CN112246195A - Novel silicon dioxide microbead spheroidizing equipment and spheroidizing method thereof - Google Patents

Novel silicon dioxide microbead spheroidizing equipment and spheroidizing method thereof Download PDF

Info

Publication number
CN112246195A
CN112246195A CN202010825758.4A CN202010825758A CN112246195A CN 112246195 A CN112246195 A CN 112246195A CN 202010825758 A CN202010825758 A CN 202010825758A CN 112246195 A CN112246195 A CN 112246195A
Authority
CN
China
Prior art keywords
pipe
air
spheroidizing
hot melting
chamber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202010825758.4A
Other languages
Chinese (zh)
Inventor
凌岩
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN202010825758.4A priority Critical patent/CN112246195A/en
Publication of CN112246195A publication Critical patent/CN112246195A/en
Withdrawn legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J13/00Colloid chemistry, e.g. the production of colloidal materials or their solutions, not otherwise provided for; Making microcapsules or microballoons
    • B01J13/02Making microcapsules or microballoons
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/113Silicon oxides; Hydrates thereof
    • C01B33/12Silica; Hydrates thereof, e.g. lepidoic silicic acid

Abstract

The invention discloses a novel spheroidizing device of silica microspheres and a spheroidizing method thereof, relating to the technical field of silica microsphere production, comprising an installation base, a hot melting chamber, a flow guide spheroidizing ring and a cooling recovery chamber, wherein the hot melting chamber and the cooling recovery chamber are respectively welded at two sides of the top of the installation base, the flow guide spheroidizing ring is fixedly installed between the hot melting chamber and the cooling recovery chamber, one side of the inner wall of the hot melting chamber, which is far away from the flow guide spheroidizing ring, is fixedly provided with an air injection plate, the air injection plate is fixedly provided with an air injection pipe, one end of the air injection plate, which is positioned at the outer part of the hot melting chamber, is provided with an air filling pipe, one side of the hot melting chamber, which is close to the air injection plate, is fixedly penetrated with a feeding mechanism, the central position of the air injection plate is fixedly provided with an igniter, and one side of the, the unit energy consumption of the product is low, and the yield is high.

Description

Novel silicon dioxide microbead spheroidizing equipment and spheroidizing method thereof
Technical Field
The invention relates to the technical field of production of silicon dioxide microbeads, in particular to novel spheroidizing equipment and a spheroidizing method of silicon dioxide microbeads.
Background
Silica has both crystalline and amorphous forms. Silica such as quartz, quartz sand, etc. existing in nature are collectively called silica. Sand is a fine grain of quartz mixed with impurities. The opal and diatomite are amorphous silica. Silica is mainly used for manufacturing glass, water glass, cement and the like, and common stones are mainly composed of silica and calcium carbonate.
Silica can be reduced by coke, magnesium, etc. at high temperatures. At normal temperature, the strong alkali solution and SiO2 will react slowly to produce silicate, and the silica has important use in daily life, production, scientific research, etc, including silica microsphere.
Silica microspheres refer to spherical particles having a diameter of 0.1mm or less, and such spherical particles are classified into two types, i.e., crystalline silica microspheres and amorphous (glassy) silica microspheres, which have different spheroidization temperatures. The spheroidization temperature of the crystalline silicon microspheres is generally more than 1500 ℃, and the spheroidization temperature of the amorphous silicon microspheres is more than 1800 ℃.
When the content of the spherical silica contained in the filler of the plastic package material is higher, namely the content of the silica microspheres is higher, the filling property, the fluidity and the insulating property of the plastic package material are improved, the thermal conductivity and the mechanical strength of a packaged device are finally improved, the thermal expansion rate and the moisture absorption rate of the packaged device are reduced, and the damage to an integrated circuit during packaging is reduced. Therefore, spherical silica is often used as a filler in high-end molding compounds, and in order to produce silica microspheres, silicon microsphere spheroidizing equipment is generally adopted at present, and the related structure is basically sound.
The existing silicon microsphere spheroidizing equipment adopts a vertical arrangement. The silicon micro powder is added into the spheroidizing equipment from top to bottom by oxygen, and the flame also from top to bottom. Because the high-temperature flue gas is upward and is just opposite to the direction of flame, the probability that the particles in a plastic state in the high-temperature airflow collide with each other is greatly increased, and in order to solve the problem, the power of an induced draft fan is only greatly increased, the high-temperature particles are extracted under the working condition of high negative pressure, and therefore great heat loss is caused. The technology is originally sourced from abroad sixty years ago, the patent is wasted, and the technology is still used in China at present in a large amount.
Disclosure of Invention
The present invention is directed to provide a novel spheroidizing apparatus of silica microbeads and a spheroidizing method thereof, so as to solve the problems set forth in the above background art.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a novel silica microballon's balling equipment, retrieves the room including installation base, hot melt room, water conservancy diversion balling ring and cooling, the hot melt room with the cooling is retrieved the room and is welded respectively in installation base top both sides, water conservancy diversion balling ring fixed mounting be in the hot melt room with between the cooling is retrieved the room, the hot melt room is kept away from inner wall one side fixed mounting of water conservancy diversion balling ring has the gas injection board, the fixed jet-propelled pipe that is provided with on the gas injection board, the gas injection board is located the outside one end of hot melt room is provided with the gas-filling pipe, the hot melt room is close to one side of gas injection board is fixed wears to be equipped with throws the material mechanism, gas injection board.
The hot melting chamber is characterized in that a first air pump is installed on the top of the installation base close to one side of the hot melting chamber through a bolt, a first air distribution plate is fixedly arranged at the bottom of the hot melting chamber, an air outlet of the first air pump is communicated with the first air distribution plate through a first guide pipe, and a first air suction pipe is installed on an air suction port of the first air pump.
The top of the installation base is close to one side of the cooling recovery chamber, a second air pump is installed on the bolt, a second air distribution plate is fixedly arranged at the bottom of the cooling recovery chamber, an air outlet of the second air pump is communicated with the second air distribution plate through a second conduit, and a second air suction pipe is installed on an air suction port of the second air pump.
The hot melt roof portion is fixed and is provided with third minute gas board, hot melt roof portion bolted mounting has the third air pump, cooling recovery roof portion fixed mounting has the board of breathing in, the end of giving vent to anger of third air pump through the third pipe with third minute gas board intercommunication, the end of breathing in of third air pump pass through the fourth pipe with the board intercommunication of breathing in.
A sealing groove is formed in one side of the cooling recovery chamber, a sealing door is movably mounted in the sealing groove, and a power plug is arranged on one side of the mounting base through a power line.
Preferably, the feeding mechanism comprises a feeding box, a dispersion pipe and a feeding seat, and the dispersion pipe is fixedly arranged at two ends of the feeding box.
Preferably, a communicating pipe is fixedly installed at one end of the dispersion pipe, and the feeding seat is communicated with the communicating pipe through a connecting pipe.
Preferably, the dispersion pipe is internally welded with a blowing fan through a welding rod, the blowing fan comprises a motor and fan blades, and the fan blades are fixedly installed on an output shaft of the motor.
Preferably, a feeding pipe is fixedly installed on one side of the feeding box, a driving motor is fixedly installed at one end, far away from the feeding pipe, of the feeding box, and a material screening net is installed on an output shaft of the driving motor.
Preferably, the material screening net is a hemispherical net, and an opening of the material screening net faces the feeding pipe.
Preferably, the inner wall of the diversion spheroidizing ring is welded with a diversion air pipe, and a diversion fan is welded in the diversion air pipe through a fixed rod.
Preferably, the guide fan comprises a motor and blades, the blades are fixedly mounted on an output shaft of the motor, and the guide air pipe is an arc-shaped pipeline.
Preferably, the sealing door orientation one side of cooling recovery room is spliced and is sealed the pad, sealed pad orientation trapezoidal sliding edge has been seted up to one side of cooling recovery room, fixed mounting has adjusting motor on the outer wall of cooling recovery room, install the rotation support on adjusting motor's the output shaft, rotation support one end with the sealing door welding.
A novel spheroidizing method of silicon dioxide microbeads comprises the following steps:
connecting an external energy source, namely connecting the power plug with an external power source, communicating the gas adding pipe and the first gas absorbing pipe with combustion gas, wherein the combustion gas can be oxygen-natural gas mixed gas, and simultaneously adding a proper amount of silicon micropowder into the feeding mechanism;
secondly, heating at high temperature, starting the igniter, continuously introducing combustion gas, starting the driving motor to drive the screening net to rotate, the silicon micropowder in the sieve material net is thrown to two sides, the blowing fan is started to suck the silicon micropowder and then the silicon micropowder is discharged to the feeding seat through the communicating pipe and the connecting pipe, the feeding seats are positioned above and below the gas ejector pipe, the openings face the gas ejector pipe, so that the silicon micropowder can enter a flow channel of combustion gas, is baked at high temperature along with the movement of the combustion gas and is conveyed to the flow guide spheroidizing ring, and meanwhile, the first air pump is required to be started to blow the combustion gas from the bottom direction, the guide spheroidizing ring is used for descending the silicon micropowder under the action of a balance weight force, and the silicon micropowder can be fused into silicon dioxide liquid drops after being temporarily reserved under the guide action of each guide pipeline when reaching the guide spheroidizing ring;
thirdly, cooling and recycling, namely continuously blowing combustion gas, even if the silicon micropowder is temporarily retained when reaching the diversion spheroidizing ring, the silicon micropowder still enters the cooling and recycling chamber, introducing a cold air source into the second air suction pipe at the moment, and discharging the silicon micropowder into the cooling and recycling chamber through the second air distribution plate under the suction action of the second air pump so as to cool and form silicon dioxide droplets, and simultaneously starting the third air pump to convey the heated cold air source into the hot melting chamber, so that heat is recycled, and more energy is saved;
and fourthly, taking out the finished product, starting the adjusting motor to drive the rotating support to rotate, enabling the rotating support to rotate outwards, moving out the sealing door during rotation, and then accommodating the silicon dioxide microspheres falling at the bottom of the cooling recovery chamber to finish spheroidization.
The invention has the technical effects and advantages that:
1. the invention adopts a horizontal structure, the direction of the material is completely consistent with that of the flame, and the material is basically in a laminar flow or transitional flow state in the high-temperature spheroidizing process, thereby greatly reducing the collision probability among high-temperature plastic particles, simultaneously not needing large negative pressure, reducing heat loss and being beneficial to keeping the stability of a high-temperature spheroidizing area.
2. In order to improve the spheroidizing efficiency and the yield of products, the invention specially designs a high-temperature zone for spheroidizing aiming at the characteristics of materials, combines the high-temperature spheroidizing zone and a cooling solidification zone with recovery equipment, and simplifies the process flow.
3. Compared with the existing vertical spheroidizing equipment, the horizontal spheroidizing equipment has the main advantages of simple equipment structure, easy maintenance, small installed power of a production line, only 1/3 of the same-standard vertical equipment, low unit energy consumption of products and high yield.
4. The spheroidizing equipment can be used for spheroidizing silicon micropowder, and can also be used for spheroidizing micropowder with the softening temperature of the micropowder material not more than 2100 ℃ and the density of less than 5, such as spheroidizing alumina powder.
5. According to the feeding mechanism disclosed by the invention, the raw materials can be screened while the materials are uniformly fed, so that the spheroidization is prevented from being influenced by overlarge raw material particles.
6. According to the invention, the heat recovery structure is arranged at the top of the cooling recovery chamber, and the third air pump can be used for discharging the air for cooling into the hot melting chamber, so that the heat is recycled, and the energy waste is reduced.
Drawings
Fig. 1 is a cross-sectional view of the present invention.
Fig. 2 is a cross-sectional view of the feeding mechanism of the present invention.
FIG. 3 is a side view of a deflector spheroidization ring according to the present invention.
Fig. 4 is a partial enlarged view of a portion of the sealed door of the present invention.
In the figure: 1. installing a base; 2. a hot melting chamber; 3. a flow guide spheroidizing ring; 4. a cooling recovery chamber; 5. an air jet plate; 6. a gas ejector tube; 7. an air adding pipe; 8. a feeding mechanism; 9. a first gas distribution plate; 10. a first air pump; 11. a first conduit; 12. a first inhalation tube; 13. a second gas distribution plate; 14. a second air pump; 15. a second conduit; 16. a second suction duct; 17. a third gas distribution plate; 18. a third conduit; 19. a third air pump; 20. a fourth conduit; 21. a gas suction plate; 22. a sealing door; 23. a feeding box; 24. a dispersion pipe; 25. a feeding seat; 26. a communicating pipe; 27. a connecting pipe; 28. a feeding pipe; 29. a drive motor; 30. a material screening net; 31. a blower fan; 32. a diversion air pipe; 33. a flow guiding fan; 34. a gasket; 35. adjusting the motor; 36. rotating the bracket; 37. an igniter.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides novel silicon dioxide microbead spheroidizing equipment as shown in figures 1-4, which comprises an installation base 1, a hot melting chamber 2, a flow guide spheroidizing ring 3 and a cooling recovery chamber 4, wherein the hot melting chamber 2 and the cooling recovery chamber 4 are respectively welded on two sides of the top of the installation base 1, the flow guide spheroidizing ring 3 is fixedly installed between the hot melting chamber 2 and the cooling recovery chamber 4, one side of the inner wall of the hot melting chamber 2, which is far away from the flow guide spheroidizing ring 3, is fixedly provided with an air injection plate 5, the air injection plate 5 is fixedly provided with an air injection pipe 6, one end of the air injection plate 5, which is positioned outside the hot melting chamber 2, is provided with an air injection pipe 7, one side of the hot melting chamber 2, which is close to the air injection plate 5, is fixedly provided.
Through gas filler 7 and outside combustion gas intercommunication, cooperation point firearm 37 forms high temperature environment for basically melt silica powder for silica powder surface morphology becomes the sphere, carries out more even input to the raw materials through throwing material mechanism 8.
A first air pump 10 is installed at one side of the top of the installation base 1 close to the hot melting chamber 2 through bolts, a first air distribution plate 9 is fixedly arranged at the bottom of the hot melting chamber 2, an air outlet of the first air pump 10 is communicated with the first air distribution plate 9 through a first guide pipe 11, and a first air suction pipe 12 is installed at an air suction port of the first air pump 10.
The combustion gas connected with the first air suction pipe 12 is sucked by the first air pump 10, and then is sprayed out from the bottom through the first vertical air distribution plate 9 of the first guide pipe 11 to be used for heating, and on the other hand, the silicon micropowder is prevented from falling.
A second air pump 14 is installed on one side, close to the cooling recovery chamber 4, of the top of the installation base 1 through bolts, a second air distribution plate 13 is fixedly arranged at the bottom of the cooling recovery chamber 4, an air outlet of the second air pump 14 is communicated with the second air distribution plate 13 through a second guide pipe 15, and a second air suction pipe 16 is installed on an air suction port of the second air pump 14.
The cold air source connected with the second air suction pipe 16 is sucked by the second air pump 14 and then conveyed to the second air distribution plate 13 through the second conduit 15, so that the silica droplets are cooled and spheroidized.
The fixed third minute gas board 17 that is provided with in 2 tops of hot melt room, third air pump 19 is installed to 2 top bolts in hot melt room, 4 tops fixed mounting in cooling recovery room have board 21 of breathing in, the end of giving vent to anger of third air pump 19 is through third pipe 18 and third minute gas board 17 intercommunication, the end of breathing in of third air pump 19 is through fourth pipe 20 and board 21 intercommunication of breathing in, the seal groove has been seted up to cooling recovery room 4 one side, movable mounting has sealing door 22 in the seal groove, installation base 1 one side is provided with power plug through the power cord.
As shown in fig. 2, the feeding mechanism 8 includes a feeding box 23, a dispersion pipe 24 and a feeding seat 25, the dispersion pipe 24 is fixedly installed at two ends of the feeding box 23, a communicating pipe 26 is fixedly installed at one end of the dispersion pipe 24, the feeding seat 25 is communicated with the communicating pipe 26 through a connecting pipe 27, a blower fan 31 is welded in the dispersion pipe 24 through a welding rod, the blower fan 31 includes a motor and fan blades, the fan blades are fixedly installed on an output shaft of the motor, a feeding pipe 28 is fixedly installed at one side of the feeding box 23, a driving motor 29 is fixedly installed at one end of the feeding box 23 far away from the feeding pipe 28, a sieve net 30 is installed on an output shaft of the driving motor 29, the sieve net 30 is a hemispherical net, and an opening of the sieve net 30 faces the.
In the invention, when the feeding mechanism 8 is used, raw materials are screened through the screen 30, the screen 30 is driven to rotate by the driving motor 29, so that the raw materials are uniformly thrown out, the raw materials are prevented from being blocked, and the fan blades are driven to rotate by the motor to form air flow, so that the silicon micro powder enters the feeding seat 25 through the communicating pipe 26 and the connecting pipe 27 and then is sprayed out.
As shown in fig. 3, a diversion air pipe 32 is welded to the inner wall of the diversion spheroidizing ring 3, a diversion fan 33 is welded to the diversion air pipe 32 through a fixing rod, the diversion fan 33 includes a motor and blades, the blades are fixedly mounted on an output shaft of the motor, and the diversion air pipe 32 is an arc-shaped pipeline.
In the invention, air is blown out from the inside of the guide spheroidizing ring 3 through the guide fan 33 in the guide air pipe 32, the guide fan 33 drives the blades to rotate through the motor to form air flow when in use, and the inclination angles of the guide air pipes 32 are the same, so that the silicon micropowder can be stored in the guide spheroidizing ring 3 for a longer time.
As shown in fig. 4, a sealing gasket 34 is glued to one side of the sealing door 22 facing the cooling recovery chamber 4, a trapezoidal sliding edge is formed on one side of the sealing gasket 34 facing the cooling recovery chamber 4, an adjusting motor 35 is fixedly mounted on the outer wall of the cooling recovery chamber 4, a rotating bracket 36 is mounted on an output shaft of the adjusting motor 35, and one end of the rotating bracket 36 is welded to the sealing door 22.
In the invention, the sealing gasket 34 which is connected with the sealing door 22 in a gluing mode and faces one side of the cooling recovery chamber 4 has a basic sealing effect, the material needs to be high-temperature resistant, the sealing gasket 34 is prevented from being melted at high temperature, the effect of blocking the separation of the silica microspheres in normal use is achieved, after the silica microspheres are cooled and formed, the rotating bracket 36 can be driven to rotate by opening the adjusting motor 35, the rotating bracket 36 drives the sealing door 22 to separate, and then the formed silica microspheres can be taken out.
A novel spheroidizing method of silicon dioxide microbeads comprises the following steps:
connecting a power plug with an external power supply, communicating an air adding pipe 7 and a first air suction pipe 12 with combustion gas, wherein the combustion gas can be oxygen-natural gas mixed gas, and simultaneously adding a proper amount of silicon powder into a feeding mechanism 8;
secondly, heating at high temperature, starting an igniter 37 and simultaneously continuously introducing combustion gas, starting a driving motor 29 to drive a screening net 30 to rotate, throwing the inner silicon powder to two sides through the screening net 30, starting a blowing fan 31 to suck the silicon powder and then discharging the silicon powder to a feeding seat 25 through a communicating pipe 26 and a connecting pipe 27, wherein the feeding seat 25 is positioned above and below an air jet pipe 6, and the opening faces the air jet pipe 6, so that the silicon powder can enter a runner of the combustion gas, is baked at high temperature along with the movement of the combustion gas and is conveyed to a flow guide spheroidizing ring 3, and simultaneously, a first air pump 10 needs to be started to blow the combustion gas from the bottom direction for descending the silicon powder under the action of a balance weight, and when the silicon powder reaches the flow guide spheroidizing ring 3, the silicon powder can be melted into silicon dioxide liquid drops under the flow guide action of each flow guide pipeline 32 after being temporarily left;
thirdly, cooling and recycling, namely continuously blowing combustion gas, even if the silicon micropowder is temporarily retained when reaching the flow guide spheroidizing ring 3, the silicon micropowder still enters the cooling and recycling chamber 4, introducing a cold air source into the second air suction pipe 16 at the moment, and discharging the silicon micropowder into the cooling and recycling chamber 4 through the second air distribution plate 13 under the suction action of the second air pump 14, so that silicon dioxide droplets are cooled and formed, and meanwhile, starting the third air pump 19 to convey the heated cold air source into the hot melting chamber 2, so that heat is recycled, and more energy is saved;
and taking out the finished product, starting the adjusting motor 35 to drive the rotating support 36 to rotate, enabling the rotating support 36 to rotate outwards, moving out the sealing door 22 during rotation, and then accommodating the silicon dioxide microspheres falling at the bottom of the cooling recovery chamber 4 to complete spheroidization.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims (10)

1. The utility model provides a novel balling equipment of silica microballon, includes installation base (1), hot melt room (2), water conservancy diversion balling ring (3) and cooling recovery room (4), its characterized in that: the hot melting chamber (2) and the cooling recovery chamber (4) are respectively welded on two sides of the top of the installation base (1), the flow guide spheroidizing ring (3) is fixedly installed between the hot melting chamber (2) and the cooling recovery chamber (4), one side of the inner wall of the hot melting chamber (2), which is far away from the flow guide spheroidizing ring (3), is fixedly provided with an air injection plate (5), the air injection plate (5) is fixedly provided with an air injection pipe (6), one end of the air injection plate (5), which is positioned outside the hot melting chamber (2), is provided with an air filling pipe (7), one side of the hot melting chamber (2), which is close to the air injection plate (5), is fixedly provided with a feeding mechanism (8), and the central position of the air injection plate (5) is fixedly provided with an igniter (37);
a first air pump (10) is installed on one side, close to the hot melting chamber (2), of the top of the installation base (1) through bolts, a first air distribution plate (9) is fixedly arranged at the bottom of the hot melting chamber (2), an air outlet of the first air pump (10) is communicated with the first air distribution plate (9) through a first guide pipe (11), and a first air suction pipe (12) is installed at an air suction port of the first air pump (10);
a second air pump (14) is mounted on one side, close to the cooling recovery chamber (4), of the top of the mounting base (1) through bolts, a second air distribution plate (13) is fixedly arranged at the bottom of the cooling recovery chamber (4), an air outlet of the second air pump (14) is communicated with the second air distribution plate (13) through a second conduit (15), and a second air suction pipe (16) is mounted at an air suction port of the second air pump (14);
a third air distribution plate (17) is fixedly arranged at the top of the hot melting chamber (2), a third air pump (19) is installed at the top of the hot melting chamber (2) through bolts, an air suction plate (21) is fixedly installed at the top of the cooling recovery chamber (4), the air outlet end of the third air pump (19) is communicated with the third air distribution plate (17) through a third conduit (18), and the air suction end of the third air pump (19) is communicated with the air suction plate (21) through a fourth conduit (20);
the cooling recovery chamber is characterized in that one side of the cooling recovery chamber (4) is provided with a sealing groove, a sealing door (22) is movably mounted in the sealing groove, and one side of the mounting base (1) is provided with a power plug through a power line.
2. The new spheroidizing apparatus of silica microbeads according to claim 1, characterized in that: the feeding mechanism (8) comprises a feeding box (23), a dispersion pipe (24) and a feeding seat (25), wherein the dispersion pipe (24) is fixedly arranged at two ends of the feeding box (23).
3. The new spheroidizing apparatus of silica microbeads according to claim 2, characterized in that: one end of the dispersion pipe (24) is fixedly provided with a communicating pipe (26), and the feeding seat (25) is communicated with the communicating pipe (26) through a connecting pipe (27).
4. The new spheroidizing apparatus of silica microbeads according to claim 3, characterized in that: the utility model discloses a fan, including dispersion pipe (24), fan (31) have through the welding pole welding in the dispersion pipe (24), fan (31) include motor and flabellum, flabellum fixed mounting be in on the output shaft of motor.
5. The new spheroidizing apparatus of silica microbeads according to claim 2, characterized in that: feeding pipe (28) is fixedly installed on one side of feeding box (23), a driving motor (29) is fixedly installed at one end, far away from feeding pipe (28), of feeding box (23), and a screening net (30) is installed on an output shaft of driving motor (29).
6. The novel spheroidizing apparatus of silica microbeads according to claim 5, characterized in that: the material screening net (30) is a hemispherical net, and an opening of the material screening net (30) faces the feeding pipe (28).
7. The new spheroidizing apparatus of silica microbeads according to claim 1, characterized in that: the inner wall of water conservancy diversion balling ring (3) welding installation has water conservancy diversion tuber pipe (32), there is water conservancy diversion fan (33) through the welding of dead lever in water conservancy diversion tuber pipe (32).
8. The new spheroidizing apparatus of silica microbeads according to claim 7, characterized in that: the diversion fan (33) comprises a motor and blades, the blades are fixedly mounted on an output shaft of the motor, and the diversion air pipe (32) is an arc-shaped pipeline.
9. The new spheroidizing apparatus of silica microbeads according to claim 1, characterized in that: sealing door (22) orientation one side of cooling recovery room (4) is glued and is had sealed pad (34), sealed pad (34) orientation trapezoidal sliding edge has been seted up to one side of cooling recovery room (4), fixed mounting has adjusting motor (35) on the outer wall of cooling recovery room (4), install on the output shaft of adjusting motor (35) and rotate support (36), rotate support (36) one end with sealing door (22) welding.
10. A novel spheroidizing method of silicon dioxide microbeads is characterized by comprising the following steps:
connecting an external energy source, namely connecting the power plug with an external power source, communicating the gas adding pipe (7) and the first gas suction pipe (12) with combustion gas, wherein the combustion gas can be oxygen-natural gas mixed gas, and simultaneously adding a proper amount of silicon micro powder into the feeding mechanism (8);
high temperature heating opens lasting the letting in combustion gas in the time of some firearm (37), and opens driving motor (29) drives sieve material net (30) rotate, through sieve material net (30) get rid of inside silica flour to both sides, open blast fan (31) alright inhale silica flour then pass through communicating pipe (26) with connecting pipe (27) discharge to throw material seat (25), throw material seat (25) and be located the top and the below of jet-propelled pipe (6), the opening orientation jet-propelled pipe (6), can make silica flour enter into on combustion gas's the runner, toast and be sent to by high temperature along with combustion gas removes water conservancy diversion balling ring (3), need open simultaneously first air pump (10) are followed the bottom direction and are gone into combustion gas for the decline of silica flour under the effect of counter weight, when silica flour arrives water conservancy diversion balling ring (3) can each the water conservancy diversion effect of water conservancy diversion pipeline (32) is in each Then, the silicon dioxide can be fused into silicon dioxide droplets after being temporarily left;
cooling and recycling, namely continuously blowing combustion gas, even though the silicon micropowder is temporarily retained when reaching the diversion spheroidizing ring (3), the silicon micropowder still enters the cooling and recycling chamber (4), at the moment, introducing a cold gas source into the second air suction pipe (16), and discharging the silicon micropowder into the cooling and recycling chamber (4) through the second air distribution plate (13) under the suction action of the second air pump (14), so that silicon dioxide droplets are cooled and formed, and meanwhile, starting the third air pump (19) to convey the heated cold gas source into the hot melting chamber (2), so that heat is recycled, and energy is saved;
and taking out a finished product, starting the adjusting motor (35) to drive the rotating support (36) to rotate, enabling the rotating support (36) to rotate outwards, moving out the sealing door (22) during rotation, and then collecting the silicon dioxide microspheres falling at the bottom of the cooling recovery chamber (4) to finish spheroidization.
CN202010825758.4A 2020-08-17 2020-08-17 Novel silicon dioxide microbead spheroidizing equipment and spheroidizing method thereof Withdrawn CN112246195A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010825758.4A CN112246195A (en) 2020-08-17 2020-08-17 Novel silicon dioxide microbead spheroidizing equipment and spheroidizing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010825758.4A CN112246195A (en) 2020-08-17 2020-08-17 Novel silicon dioxide microbead spheroidizing equipment and spheroidizing method thereof

Publications (1)

Publication Number Publication Date
CN112246195A true CN112246195A (en) 2021-01-22

Family

ID=74223927

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010825758.4A Withdrawn CN112246195A (en) 2020-08-17 2020-08-17 Novel silicon dioxide microbead spheroidizing equipment and spheroidizing method thereof

Country Status (1)

Country Link
CN (1) CN112246195A (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1060234A (en) * 1964-05-16 1967-03-01 Cataphote Corp Method and apparatus for manufacturing glass beads
GB1066768A (en) * 1963-11-18 1967-04-26 Corning Glass Works Method and apparatus for manufacturing glass beads
KR20100035103A (en) * 2008-09-25 2010-04-02 쥬가이로 고교 가부시키가이샤 Melting furnace
US20100084777A1 (en) * 2008-10-02 2010-04-08 Parker Gerard E Pyrospherelator
CN103964720A (en) * 2014-04-15 2014-08-06 南阳市弘创石油技术开发有限公司 Preparation method of high-strength and low-density pore-closed vitrified micro bubbles
CN207648791U (en) * 2017-09-29 2018-07-24 长兴小浦凯荣机械加工厂 A kind of energy saving mold casting burner

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1066768A (en) * 1963-11-18 1967-04-26 Corning Glass Works Method and apparatus for manufacturing glass beads
GB1060234A (en) * 1964-05-16 1967-03-01 Cataphote Corp Method and apparatus for manufacturing glass beads
KR20100035103A (en) * 2008-09-25 2010-04-02 쥬가이로 고교 가부시키가이샤 Melting furnace
US20100084777A1 (en) * 2008-10-02 2010-04-08 Parker Gerard E Pyrospherelator
CN103964720A (en) * 2014-04-15 2014-08-06 南阳市弘创石油技术开发有限公司 Preparation method of high-strength and low-density pore-closed vitrified micro bubbles
CN207648791U (en) * 2017-09-29 2018-07-24 长兴小浦凯荣机械加工厂 A kind of energy saving mold casting burner

Similar Documents

Publication Publication Date Title
WO2019161638A1 (en) Liquid slag dry centrifugal granulation and waste heat recovery system having slag buffer and flow control function
WO2019161639A1 (en) Dry type centrifugal granulation and waste heat recycling and utilization system for liquid molten slag
CN105603135B (en) A kind of high-temperature liquid state slag dry-type centrifugal granulation residual neat recovering system and method
CN101700482B (en) Air-cooled dedusting system of biomass granulator
CN101638291A (en) Method and device for balling hollow glass microballoons through oxygen-enriched combustion
CN205940170U (en) Vertical sintering deposit cooling furnace in two cooling chambeies
CN111043864B (en) Method for utilizing waste heat of oxidized red lead powder
CN108411054A (en) A kind of mobile bed apparatus for recycling high temperature bulk material sensible heat
CN111607671A (en) Steel slag sensible heat recovery system and use method thereof
CN112246195A (en) Novel silicon dioxide microbead spheroidizing equipment and spheroidizing method thereof
CN108330232B (en) Liquid slag dry centrifugal granulating slag particle size control method
CN108624729A (en) A kind of air-distribution device and slag granulating heat-exchange system
CN108330236A (en) Molten slag dry-type centrifugal is granulated slag particle quality and regulates and controls method
CN217868616U (en) Bead forming furnace for producing glass beads
CN205939185U (en) Cooling of high temperature slag dry -type and cloth wind bed material system that carries
CN113979617A (en) Production device and production process of basalt scales
CN114042514A (en) Liquid blast furnace slag rotary cutting breaker
CN108796145B (en) Recovery device for recovering waste heat of high-temperature liquid blast furnace slag and working method
CN209537287U (en) A kind of glass-beam forming machine
CN208980596U (en) Crystallite heat-insulating granules and its continuous producing apparatus
CN201768732U (en) Air swept type dust removal system of biomass granulating machine
CN212205699U (en) Large-spacing high-strength rock wool melting furnace hearth
CN216964807U (en) Powder preparation facilities is used in heat-insulating material production
CN201074235Y (en) Liquid furnace slag graining apparatus
CN219624506U (en) Novel cement clinker high-efficiency energy-saving cooling machine

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
WW01 Invention patent application withdrawn after publication
WW01 Invention patent application withdrawn after publication

Application publication date: 20210122