CN112206300A - 用于治疗胃窦炎的胶囊的制备工艺 - Google Patents
用于治疗胃窦炎的胶囊的制备工艺 Download PDFInfo
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- CN112206300A CN112206300A CN202011035932.1A CN202011035932A CN112206300A CN 112206300 A CN112206300 A CN 112206300A CN 202011035932 A CN202011035932 A CN 202011035932A CN 112206300 A CN112206300 A CN 112206300A
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Abstract
本发明公开了一种用于治疗胃窦炎的胶囊的制备工艺,通过五倍子、麦芽、谷芽、黄芪、白芍、大枣、甘草、桂枝、香符、茯苓、郁金、苏梗、青皮、陈皮、川栋子、柴胡按配方混合煎煮两次后过滤,得到滤液,并将滤液静置得到上清液,然后将上清液浓缩为清膏,将元胡、砂仁、桃仁、半夏按比例混合,粉碎成细粉,将清膏与以上细粉混合均匀后进行干燥,干燥完成进行超微粉碎后装入胶囊,得到该用于治疗胃窦炎的胶囊;该用于治疗胃窦炎的胶囊的成分均为天然中药材,具有清热解毒,行气止痛,活血破瘀,托疮排脓,消肿生机,解表散寒。消滞燥湿,和胃健脾,调经平肝补脾益气生津,降逆止呕止吐的作用,治疗胃窦炎效果好,且无毒副作用,安全性高。
Description
技术领域
本发明涉及中药领域,具体涉及一种用于治疗胃窦炎的胶囊的制备工艺。
背景技术
从古至今胃病一直是危害着人类的身体健康的多发病、常见症,胃药也是全国人民疾病中用量次数较多的药品,而现有的胃药大多数都是西药,长时间使用对人们的身体健康造成恶劣的影响。
胃窦炎是临床常见的多发病,多发生在中老年人,表现为上腹部饱胀,隐痛或剧痛,常呈周期性发作,可伴有嗳气、反酸、呕吐、纳差、消瘦等,慢性胃窦炎还可表现为厌食,持续性腹痛,失血性贫血等。
申请号为CN200510020083.1的专利公开了一种快胃胶囊及其制备方法,该快胃胶囊由下列组份及重量配比组成,海螵蛸120~135g、白矾95~110g、延胡索55~78g、白及48~52g、甘草10~16g,该快胃胶囊具有消炎生肌,制酸止痛功效,常用于胃溃疡,十二指肠溃疡,浅表性胃炎,胃窦炎。但仍然存在以下不足之处:(1)该快胃胶囊治疗胃窦炎的效果仍然不够好;(2)该快胃胶囊的成分需要进行粉碎成粉,但是现有的粉碎机粉碎中药粉碎效果差;(3)现有的粉碎机不能将中药粉按照粒径进行有效的筛分。
发明内容
为了克服上述的技术问题,本发明的目的在于提供了用于治疗胃窦炎的胶囊的制备工艺:(1)通过五倍子、麦芽、谷芽、黄芪、白芍、大枣、甘草、桂枝、香符、茯苓、郁金、苏梗、青皮、陈皮、川栋子、柴胡按配方混合煎煮两次后过滤,得到滤液,并将滤液静置得到上清液,然后将上清液浓缩为清膏,将元胡、砂仁、桃仁、半夏按比例混合,粉碎成细粉,将清膏与以上细粉混合均匀后进行干燥,干燥完成进行超微粉碎后装入胶囊,得到该用于治疗胃窦炎的胶囊,解决了现有的快胃胶囊治疗胃窦炎的效果仍然不够好的问题;(2)将混合药粉块放置于超微粉碎设备的物料进料斗中,混合药粉块进入第一输料管,液氮储存箱内的液氮经过第二输料管输入至第一输料管中,混合药粉块经过液氮进行降温,在低温下实现脆化易粉碎状态后,经过第一输料管、第三输料管中的螺纹剪切杆进行剪切、粉碎后,从第二粉碎盘圆心处输送至第一粉碎盘、第二粉碎盘之间,通过第一粉碎盘、第二粉碎盘上的若干个研磨轴相互摩擦将二级粉碎原料粉进行研磨后,落入搅拌箱中,搅拌叶进行搅拌的同时,通过引风机运转产生吸力,将粒径较小的中药粉末从搅拌箱抽出,得到用于治疗胃窦炎的胶囊原料粉,将用于治疗胃窦炎的胶囊原料粉装入胶囊,得到该用于治疗胃窦炎的胶囊,解决了现有的快胃胶囊的成分需要进行粉碎成粉,但是现有的粉碎机粉碎中药粉碎效果差的问题;(3)通过旋转丝杆,使得丝杆在风选箱内部的长度伸长,带动了移动板在导向柱上下降,使得限量杆与风选筒之间的接触紧密,减小了限量杆与风选筒之间的缝隙,从而可以调节引风机对搅拌箱内腔中的吸力,从而可以风选出不同粒径的用于治疗胃窦炎的胶囊原料粉,解决了现有的粉碎机不能将中药粉按照粒径进行有效的筛分的问题。
本发明的目的可以通过以下技术方案实现:
用于治疗胃窦炎的胶囊的制备工艺,该用于治疗胃窦炎的胶囊包括以下重量份组分:
五倍子20~30份,麦芽10~15份,谷芽10~15份,黄芪70-90份,白芍70-90份,大枣70-90份,甘草10~15份,桂枝10~15份,香附30~40份,茯苓30~40份,郁金20~26份,紫苏梗15~21份,青皮15~21份,陈皮15~21份,川栋子14~18份,柴胡14~18份,元胡17~23份,砂仁14~18份,桃仁10~15份,半夏14~18份;
该用于治疗胃窦炎的胶囊由以下步骤制备得到:
步骤一:将五倍子、麦芽、谷芽、黄芪、白芍、大枣、甘草、桂枝、香符、茯苓、郁金、苏梗、青皮、陈皮、川栋子、柴胡按比例混合后,加入9~11倍重量份的水,待水沸腾后煎煮1.5~2.5小时,得到第一次煎液,待第一次煎液倒出后加入8~10倍重量份的水,待水沸腾后煎煮2~3小时,得到第二次煎液,合并第一次煎液、第二次煎液,过滤,得到滤液;
步骤二:将滤液静置,取上清液,将上清液在60~80℃的温度条件下浓缩至相对密度为1.28~1.30的清膏;
步骤三:将元胡、砂仁、桃仁、半夏按比例混合,粉碎成细粉,过100目筛进行筛选后,得到混合药粉;
步骤四:将清膏加入至混合药粉中,混合均匀后进行干燥,得到混合药粉块;
步骤五:启动超微粉碎设备的第一输送电机、第二输送电机、第三输送电机,第一输送电机、第二输送电机、第三输送电机运转均通过第一锥齿轮、第二锥齿轮分别带动第一输料管、第二输料管、第三输料管中螺纹剪切杆转动;
步骤六:启动驱动电机,驱动电机运转通过主动皮带轮、从动皮带轮带动了联动轴转动,从而带动了粉碎机构的第一粉碎盘在第二粉碎盘上转动;
步骤七:将混合药粉块放置于物料进料斗中,混合药粉块进入第一输料管,液氮储存箱内的液氮经过第二输料管输入至第一输料管中,混合药粉块经过液氮进行降温,在低温下实现脆化易粉碎状态后,经过螺纹剪切杆进行剪切、粉碎,得到一级粉碎原料粉,一级粉碎原料粉向前输送,从第四输料管顶端落入至第三输料管内腔中,经过螺纹剪切杆进一步剪切、粉碎,得到二级粉碎原料粉,二级粉碎原料粉从第二粉碎盘圆心处输送至第一粉碎盘、第二粉碎盘之间;
步骤八:通过第一粉碎盘、第二粉碎盘上的若干个研磨轴相互摩擦将二级粉碎原料粉进行研磨,得到三级粉碎原料粉,三级粉碎原料粉从进料口落入搅拌箱中;
步骤九:启动搅拌电机,搅拌电机运转带动搅拌叶转动,将三级粉碎原料粉进行搅拌,启动引风机,引风机运转产生吸力,根据三级粉碎原料粉自身的重力,将粒径较小的三级粉碎原料粉从搅拌箱抽出,并从引风机的出风口输出收集,得到用于治疗胃窦炎的胶囊原料粉,将用于治疗胃窦炎的胶囊原料粉装入胶囊,得到该用于治疗胃窦炎的胶囊。
作为本发明进一步的方案:所述超微粉碎设备包括安装架、粉碎机构、风选箱,所述安装架顶部一端安装有风选箱,所述风选箱一侧连通至引风机的进风口,所述安装架顶部远离风选箱一端通过支架安装有物料进料斗,所述物料进料斗底端倾斜安装有第一输料管,所述第一输料管远离物料进料斗一端通过传动箱连接至第一输送电机的输出轴上,所述第一输料管一侧安装有第二输料管,所述第二输料管顶部竖直安装有液氮储存箱,所述第二输料管远离第一输料管一端通过传动箱连接至第二输送电机的输出轴上,所述第二输送电机安装在物料进料斗的支架上,所述第一输料管底部竖直安装有第四输料管,所述第四输料管底端连接至第三输料管的顶部,所述第三输料管一端通过传动箱连接至第三输送电机的输出轴上,所述第三输料管远离第三输送电机一端连接至粉碎机构的一侧上,所述粉碎机构远离第三输送电机一侧安装有联动轴,所述联动轴远离粉碎机构一段套接有从动皮带轮,所述从动皮带轮通过皮带连接有主动皮带轮,所述主动皮带轮套接在驱动电机的输出轴上;其中,所述驱动电机、第三输送电机、粉碎机构均安装在安装架顶部。
作为本发明进一步的方案:所述安装架内腔顶部安装有接料斗,所述安装架内腔中部安装有支撑板,所述支撑板上贯穿安装有搅拌箱,所述搅拌箱顶部一端连通至接料斗的底端,所述支撑板顶部另一端安装有搅拌电机,所述搅拌电机的输出轴贯穿搅拌箱顶部且安装有搅拌叶,所述搅拌叶位于搅拌箱的内腔中,所述搅拌箱的底部安装有卸料阀。
作为本发明进一步的方案:其中,所述第一输料管、第二输料管、第三输料管的内腔中均安装有螺纹剪切杆,三个所述传动箱内腔中均安装有第一锥齿轮、第二锥齿轮,所述第一锥齿轮、第二锥齿轮相互垂直且啮合连接,三个所述第一锥齿轮分别套接在第一输送电机、第二输送电机、第三输送电机的输出轴上,三个所述第二锥齿轮分别套接在第一输料管、第二输料管、第三输料管中螺纹剪切杆的一端上。
作为本发明进一步的方案:其中,所述粉碎机构包括粉碎箱、第一粉碎盘、第二粉碎盘,所述粉碎箱一侧固定嵌入安装有第二粉碎盘,所述第二粉碎盘的轴心处连通至第三输料管的一端,所述粉碎箱远离第二粉碎盘一侧通过轴承转动嵌入安装安装有第一粉碎盘,所述第一粉碎盘套接在联动轴的一端上,所述第一粉碎盘、第二粉碎盘上均安装有若干个研磨轴,所述第一粉碎盘、第二粉碎盘为配合构件,所述第一粉碎盘、第二粉碎盘之间转动连接;所述安装架顶部于粉碎箱下方开设有进料口,所述粉碎箱通过进料口连通接料斗。
作为本发明进一步的方案:其中,所述风选箱内腔中安装有若干个圆锥形的风选筒,若干个所述风选筒均安装在安装架顶部且连通接料斗,所述安装架顶部于若干个风选筒之间安装有四个导向柱,四个所述导向柱顶端分别贯穿至移动板的四个拐角处,所述移动板上纵向、横向安装有若干个限量杆,若干个限量杆分别与若干个风选筒顶部出口接触,所述移动板轴心处安装有丝杆,所述丝杆上套接有螺纹套,所述螺纹套固定安装在风选箱的顶部轴心处。
作为本发明进一步的方案:
本发明中用于治疗胃窦炎的胶囊的配方中:
1、五倍子:【性味与归经】酸、涩,寒。归肺、大肠、肾经。【功能与主治】敛肺降火,涩肠止泻,敛汗,止血,收湿敛疮。用于肺虚久咳,肺热痰嗽,久泻久痢,自汗盗汗,消渴,便血痔血,外伤出血,痈肿疮毒,皮肤湿烂。
2、麦芽:【性味与归经】甘,平。归脾、胃经。【功能与主治】行气消食,健脾开胃,回乳消胀。用于食积不消,脘腹胀痛,脾虚食少,乳汁郁积,***胀痛,妇女断乳,肝郁胁痛,肝胃气痛。生麦芽健脾和胃,疏肝行气。用于脾虚食少,乳汁郁积。炒麦芽行气消食回乳。用于食积不消,妇女断乳。焦麦芽消食化滞。用于食积不消,脘腹胀痛。
3、谷芽:【性味与归经】甘,温。归脾、胃经。【功能与主治】消食和中,健脾开胃。用于食积不消,腹胀口臭,脾胃虚弱,不饥食少。炒谷芽偏于消食,用于不饥食少。焦谷芽善化积滞,用于积滞不消。
4、黄芪:【性味与归经】甘,微温。归肺、脾经。【功能与主治】补气升阳,固表止汗,利水消肿,生津养血,行滞通痹,托毒排脓,敛疮生肌。用于气虚乏力,食少便溏,中气下陷,久泻脱肛,便血崩漏,表虚自汗,气虚水肿,内热消渴,血虚萎黄,半身不遂,痹痛麻木,痈疽难溃,久溃不敛。
5、白芍:【性味与归经】苦、酸,微寒。归肝、脾经。【功能与主治】养血调经,敛阴止汗,柔肝止痛,平抑肝阳。用于血虚萎黄,***,自汗,盗汗,胁痛,腹痛,四肢挛痛,头痛眩晕。
6、大枣:【性味与归经】甘,温。归脾、胃、心经。【功能与主治】补中益气,养血安神。用于脾虚食少,乏力便溏,妇人脏躁。
7、甘草:【性味与归经】甘,平。归心、肺、脾、胃经。【功能与主治】补脾益气,清热解毒,祛痰止咳,缓急止痛,调和诸药。用于脾胃虚弱,倦怠乏力,心悸气短,咳嗽痰多,脘腹、四肢挛急疼痛,痈肿疮毒,缓解药物毒性、烈性。
8、桂枝:【性味与归经】辛、甘,温。归心、肺、膀胱经。【功能与主治】发汗解肌,温通经脉,助阳化气,平冲降气。用于风寒感冒,脘腹冷痛,血寒经闭,关节痹痛,痰饮,水肿,心悸,奔豚。
9、桃仁:【性味与归经】苦、甘,平。归心、肝、大肠经。【功能与主治】活血祛瘀,润肠通便,止咳平喘。用于经闭痛经,癥瘕痞块,肺痈肠痈,跌扑损伤,肠燥便秘,咳嗽气喘。
10、香附:【性味与归经】辛、微苦、微甘,平。归肝、脾、三焦经。【功能与主治】疏肝解郁,理气宽中,调经止痛。用于肝郁气滞,胸胁胀痛,疝气疼痛,***胀痛,脾胃气滞,脘腹痞闷,胀满疼痛,***,经闭痛经。
11、茯苓:【性味与归经】甘、淡,平。归心、肺、脾、肾经。【功能与主治】利水渗湿,健脾,宁心。用于水肿尿少,痰饮眩悸,脾虚食少,便溏泄泻,心神不安,惊悸失眠。
12、郁金:【性味与归经】辛、苦,寒。归肝、心、肺经。【功能与主治】活血止痛,行气解郁,清心凉血,利胆退黄。用于胸胁刺痛,胸痹心痛,经闭痛经,***胀痛,热病神昏,癫痫发狂,血热吐衄,黄疸尿赤。
13、元胡:【性味与归经】辛、苦,温。归肝、脾经。【功能与主治】活血,行气,止痛。用于胸胁、脘腹疼痛,胸痹心痛,经闭痛经,产后瘀阻,跌扑肿痛。
14、紫苏梗:【性味与归经】辛,温。归肺、脾经。【功能与主治】理气宽中,止痛,安胎。用于胸膈痞闷,胃脘疼痛,嗳气呕吐,胎动不安。
15、青皮:【性味与归经】苦、辛,温。归肝、胆、胃经。【功能与主治】疏肝破气,消积化滞。用于胸胁胀痛,疝气疼痛,乳癖,乳痈,食积气滞,脘腹胀痛。
16、陈皮:【性味与归经】苦、辛,温。归肺、脾经。【功能与主治】理气健脾,燥湿化痰。用于脘腹胀满,食少吐泻,咳嗽痰多。
17、川栋子:【性味与归经】苦、寒,有小毒。归肝、小肠、膀胱经。【功能与主治】舒肝行气止痛,除湿热,驱虫。用于胸胁、脘腹胀痛,疝痛,虫积腹痛。
18、柴胡:【性味与归经】辛、苦,微寒。归肝、胆、肺经。【功能与主治】疏散退热,疏肝解郁,升举阳气。用于感冒发热,寒热往来,胸胁胀痛,***,子宫脱垂,脱肛。
19、砂仁:【性味与归经】辛,温。归脾、胃、肾经。【功能与主治】化湿开胃,温脾止泻,理气安胎。用于湿浊中阻,脘痞不饥,脾胃虚寒,呕吐泄泻,妊娠恶阻,胎动不安。
20、半夏:【性味与归经】辛、温;有毒。归脾、胃、肺经。【功能与主治】燥湿化痰,降逆止呕,消痞散结。用于湿痰寒痰,咳喘痰多,痰饮眩悸,风痰眩晕,痰厥头痛,呕吐反胃,胸脘痞闷,梅核气;外治痈肿痰核。
本发明的有益效果:
(1)本发明的用于治疗胃窦炎的胶囊的制备工艺,通过五倍子、麦芽、谷芽、黄芪、白芍、大枣、甘草、桂枝、香符、茯苓、郁金、苏梗、青皮、陈皮、川栋子、柴胡按配方混合煎煮两次后过滤,得到滤液,并将滤液静置得到上清液,然后将上清液浓缩为清膏,将元胡、砂仁、桃仁、半夏按比例混合,粉碎成细粉,将清膏与以上细粉混合均匀后进行干燥,干燥完成进行超微粉碎后装入胶囊,得到该用于治疗胃窦炎的胶囊;该用于治疗胃窦炎的胶囊的成分均为天然中药材,具有清热解毒,行气止痛,活血破瘀,托疮排脓,消肿生机,解表散寒。消滞燥湿,和胃健脾,调经平肝补脾益气生津,降逆止呕止吐的作用,治疗胃窦炎效果好,且无毒副作用,安全性高;
(2)本发明的用于治疗胃窦炎的胶囊的制备工艺,通过超微粉碎设备制备用于治疗胃窦炎的胶囊,第一输送电机、第二输送电机、第三输送电机运转分别带动第一输料管、第二输料管、第三输料管中螺纹剪切杆转动,驱动电机运转带动了粉碎机构的第一粉碎盘在第二粉碎盘上转动,通过将混合药粉块放置于物料进料斗中,混合药粉块进入第一输料管,液氮储存箱内的液氮经过第二输料管输入至第一输料管中,混合药粉块经过液氮进行降温,在低温下实现脆化易粉碎状态后,经过螺纹剪切杆进行剪切、粉碎,得到一级粉碎原料粉,一级粉碎原料粉向前输送,从第四输料管顶端落入至第三输料管内腔中,经过螺纹剪切杆进一步剪切、粉碎,得到二级粉碎原料粉,二级粉碎原料粉从第二粉碎盘圆心处输送至第一粉碎盘、第二粉碎盘之间,通过第一粉碎盘、第二粉碎盘上的若干个研磨轴相互摩擦将二级粉碎原料粉进行研磨,得到三级粉碎原料粉,三级粉碎原料粉从进料口落入搅拌箱中,通过搅拌电机运转带动搅拌叶转动,将三级粉碎原料粉进行搅拌,通过引风机运转产生吸力,根据三级粉碎原料粉自身的重力,将粒径较小的三级粉碎原料粉从搅拌箱抽出,并从引风机的出风口输出收集,得到用于治疗胃窦炎的胶囊原料粉,将用于治疗胃窦炎的胶囊原料粉装入胶囊,得到该用于治疗胃窦炎的胶囊;该超微粉碎设备自动完成了混合药粉块的超微粉碎过程,使得各组分之间的混合更加均匀,同时使得得到的用于治疗胃窦炎的胶囊原料粉细度低,使得制得的用于治疗胃窦炎的胶囊更易吸收,疗效更好;
(3)本发明的超微粉碎设备,通过旋转丝杆,使得丝杆在风选箱内部的长度伸长,带动了移动板在导向柱上下降,使得限量杆与风选筒之间的接触紧密,减小了限量杆与风选筒之间的缝隙,从而可以调节引风机对搅拌箱内腔中的吸力,从而可以风选出不同粒径的用于治疗胃窦炎的胶囊原料粉,该设备适用于不同的生产要求,适用范围大,同时,粒径较大的用于治疗胃窦炎的胶囊原料粉的重力大于吸力,使得不会被吸出,储存在搅拌箱中,待风选结束,打开卸料阀排出搅拌箱,返送至物料进料斗重新进行剪切、粉碎,直至粒径达到风选要求为止,使得得到用于治疗胃窦炎的胶囊原料粉粒径更小,进一步提高了用于治疗胃窦炎的胶囊的品质。
附图说明
下面结合附图对本发明作进一步的说明。
图1是本发明中超微粉碎设备的立体图一;
图2是本发明中超微粉碎设备的后视图;
图3是本发明中超微粉碎设备的立体图二;
图4是本发明中图3中A处的放大示意图;
图5是本发明中粉碎机构处的立体图;
图6是本发明中第一输料管、第二输料管的内部结构示意图;
图7是本发明中传动箱的内部结构示意图;
图8是本发明中粉碎机构的内部结构示意图;
图9是本发明中第一粉碎盘、第二粉碎盘的结构示意图;
图10是本发明中搅拌电机、搅拌叶的连接示意图;
图11是本发明中风选箱的内部结构示意图;
图12是本发明中图11中B处的放大示意图。
图中:101、安装架;102、引风机;103、风选箱;104、第一输送电机;105、液氮储存箱;106、第二输送电机;107、物料进料斗;108、驱动电机;109、第三输送电机;110、粉碎机构;111、搅拌电机;112、卸料阀;113、搅拌箱;114、接料斗;115、支撑板;116、从动皮带轮;117、主动皮带轮;118、第一输料管;119、第二输料管;120、第三输料管;121、第四输料管;122、传动箱;123、联动轴;124、螺纹剪切杆;125、第一锥齿轮;126、第二锥齿轮;127、粉碎箱;128、第一粉碎盘;129、第二粉碎盘;130、研磨轴;131、搅拌叶;132、进料口;133、风选筒;134、丝杆;135、螺纹套;136、移动板;137、导向柱;138、限量杆。
具体实施方式
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。
实施例1:
请参阅图1~12所示,本实施例为用于治疗胃窦炎的胶囊的制备工艺,该用于治疗胃窦炎的胶囊包括以下重量份组分:
五倍子25份,麦芽12.5份,谷芽12.5份,黄芪80份,白芍80份,大枣80份,甘草12.5份,桂枝12.5份,香附35份,茯苓35份,郁金23份,紫苏梗18份,青皮18份,陈皮18份,川栋子16份,柴胡16份,元胡20份,砂仁16份,桃仁12.5份,半夏16份;
该用于治疗胃窦炎的胶囊由以下步骤制备得到:
步骤一:将五倍子、麦芽、谷芽、黄芪、白芍、大枣、甘草、桂枝、香符、茯苓、郁金、苏梗、青皮、陈皮、川栋子、柴胡按比例混合后,加入10倍重量份的水,待水沸腾后煎煮2小时,得到第一次煎液,待第一次煎液倒出后加入9倍重量份的水,待水沸腾后煎煮2小时,得到第二次煎液,合并第一次煎液、第二次煎液,过滤,得到滤液;
步骤二:将滤液静置,取上清液,将上清液在70℃的温度条件下浓缩至相对密度为1.30的清膏;
步骤三:将元胡、砂仁、桃仁、半夏按比例混合,粉碎成细粉,过100目筛进行筛选后,得到混合药粉;
步骤四:将清膏加入至混合药粉中,混合均匀后进行干燥,得到混合药粉块;
步骤五:启动超微粉碎设备的第一输送电机104、第二输送电机106、第三输送电机109,第一输送电机104、第二输送电机106、第三输送电机109运转均通过第一锥齿轮125、第二锥齿轮126分别带动第一输料管118、第二输料管119、第三输料管120中螺纹剪切杆124转动;
步骤六:启动驱动电机108,驱动电机108运转通过主动皮带轮117、从动皮带轮116带动了联动轴123转动,从而带动了粉碎机构110的第一粉碎盘128在第二粉碎盘129上转动;
步骤七:将混合药粉块放置于物料进料斗107中,混合药粉块进入第一输料管118,液氮储存箱105内的液氮经过第二输料管119输入至第一输料管118中,混合药粉块经过液氮进行降温,在低温下实现脆化易粉碎状态后,经过螺纹剪切杆124进行剪切、粉碎,得到一级粉碎原料粉,一级粉碎原料粉向前输送,从第四输料管121顶端落入至第三输料管120内腔中,经过螺纹剪切杆124进一步剪切、粉碎,得到二级粉碎原料粉,二级粉碎原料粉从第二粉碎盘129圆心处输送至第一粉碎盘128、第二粉碎盘129之间;
步骤八:通过第一粉碎盘128、第二粉碎盘129上的若干个研磨轴130相互摩擦将二级粉碎原料粉进行研磨,得到三级粉碎原料粉,三级粉碎原料粉从进料口132落入搅拌箱113中;
步骤九:启动搅拌电机111,搅拌电机111运转带动搅拌叶131转动,将三级粉碎原料粉进行搅拌,启动引风机102,引风机102运转产生吸力,根据三级粉碎原料粉自身的重力,将粒径较小的三级粉碎原料粉从搅拌箱113抽出,并从引风机102的出风口输出收集,得到用于治疗胃窦炎的胶囊原料粉,将用于治疗胃窦炎的胶囊原料粉装入胶囊,得到该用于治疗胃窦炎的胶囊。
实施例2:
请参阅图1~12所示,本实施例中的超微粉碎设备,包括安装架101、粉碎机构110、风选箱103,所述安装架101顶部一端安装有风选箱103,所述风选箱103一侧连通至引风机102的进风口,所述安装架101顶部远离风选箱103一端通过支架安装有物料进料斗107,所述物料进料斗107底端倾斜安装有第一输料管118,所述第一输料管118远离物料进料斗107一端通过传动箱122连接至第一输送电机104的输出轴上,所述第一输料管118一侧安装有第二输料管119,所述第二输料管119顶部竖直安装有液氮储存箱105,所述第二输料管119远离第一输料管118一端通过传动箱122连接至第二输送电机106的输出轴上,所述第二输送电机106安装在物料进料斗107的支架上,所述第一输料管118底部竖直安装有第四输料管121,所述第四输料管121底端连接至第三输料管120的顶部,所述第三输料管120一端通过传动箱122连接至第三输送电机109的输出轴上,所述第三输料管120远离第三输送电机109一端连接至粉碎机构110的一侧上,所述粉碎机构110远离第三输送电机109一侧安装有联动轴123,所述联动轴123远离粉碎机构110一段套接有从动皮带轮116,所述从动皮带轮116通过皮带连接有主动皮带轮117,所述主动皮带轮117套接在驱动电机108的输出轴上;其中,所述驱动电机108、第三输送电机109、粉碎机构110均安装在安装架101顶部;
所述安装架101内腔顶部安装有接料斗114,所述安装架101内腔中部安装有支撑板115,所述支撑板115上贯穿安装有搅拌箱113,所述搅拌箱113顶部一端连通至接料斗114的底端,所述支撑板115顶部另一端安装有搅拌电机111,所述搅拌电机111的输出轴贯穿搅拌箱113顶部且安装有搅拌叶131,所述搅拌叶131位于搅拌箱113的内腔中,所述搅拌箱113的底部安装有卸料阀112;
其中,所述第一输料管118、第二输料管119、第三输料管120的内腔中均安装有螺纹剪切杆124,三个所述传动箱122内腔中均安装有第一锥齿轮125、第二锥齿轮126,所述第一锥齿轮125、第二锥齿轮126相互垂直且啮合连接,三个所述第一锥齿轮125分别套接在第一输送电机104、第二输送电机106、第三输送电机109的输出轴上,三个所述第二锥齿轮126分别套接在第一输料管118、第二输料管119、第三输料管120中螺纹剪切杆124的一端上;
其中,所述粉碎机构110包括粉碎箱127、第一粉碎盘128、第二粉碎盘129,所述粉碎箱127一侧固定嵌入安装有第二粉碎盘129,所述第二粉碎盘129的轴心处连通至第三输料管120的一端,所述粉碎箱127远离第二粉碎盘129一侧通过轴承转动嵌入安装安装有第一粉碎盘128,所述第一粉碎盘128套接在联动轴123的一端上,所述第一粉碎盘128、第二粉碎盘129上均安装有若干个研磨轴130,所述第一粉碎盘128、第二粉碎盘129为配合构件,所述第一粉碎盘128、第二粉碎盘129之间转动连接;所述安装架101顶部于粉碎箱127下方开设有进料口132,所述粉碎箱127通过进料口132连通接料斗114;
其中,所述风选箱103内腔中安装有若干个圆锥形的风选筒133,若干个所述风选筒133均安装在安装架101顶部且连通接料斗114,所述安装架101顶部于若干个风选筒133之间安装有四个导向柱137,四个所述导向柱137顶端分别贯穿至移动板136的四个拐角处,所述移动板136上纵向、横向安装有若干个限量杆138,若干个限量杆138分别与若干个风选筒133顶部出口接触,所述移动板136轴心处安装有丝杆134,所述丝杆134上套接有螺纹套135,所述螺纹套135固定安装在风选箱103的顶部轴心处。
请参阅图1~12所示,本实施例中的超微粉碎设备生产用于治疗胃窦炎的胶囊的工作过程如下:
步骤一:启动超微粉碎设备的第一输送电机104、第二输送电机106、第三输送电机109,第一输送电机104、第二输送电机106、第三输送电机109运转均通过第一锥齿轮125、第二锥齿轮126分别带动第一输料管118、第二输料管119、第三输料管120中螺纹剪切杆124转动;
步骤二:启动驱动电机108,驱动电机108运转通过主动皮带轮117、从动皮带轮116带动了联动轴123转动,从而带动了粉碎机构110的第一粉碎盘128在第二粉碎盘129上转动;
步骤三:将混合药粉块放置于物料进料斗107中,混合药粉块进入第一输料管118,液氮储存箱105内的液氮经过第二输料管119输入至第一输料管118中,混合药粉块经过液氮进行降温,在低温下实现脆化易粉碎状态后,经过螺纹剪切杆124进行剪切、粉碎,得到一级粉碎原料粉,一级粉碎原料粉向前输送,从第四输料管121顶端落入至第三输料管120内腔中,经过螺纹剪切杆124进一步剪切、粉碎,得到二级粉碎原料粉,二级粉碎原料粉从第二粉碎盘129圆心处输送至第一粉碎盘128、第二粉碎盘129之间;
步骤四:通过第一粉碎盘128、第二粉碎盘129上的若干个研磨轴130相互摩擦将二级粉碎原料粉进行研磨,得到三级粉碎原料粉,三级粉碎原料粉从进料口132落入搅拌箱113中;
步骤五:启动搅拌电机111,搅拌电机111运转带动搅拌叶131转动,将三级粉碎原料粉进行搅拌,启动引风机102,引风机102运转产生吸力,根据三级粉碎原料粉自身的重力,将粒径较小的三级粉碎原料粉从搅拌箱113抽出,并从引风机102的出风口输出收集,得到用于治疗胃窦炎的胶囊原料粉,将用于治疗胃窦炎的胶囊原料粉装入胶囊,得到该用于治疗胃窦炎的胶囊。
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。
以上内容仅仅是对本发明所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离发明或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。
Claims (6)
1.用于治疗胃窦炎的胶囊的制备工艺,其特征在于,该用于治疗胃窦炎的胶囊包括以下重量份组分:
五倍子20~30份,麦芽10~15份,谷芽10~15份,黄芪70-90份,白芍70-90份,大枣70-90份,甘草10~15份,桂枝10~15份,香附30~40份,茯苓30~40份,郁金20~26份,紫苏梗15~21份,青皮15~21份,陈皮15~21份,川栋子14~18份,柴胡14~18份,元胡17~23份,砂仁14~18份,桃仁10~15份,半夏14~18份;
该用于治疗胃窦炎的胶囊由以下步骤制备得到:
步骤一:将五倍子、麦芽、谷芽、黄芪、白芍、大枣、甘草、桂枝、香符、茯苓、郁金、苏梗、青皮、陈皮、川栋子、柴胡按比例混合后,加入9~11倍重量份的水,待水沸腾后煎煮1.5~2.5小时,得到第一次煎液,待第一次煎液倒出后加入8~10倍重量份的水,待水沸腾后煎煮2~3小时,得到第二次煎液,合并第一次煎液、第二次煎液,过滤,得到滤液;
步骤二:将滤液静置,取上清液,将上清液在60~80℃的温度条件下浓缩至相对密度为1.28~1.30的清膏;
步骤三:将元胡、砂仁、桃仁、半夏按比例混合,粉碎成细粉,过100目筛进行筛选后,得到混合药粉;
步骤四:将清膏加入至混合药粉中,混合均匀后进行干燥,得到混合药粉块;
步骤五:启动超微粉碎设备的第一输送电机(104)、第二输送电机(106)、第三输送电机(109),第一输送电机(104)、第二输送电机(106)、第三输送电机(109)运转均通过第一锥齿轮(125)、第二锥齿轮(126)分别带动第一输料管(118)、第二输料管(119)、第三输料管(120)中螺纹剪切杆(124)转动;
步骤六:启动驱动电机(108),驱动电机(108)运转通过主动皮带轮(117)、从动皮带轮(116)带动了联动轴(123)转动,从而带动了粉碎机构(110)的第一粉碎盘(128)在第二粉碎盘(129)上转动;
步骤七:将混合药粉块放置于物料进料斗(107)中,混合药粉块进入第一输料管(118),液氮储存箱(105)内的液氮经过第二输料管(119)输入至第一输料管(118)中,混合药粉块经过液氮进行降温,在低温下实现脆化易粉碎状态后,经过螺纹剪切杆(124)进行剪切、粉碎,得到一级粉碎原料粉,一级粉碎原料粉向前输送,从第四输料管(121)顶端落入至第三输料管(120)内腔中,经过螺纹剪切杆(124)进一步剪切、粉碎,得到二级粉碎原料粉,二级粉碎原料粉从第二粉碎盘(129)圆心处输送至第一粉碎盘(128)、第二粉碎盘(129)之间;
步骤八:通过第一粉碎盘(128)、第二粉碎盘(129)上的若干个研磨轴(130)相互摩擦将二级粉碎原料粉进行研磨,得到三级粉碎原料粉,三级粉碎原料粉从进料口(132)落入搅拌箱(113)中;
步骤九:启动搅拌电机(111),搅拌电机(111)运转带动搅拌叶(131)转动,将三级粉碎原料粉进行搅拌,启动引风机(102),引风机(102)运转产生吸力,根据三级粉碎原料粉自身的重力,将粒径较小的三级粉碎原料粉从搅拌箱(113)抽出,并从引风机(102)的出风口输出收集,得到用于治疗胃窦炎的胶囊原料粉,将用于治疗胃窦炎的胶囊原料粉装入胶囊,得到该用于治疗胃窦炎的胶囊。
2.根据权利要求1所述的用于治疗胃窦炎的胶囊的制备工艺,其特征在于,所述超微粉碎设备包括安装架(101)、粉碎机构(110)、风选箱(103),所述安装架(101)顶部一端安装有风选箱(103),所述风选箱(103)一侧连通至引风机(102)的进风口,所述安装架(101)顶部远离风选箱(103)一端通过支架安装有物料进料斗(107),所述物料进料斗(107)底端倾斜安装有第一输料管(118),所述第一输料管(118)远离物料进料斗(107)一端通过传动箱(122)连接至第一输送电机(104)的输出轴上,所述第一输料管(118)一侧安装有第二输料管(119),所述第二输料管(119)顶部竖直安装有液氮储存箱(105),所述第二输料管(119)远离第一输料管(118)一端通过传动箱(122)连接至第二输送电机(106)的输出轴上,所述第二输送电机(106)安装在物料进料斗(107)的支架上,所述第一输料管(118)底部竖直安装有第四输料管(121),所述第四输料管(121)底端连接至第三输料管(120)的顶部,所述第三输料管(120)一端通过传动箱(122)连接至第三输送电机(109)的输出轴上,所述第三输料管(120)远离第三输送电机(109)一端连接至粉碎机构(110)的一侧上,所述粉碎机构(110)远离第三输送电机(109)一侧安装有联动轴(123),所述联动轴(123)远离粉碎机构(110)一段套接有从动皮带轮(116),所述从动皮带轮(116)通过皮带连接有主动皮带轮(117),所述主动皮带轮(117)套接在驱动电机(108)的输出轴上;其中,所述驱动电机(108)、第三输送电机(109)、粉碎机构(110)均安装在安装架(101)顶部。
3.根据权利要求2所述的用于治疗胃窦炎的胶囊的制备工艺,其特征在于,所述安装架(101)内腔顶部安装有接料斗(114),所述安装架(101)内腔中部安装有支撑板(115),所述支撑板(115)上贯穿安装有搅拌箱(113),所述搅拌箱(113)顶部一端连通至接料斗(114)的底端,所述支撑板(115)顶部另一端安装有搅拌电机(111),所述搅拌电机(111)的输出轴贯穿搅拌箱(113)顶部且安装有搅拌叶(131),所述搅拌叶(131)位于搅拌箱(113)的内腔中,所述搅拌箱(113)的底部安装有卸料阀(112)。
4.根据权利要求2所述的用于治疗胃窦炎的胶囊的制备工艺,其特征在于,其中,所述第一输料管(118)、第二输料管(119)、第三输料管(120)的内腔中均安装有螺纹剪切杆(124),三个所述传动箱(122)内腔中均安装有第一锥齿轮(125)、第二锥齿轮(126),所述第一锥齿轮(125)、第二锥齿轮(126)相互垂直且啮合连接,三个所述第一锥齿轮(125)分别套接在第一输送电机(104)、第二输送电机(106)、第三输送电机(109)的输出轴上,三个所述第二锥齿轮(126)分别套接在第一输料管(118)、第二输料管(119)、第三输料管(120)中螺纹剪切杆(124)的一端上。
5.根据权利要求2所述的用于治疗胃窦炎的胶囊的制备工艺,其特征在于,其中,所述粉碎机构(110)包括粉碎箱(127)、第一粉碎盘(128)、第二粉碎盘(129),所述粉碎箱(127)一侧固定嵌入安装有第二粉碎盘(129),所述第二粉碎盘(129)的轴心处连通至第三输料管(120)的一端,所述粉碎箱(127)远离第二粉碎盘(129)一侧通过轴承转动嵌入安装安装有第一粉碎盘(128),所述第一粉碎盘(128)套接在联动轴(123)的一端上,所述第一粉碎盘(128)、第二粉碎盘(129)上均安装有若干个研磨轴(130),所述第一粉碎盘(128)、第二粉碎盘(129)为配合构件,所述第一粉碎盘(128)、第二粉碎盘(129)之间转动连接;所述安装架(101)顶部于粉碎箱(127)下方开设有进料口(132),所述粉碎箱(127)通过进料口(132)连通接料斗(114)。
6.根据权利要求2所述的用于治疗胃窦炎的胶囊的制备工艺,其特征在于,其中,所述风选箱(103)内腔中安装有若干个圆锥形的风选筒(133),若干个所述风选筒(133)均安装在安装架(101)顶部且连通接料斗(114),所述安装架(101)顶部于若干个风选筒(133)之间安装有四个导向柱(137),四个所述导向柱(137)顶端分别贯穿至移动板(136)的四个拐角处,所述移动板(136)上纵向、横向安装有若干个限量杆(138),若干个限量杆(138)分别与若干个风选筒(133)顶部出口接触,所述移动板(136)轴心处安装有丝杆(134),所述丝杆(134)上套接有螺纹套(135),所述螺纹套(135)固定安装在风选箱(103)的顶部轴心处。
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