CN112207000A - Photovoltaic terminal box transplanter - Google Patents
Photovoltaic terminal box transplanter Download PDFInfo
- Publication number
- CN112207000A CN112207000A CN202011046152.7A CN202011046152A CN112207000A CN 112207000 A CN112207000 A CN 112207000A CN 202011046152 A CN202011046152 A CN 202011046152A CN 112207000 A CN112207000 A CN 112207000A
- Authority
- CN
- China
- Prior art keywords
- junction box
- photovoltaic junction
- fixing
- transmission platform
- clamp
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/002—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the work consisting of separate articles
Landscapes
- Cultivation Receptacles Or Flower-Pots, Or Pots For Seedlings (AREA)
Abstract
The invention discloses a photovoltaic junction box transplanter which comprises a clamp for fixing a photovoltaic junction box and a transmission platform, wherein the transmission platform is used for placing and transporting the photovoltaic junction box in the clamp by an operator after the photovoltaic junction box is filled with glue by an automatic glue filling system; the transmission platform comprises a shell and a plurality of chain plates embedded in the top of the shell, wherein the motor drives the running conveyor belt and the chain plates are positioned on the conveyor belt and used for fixing the clamping jaw jig, the two sides of the shell are positioned at different ends and are provided with transmission platform start and stop switches, and any one side of the transmission platform is positioned at an initial end and is provided with an automatic glue spraying system. The invention solves the problems of high labor cost and low efficiency of the existing frame assembling process. The invention is mainly used for transmission in the gluing process of the photovoltaic module junction box, has low energy consumption and high efficiency, and effectively replaces manpower.
Description
Technical Field
The invention relates to the field of solar panels, in particular to a photovoltaic junction box transplanter which plays a role in fixing and transmitting a photovoltaic module junction box in a gluing process.
Background
The junction box of the solar cell module is very important in the composition of the solar cell module, and mainly plays a role in connecting electric power generated by the solar cell with an external circuit. The junction box is adhered to the back plate of the assembly through silica gel, the outgoing lines in the assembly are connected together through the internal circuit in the junction box, and then the external cable is connected, so that the assembly is conducted with the external cable.
In order to uniformly glue the junction box, most of the enterprises adopt the junction box glue-applying machine at present. The junction box is fixed on the gluing machine module, and then the gluing machine of the junction box carries out gluing according to the teaching track. However, in actual production, the framing procedure 4 is individual, wherein a single person is required to transfer to the junction box installation procedure after the gluing post is responsible for gluing, which undoubtedly increases the personnel cost. Therefore, the tool for gluing the junction box by people on the upper frame, improving the production efficiency and reducing the cost of the people is provided.
Disclosure of Invention
In order to overcome the defects of high labor cost and low efficiency of the existing framing procedure, the invention provides the photovoltaic junction box transplanter which is mainly used for transmission in the gluing process of the photovoltaic module junction box, has low energy consumption and high efficiency, and effectively replaces manpower.
The technical scheme adopted by the invention for realizing the purpose is as follows:
a photovoltaic junction box transplanter comprises a clamp for fixing a photovoltaic junction box and a transmission platform, wherein the photovoltaic junction box is placed and transported by operators after glue filling of an automatic glue system is completed in the clamp; the transmission platform comprises a shell and a plurality of chain plates embedded in the top of the shell, wherein the motor drives the running conveyor belt and the chain plates are positioned on the conveyor belt and used for fixing the clamping jaw jig, the two sides of the shell are positioned at different ends and are provided with transmission platform start and stop switches, and any one side of the transmission platform is positioned at an initial end and is provided with an automatic glue spraying system.
Furthermore, the bottom inner side of the photovoltaic wiring fixing groove is provided with a minimum limit stop block compatible with junction boxes with different heights, the bottom of one side plate of the photovoltaic wiring fixing groove is connected with the clamp bottom plate, the other side of the photovoltaic wiring fixing groove is provided with an elastic push block compatible with junction boxes with different widths, a floating gap is arranged at the bottom of the elastic push block, a fixing plate with a guide slide rail is arranged on the outer side of the elastic push block in a sleeved mode, and the guide slide rail is located on the side of the elastic push block and is provided with a telescopic spring in.
Furthermore, the photovoltaic junction box fixing grooves are provided with a plurality of guide sliding rails, the guide sliding rails are sleeved on the same fixing plate, and the guide sliding rails and the outer sides of the adjacent elastic pushing blocks are provided with gaps for preventing the guide sliding rails from acting on the other elastic pushing block.
Preferably, the bottoms of the two outer sides of the photovoltaic junction box fixing groove are provided with fixing lugs fixed through fixture fixing nuts. The fixture fixing nut is made of a magnetic material and is used for positioning during glue pouring and conveying on the chain plate.
Furthermore, a control console of the transmission platform control system is arranged at one end of the transmission platform, and inductors used for receiving the fixture and conveying the fixture to the tail of the transmission platform are arranged on two sides of the top of the tail end of the transmission platform. The transmission platform mainly comprises an upper chain plate and a lower transmission structure, the peripheral dimension is 3400mm, 600mm and 1000mm, the effective use width is 400mm, the height adjusting range is 60mm, and universal movable casters (with a locking function) are mounted at the bottom; the transportation clearance of link joint both sides adopts the protection of safety guard plate, ensures operating personnel safety.
Furthermore, the transmission platform control system comprises a controller, an inductor control end and a start switch control end, wherein the controller is respectively connected with the inductor control end and the start switch control end through control signals. The transmission platform control system adopts the existing general signals.
Preferably, universal movable casters are arranged at the bottom of the console and the bottom of the shell.
Preferably, the chain plate is matched with the clamp bottom plate, and the two ends of the chain plate are provided with chain plate fixing lugs for fixing on the transmission platform.
The invention greatly improves the production efficiency and shortens the production period of products; ensuring the product quality to reach the standard and the specification to be uniform; the consumption and the use of labor force are reduced, so that the enterprise is helped to reduce the production cost; reduce and reduce the raw material consumption caused by human uncertainty factor in the production process, and reduce the generation of waste. The invention replaces glue applying process personnel, introduces automation and intelligent technology to improve productivity, and can obviously realize economic benefit for large-scale manufacturing. The invention is suitable for mounting the junction box from top to bottom and is also suitable for mounting from front to back.
Drawings
The invention is further described with reference to the accompanying drawings, in which:
FIG. 1 is a schematic view of a clamp structure;
FIG. 2 is a schematic view of the bottom structure of the splint;
FIG. 3 is a schematic diagram of a transmission platform;
FIG. 4 is a side view of the conveyor belt and link plate;
FIG. 5 is a schematic view of a chain plate structure;
the reference numerals indicate that 1, a clamp bottom plate, 2, a photovoltaic junction box fixing groove, 3, a side plate, 4, an elastic pushing block, 5, a guide sliding rail, 6, a telescopic spring, 7, a minimum limit stop, 8, a fixing plate, 9, a fixing lug, 10, a transmission platform, 11, a shell, 12, a control console, 13, an inductor, 14, an automatic gluing system, 15, a transmission platform start-stop switch, 16, a conveyor belt, 17, a chain plate, 18, a clamp fixing nut, 19, a magnet, 20 and a photovoltaic junction box.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
As shown in fig. 1 to 4, the photovoltaic junction box transplanter of the embodiment includes a fixture for fixing a photovoltaic junction box 20, and a conveying platform 10 for placing and transporting the photovoltaic junction box by an operator after the photovoltaic junction box is filled with glue by an automatic glue filling system 14 in the fixture, wherein the fixture includes a fixture bottom plate 1, a photovoltaic junction box fixing groove 2 is arranged at the top of the fixture bottom plate 1, and a magnet 19 for being adsorbed on the conveying platform is arranged at the bottom of the fixture bottom plate 1; the conveying platform comprises a shell 11, a conveying belt 16 embedded in the top of the shell 11 and driven to operate through a motor, and a plurality of chain plates 17 used for fixing a clamp and located on the conveying belt 16, wherein the two sides of the shell 11 are located at different end parts and are provided with conveying platform start and stop switches 15, and an automatic glue spraying system 14 is arranged at the starting end of any one side of the conveying platform.
Preferably, fixing lugs 9 fixed by clamp fixing nuts 18 are arranged at the bottoms of the two outer sides of the photovoltaic junction box fixing groove 2. The clamp fixing nut 18 is made of magnetic materials and used for positioning during glue pouring and conveying on the chain plate 17.
Preferably, universal casters are mounted on the bottom of the console 12 and the housing 11.
Preferably, the chain plate 17 is adapted to the clamp bottom plate 1, and two ends of the chain plate 17 are provided with chain plate fixing lugs for fixing on the transmission platform.
The transmission platform 12 mainly comprises an upper chain plate 17 and a lower transmission structure, the peripheral dimension is 3400mm, 600mm and 1000mm, the effective use width is 400mm, the height adjusting range is 60mm, and universal movable casters (with a locking function) are arranged at the bottom; the transportation clearance on both sides of link joint 17 adopts the protection of safety guard plate, ensures operating personnel safety.
Example 2
As shown in fig. 1 to 4, the photovoltaic junction box transplanter of the embodiment includes a fixture for fixing a photovoltaic junction box 20, and a conveying platform 10 for placing and transporting the photovoltaic junction box by an operator after the photovoltaic junction box is filled with glue by an automatic glue filling system 14 in the fixture, wherein the fixture includes a fixture bottom plate 1, a photovoltaic junction box fixing groove 2 is arranged at the top of the fixture bottom plate 1, and a magnet 19 for being adsorbed on the conveying platform is arranged at the bottom of the fixture bottom plate 1; the conveying platform comprises a shell 11, a conveying belt 16 embedded in the top of the shell 11 and driven to operate through a motor, and a plurality of chain plates 17 used for fixing a clamp and located on the conveying belt 16, wherein the two sides of the shell 11 are located at different end parts and are provided with conveying platform start and stop switches 15, and an automatic glue spraying system 14 is arranged at the starting end of any one side of the conveying platform.
Further, the bottom inner side of the photovoltaic wiring fixing groove 2 is provided with a minimum limit stop 19 compatible with junction boxes of different heights, the bottom of one side plate of the photovoltaic wiring fixing groove 2 is connected with the fixture bottom plate 1, the other side of the photovoltaic wiring fixing groove 2 is provided with an elastic push block 4 compatible with junction boxes of different widths, the bottom of the elastic push block 4 is provided with a floating gap, the outer side of the elastic push block 4 is provided with a fixing plate 8, the central sleeve of the fixing plate is provided with a guide slide rail 5, and the guide slide rail 5 is located on the side of the elastic push block and provided with a.
Furthermore, the photovoltaic junction box fixing grooves 2 are provided with a plurality of guide sliding rails 5, the guide sliding rails 5 are connected with the outer sides of the elastic pushing blocks 4 of two adjacent photovoltaic junction box fixing grooves 2 and are sleeved on the same fixing plate 8, and gaps for preventing the guide sliding rails 5 and the outer sides of the adjacent elastic pushing blocks 4 from acting on the other elastic pushing block 4 are formed between the guide sliding rails 5 and the outer sides of the adjacent elastic pushing blocks 4.
Preferably, fixing lugs 9 fixed by clamp fixing nuts 18 are arranged at the bottoms of the two outer sides of the photovoltaic junction box fixing groove 2. The clamp fixing nut 18 is made of magnetic materials and used for positioning during glue pouring and conveying on the chain plate 17.
Preferably, universal casters are mounted on the bottom of the console 12 and the housing 11.
Preferably, the chain plate 17 is adapted to the clamp bottom plate 1, and two ends of the chain plate 17 are provided with chain plate fixing lugs for fixing on the transmission platform.
The transmission platform 12 mainly comprises an upper chain plate 17 and a lower transmission structure, the peripheral dimension is 3400mm, 600mm and 1000mm, the effective use width is 400mm, the height adjusting range is 60mm, and universal movable casters (with a locking function) are arranged at the bottom; the transportation clearance on both sides of link joint 17 adopts the protection of safety guard plate, ensures operating personnel safety.
Example 3
As shown in fig. 1 to 4, the photovoltaic junction box transplanter of the embodiment includes a fixture for fixing a photovoltaic junction box 20, and a conveying platform 10 for placing and transporting the photovoltaic junction box by an operator after the photovoltaic junction box is filled with glue by an automatic glue filling system 14 in the fixture, wherein the fixture includes a fixture bottom plate 1, a photovoltaic junction box fixing groove 2 is arranged at the top of the fixture bottom plate 1, and a magnet 19 for being adsorbed on the conveying platform is arranged at the bottom of the fixture bottom plate 1; the conveying platform comprises a shell 11, a conveying belt 16 embedded in the top of the shell 11 and driven to operate through a motor, and a plurality of chain plates 17 used for fixing a clamp and located on the conveying belt 16, wherein the two sides of the shell 11 are located at different end parts and are provided with conveying platform start and stop switches 15, and an automatic glue spraying system 14 is arranged at the starting end of any one side of the conveying platform.
Further, the bottom inner side of the photovoltaic wiring fixing groove 2 is provided with a minimum limit stop 19 compatible with junction boxes of different heights, the bottom of one side plate of the photovoltaic wiring fixing groove 2 is connected with the fixture bottom plate 1, the other side of the photovoltaic wiring fixing groove 2 is provided with an elastic push block 4 compatible with junction boxes of different widths, the bottom of the elastic push block 4 is provided with a floating gap, the outer side of the elastic push block 4 is provided with a fixing plate 8, the central sleeve of the fixing plate is provided with a guide slide rail 5, and the guide slide rail 5 is located on the side of the elastic push block and provided with a.
Furthermore, the photovoltaic junction box fixing grooves 2 are provided with a plurality of guide sliding rails 5, the guide sliding rails 5 are connected with the outer sides of the elastic pushing blocks 4 of two adjacent photovoltaic junction box fixing grooves 2 and are sleeved on the same fixing plate 8, and gaps for preventing the guide sliding rails 5 and the outer sides of the adjacent elastic pushing blocks 4 from acting on the other elastic pushing block 4 are formed between the guide sliding rails 5 and the outer sides of the adjacent elastic pushing blocks 4.
Preferably, fixing lugs 9 fixed by clamp fixing nuts 18 are arranged at the bottoms of the two outer sides of the photovoltaic junction box fixing groove 2. The clamp fixing nut 18 is made of magnetic materials and used for positioning during glue pouring and conveying on the chain plate 17.
Further, one end of the transmission platform 10 is provided with a control console 12 in which a transmission platform control system is installed, and two sides of the top of the tail end of the transmission platform 10 are provided with sensors 13 for receiving the fixture to be transported to the tail of the transmission platform.
Furthermore, the transmission platform control system comprises a controller, an inductor control end and a start switch control end, wherein the controller is respectively connected with the inductor control end and the start switch control end through control signals. The transmission platform adopts the existing general signals.
Preferably, universal casters are mounted on the bottom of the console 12 and the housing 11.
Preferably, the chain plate 17 is adapted to the clamp bottom plate 1, and two ends of the chain plate 17 are provided with chain plate fixing lugs for fixing on the transmission platform.
The transmission platform 12 mainly comprises an upper chain plate 17 and a lower transmission structure, the peripheral dimension is 3400mm, 600mm and 1000mm, the effective use width is 400mm, the height adjusting range is 60mm, and universal movable casters (with a locking function) are arranged at the bottom; the transportation clearance on both sides of link joint 17 adopts the protection of safety guard plate, ensures operating personnel safety.
When the invention is used, the operation is carried out by the following steps:
1. an operator puts the photovoltaic junction box 20 into a fixture, puts the fixture into a clamping groove at the lower side of the automatic gluing system 14, and starts to glue;
2. after the glue filling is finished, an operator takes out the clamp (internally provided with the glued photovoltaic junction box 20), puts the clamp on the chain plate 17 of the conveying platform, ensures that the magnet 19 at the bottom of the clamp is completely adsorbed on the chain plate 17, starts a button and starts conveying.
3. When the clamp and the photovoltaic junction box are transported to the tail end of the equipment, the equipment automatically stops transporting;
4. after the photovoltaic junction box 20 is taken down by the material taking operator, the operation button is clicked, and the equipment continues to operate at the next beat.
While preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, it is intended that the appended claims be interpreted as including preferred embodiments and all such alterations and modifications as fall within the scope of the invention.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (8)
1. The photovoltaic junction box transplanter is characterized by comprising a clamp for fixing a photovoltaic junction box and a transmission platform, wherein the transmission platform is placed and transported by operators after the photovoltaic junction box is filled with glue through an automatic glue filling system in the clamp; the conveying platform comprises a shell and a plurality of chain plates which are embedded in the top of the shell, drive a running conveying belt through a motor and are positioned on the conveying belt and used for fixing a clamp, an automatic glue beating system is arranged at the starting end of any one side of the conveying platform, and the starting and stopping switches of the conveying platform are arranged at different end parts of the two sides of the shell.
2. The photovoltaic junction box transplanter according to claim 1, wherein a minimum limit stop compatible with junction boxes of different heights is arranged on the inner side of the bottom of the photovoltaic junction box fixing groove, the bottom of one side plate of the photovoltaic junction box fixing groove is connected with the bottom plate of the clamp, an elastic push block compatible with junction boxes of different widths is arranged on the other side of the photovoltaic junction box fixing groove, a floating gap is arranged at the bottom of the elastic push block, a fixing plate with a guide slide rail sleeved in the center is arranged on the outer side of the elastic push block, and a telescopic spring is sleeved on the guide slide rail on the side of the elastic push block.
3. The photovoltaic junction box transplanting machine according to claim 2, wherein a plurality of photovoltaic junction box fixing grooves are formed, the guide sliding rails connected to the outer sides of the elastic pushing blocks of two adjacent photovoltaic junction box fixing grooves are sleeved on the same fixing plate, and gaps for preventing the elastic pushing blocks from being applied to the other elastic pushing block are formed between the guide sliding rails and the outer sides of the adjacent elastic pushing blocks.
4. The photovoltaic junction box transplanting machine according to any one of claims 1 to 3, wherein fixing lugs fixed by clamp fixing nuts are respectively provided at both outer side bottom portions of the photovoltaic junction box fixing groove.
5. The photovoltaic junction box transplanter according to claim 1, wherein a console of the control system of the transmission platform is arranged on one side of the transmission platform, and sensors for receiving the clamps to be transported to the tail of the transmission platform are arranged on two sides of the top of the tail end of the transmission platform.
6. The photovoltaic junction box transplanter according to claim 5, wherein the transmission platform control system comprises a controller, a sensor control end and a start switch control end, and the controller is connected with the sensor control end and the start switch control end through control signals.
7. The photovoltaic junction box transplanting machine as claimed in any one of claims 5 to 6, wherein universal casters are mounted on the bottom of the console and the housing.
8. The photovoltaic junction box transplanter according to claim 1, wherein the chain plate is adapted to the bottom plate of the clamp, and the two ends of the chain plate are provided with chain plate fixing lugs for fixing to the conveying platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011046152.7A CN112207000A (en) | 2020-09-29 | 2020-09-29 | Photovoltaic terminal box transplanter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011046152.7A CN112207000A (en) | 2020-09-29 | 2020-09-29 | Photovoltaic terminal box transplanter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112207000A true CN112207000A (en) | 2021-01-12 |
Family
ID=74051367
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011046152.7A Pending CN112207000A (en) | 2020-09-29 | 2020-09-29 | Photovoltaic terminal box transplanter |
Country Status (1)
| Country | Link |
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| CN (1) | CN112207000A (en) |
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| JPH02277572A (en) * | 1989-04-19 | 1990-11-14 | Toyo Tekkosho:Kk | Applicator of adhesive for joggle |
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| CN108125321A (en) * | 2017-12-18 | 2018-06-08 | 温州市王方鞋业有限公司 | A kind of waterproof footwear making spray-painting plant |
| CN208083897U (en) * | 2018-03-26 | 2018-11-13 | 中航国际航空发展有限公司 | The flexible support fixture of adaptive height |
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| CN208712114U (en) * | 2018-04-09 | 2019-04-09 | 茂迪(马鞍山)新能源有限公司 | A kind of photovoltaic component frame gluing device |
| CN209486003U (en) * | 2019-01-11 | 2019-10-11 | 江西昶龙科技有限公司 | A kind of Chip-R appearance delection device |
| CN111318426A (en) * | 2020-03-18 | 2020-06-23 | 源创(广州)智能科技有限公司 | Automatic glue spraying line |
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2020
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| JPH02277572A (en) * | 1989-04-19 | 1990-11-14 | Toyo Tekkosho:Kk | Applicator of adhesive for joggle |
| CN103016847A (en) * | 2011-09-20 | 2013-04-03 | 海信（山东）空调有限公司 | Multi-wire diameter adaptive wire clamp and pipeline clamping method |
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Application publication date: 20210112 |