operation device that can simulate some motion functions of a human hand and an arm and is used for grasping, carrying an object or operating a tool according to a fixed procedure. The robot has the characteristics that various expected operations can be completed through programming, and the advantages of the robot and the manipulator are combined in structure and performance. The manipulator mainly comprises an actuating mechanism, a driving mechanism and a control system. The hand is a member for gripping a workpiece (or a tool), and has various structures such as a grip type, a holding type, and an adsorption type according to the shape, size, weight, material, and working requirements of an object to be gripped. The motion mechanism enables the hand to complete various rotation (swing), movement or compound motions to realize specified actions and change the position and the posture of a gripped object. The independent motion modes of the motion mechanism, such as lifting, stretching, rotating and the like, are called the degree of freedom of the manipulator. In order to grasp an object at any position and orientation in space, 6 degrees of freedom are required. The degree of freedom is a key parameter for the design of the manipulator. The more degrees of freedom, the more flexible the manipulator, the wider the versatility, and the more complex the structure. The general special manipulator has 2-3 degrees of freedom. The control system is used for controlling a motor of each degree of freedom of the manipulator to complete a specific action. And meanwhile, receiving information fed back by the sensor to form stable closed-loop control. The core of the control system is usually composed of a single chip microcomputer or a dsp and other micro control chips, and the required functions are realized by programming the micro control chips.
The computer is commonly called computer, and is a modern electronic computing machine for high-speed computation, which can perform numerical computation, logic computation and memory function. The intelligent electronic device can be operated according to a program, and can automatically process mass data at a high speed.
The code scanning device comprises a two-dimensional code reader and a scanning gun, wherein the scanning gun is a high-tech product which is closely combined with technologies such as optics, mechanics, electronics, software application and the like, is a third generation main computer input device following a keyboard and a mouse and is used for reading a bar code. The two-dimensional code reader is used for identifying the two-dimensional code and reading information contained in the two-dimensional code; the two-dimensional code, also called as two-dimensional bar code/two-dimensional code, records data symbol information by black and white patterns distributed on a plane (two-dimensional direction) according to a certain rule by using a certain specific geometric figure.
The RFID electronic tag is also called as a radio frequency tag, a transponder and a data carrier; RFID readers are also known as readers, scanners, readers, communicators, readers (depending on whether the electronic tag can wirelessly rewrite data). The electronic tag and the reader realize space (non-contact) coupling of radio frequency signals through a coupling element; and in the coupling channel, energy transfer and data exchange are realized according to a time sequence relation.
Fig. 1 is a diagram of an application environment of the automatic sorting method for the intelligent power warehouse according to an embodiment. Referring to fig. 1, the automatic sorting method for the intelligent power warehouse is applied to an automatic sorting system for the intelligent power warehouse. The intelligent automatic sorting system for the power warehouse comprises a control console 100, a carrying device 200 and a sorting device 300. The console 100 is a terminal, and the terminal may be a desktop computer, a notebook computer, a server, or the like. The carrying device 200 is provided with computer equipment for data transmission and processing for processing the data of the second identification module 210, and specifically, the sorting device 300 is also provided with computer equipment for data transmission and processing for processing the data of the first identification module 310. The conveying device 200 and the sorting device 300 are connected to the console 100 via a network.
The intelligent power warehouse automatic sorting method provided by the embodiment of the invention will be described and explained in detail through several specific embodiments.
As shown in fig. 4, in one embodiment, an intelligent power warehouse automated sorting method is provided. The embodiment is mainly illustrated by applying the method to computer equipment. The computer device may specifically be the console 100 of fig. 1 described above.
Referring to fig. 4, the automatic sorting method for the intelligent power warehouse specifically includes the following steps:
step S100: the console 100 receives the outbound order; the delivery order comprises first material type information and quantity of materials requiring delivery.
It should be noted that, in this embodiment, a team of a local or cross-regional power system may send a delivery order to the console 100 through the mobile terminal 400 such as a mobile phone or a tablet, and list the first material type information and the quantity of the material requested to be delivered in the delivery order, for example, in a certain delivery order, the first material type information requested to be delivered by a certain team is a transformer and a cable, and the corresponding quantities are three and one turn, respectively.
Step S102: the console 100 queries the stock of the materials which are requested to be delivered from the warehouse according to the delivery order and the storage coordinates on the shelf 510 and generates a goods taking instruction; the goods taking instruction comprises storage coordinates and quantity of materials requested to be delivered from the warehouse and position coordinates of the sorting area 520.
Step S104: the console 100 transmits the pickup instruction to the carrying device 200.
Specifically, when the shelf 510 is the movable shelf 510, the transporting device 200 is an AGV cart, and after receiving the goods taking instruction, the AGV cart moves to a position corresponding to the storage coordinate to take out the corresponding amount of goods and materials requested to be delivered from the shelf 510 and transports the goods and materials to the sorting area 520 after the goods and materials are taken out.
Or, when the shelf 510 is the stereoscopic shelf 510, the carrying device 200 is a stacker, and after receiving the goods taking instruction, the stacker moves to a position corresponding to the storage coordinate to take out a corresponding number of goods and materials requested to be delivered from the shelf 510, and carries the goods and materials to the sorting area 520 after the goods and materials are taken out.
Step S106: the console 100 receives a conveyance completion signal transmitted from the conveyance device 200; wherein the conveying completion signal is used for indicating that the conveying device 200 has conveyed the material to the sorting area 520.
It should be noted that the sorting area 520 is a space area where the sorting apparatus 300 can operate, and may be, for example, an empty space or a table.
Step S108: the console 100 sends a sorting command to the sorting apparatus 300; wherein the sorting command is used for instructing the sorting apparatus 300 to read the second material category information carried in the tag arranged on the material located in the sorting zone 520 by using the first identification module 310 and sort the material to the corresponding delivery zone 530 according to the second material category information.
It should be noted that the delivery area 530 is a space area where the sorting apparatus 300 can operate, and may be, for example, an empty space or a work table. The sorting device 300 concentrates the materials requiring the delivery in the same delivery order to the same region of the delivery area 530, so that the operators can utilize a forklift or directly carry the materials to a transport vehicle, the materials can be quickly loaded and transported, and the logistics efficiency is improved.
Specifically, the sorting device 300 is a mechanical arm, the first identification module 310 is a code scanning device, and the label is a two-dimensional code or a bar code; alternatively, the first identification module 310 is an RFID reader, and the tag is an RFID electronic tag.
It can be understood that, the method of this embodiment can automatically query the stock and the coordinates of the goods and materials on the warehouse shelf 510 according to the delivery order and control the corresponding device to reach the corresponding coordinates to obtain the goods and materials, so as to automatically sort the goods and materials in the warehouse to the region to be delivered 530, and improve the sorting efficiency. Meanwhile, when the sorting device 300 sorts the goods, the first identification module 310 is adopted to read the second material type information carried in the label on the goods located in the sorting area 520 and sort the goods to the corresponding delivery area 530 according to the second material type information, that is, the sorting device 300 can identify the goods corresponding to different delivery orders, so that the invention can simultaneously control a plurality of carrying devices 200 to simultaneously take goods for a plurality of delivery orders, and centralize the goods requested by the plurality of delivery orders to be delivered to the sorting area 520, and by simultaneously operating the goods taking processes of the plurality of delivery orders, the goods taking efficiency is accelerated, and the delivery efficiency is integrally improved.
Referring to fig. 5, in one embodiment, an intelligent power warehouse automatic sorting method is provided, and specifically includes the following steps:
step S200: the console 100 receives the outbound order; the delivery order comprises first material type information and quantity of materials requiring delivery.
Step S202: the console 100 queries the stock of the materials which are requested to be delivered from the warehouse according to the delivery order and the storage coordinates on the shelf 510 and generates a goods taking instruction; the goods taking instruction comprises storage coordinates and quantity of materials requested to be delivered from the warehouse and position coordinates of the sorting area 520.
Step S204: the console 100 transmits the pickup instruction to the carrying device 200. The goods taking instruction is used for instructing the carrying device 200 to move to a position corresponding to the storage coordinate to take out a corresponding amount of goods requested to be taken out of the storage rack 510 and carry the goods to the sorting area 520 after the goods taking is completed.
Specifically, when the shelf 510 is the movable shelf 510, the transporting device 200 is an AGV cart, and after receiving the goods taking instruction, the AGV cart moves to a position corresponding to the storage coordinate to take out the corresponding amount of goods and materials requested to be delivered from the shelf 510 and transports the goods and materials to the sorting area 520 after the goods and materials are taken out.
Or, when the shelf 510 is the stereoscopic shelf 510, the carrying device 200 is a stacker, and after receiving the goods taking instruction, the stacker moves to a position corresponding to the storage coordinate to take out a corresponding number of goods and materials requested to be delivered from the shelf 510, and carries the goods and materials to the sorting area 520 after the goods and materials are taken out.
Step S206: the console 100 sends a material confirmation command to the carrying device 200; wherein the material confirmation command is used for instructing the carrying device 200 to read the third material category information carried in the label on the material which has been taken out by using the second identification module 210 before carrying the material to the sorting zone 520.
Specifically, the sorting device 300 is a mechanical arm, the second identification module 210 is a code scanning device, and the label is a two-dimensional code or a bar code; alternatively, the second identification module 210 is an RFID reader, and the tag is an RFID electronic tag.
Step S208: the console 100 receives the third material type information transmitted from the carrying device 200 and determines whether the third material type information matches the first material type information included in the delivery order.
Step S210: the console 100 sends a return instruction to the carrying device 200 and sends a material mismatch alarm instruction to the alarm device when the third material category information is not matched with the first material category information contained in the delivery order; the goods returning instruction is used for indicating the carrying device 200 to return the goods and materials which are not matched with the first goods and materials information to the goods shelf 510, and the goods and materials unmatched alarm instruction is used for indicating the alarm device to give an alarm.
In one example, the console 100 inquires that the coordinates of the cable is a and sends a pickup command to enable the carrying device 200 to arrive at a to pick up the corresponding material on the shelf 510, but before carrying the material to the sorting area 520, the second identification module 210 acquires the third material type information to check, when the material is actually a transformer, the console 100 determines that the material inventory information is wrong, controls the carrying device 200 to return the material, records the mistake in the warehouse storage system, and then the console 100 inquires a new position coordinate corresponding to the first material type information and sends the new position coordinate to the carrying device 200 again. Meanwhile, the console 100 further sends a material mismatch alarm instruction to an alarm device to remind the warehouse manager of handling the abnormality in time, for example, the alarm device may be an LED lamp, a speaker, a display, or the like. The precision of getting goods is improved by checking when getting goods, and the condition of wrong transportation is avoided.
Referring to fig. 6, in one embodiment, an intelligent power warehouse automatic sorting method is provided, and specifically includes the following steps:
step S300: the console 100 receives the outbound order; the delivery order comprises first material type information and quantity of materials requiring delivery.
Step S302: the console 100 inquires the stock of the material to be delivered according to the delivery order and the storage coordinates on the shelf 510
Step S304: the console 100 judges whether the stock of the goods requested to be delivered from the warehouse on the shelf 510 inquired is smaller than the quantity of the goods requested to be delivered from the warehouse contained in the delivery order;
if yes, go to step S306: and stopping generating the goods taking instruction and sending a goods shortage alarm instruction to the alarm device so as to enable the alarm device to give an alarm.
It can be understood that the energy waste caused by starting the carrying device 200 can be avoided by checking whether the shelf 510 is out of stock and giving an alarm before starting the carrying device 200.
If not, executing the following steps:
step S3050: the console 100 generates a pick order. The goods taking instruction comprises storage coordinates and quantity of materials requested to be delivered from the warehouse and position coordinates of the sorting area 520.
Step S3051: the console 100 transmits the pickup instruction to the carrying device 200. The goods taking instruction is used for instructing the carrying device 200 to move to a position corresponding to the storage coordinate to take out a corresponding amount of goods requested to be taken out of the storage rack 510 and carry the goods to the sorting area 520 after the goods taking is completed.
Step S3052: the console 100 receives a conveyance completion signal transmitted from the conveyance device 200; wherein the conveying completion signal is used for indicating that the conveying device 200 has conveyed the material to the sorting area 520.
Step S3053: the console 100 sends a sorting command to the sorting apparatus 300; wherein the sorting command is used for instructing the sorting apparatus 300 to read the second material category information carried in the tag arranged on the material located in the sorting zone 520 by using the first identification module 310 and sort the material to the corresponding delivery zone 530 according to the second material category information.
It can be understood that, the method of this embodiment can automatically query the stock and the coordinates of the goods and materials on the warehouse shelf 510 according to the delivery order and control the corresponding device to reach the corresponding coordinates to obtain the goods and materials, so as to automatically sort the goods and materials in the warehouse to the region to be delivered 530, and improve the sorting efficiency. Meanwhile, when the sorting device 300 sorts the goods, the first identification module 310 is adopted to read the second material type information carried in the label on the goods located in the sorting area 520 and sort the goods to the corresponding delivery area 530 according to the second material type information, that is, the sorting device 300 can identify the goods corresponding to different delivery orders, so that the invention can simultaneously control a plurality of carrying devices 200 to simultaneously take goods for a plurality of delivery orders, and centralize the goods requested by the plurality of delivery orders to be delivered to the sorting area 520, and by simultaneously operating the goods taking processes of the plurality of delivery orders, the goods taking efficiency is accelerated, and the delivery efficiency is integrally improved.
As shown in fig. 1, in one embodiment, an intelligent power warehouse automated sorting system is provided. Referring to fig. 1, the intelligent automatic sorting system for the power warehouse comprises a control console 100, a carrying device 200 and a sorting device 300, wherein a first identification module 310 is arranged on the sorting device 300, and the carrying device 200 and the sorting device 300 are respectively in communication connection with the control console 100; the console 100 includes an order receiving module 110, a pick order generating module 120, a pick order transmitting module 130, a handling completion signal receiving module 140, and a sorting command transmitting module 150.
The order receiving module 110 is configured to receive an ex-warehouse order; the delivery order comprises first material type information and quantity of materials requiring delivery;
the goods taking instruction generating module 120 is configured to query the stock of the materials requested to be taken out of the warehouse according to the out-of-warehouse order and the storage coordinates on the shelf 510, and generate a goods taking instruction; the goods taking instruction comprises storage coordinates and quantity of materials which are requested to be delivered from the warehouse and position coordinates of the sorting area 520;
the delivery instruction sending module 130 is configured to send the delivery instruction to the carrying device 200; the goods taking instruction is used for instructing the carrying device 200 to move to a position corresponding to the storage coordinate to take out a corresponding amount of goods and materials requested to be taken out of the warehouse from the shelf 510 and carry the goods and materials to the sorting area 520 after the goods and materials are taken out;
the carrying completion signal receiving module 140 is configured to receive a carrying completion signal sent by the carrying device 200; wherein the conveying completion signal is used for indicating that the conveying device 200 has conveyed the material to the sorting area 520;
the sorting command sending module 150 is configured to send a sorting command to the sorting apparatus 300; wherein the sorting command is used for instructing the sorting apparatus 300 to read the second material category information carried in the tag arranged on the material located in the sorting zone 520 by using the first identification module 310 and sort the material to the corresponding delivery zone 530 according to the second material category information.
Referring to fig. 2, in an embodiment, the carrying device 200 further includes a second identification module 210, and the console 100 further includes a material confirmation command sending module 161, a determination module 162 and an execution sub-module 163, wherein,
the material confirmation command sending module 161 is configured to send a material confirmation command to the carrying device 200; the material confirmation command is used for instructing the carrying device 200 to read third material category information carried in a label on the taken-out material by using the second identification module 210;
the judging module 162 is configured to receive third material category information sent by the carrying device 200 and judge whether the third material category information matches with first material category information included in the outbound order;
the execution submodule 163 is configured to, when the third material category information is not matched with the first material category information included in the outbound order, stop generating a pickup instruction and send a material mismatch alarm instruction to an alarm device, so that the alarm device gives an alarm.
Referring to fig. 3, in an embodiment, the console 100 further includes an out-of-stock alarm module 170, and the out-of-stock alarm module 170 is configured to send an out-of-stock alarm instruction to an alarm device to alarm the alarm device when the stock of the material requested to be delivered is found to be smaller than the quantity of the material requested to be delivered in the delivery order.
Preferably, the first identification module 310 and the second identification module 210 are both code scanning devices, and the label is a two-dimensional code or a bar code; alternatively, the first and second electrodes may be,
the first identification module 310 and the second identification module 210 are both RFID readers, and the tags are RFID electronic tags.
Preferably, the sorting device 300 is a robot arm.
Preferably, the transporting device 200 is a forklift, an AGV cart or a stacker.
It can be understood that, the sorting system of this embodiment can automatically query the stock and the coordinates of the goods on the warehouse shelf 510 according to the delivery order and control the corresponding device to reach the corresponding coordinates to obtain the goods, so as to automatically sort the goods in the warehouse to the region 530 to be delivered, thereby improving the sorting efficiency. Meanwhile, when the sorting device 300 sorts the goods, the first identification module 310 is adopted to read the second material type information carried in the label on the goods located in the sorting area 520 and sort the goods to the corresponding delivery area 530 according to the second material type information, that is, the sorting device 300 can identify the goods corresponding to different delivery orders, so that the invention can simultaneously control a plurality of carrying devices 200 to simultaneously take goods for a plurality of delivery orders, and centralize the goods requested by the plurality of delivery orders to be delivered to the sorting area 520, and by simultaneously operating the goods taking processes of the plurality of delivery orders, the goods taking efficiency is accelerated, and the delivery efficiency is integrally improved.
Since the system embodiment of the present invention and the method embodiment are based on the same inventive concept, the system embodiment will not be described herein again.
FIG. 7 is a diagram illustrating an internal structure of a computer device in one embodiment. The computer device may specifically be the console 100 in fig. 1. As shown in fig. 7, the computer apparatus includes a processor, a memory, a network interface, an input device, and a display screen connected through a system bus. Wherein the memory includes a non-volatile storage medium and an internal memory. The non-volatile storage medium of the computer device stores an operating system and may also store a computer program, which when executed by the processor, causes the processor to implement the intelligent power warehouse automatic sorting method. The internal memory may also have a computer program stored therein, which when executed by the processor, causes the processor to perform the intelligent power warehouse automated sorting method. Those skilled in the art will appreciate that the architecture shown in fig. 7 is merely a block diagram of some of the structures associated with the inventive arrangements and is not intended to limit the computing devices to which the inventive arrangements may be applied, as a particular computing device may include more or less components than those shown, or may combine certain components, or have a different arrangement of components.
In one embodiment, the intelligent power warehouse automated sorting system provided by the present application may be implemented in the form of a computer program that is executable on a computer device such as that shown in fig. 7. The memory of the computer device may store various program modules constituting the console 100 of the intelligent electric warehouse automatic sorting system, such as the order receiving module 110, the pick-up command generating module 120, the pick-up command transmitting module 130, the transfer completion signal receiving module 140, and the sorting command transmitting module 150 shown in fig. 1. The computer program formed by the program modules enables the processor to execute the steps of the intelligent power warehouse automatic sorting method of the various embodiments of the application described in the specification.
For example, the computer device shown in fig. 7 may perform the step of receiving an ex-warehouse order through the order receiving module 110 in the intelligent electric power warehouse automatic sorting system shown in fig. 1, wherein the ex-warehouse order includes the first material category information and the quantity of the material requested to be ex-warehouse. The step of inquiring the stock of the materials requested to be delivered from the delivery order and the storage coordinates on the shelf 510 and generating a delivery instruction including the storage coordinates and the quantity of the materials requested to be delivered from the delivery order and the position coordinates of the sorting area 520 is executed by the delivery instruction generating module 120. The step of sending the pickup instruction to the carrying device 200 is executed by the pickup instruction sending module 130; the goods taking instruction is used for instructing the carrying device 200 to move to a position corresponding to the storage coordinate to take out a corresponding amount of goods requested to be taken out of the storage rack 510 and carry the goods to the sorting area 520 after the goods taking is completed. A step of receiving a conveyance completion signal transmitted from the conveyance device 200 by a conveyance completion signal receiving module 140; wherein the conveying completion signal is used for indicating that the conveying device 200 has conveyed the material to the sorting area 520. The step of transmitting the sorting command to the sorting apparatus 300 is performed by the sorting command transmitting module 150; wherein the sorting command is used for instructing the sorting apparatus 300 to read the second material category information carried in the tag arranged on the material located in the sorting zone 520 by using the first identification module 310 and sort the material to the corresponding delivery zone 530 according to the second material category information.
In one embodiment, there is provided an electronic device including: the intelligent power warehouse automatic sorting system comprises a memory, a processor and a computer program stored on the memory and capable of running on the processor, wherein the processor executes the program to execute the steps of the intelligent power warehouse automatic sorting method. Here, the steps of the intelligent power warehouse automatic sorting method may be steps of the intelligent power warehouse automatic sorting method in the above embodiments.
In one embodiment, a computer-readable storage medium is provided, which stores computer-executable instructions for causing a computer to perform the steps of the above-described intelligent electric power warehouse automatic sorting method. Here, the steps of the intelligent power warehouse automatic sorting method may be steps of the intelligent power warehouse automatic sorting method in the above embodiments.
It will be understood by those skilled in the art that all or part of the processes of the methods of the embodiments described above can be implemented by a computer program, which can be stored in a non-volatile computer-readable storage medium, and can include the processes of the embodiments of the methods described above when the program is executed. Any reference to memory, storage, database, or other medium used in the embodiments provided herein may include non-volatile and/or volatile memory, among others. Non-volatile memory can include read-only memory (ROM), Programmable ROM (PROM), Electrically Programmable ROM (EPROM), Electrically Erasable Programmable ROM (EEPROM), or flash memory. Volatile memory can include Random Access Memory (RAM) or external cache memory. By way of illustration and not limitation, RAM is available in a variety of forms such as Static RAM (SRAM), Dynamic RAM (DRAM), Synchronous DRAM (SDRAM), Double Data Rate SDRAM (DDRSDRAM), Enhanced SDRAM (ESDRAM), synchronous Link (Synchlink) DRAM (SLDRA), Rambus Direct RAM (RDRA), direct memory bus dynamic RAM (DRDRAM), and memory bus dynamic RAM (RDRAM).
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
Claims (10)
1. The intelligent automatic sorting system for the electric power warehouse is characterized by comprising a control console, a carrying device and a sorting device, wherein a first identification module is arranged on the sorting device, and the carrying device and the sorting device are respectively in communication connection with the control console;
the control console comprises an order receiving module, a goods taking instruction generating module, a goods taking instruction sending module, a carrying completion signal receiving module and a sorting instruction sending module; wherein the content of the first and second substances,
the order receiving module is used for receiving the delivery order; the delivery order comprises first material type information and quantity of materials requiring delivery;
the goods taking instruction generating module is used for inquiring the stock of the goods and materials which are requested to be taken out of the warehouse according to the delivery order and the storage coordinates on the goods shelf and generating a goods taking instruction; the goods taking instruction comprises storage coordinates and quantity of materials requiring to be delivered out of the warehouse and position coordinates of a sorting area;
the goods taking instruction sending module is used for sending the goods taking instruction to the carrying device; the goods taking instruction is used for indicating the carrying device to move to a position corresponding to the storage coordinate to take out a corresponding amount of goods and materials which are requested to be taken out of the warehouse from the shelf and carrying the goods and materials to the sorting area after the goods and materials are taken out;
the carrying completion signal receiving module is used for receiving a carrying completion signal sent by the carrying device; wherein the carrying completion signal is used for indicating that the carrying device carries the material to the sorting area;
the sorting command sending module is used for sending sorting commands to the sorting device; the sorting command is used for instructing the sorting device to read second material category information carried in a label arranged on the material in the sorting area by adopting a first identification module and sort the material to the corresponding delivery area according to the second material category information.
2. The sorting system according to claim 1, wherein the handling device further comprises a second identification module, the console further comprises a material confirmation command transmission module, a judgment module, and an execution sub-module, wherein,
the material confirmation command sending module is used for sending a material confirmation command to the carrying device; the material confirmation command is used for instructing the carrying device to read third material category information carried in a label on the taken out material by adopting a second identification module;
the judging module is used for receiving third material category information sent by the carrying device and judging whether the third material category information is matched with first material category information contained in the delivery order;
the execution submodule is used for sending a goods returning instruction to the carrying device and sending a goods unmatched alarm instruction to the alarm device under the condition that the third goods category information is unmatched with the first goods category information contained in the delivery order; the goods returning instruction is used for indicating the carrying device to return the goods and materials which are not matched with the first goods and materials information to the goods shelf, and the goods and materials unmatched alarm instruction is used for indicating the alarm device to give an alarm.
3. The sorting system according to claim 1, wherein the console further comprises a backorder alarm module, and the backorder alarm module is used for sending a backorder alarm instruction to an alarm device to enable the alarm device to give an alarm when the fact that the stock of the materials requesting to be delivered is less than the quantity of the materials requesting to be delivered contained in the delivery order is inquired.
4. The sorting system according to claim 1, wherein the first identification module and the second identification module are each a bar code scanner, and the tag is a two-dimensional code or a bar code; alternatively, the first and second electrodes may be,
the first identification module and the second identification module are both RFID readers, and the tags are RFID electronic tags.
5. The sortation system as claimed in claim 1, wherein said sorting apparatus is a robotic arm.
6. The sortation system as claimed in claim 1, wherein said mover is an AGV cart or a stacker.
7. An intelligent automatic sorting method for an electric power warehouse is characterized by comprising a control console, a carrying device and a sorting device, wherein a first identification module is arranged on the sorting device, and the carrying device and the sorting device are respectively in communication connection with the control console;
the method comprises the following steps:
the console receives the delivery order; the delivery order comprises first material type information and quantity of materials requiring delivery;
the console inquires the stock of the materials which are requested to be delivered from the warehouse according to the delivery order and the storage coordinates on the goods shelf and generates a goods taking instruction; the goods taking instruction comprises storage coordinates and quantity of materials requiring to be delivered out of the warehouse and position coordinates of a sorting area;
the console sends the goods taking instruction to a carrying device; the goods taking instruction is used for indicating the carrying device to move to a position corresponding to the storage coordinate to take out a corresponding amount of goods and materials which are requested to be taken out of the warehouse from the shelf and carrying the goods and materials to the sorting area after the goods and materials are taken out;
the console receives a conveying completion signal sent by the conveying device; wherein the carrying completion signal is used for indicating that the carrying device carries the material to the sorting area;
the console sends a sorting command to the sorting device; the sorting command is used for instructing the sorting device to read second material category information carried in a label arranged on the material in the sorting area by adopting a first identification module and sort the material to the corresponding delivery area according to the second material category information.
8. Sorting method according to claim 7, characterised in that the handling device is provided with a second identification module, and in that after the step of the console sending the pick command to the handling device, the sorting method further comprises the steps of:
the console sends a material confirmation command to the carrying device; the material confirmation command is used for instructing the carrying device to read third material category information carried in a label on the taken-out material by adopting a second identification module before carrying the material to the sorting area;
the console receives third material category information sent by the carrying device and judges whether the third material category information is matched with first material category information contained in the delivery order or not;
the console sends a goods returning instruction to the carrying device and sends a goods unmatched alarm instruction to the alarm device under the condition that the third goods category information is unmatched with the first goods category information contained in the delivery order; the goods returning instruction is used for indicating the carrying device to return the goods and materials which are not matched with the first goods and materials information to the goods shelf, and the goods and materials unmatched alarm instruction is used for indicating the alarm device to give an alarm.
9. The sorting method according to claim 7, wherein after the step of the console inquiring the stock quantity of the material requested for shipment and the storage coordinates on the shelf according to the shipment order and before the step of generating the pick-up instruction, the sorting method further comprises the steps of:
and when the inquired inventory of the materials requiring the delivery is smaller than the quantity of the materials requiring the delivery in the delivery order, stopping generating a goods taking instruction and sending a shortage alarm instruction to an alarm device so as to enable the alarm device to give an alarm.
10. An electronic device, comprising: memory, processor and computer program stored on the memory and executable on the processor, characterized in that the processor when executing the program implements the intelligent power warehouse automatic sorting method according to any one of claims 7 to 9.
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